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Truck Pre-Trip/Inspection

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<strong>Pre</strong> – <strong>Trip</strong> <strong>Inspection</strong><br />

This slide program was designed to<br />

assist personnel with their pre – trip<br />

inspection<br />

This slide program comes with an<br />

outline that can be used for preparing for<br />

the pre-trip inspection. It includes all<br />

department Class B material<br />

This slide program is designed to help<br />

you complete an accurate and<br />

systematic pre-trip check off


This slide program will cover each of the main<br />

areas of the morning check off<br />

This slide program will cover all the<br />

components in each of the main areas<br />

Component locations can change on different<br />

types of truck manufactures<br />

Start with the Brake Test inside cab, once<br />

completed start the In Cab <strong>Inspection</strong>. When<br />

the check off is completed start on the outside<br />

with Engine Compartment – Drivers Side and<br />

work in a clockwise order.


The Main Areas Consist of<br />

Air Brake Test – (Inside Cab)<br />

Inside Cab <strong>Inspection</strong><br />

Engine Compartment – (Drivers Side)<br />

Front<br />

Engine Compartment – (Passenger Side)<br />

Vehicle – (Passenger Side & Trailer)<br />

Rear<br />

Vehicle – (Drivers Side & Trailer)<br />

Underside


Air Brake Check Inside Cab<br />

<br />

<br />

<br />

<br />

Start air test<br />

• Place chock block against down hill side of the rear wheel<br />

• Prior to starting engine , pump service brakes until air gauges read<br />

about 70 – 80 psi.<br />

• Start engine (Ensure Tillerman is in bucket on Deadman switch)<br />

Max air<br />

• Build air pressure to maximum 120 to 130 psi (at idle)<br />

Governor cut out<br />

• When air pressure stops rising (at idle) – air dryers may release<br />

• Give reading for both primary and secondary air gauges<br />

• The maximum cut out pressure is 130 psi<br />

Governor cut in<br />

• Pump service brake pedal slowly (push and hold for 3 seconds , then<br />

release and wait for 4 seconds , then repeat if necessary) until<br />

governor cuts in. The minimum cut in pressure is 85 psi. Continually<br />

watch air gauge needles for upward movement.<br />

• If gauges do not move upward (governor cut in) , continue to pump<br />

brakes slowly (as above) release about 5 psi. each time until governor<br />

cuts in.<br />

• The gauges will start to move upward<br />

• Give reading for both primary and secondary air gauges<br />

• Build air back to maximum


Static air Test – 2/60 single<br />

vehicle Place vehicle in low<br />

gear (manual shift<br />

transmission)<br />

• Place vehicle in neutral<br />

(Automatic Shift<br />

transmission)<br />

• Shut down engine (turn<br />

off engine)<br />

• Release emergency /<br />

parking brakes<br />

• Wait for system to settle<br />

• Note and verbalize<br />

Primary and Secondary<br />

air gauges<br />

• Time 1 minute (60<br />

seconds)<br />

• Gauges should not drop<br />

more than 2 psi / 60<br />

seconds = single vehicle


Applied air test – 3 / 60<br />

single vehicle<br />

• With emergency / parking<br />

brakes still released<br />

• Apply and hold service<br />

brake pedal for 1 minute<br />

• Wait for system to settle<br />

• Note and verbalize<br />

primary and Secondary<br />

air gauges<br />

• Time 1 minute (60<br />

seconds)<br />

• Note and verbalize<br />

Primary and Secondary<br />

air gauges<br />

• Gauges should not drop<br />

more than 3 psi / 60<br />

seconds = single vehicle


Low air warning<br />

• Turn on key / ignition<br />

• DO NOT start engine<br />

• Pump service brake pedal<br />

slowly (above) until LOW<br />

AIR buzzer / light activates<br />

• Note and verbalize Primary<br />

and Secondary air gauges<br />

• Should activate at between<br />

the minimum and maximum<br />

of 55 psi to 75 psi<br />

• above<br />

Pop out test – Emergency<br />

valve check (older vehicles will<br />

be pulled in)<br />

• Pump service brakes pedal<br />

slowly (as above) until<br />

emergency valve pops out<br />

• Emergency activation<br />

should be around 45 psi and<br />

no less than 20 psi<br />

• Note and verbalize Primary<br />

and Secondary air gauges


Air recovery<br />

<br />

• Start engine (Ensure Tillerman is in bucket on Deadman<br />

switch)<br />

Max air<br />

• Bring engine to 1200 RPM<br />

• Build air pressure to 85 psi<br />

• Verbalize start time<br />

• Build air pressure to 100 psi at 1200 RPM<br />

• Verbalize stop time<br />

• Note air should build and recover within 45<br />

seconds from 85 psi to 100 psi at 1200 RPM<br />

• This will assure that the air compressor is building<br />

air at the normal rate


Tug test<br />

• Remove chock block<br />

• Buckle seat belts<br />

• Build air pressure to maximum (cut out)<br />

• Apply emergency brakes valve only – release all other<br />

brakes<br />

• For manual transmissions<br />

○ Put transmission in low gear<br />

○ Slowly release clutch<br />

○ Gently tug against emergency brakes<br />

For automatic shift transmissions<br />

• Put transmission in “D” Drive<br />

• Gently tug against emergency brakes<br />

Apply column (trolley / hand ) brake valve ONLY<br />

– release all other brakes including emergency<br />

brakes


For manual shift transmission<br />

• Transmission in low gear<br />

• Slowly release clutch<br />

• Gently tug against column brakes<br />

• Release column (trolley / hand) brake<br />

For automatic transmissions<br />

• Put transmission in “D” Drive<br />

• Gently tug against column brakes<br />

• Release column (trolley / hand ) brake


Service brake test<br />

• For manual shift transmissions<br />

○ All personnel fasten seat belts<br />

○ Put transmission in low gear<br />

○ Slowly release clutch – start vehicle moving<br />

○ Lift hands from steering wheel (Instruct Tillerman to also lift<br />

hands from tiller wheel)<br />

○ Apply service brakes pedal sharply<br />

○ Note any movement left or right and equal adjustment of<br />

brakes<br />

For automatic shift transmissions<br />

• All personnel fasten seatbelts<br />

• Put transmission in “D” Drive<br />

• Start vehicle driving<br />

• Lift hands from steering wheel (Instruct Tillerman to<br />

also lift hands from tiller wheel)<br />

• Apply service brake pedal sharply<br />

• Note any movement left or right and equal<br />

adjustments of brakes


Complete air test<br />

• Apply emergency / parking brakes<br />

• Transmission into neutral<br />

• Brake check is complete<br />

• Keep engine running<br />

• Start in cab inspection


Break Time


In Cab <strong>Inspection</strong><br />

Seat belt<br />

• Secure<br />

• Proper adjustments<br />

• Lock / release operates properly<br />

• Not frayed<br />

Mirror<br />

• Clean securely mounted<br />

• Not broken<br />

• Adjusted correctly for you


Windshield<br />

• Clean clear view<br />

• No cracks , splits , spidering, or holes larger than<br />

a quarter<br />

• No illegal stickers<br />

Wipers / washers<br />

• Good condition<br />

• No fold over of blades , no tears<br />

• Good contact with window<br />

• Turn on – good wiper pattern<br />

• Apply washer fluid – good fluid application


Dash area (start at one side and work<br />

completely around. Mention everything)<br />

• Air filter restriction gauge<br />

○ If the gauge continues to read 13<br />

inches of restriction or higher notify<br />

mechanic<br />

• Filter restriction indicator<br />

○ If the gauge reads in the red zone<br />

notify the mechanic


• Volt meter<br />

○ Normal = 12.5 to 15 volts<br />

• Amps<br />

○ 0 to slightly on the positive<br />

(+) side is best<br />

• Oil pressure gauge<br />

○ Normal = 20 to 75 psi,<br />

warning at 10 psi<br />

• Transmission Temperature<br />

○ 140 to 220 degrees, warning<br />

light at 220 degrees,<br />

maximum 330 degrees with<br />

extensive transmission<br />

retarder use. Will fluctuate<br />

allot while driving<br />

• Water / Engine temperature<br />

gauge<br />

○ Normal = 180 to 210 degrees,<br />

warning light at 217 degrees


Tachometer / accelerator pedal<br />

• Rev engine<br />

• Ensure they operate properly and smoothly<br />

• No sticking of needle or pedal<br />

Lights<br />

• Turn on headlights<br />

• Check dash lights<br />

• Check High Beam indicator<br />

• Verbalize , “I know where the switches are , so when<br />

it is dark , I will not be searching for them”<br />

Emergency lights<br />

• Turn on Master Switch and check lights


Steering<br />

• Check free play (slightly turn wheel)<br />

○ No more than 10 degrees in 20 inch wheel = 2 “<br />

Horn<br />

• Check electric horn (center of steering wheel)<br />

• Check air horn (on roof or switch for steering wheel)<br />

Turn signals<br />

• Left<br />

• Right<br />

• Check for indicators on dash<br />

4 way flashers<br />

Check for indicators on dash


Column (hand / trolley) brake knob<br />

• Secure<br />

• Not broken<br />

• Function smoothly<br />

Heater / defroster<br />

• Turn on<br />

• Check for air flow at defroster and heater vents<br />

Emergency brake / parking brake knobs<br />

• Secure<br />

• Not broken


Floor area<br />

• Clutch<br />

○ Depress clutch<br />

○ Note and verbalize engagement / disengagement<br />

○ Note and verbalize free play (about 1 inch)<br />

• Gear shift pattern<br />

○ Verbalize that you understand the shifting pattern<br />

○ Point out the marker / indicator<br />

• Gear shift / stick<br />

○ Handle on tight<br />

○ Stick is secure<br />

• Not cracked , broken<br />

○ Air / electrical lines on stick are secure and intact<br />

○ Dust boot is secure<br />

• Not cracked , broken , torn<br />

- Could allow exhaust to enter cab


Fuses / circuit breakers<br />

• Spares (1 for each type) or not tripped or popped<br />

out<br />

Fire extinguisher<br />

• Charged<br />

• Secure<br />

• Proper rating


Engine Compartment<br />

Driver’s Side<br />

<br />

Engine appearance<br />

• No leaking fluids<br />

• No oil trails<br />

• No broken mounts ,<br />

brackets , hoses<br />

Radiator<br />

○ Secure<br />

○ Brackets mounted , no<br />

paint chips / scratches<br />

○ No lose bolts<br />

○ Condition<br />

• No leaks<br />

• No cracks or holes


• Hose secure, not<br />

cracked, frayed, and no<br />

bulges<br />

- Clamp secure<br />

- Fan clearance<br />

- Not touching radiator<br />

Coolant level (if cold ok<br />

to open cap , if hot use<br />

sight glass)<br />

• Over flow tank<br />

○ Secure to vehicle<br />

○ Cap on tight<br />

○ Hoses secure , not<br />

cracked , frayed ,<br />

and no bulges<br />

○ Clamps secure<br />

○ No fluid leaking


Oil level (check cold<br />

– engine off)<br />

• Check dip stick<br />

• Add fluid if low<br />

• Oil fill cap secure<br />

<br />

Power steering fluid level<br />

• Check while engine<br />

running


Power steering pump<br />

○ Securely mounted<br />

○ No leaks<br />

○ Hoses secure , not cracked , frayed , and no bulges<br />

○ Clamp secure<br />

○ May be gear driven if not:<br />

• Pulleys secure<br />

• Belt<br />

- Tension ¾ inch<br />

- Condition – not frayed , cracked , no tears are separation


Air compressor<br />

• Securely mounted<br />

○ No leaks<br />

○ Hoses secure , not<br />

cracked , frayed , and<br />

no bulges<br />

○ Clamps secure<br />

○ Pulley secure and in<br />

line with other pulleys<br />

(castle nut and cotter<br />

pin in tact)<br />

○ Belt if not gear driven<br />

• Tension ¾” inch<br />

• Condition – not<br />

frayed , cracked , no<br />

tears or separation


Air compressor governor<br />

• Securely mounted<br />

• No leaks<br />

• Hoses , secure , not<br />

cracked , frayed , and<br />

no bulges<br />

• Clamps secure<br />

Steering system<br />

• Gear box<br />

○ Securely mounted<br />

○ No missing bolts<br />

○ No leaking fluids


Hoses<br />

○ Secure<br />

○ Clamps secure<br />

○ Not leaking<br />

○ Not cracked , frayed , and no bulges


Drivers Side Front Wheel<br />

Linkage<br />

○ Pitman arm ,<br />

○ Drag link<br />

○ steering ring<br />

knuckle , and tie<br />

rod<br />

○ Secure , not loose<br />

○ No missing bolts<br />

○ Castle nuts and<br />

cotter pins intact


Drivers Side Front Wheel<br />

Air hose<br />

• Secure to frame and<br />

brake chamber<br />

○ Clamps secure<br />

• No leaks<br />

• Not cracked , frayed ,<br />

and no bulges<br />

Brake chamber<br />

• Secure on brake bracket<br />

• Clamps secure (around chamber)<br />

• Note – there are no spring<br />

brakes on the front


Slack adjusters<br />

• Secure on the brake<br />

bracket<br />

• Unapplied position<br />

• Adjustments = 1 inch<br />

slack when pulled on<br />

• Push rods , pins , and<br />

cotter pin secure<br />

• The 2006 & later KME<br />

front slack adjusters are<br />

checked with a tab<br />

indicator. When the<br />

indicator is at the last<br />

notch the brake pads<br />

need to be replaced


Drivers Side Front Wheel<br />

<br />

<br />

Brake lining (may have dust<br />

covers)<br />

• No missing rivets<br />

• Pads = at least 1/4”<br />

• No metal shaving<br />

• No grease or oil on pads<br />

Brake drum / disk<br />

• No cracks<br />

• No welds<br />

• No bluing<br />

• No grease or oil on drum /<br />

disk


Drivers Side Front Wheel<br />

Inside hub oil seal<br />

• no oil spray on inside<br />

of axle<br />

○ Would indicate bad<br />

seal<br />

Inside rim<br />

• Roundness<br />

• No cracks , dents<br />

• No welds<br />

• Good contact with tire


Tire (inside and outside)<br />

• CID<br />

• Condition<br />

- No cuts over 1 inch ,<br />

bulges , blisters , steel<br />

or fabric showing<br />

- No foreign objects<br />

- Even tread wear<br />

Inflation<br />

• 100 – 120 psi or manufactured<br />

specifications<br />

• Check with gauge / hit with<br />

mallet<br />

Depth of tread<br />

• 4/32 inch<br />

• No retreads / recaps on<br />

steering axles


Drivers Side Front Wheel<br />

<br />

<br />

<br />

Outside rim<br />

• Roundness<br />

• No cracks , dents<br />

• No welds<br />

• Good contact with tire<br />

Valve stem<br />

• Secure<br />

• Not bent<br />

• Cap intact<br />

Lug nuts<br />

• Tightness<br />

○ No rust trails or shiny<br />

threads or metal<br />

shavings<br />

• Cannot be missing more<br />

than 1 in 5 or 2 in 10


Drivers Side Front Wheel<br />

Outside hub oil seal<br />

• Not leaking<br />

• Fluid level<br />

○ Sight glass<br />

○ Remove cap and<br />

check level


Battery box<br />

• Secure to vehicle<br />

• Battery secure inside<br />

box<br />

• Cables<br />

○ tight<br />

○ No corrosion /<br />

good contact<br />

• Maintenance<br />

○ Proper level of fluid<br />

○ Indicator light<br />

• Box cover<br />

○ Secure<br />

○ locks


Splash guards (mud flaps)<br />

• Secure<br />

• Not torn<br />

• 2/3 down from top<br />

Box cover<br />

• Secure<br />

• Locks


Mirrors<br />

Secure<br />

Clean<br />

Not broken or cracked<br />

Doors<br />

Operations<br />

Opens or closes<br />

Hinges<br />

Secure<br />

Not cracked<br />

Windows<br />

Operations<br />

Up/down<br />

Lock<br />

Operations<br />

Locks (do this with<br />

windows down)


Front of Vehicle<br />

General condition<br />

• Level , not leaning<br />

○ Could indicate a<br />

shifted load , broken<br />

spring / suspension<br />

• No apparent damage to<br />

vehicle


Front of Vehicle<br />

<br />

Under vehicle<br />

• No puddles / fluid<br />

• No broken hoses hanging<br />

down<br />

• No broken belts hanging<br />

down<br />

• No mounts , bolts / nuts ,<br />

brackets hanging down


Head lights<br />

• Secure<br />

• High / low beams<br />

• Operating<br />

• Clean<br />

• Not broken or cracked<br />

Turn signals (left & right) and 4 way flashers<br />

• Secure<br />

• Operating<br />

• Clean<br />

• Not broken or cracked<br />

• Proper<br />

• Color (yellow/amber) facing forward


Front of vehicle<br />

Wipers<br />

• Good condition<br />

• No fold over blades,<br />

no tears<br />

• Good contact with<br />

window<br />

Windshield<br />

• Clean clear view<br />

• No cracks, splits,<br />

spidering, or holes<br />

larger than a quarter


Clearance light / marker<br />

lights and reflectors (top<br />

of cab)<br />

• Operating<br />

• Clean<br />

• Not broken or broken<br />

• Proper color<br />

(yellow/amber) facing<br />

forward<br />

Emergency lights<br />

• Secure<br />

• Operating<br />

• Clean<br />

• Not broken or cracked<br />

• Proper color (Red and<br />

Yellow)


Break Time


Vehicle – Passenger Side<br />

General condition<br />

No major damage<br />

Clearance lights / reflectors<br />

Secure<br />

Operating<br />

Clean<br />

Not broken or cracked<br />

Proper color (yellow /<br />

amber) front and (red)<br />

facing rear


Engine Compartment – Right Side<br />

<br />

<br />

<br />

<br />

<br />

Mirrors<br />

• Secure<br />

• Clean<br />

• Not broken or cracked<br />

Doors<br />

• Operations<br />

○ Opens or closes<br />

Hinges<br />

• Secure<br />

• Not cracked<br />

Windows<br />

• Operations<br />

• Up/down<br />

Lock<br />

• Operations<br />

• Locks (do this with<br />

windows down)


Box cover<br />

• Secure<br />

• Locks<br />

Splash guards (mud flaps)<br />

• Secure<br />

• Not torn<br />

• 2/3 down from top


Battery box<br />

• Secure to vehicle<br />

• Battery secure inside<br />

box<br />

• Cables<br />

○ Tight<br />

○ No corrosion /<br />

good contact<br />

• Maintenance<br />

○ Proper level of fluid<br />

○ Indicator light


Engine appearance<br />

• No leaking fluids<br />

• No oil trails<br />

• No broken mounts ,<br />

brackets , hoses<br />

Heater hoses<br />

• Secure<br />

• Not cracked, frayed, and no<br />

bulges<br />

• Clamp secure


Alternator<br />

• Securely mounted<br />

• No exposed or loose<br />

wires<br />

• Pulley secure and in<br />

line with other<br />

pulleys<br />

• Belts<br />

○ Tension ¾” inch<br />

○ Condition – not<br />

frayed , cracked ,<br />

no tears or<br />

separations


Water pump<br />

• Securely mounted<br />

• No leaks<br />

• Hoses secure , not cracked , frayed ,and no<br />

bulges<br />

• Clamps secure<br />

• Pulleys secure and in line with other pulleys<br />

• Belts<br />

○ Tension ¾” inch<br />

○ Condition – not frayed , cracked , no tears or<br />

separations


Automatic<br />

transmission fluid<br />

(check hot – engine<br />

running) if equipped<br />

• Check dip stick<br />

• Add oil if low


Steering system<br />

• Gear box<br />

○ Securely mounted<br />

○ No missing bolts<br />

○ No leaking fluids<br />

<br />

Hoses<br />

○ Secure<br />

○ Clamps secure<br />

○ Not leaking<br />

○ Not cracked , frayed ,<br />

and no bulges


Passenger Side Front Wheel<br />

<br />

<br />

<br />

<br />

Shock absorber<br />

• Securely mounted<br />

• Not broken<br />

• Not leaking<br />

Springs mounts & shackles<br />

• No missing bolts or nuts<br />

• Not moving around<br />

Springs<br />

• Securely mounted to<br />

mounts<br />

• No more than 25%<br />

missing , broken , or<br />

cracked<br />

U – bolts<br />

• Secure and intact<br />

• Not broken<br />

• No missing nuts


Passenger Side Front Wheel<br />

Shock absorber<br />

• Securely mounted<br />

• Not broken<br />

Springs mounted<br />

• Securely mounted<br />

• No missing bolts are nuts<br />

• Not moving around<br />

Springs<br />

• Securely mounted to<br />

mounts<br />

○ No more than 25%<br />

missing, broken, or<br />

cracked<br />

U-bolts<br />

• Secure and intact<br />

• Not broken<br />

• No missing nuts


Passenger Side Front Wheel<br />

Air hose<br />

• Secure to frame and brake<br />

chamber<br />

○ Clamps secure<br />

• No leaks<br />

• Not cracked , frayed , and<br />

no bulges<br />

Brake chamber<br />

• Secure on brake bracket<br />

• Clamps secure (around<br />

chamber)<br />

• Note – there are no spring<br />

brakes on the front


Slack adjusters<br />

• Secure on the brake<br />

bracket<br />

• Unapplied position<br />

• Adjustments = 1 inch<br />

slack when pulled on<br />

• Push rods , pins , and<br />

cotter pin secure<br />

• The 2006 KME front<br />

slack adjusters are<br />

checked with a tab<br />

indicator. When the<br />

indicator is at the last<br />

notch the brake pads<br />

need to be replaced


Passenger Side Front Wheel<br />

<br />

<br />

Brake lining (may have dust<br />

covers)<br />

• No missing rivets<br />

• Pads = at least 1/4”<br />

• No metal shaving<br />

• No grease or oil on pads<br />

Brake drum / disk<br />

• No cracks<br />

• No welds<br />

• No bluing<br />

• No grease or oil on drum /<br />

disk


Passenger Side Front Wheel<br />

Inside hub oil seal<br />

• No oil spray on inside<br />

of axle<br />

○ Would indicate bad<br />

seal<br />

Inside rim<br />

• Roundness<br />

• No cracks , dents<br />

• No welds<br />

• Good contact with tire


Passenger Side Front Wheel<br />

<br />

<br />

<br />

Tire (inside and outside)<br />

• CID<br />

○ Condition<br />

• No cuts over 1 inch ,<br />

bulges , blisters<br />

,steel or fabric<br />

showing<br />

• No foreign objects<br />

• Even tread wear<br />

Inflation<br />

• 100 – 120 psi or<br />

manufactured<br />

specification<br />

• Check with gauge / hit<br />

with mallet<br />

Depth of tread<br />

• 4/32 inch<br />

• No retreads / recaps on<br />

steering axles


Passenger Side Front Wheel<br />

Outside rim<br />

• Roundness<br />

• No cracks , dents<br />

• No welds<br />

• Good contact w/tire<br />

Valve stem<br />

• Secure<br />

• Not bent<br />

• Cap intact<br />

Lug nuts<br />

• Tightness<br />

○ No rust trails or shiny threads or<br />

metal shavings cannot be missing<br />

more than 1 in 5 or 2 in 10


Passenger Side Front Wheel<br />

Outside hub oil seal<br />

• Not leaking<br />

• Fluid level<br />

○ Sight glass<br />

○ Remove cap and<br />

check level


Vehicle - Passenger Side<br />

Hose and equipment<br />

• Secure<br />

• Proper position<br />

Valve handles<br />

(If Quint)<br />

Secure<br />

Function correctly<br />

Proper position


Doors and equipment<br />

• Secure<br />

• Operation – open and close<br />

• Locks operate property<br />

• Hinge<br />

○ Not cracked , broken , or rusted<br />

Fuel cap<br />

• Secure<br />

• No dirt<br />

• Free to breathe<br />

Exhaust<br />

• Securely mounted<br />

• Not cracked<br />

• Not leaking<br />

○ No black carbon showing<br />

• Heat shield intact


Rear Duals – Passenger Side<br />

Brake lining<br />

• No missing rivets<br />

• Pads = at least ¼ inch<br />

• No metal showing<br />

• No grease or oil on pads<br />

Brake drum / disk<br />

• No cracks<br />

• No welds<br />

• No bluing<br />

• No grease or oil on drums / disk


Rear Duals – Passenger Side<br />

Inside axle seal<br />

• No oil spray on<br />

inside of axle<br />

○ Would indicate<br />

bad seal<br />

Inside rim<br />

• Roundness<br />

• No cracks , dents<br />

• No welds<br />

• Good contact with<br />

tire


Spacers<br />

• Space between dual wheels<br />

○ Not touching (friction may cause heat build up)<br />

• Spacers (if applicable<br />

• Straight<br />

• Tight<br />

• Not rusted through<br />

Outside rim<br />

• Roundness<br />

• No cracks , dents<br />

• No welds<br />

• Good contact with tire<br />

Valve stem<br />

• Secure<br />

• Not bent<br />

• Cap intact


Lug nuts<br />

• Tightness<br />

○ No rust trails or shiny threads or shavings<br />

• Cannot be missing more than 1 in 5 or 2 in 10<br />

Outside hub / axle oil seal<br />

• Not leaking<br />

○ Cannot visualize level<br />

• Nuts tight<br />

Splash guards (mud flaps)<br />

• Secure<br />

• Not torn<br />

• 2/3 down from top


Tires (inside and outside)<br />

• CID<br />

○ Condition<br />

• No cuts over 1 inch , bulges , blisters , steel or fabric<br />

showing<br />

• No foreign objects<br />

• Even tread wear<br />

• Same type and size of tires<br />

• Radial or bias – no mismatching<br />

○ Inflation<br />

• 100 – 120 psi or manufactured specification<br />

• Check with gauge / hit with mallet<br />

○ Depth of tread<br />

• 2/32 inch<br />

• Yes retreads / recaps allowed on non-steering axles


Vehicle - Passenger Side<br />

Equipment & Ladder<br />

• Secure<br />

• Proper position<br />

Doors and equipment<br />

Secure<br />

Operation – open and close<br />

Locks operate property<br />

Hinge<br />

Not cracked , broken , or rusted


Vehicle – Passenger Side<br />

Outriggers<br />

• Pad<br />

○ In in the “Up & In”<br />

position<br />

• Controls<br />

○ Not Damaged or Bent<br />

• Panel<br />

○ Not Damaged<br />

○ All lights are present


Tiller Wheel – Passenger Side<br />

Outside rim<br />

• Roundness<br />

• No cracks , dents<br />

• No welds<br />

• Good contact with tire<br />

Valve stem<br />

• Secure<br />

• Not bent<br />

• Cap intact


Tiller Wheel – Passenger Side<br />

• Tire<br />

○ CID<br />

○ Condition<br />

• No cuts over 1 inch , bulges , blisters , steel or fabric<br />

showing<br />

• No foreign objects<br />

• Even tread wear<br />

○ Inflation<br />

• 100 – 120 psi or manufactured specification<br />

• Check with gauge / hit with mallet<br />

○ Depth of tread<br />

• 4/32 inch<br />

• Tiller tire is on a steering axle


Lug nuts<br />

• Tightness<br />

○ No rust trails or shiny threads or shavings<br />

• Cannot be missing more than 1 in 5 or 2 in 10<br />

Outside hub / axle oil seal<br />

• Not leaking<br />

○ Cannot visualize level<br />

• Nuts tight<br />

Splash guards (mud flaps)<br />

• Secure<br />

• Not torn<br />

• 2/3 down from top


Tiller Wheel – Passenger Side<br />

Brake lining<br />

• No missing rivets<br />

• Pads = at least ¼ inch<br />

• No metal showing<br />

• No grease or oil on pads<br />

Brake drum / disk<br />

• No cracks<br />

• No welds<br />

• No bluing<br />

• No grease or oil on drums / disk


Tiller Wheel – Passenger Side<br />

Inside axle seal<br />

• No oil spray on<br />

inside of axle<br />

○ Would indicate<br />

bad seal<br />

Inside rim<br />

• Roundness<br />

• No cracks , dents<br />

• No welds<br />

• Good contact with<br />

tire


Break Time


Rear<br />

General condition<br />

• No major damage<br />

• No holes or tears<br />

Under vehicle<br />

• No puddles / fluids<br />

• No broken hoses<br />

hanging down<br />

• No mounts, bolts /<br />

nuts, brackets hanging<br />

down


Doors<br />

• Operations – opens and closes<br />

• Locks and latches operates<br />

properly<br />

• Hinges<br />

○ Not cracked , broken , or<br />

rusted<br />

Lights / reflectors<br />

• Turn signals (left and right) , 4 way<br />

flashers , brake , and tail lights<br />

○ Secure<br />

○ Operating<br />

○ Clean<br />

○ Not broken or cracked<br />

○ Proper color (red) facing rear<br />

• Back-up lights<br />

○ Secure<br />

○ Operating<br />

○ Clean<br />

○ Not broken or cracked<br />

○ Proper color (white)


Emergency lights<br />

• Secure<br />

• Operating<br />

• Clean<br />

• Not broken or cracked<br />

• Proper color<br />

• (red and yellow)<br />

Hose and equipment<br />

• Secure<br />

• Proper location


Vehicle – Drivers Side<br />

General condition<br />

No major damage<br />

Clearance lights / reflectors<br />

Secure<br />

Operating<br />

Clean<br />

Not broken or cracked<br />

Proper color (yellow /<br />

amber) front and (red)<br />

facing rear


Tiller Box<br />

General Condition<br />

<br />

Doors Operate Normally<br />

<br />

Hinges not Cracked<br />

<br />

Windows Operate<br />

<br />

Grab handles and Steps<br />

secure & operational


Tiller Box<br />

Steering wheel<br />

Check free play<br />

○<br />

(slightly turn wheel)<br />

No more than 10 degrees<br />

in 20 inch wheel = 2 “<br />

Seat belt<br />

• Secure<br />

• Proper adjustments<br />

• Lock / release operates<br />

properly<br />

• Not frayed<br />

Mirrors<br />

• Clean securely mounted<br />

• Not broken<br />

• Adjusted correctly for you


Tiller Wheel – Drivers Side<br />

Outside rim<br />

• Roundness<br />

• No cracks , dents<br />

• No welds<br />

• Good contact with tire<br />

Valve stem<br />

• Secure<br />

• Not bent<br />

• Cap intact


Tiller Wheel – Drivers Side<br />

• Tire<br />

○ CID<br />

○ Condition<br />

• No cuts over 1 inch , bulges , blisters , steel or fabric<br />

showing<br />

• No foreign objects<br />

• Even tread wear<br />

○ Inflation<br />

• 100 – 120 psi or manufactured specification<br />

• Check with gauge / hit with mallet<br />

○ Depth of tread<br />

• 4/32 inch<br />

• Tiller tire is on a steering axle


Lug nuts<br />

• Tightness<br />

○ No rust trails or shiny threads or shavings<br />

• Cannot be missing more than 1 in 5 or 2 in 10<br />

Outside hub / axle oil seal<br />

• Not leaking<br />

○ Cannot visualize level<br />

• Nuts tight<br />

Splash guards (mud flaps)<br />

• Secure<br />

• Not torn<br />

• 2/3 down from top


Tiller Wheel – Drivers Side<br />

Brake lining<br />

• No missing rivets<br />

• Pads = at least ¼ inch<br />

• No metal showing<br />

• No grease or oil on pads<br />

Brake drum / disk<br />

• No cracks<br />

• No welds<br />

• No bluing<br />

• No grease or oil on drums / disk


Tiller Wheel – Drivers Side<br />

Inside axle seal<br />

• No oil spray on<br />

inside of axle<br />

○ Would indicate<br />

bad seal<br />

Inside rim<br />

• Roundness<br />

• No cracks , dents<br />

• No welds<br />

• Good contact with<br />

tire


Doors and compartments<br />

• Operations<br />

○ Open and close<br />

• Hinges<br />

○ Secure<br />

○ Not cracked , broken , or rusted<br />

• Latches<br />

○ Operate property


Vehicle - Passenger Side<br />

Equipment & Ladder<br />

• Secure<br />

• Proper position<br />

Doors and equipment<br />

Secure<br />

Operation – open and close<br />

Locks operate property<br />

Hinge<br />

Not cracked , broken , or rusted


Vehicle – Drivers Side<br />

Outriggers<br />

• Pad<br />

○ In in the “Up & In”<br />

position<br />

• Controls<br />

○ Not Damaged or Bent<br />

• Panel<br />

○ Not Damaged<br />

○ All lights are present


Drivers Side<br />

Doors and equipment<br />

• Secure<br />

• Operation – open and close<br />

• Locks operate property<br />

• Hinge<br />

○ Not cracked , broken , or rusted<br />

Fuel cap<br />

• Secure<br />

• No dirt<br />

• Free to breathe


Rear Duals – Drivers Side<br />

Brake lining<br />

• No missing rivets<br />

• Pads = at least ¼ inch<br />

• No metal showing<br />

• No grease or oil on pads<br />

Brake drum / disk<br />

• No cracks<br />

• No welds<br />

• No bluing<br />

• No grease or oil on drums / disk


Rear Duals – Drivers Side<br />

Inside axle seal<br />

• No oil spray on<br />

inside of axle<br />

○ Would indicate<br />

bad seal<br />

Inside rim<br />

• Roundness<br />

• No cracks , dents<br />

• No welds<br />

• Good contact with<br />

tire


Spacers<br />

• Space between dual wheels<br />

○ Not touching (friction may cause heat build up)<br />

• Spacers (if applicable<br />

• Straight<br />

• Tight<br />

• Not rusted through<br />

Outside rim<br />

• Roundness<br />

• No cracks , dents<br />

• No welds<br />

• Good contact with tire<br />

Valve stem<br />

• Secure<br />

• Not bent<br />

• Cap intact


Lug nuts<br />

• Tightness<br />

○ No rust trails or shiny threads or shavings<br />

• Cannot be missing more than 1 in 5 or 2 in 10<br />

Outside hub / axle oil seal<br />

• Not leaking<br />

○ Cannot visualize level<br />

• Nuts tight<br />

Splash guards (mud flaps)<br />

• Secure<br />

• Not torn<br />

• 2/3 down from top


Tires (inside and outside)<br />

• CID<br />

○ Condition<br />

• No cuts over 1 inch , bulges , blisters , steel or fabric<br />

showing<br />

• No foreign objects<br />

• Even tread wear<br />

• Same type and size of tires<br />

• Radial or bias – no mismatching<br />

○ Inflation<br />

• 100 – 120 psi or manufactured specification<br />

• Check with gauge / hit with mallet<br />

○ Depth of tread<br />

• 2/32 inch<br />

• Yes retreads / recaps allowed on non-steering axles


Drivers Side<br />

Pump panel<br />

(If Quint)<br />

• Valve handles<br />

○ Secure<br />

○ Function correctly<br />

○ Proper position<br />

○ Gauges<br />

• Intact<br />

• Not broken<br />

Hose and Equipment<br />

• Secure<br />

• Proper location


Break Time


Underside<br />

<br />

Drive shaft and drive line<br />

• Straightness<br />

○ Not twisted<br />

○ Not bent<br />

• No loose / missing bolts<br />

• Universal joints<br />

○ Secure<br />

○ Not broken<br />

• No leaks or damage at<br />

components<br />

○ Transmission<br />

○ Pumps – road and<br />

main<br />

○ differentials


Exhaust (visual from<br />

underneath – located<br />

on passenger side)<br />

• Secure<br />

• Not cracked<br />

• Not leaking<br />

• No black carbon<br />

showing<br />

• Heat shield intact<br />

Frame<br />

• Straight<br />

• Not broken , cracked ,<br />

or loose<br />

• No illegal welds<br />

• No missing or broken<br />

brackets


Underside<br />

Rear shock absorbers<br />

• Securely mounted<br />

• Not broken<br />

• Not leaking<br />

Rear springs mounts<br />

• Securely mounted<br />

• No missing bolts or nuts<br />

• Not moving around<br />

Rear springs<br />

• Securely mounted to<br />

mounts<br />

○ No more than 25%<br />

missing, broken, or<br />

cracked


U-bolts<br />

• Secure and intact<br />

• Not broken<br />

• No missing nuts<br />

Torque arm / shocks<br />

/ air bags<br />

• Secure<br />

• Not cracked or<br />

broken<br />

• Not leaking


Underside<br />

Air hose<br />

• Secure to frame and<br />

brake chamber<br />

• Clamps secure<br />

• No leaks<br />

• Not cracked , frayed ,<br />

and no bulges<br />

Brake chamber<br />

• Secure on brake<br />

bracket<br />

• Clamps secure<br />

(around chamber)<br />

• Note – spring brakes<br />

on the rear


Underside<br />

Slack adjusters<br />

• Secure<br />

• Applied position<br />

• Adjustments = 90<br />

degree angle to push<br />

rod<br />

• Push rod , pins , and<br />

cotter pin secure


Underside<br />

Tiller Steering<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

-Secure, tight, lubed<br />

& operational<br />

Pitman Arm<br />

Steering Knuckle<br />

Drag link<br />

Tie Rod<br />

Steering Box<br />

Steering shaft<br />

U Joints


Underside<br />

Tiller Axel<br />

○ Mounts<br />

○ Air Bags<br />

○ Shocks<br />

○ Brake cans<br />

• (Note: 2 air lines indicate<br />

service & spring brakes<br />

on trailer)


Underside<br />

Fuel tank<br />

• Securely mounted<br />

• Straps<br />

○ Not metal to<br />

metal / rubber in<br />

place<br />

• Not leaking<br />

• Cap<br />

○ Secure<br />

○ No dirt<br />

○ Free to breathe


Topside<br />

Cab<br />

• No leaks<br />

• No debris<br />

• Maker lights<br />

operational<br />

• Water tank lid secure


Topside<br />

Pedestal<br />

• No damage<br />

• Levers are<br />

operational<br />

• Lights are operational<br />

• Override switch is off<br />

• Lid secured<br />

• Foot pedal is<br />

operational


Topside<br />

Ladder<br />

• Ladder is bedded<br />

• Roof ladder secured in fly<br />

• Monitor is secured in<br />

bracket<br />

Compartments<br />

• Secure<br />

• Operation – open and close<br />

• Locks operate property<br />

• Hinge<br />

○ Not cracked , broken , or<br />

rusted<br />


Break Time

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