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<strong>Pre</strong> – <strong>Trip</strong> <strong>Inspection</strong><br />
This slide program was designed to<br />
assist personnel with their pre – trip<br />
inspection<br />
This slide program comes with an<br />
outline that can be used for preparing for<br />
the pre-trip inspection. It includes all<br />
department Class B material<br />
This slide program is designed to help<br />
you complete an accurate and<br />
systematic pre-trip check off
This slide program will cover each of the main<br />
areas of the morning check off<br />
This slide program will cover all the<br />
components in each of the main areas<br />
Component locations can change on different<br />
types of truck manufactures<br />
Start with the Brake Test inside cab, once<br />
completed start the In Cab <strong>Inspection</strong>. When<br />
the check off is completed start on the outside<br />
with Engine Compartment – Drivers Side and<br />
work in a clockwise order.
The Main Areas Consist of<br />
Air Brake Test – (Inside Cab)<br />
Inside Cab <strong>Inspection</strong><br />
Engine Compartment – (Drivers Side)<br />
Front<br />
Engine Compartment – (Passenger Side)<br />
Vehicle – (Passenger Side & Trailer)<br />
Rear<br />
Vehicle – (Drivers Side & Trailer)<br />
Underside
Air Brake Check Inside Cab<br />
<br />
<br />
<br />
<br />
Start air test<br />
• Place chock block against down hill side of the rear wheel<br />
• Prior to starting engine , pump service brakes until air gauges read<br />
about 70 – 80 psi.<br />
• Start engine (Ensure Tillerman is in bucket on Deadman switch)<br />
Max air<br />
• Build air pressure to maximum 120 to 130 psi (at idle)<br />
Governor cut out<br />
• When air pressure stops rising (at idle) – air dryers may release<br />
• Give reading for both primary and secondary air gauges<br />
• The maximum cut out pressure is 130 psi<br />
Governor cut in<br />
• Pump service brake pedal slowly (push and hold for 3 seconds , then<br />
release and wait for 4 seconds , then repeat if necessary) until<br />
governor cuts in. The minimum cut in pressure is 85 psi. Continually<br />
watch air gauge needles for upward movement.<br />
• If gauges do not move upward (governor cut in) , continue to pump<br />
brakes slowly (as above) release about 5 psi. each time until governor<br />
cuts in.<br />
• The gauges will start to move upward<br />
• Give reading for both primary and secondary air gauges<br />
• Build air back to maximum
Static air Test – 2/60 single<br />
vehicle Place vehicle in low<br />
gear (manual shift<br />
transmission)<br />
• Place vehicle in neutral<br />
(Automatic Shift<br />
transmission)<br />
• Shut down engine (turn<br />
off engine)<br />
• Release emergency /<br />
parking brakes<br />
• Wait for system to settle<br />
• Note and verbalize<br />
Primary and Secondary<br />
air gauges<br />
• Time 1 minute (60<br />
seconds)<br />
• Gauges should not drop<br />
more than 2 psi / 60<br />
seconds = single vehicle
Applied air test – 3 / 60<br />
single vehicle<br />
• With emergency / parking<br />
brakes still released<br />
• Apply and hold service<br />
brake pedal for 1 minute<br />
• Wait for system to settle<br />
• Note and verbalize<br />
primary and Secondary<br />
air gauges<br />
• Time 1 minute (60<br />
seconds)<br />
• Note and verbalize<br />
Primary and Secondary<br />
air gauges<br />
• Gauges should not drop<br />
more than 3 psi / 60<br />
seconds = single vehicle
Low air warning<br />
• Turn on key / ignition<br />
• DO NOT start engine<br />
• Pump service brake pedal<br />
slowly (above) until LOW<br />
AIR buzzer / light activates<br />
• Note and verbalize Primary<br />
and Secondary air gauges<br />
• Should activate at between<br />
the minimum and maximum<br />
of 55 psi to 75 psi<br />
• above<br />
Pop out test – Emergency<br />
valve check (older vehicles will<br />
be pulled in)<br />
• Pump service brakes pedal<br />
slowly (as above) until<br />
emergency valve pops out<br />
• Emergency activation<br />
should be around 45 psi and<br />
no less than 20 psi<br />
• Note and verbalize Primary<br />
and Secondary air gauges
Air recovery<br />
<br />
• Start engine (Ensure Tillerman is in bucket on Deadman<br />
switch)<br />
Max air<br />
• Bring engine to 1200 RPM<br />
• Build air pressure to 85 psi<br />
• Verbalize start time<br />
• Build air pressure to 100 psi at 1200 RPM<br />
• Verbalize stop time<br />
• Note air should build and recover within 45<br />
seconds from 85 psi to 100 psi at 1200 RPM<br />
• This will assure that the air compressor is building<br />
air at the normal rate
Tug test<br />
• Remove chock block<br />
• Buckle seat belts<br />
• Build air pressure to maximum (cut out)<br />
• Apply emergency brakes valve only – release all other<br />
brakes<br />
• For manual transmissions<br />
○ Put transmission in low gear<br />
○ Slowly release clutch<br />
○ Gently tug against emergency brakes<br />
For automatic shift transmissions<br />
• Put transmission in “D” Drive<br />
• Gently tug against emergency brakes<br />
Apply column (trolley / hand ) brake valve ONLY<br />
– release all other brakes including emergency<br />
brakes
For manual shift transmission<br />
• Transmission in low gear<br />
• Slowly release clutch<br />
• Gently tug against column brakes<br />
• Release column (trolley / hand) brake<br />
For automatic transmissions<br />
• Put transmission in “D” Drive<br />
• Gently tug against column brakes<br />
• Release column (trolley / hand ) brake
Service brake test<br />
• For manual shift transmissions<br />
○ All personnel fasten seat belts<br />
○ Put transmission in low gear<br />
○ Slowly release clutch – start vehicle moving<br />
○ Lift hands from steering wheel (Instruct Tillerman to also lift<br />
hands from tiller wheel)<br />
○ Apply service brakes pedal sharply<br />
○ Note any movement left or right and equal adjustment of<br />
brakes<br />
For automatic shift transmissions<br />
• All personnel fasten seatbelts<br />
• Put transmission in “D” Drive<br />
• Start vehicle driving<br />
• Lift hands from steering wheel (Instruct Tillerman to<br />
also lift hands from tiller wheel)<br />
• Apply service brake pedal sharply<br />
• Note any movement left or right and equal<br />
adjustments of brakes
Complete air test<br />
• Apply emergency / parking brakes<br />
• Transmission into neutral<br />
• Brake check is complete<br />
• Keep engine running<br />
• Start in cab inspection
Break Time
In Cab <strong>Inspection</strong><br />
Seat belt<br />
• Secure<br />
• Proper adjustments<br />
• Lock / release operates properly<br />
• Not frayed<br />
Mirror<br />
• Clean securely mounted<br />
• Not broken<br />
• Adjusted correctly for you
Windshield<br />
• Clean clear view<br />
• No cracks , splits , spidering, or holes larger than<br />
a quarter<br />
• No illegal stickers<br />
Wipers / washers<br />
• Good condition<br />
• No fold over of blades , no tears<br />
• Good contact with window<br />
• Turn on – good wiper pattern<br />
• Apply washer fluid – good fluid application
Dash area (start at one side and work<br />
completely around. Mention everything)<br />
• Air filter restriction gauge<br />
○ If the gauge continues to read 13<br />
inches of restriction or higher notify<br />
mechanic<br />
• Filter restriction indicator<br />
○ If the gauge reads in the red zone<br />
notify the mechanic
• Volt meter<br />
○ Normal = 12.5 to 15 volts<br />
• Amps<br />
○ 0 to slightly on the positive<br />
(+) side is best<br />
• Oil pressure gauge<br />
○ Normal = 20 to 75 psi,<br />
warning at 10 psi<br />
• Transmission Temperature<br />
○ 140 to 220 degrees, warning<br />
light at 220 degrees,<br />
maximum 330 degrees with<br />
extensive transmission<br />
retarder use. Will fluctuate<br />
allot while driving<br />
• Water / Engine temperature<br />
gauge<br />
○ Normal = 180 to 210 degrees,<br />
warning light at 217 degrees
Tachometer / accelerator pedal<br />
• Rev engine<br />
• Ensure they operate properly and smoothly<br />
• No sticking of needle or pedal<br />
Lights<br />
• Turn on headlights<br />
• Check dash lights<br />
• Check High Beam indicator<br />
• Verbalize , “I know where the switches are , so when<br />
it is dark , I will not be searching for them”<br />
Emergency lights<br />
• Turn on Master Switch and check lights
Steering<br />
• Check free play (slightly turn wheel)<br />
○ No more than 10 degrees in 20 inch wheel = 2 “<br />
Horn<br />
• Check electric horn (center of steering wheel)<br />
• Check air horn (on roof or switch for steering wheel)<br />
Turn signals<br />
• Left<br />
• Right<br />
• Check for indicators on dash<br />
4 way flashers<br />
Check for indicators on dash
Column (hand / trolley) brake knob<br />
• Secure<br />
• Not broken<br />
• Function smoothly<br />
Heater / defroster<br />
• Turn on<br />
• Check for air flow at defroster and heater vents<br />
Emergency brake / parking brake knobs<br />
• Secure<br />
• Not broken
Floor area<br />
• Clutch<br />
○ Depress clutch<br />
○ Note and verbalize engagement / disengagement<br />
○ Note and verbalize free play (about 1 inch)<br />
• Gear shift pattern<br />
○ Verbalize that you understand the shifting pattern<br />
○ Point out the marker / indicator<br />
• Gear shift / stick<br />
○ Handle on tight<br />
○ Stick is secure<br />
• Not cracked , broken<br />
○ Air / electrical lines on stick are secure and intact<br />
○ Dust boot is secure<br />
• Not cracked , broken , torn<br />
- Could allow exhaust to enter cab
Fuses / circuit breakers<br />
• Spares (1 for each type) or not tripped or popped<br />
out<br />
Fire extinguisher<br />
• Charged<br />
• Secure<br />
• Proper rating
Engine Compartment<br />
Driver’s Side<br />
<br />
Engine appearance<br />
• No leaking fluids<br />
• No oil trails<br />
• No broken mounts ,<br />
brackets , hoses<br />
Radiator<br />
○ Secure<br />
○ Brackets mounted , no<br />
paint chips / scratches<br />
○ No lose bolts<br />
○ Condition<br />
• No leaks<br />
• No cracks or holes
• Hose secure, not<br />
cracked, frayed, and no<br />
bulges<br />
- Clamp secure<br />
- Fan clearance<br />
- Not touching radiator<br />
Coolant level (if cold ok<br />
to open cap , if hot use<br />
sight glass)<br />
• Over flow tank<br />
○ Secure to vehicle<br />
○ Cap on tight<br />
○ Hoses secure , not<br />
cracked , frayed ,<br />
and no bulges<br />
○ Clamps secure<br />
○ No fluid leaking
Oil level (check cold<br />
– engine off)<br />
• Check dip stick<br />
• Add fluid if low<br />
• Oil fill cap secure<br />
<br />
Power steering fluid level<br />
• Check while engine<br />
running
Power steering pump<br />
○ Securely mounted<br />
○ No leaks<br />
○ Hoses secure , not cracked , frayed , and no bulges<br />
○ Clamp secure<br />
○ May be gear driven if not:<br />
• Pulleys secure<br />
• Belt<br />
- Tension ¾ inch<br />
- Condition – not frayed , cracked , no tears are separation
Air compressor<br />
• Securely mounted<br />
○ No leaks<br />
○ Hoses secure , not<br />
cracked , frayed , and<br />
no bulges<br />
○ Clamps secure<br />
○ Pulley secure and in<br />
line with other pulleys<br />
(castle nut and cotter<br />
pin in tact)<br />
○ Belt if not gear driven<br />
• Tension ¾” inch<br />
• Condition – not<br />
frayed , cracked , no<br />
tears or separation
Air compressor governor<br />
• Securely mounted<br />
• No leaks<br />
• Hoses , secure , not<br />
cracked , frayed , and<br />
no bulges<br />
• Clamps secure<br />
Steering system<br />
• Gear box<br />
○ Securely mounted<br />
○ No missing bolts<br />
○ No leaking fluids
Hoses<br />
○ Secure<br />
○ Clamps secure<br />
○ Not leaking<br />
○ Not cracked , frayed , and no bulges
Drivers Side Front Wheel<br />
Linkage<br />
○ Pitman arm ,<br />
○ Drag link<br />
○ steering ring<br />
knuckle , and tie<br />
rod<br />
○ Secure , not loose<br />
○ No missing bolts<br />
○ Castle nuts and<br />
cotter pins intact
Drivers Side Front Wheel<br />
Air hose<br />
• Secure to frame and<br />
brake chamber<br />
○ Clamps secure<br />
• No leaks<br />
• Not cracked , frayed ,<br />
and no bulges<br />
Brake chamber<br />
• Secure on brake bracket<br />
• Clamps secure (around chamber)<br />
• Note – there are no spring<br />
brakes on the front
Slack adjusters<br />
• Secure on the brake<br />
bracket<br />
• Unapplied position<br />
• Adjustments = 1 inch<br />
slack when pulled on<br />
• Push rods , pins , and<br />
cotter pin secure<br />
• The 2006 & later KME<br />
front slack adjusters are<br />
checked with a tab<br />
indicator. When the<br />
indicator is at the last<br />
notch the brake pads<br />
need to be replaced
Drivers Side Front Wheel<br />
<br />
<br />
Brake lining (may have dust<br />
covers)<br />
• No missing rivets<br />
• Pads = at least 1/4”<br />
• No metal shaving<br />
• No grease or oil on pads<br />
Brake drum / disk<br />
• No cracks<br />
• No welds<br />
• No bluing<br />
• No grease or oil on drum /<br />
disk
Drivers Side Front Wheel<br />
Inside hub oil seal<br />
• no oil spray on inside<br />
of axle<br />
○ Would indicate bad<br />
seal<br />
Inside rim<br />
• Roundness<br />
• No cracks , dents<br />
• No welds<br />
• Good contact with tire
Tire (inside and outside)<br />
• CID<br />
• Condition<br />
- No cuts over 1 inch ,<br />
bulges , blisters , steel<br />
or fabric showing<br />
- No foreign objects<br />
- Even tread wear<br />
Inflation<br />
• 100 – 120 psi or manufactured<br />
specifications<br />
• Check with gauge / hit with<br />
mallet<br />
Depth of tread<br />
• 4/32 inch<br />
• No retreads / recaps on<br />
steering axles
Drivers Side Front Wheel<br />
<br />
<br />
<br />
Outside rim<br />
• Roundness<br />
• No cracks , dents<br />
• No welds<br />
• Good contact with tire<br />
Valve stem<br />
• Secure<br />
• Not bent<br />
• Cap intact<br />
Lug nuts<br />
• Tightness<br />
○ No rust trails or shiny<br />
threads or metal<br />
shavings<br />
• Cannot be missing more<br />
than 1 in 5 or 2 in 10
Drivers Side Front Wheel<br />
Outside hub oil seal<br />
• Not leaking<br />
• Fluid level<br />
○ Sight glass<br />
○ Remove cap and<br />
check level
Battery box<br />
• Secure to vehicle<br />
• Battery secure inside<br />
box<br />
• Cables<br />
○ tight<br />
○ No corrosion /<br />
good contact<br />
• Maintenance<br />
○ Proper level of fluid<br />
○ Indicator light<br />
• Box cover<br />
○ Secure<br />
○ locks
Splash guards (mud flaps)<br />
• Secure<br />
• Not torn<br />
• 2/3 down from top<br />
Box cover<br />
• Secure<br />
• Locks
Mirrors<br />
Secure<br />
Clean<br />
Not broken or cracked<br />
Doors<br />
Operations<br />
Opens or closes<br />
Hinges<br />
Secure<br />
Not cracked<br />
Windows<br />
Operations<br />
Up/down<br />
Lock<br />
Operations<br />
Locks (do this with<br />
windows down)
Front of Vehicle<br />
General condition<br />
• Level , not leaning<br />
○ Could indicate a<br />
shifted load , broken<br />
spring / suspension<br />
• No apparent damage to<br />
vehicle
Front of Vehicle<br />
<br />
Under vehicle<br />
• No puddles / fluid<br />
• No broken hoses hanging<br />
down<br />
• No broken belts hanging<br />
down<br />
• No mounts , bolts / nuts ,<br />
brackets hanging down
Head lights<br />
• Secure<br />
• High / low beams<br />
• Operating<br />
• Clean<br />
• Not broken or cracked<br />
Turn signals (left & right) and 4 way flashers<br />
• Secure<br />
• Operating<br />
• Clean<br />
• Not broken or cracked<br />
• Proper<br />
• Color (yellow/amber) facing forward
Front of vehicle<br />
Wipers<br />
• Good condition<br />
• No fold over blades,<br />
no tears<br />
• Good contact with<br />
window<br />
Windshield<br />
• Clean clear view<br />
• No cracks, splits,<br />
spidering, or holes<br />
larger than a quarter
Clearance light / marker<br />
lights and reflectors (top<br />
of cab)<br />
• Operating<br />
• Clean<br />
• Not broken or broken<br />
• Proper color<br />
(yellow/amber) facing<br />
forward<br />
Emergency lights<br />
• Secure<br />
• Operating<br />
• Clean<br />
• Not broken or cracked<br />
• Proper color (Red and<br />
Yellow)
Break Time
Vehicle – Passenger Side<br />
General condition<br />
No major damage<br />
Clearance lights / reflectors<br />
Secure<br />
Operating<br />
Clean<br />
Not broken or cracked<br />
Proper color (yellow /<br />
amber) front and (red)<br />
facing rear
Engine Compartment – Right Side<br />
<br />
<br />
<br />
<br />
<br />
Mirrors<br />
• Secure<br />
• Clean<br />
• Not broken or cracked<br />
Doors<br />
• Operations<br />
○ Opens or closes<br />
Hinges<br />
• Secure<br />
• Not cracked<br />
Windows<br />
• Operations<br />
• Up/down<br />
Lock<br />
• Operations<br />
• Locks (do this with<br />
windows down)
Box cover<br />
• Secure<br />
• Locks<br />
Splash guards (mud flaps)<br />
• Secure<br />
• Not torn<br />
• 2/3 down from top
Battery box<br />
• Secure to vehicle<br />
• Battery secure inside<br />
box<br />
• Cables<br />
○ Tight<br />
○ No corrosion /<br />
good contact<br />
• Maintenance<br />
○ Proper level of fluid<br />
○ Indicator light
Engine appearance<br />
• No leaking fluids<br />
• No oil trails<br />
• No broken mounts ,<br />
brackets , hoses<br />
Heater hoses<br />
• Secure<br />
• Not cracked, frayed, and no<br />
bulges<br />
• Clamp secure
Alternator<br />
• Securely mounted<br />
• No exposed or loose<br />
wires<br />
• Pulley secure and in<br />
line with other<br />
pulleys<br />
• Belts<br />
○ Tension ¾” inch<br />
○ Condition – not<br />
frayed , cracked ,<br />
no tears or<br />
separations
Water pump<br />
• Securely mounted<br />
• No leaks<br />
• Hoses secure , not cracked , frayed ,and no<br />
bulges<br />
• Clamps secure<br />
• Pulleys secure and in line with other pulleys<br />
• Belts<br />
○ Tension ¾” inch<br />
○ Condition – not frayed , cracked , no tears or<br />
separations
Automatic<br />
transmission fluid<br />
(check hot – engine<br />
running) if equipped<br />
• Check dip stick<br />
• Add oil if low
Steering system<br />
• Gear box<br />
○ Securely mounted<br />
○ No missing bolts<br />
○ No leaking fluids<br />
<br />
Hoses<br />
○ Secure<br />
○ Clamps secure<br />
○ Not leaking<br />
○ Not cracked , frayed ,<br />
and no bulges
Passenger Side Front Wheel<br />
<br />
<br />
<br />
<br />
Shock absorber<br />
• Securely mounted<br />
• Not broken<br />
• Not leaking<br />
Springs mounts & shackles<br />
• No missing bolts or nuts<br />
• Not moving around<br />
Springs<br />
• Securely mounted to<br />
mounts<br />
• No more than 25%<br />
missing , broken , or<br />
cracked<br />
U – bolts<br />
• Secure and intact<br />
• Not broken<br />
• No missing nuts
Passenger Side Front Wheel<br />
Shock absorber<br />
• Securely mounted<br />
• Not broken<br />
Springs mounted<br />
• Securely mounted<br />
• No missing bolts are nuts<br />
• Not moving around<br />
Springs<br />
• Securely mounted to<br />
mounts<br />
○ No more than 25%<br />
missing, broken, or<br />
cracked<br />
U-bolts<br />
• Secure and intact<br />
• Not broken<br />
• No missing nuts
Passenger Side Front Wheel<br />
Air hose<br />
• Secure to frame and brake<br />
chamber<br />
○ Clamps secure<br />
• No leaks<br />
• Not cracked , frayed , and<br />
no bulges<br />
Brake chamber<br />
• Secure on brake bracket<br />
• Clamps secure (around<br />
chamber)<br />
• Note – there are no spring<br />
brakes on the front
Slack adjusters<br />
• Secure on the brake<br />
bracket<br />
• Unapplied position<br />
• Adjustments = 1 inch<br />
slack when pulled on<br />
• Push rods , pins , and<br />
cotter pin secure<br />
• The 2006 KME front<br />
slack adjusters are<br />
checked with a tab<br />
indicator. When the<br />
indicator is at the last<br />
notch the brake pads<br />
need to be replaced
Passenger Side Front Wheel<br />
<br />
<br />
Brake lining (may have dust<br />
covers)<br />
• No missing rivets<br />
• Pads = at least 1/4”<br />
• No metal shaving<br />
• No grease or oil on pads<br />
Brake drum / disk<br />
• No cracks<br />
• No welds<br />
• No bluing<br />
• No grease or oil on drum /<br />
disk
Passenger Side Front Wheel<br />
Inside hub oil seal<br />
• No oil spray on inside<br />
of axle<br />
○ Would indicate bad<br />
seal<br />
Inside rim<br />
• Roundness<br />
• No cracks , dents<br />
• No welds<br />
• Good contact with tire
Passenger Side Front Wheel<br />
<br />
<br />
<br />
Tire (inside and outside)<br />
• CID<br />
○ Condition<br />
• No cuts over 1 inch ,<br />
bulges , blisters<br />
,steel or fabric<br />
showing<br />
• No foreign objects<br />
• Even tread wear<br />
Inflation<br />
• 100 – 120 psi or<br />
manufactured<br />
specification<br />
• Check with gauge / hit<br />
with mallet<br />
Depth of tread<br />
• 4/32 inch<br />
• No retreads / recaps on<br />
steering axles
Passenger Side Front Wheel<br />
Outside rim<br />
• Roundness<br />
• No cracks , dents<br />
• No welds<br />
• Good contact w/tire<br />
Valve stem<br />
• Secure<br />
• Not bent<br />
• Cap intact<br />
Lug nuts<br />
• Tightness<br />
○ No rust trails or shiny threads or<br />
metal shavings cannot be missing<br />
more than 1 in 5 or 2 in 10
Passenger Side Front Wheel<br />
Outside hub oil seal<br />
• Not leaking<br />
• Fluid level<br />
○ Sight glass<br />
○ Remove cap and<br />
check level
Vehicle - Passenger Side<br />
Hose and equipment<br />
• Secure<br />
• Proper position<br />
Valve handles<br />
(If Quint)<br />
Secure<br />
Function correctly<br />
Proper position
Doors and equipment<br />
• Secure<br />
• Operation – open and close<br />
• Locks operate property<br />
• Hinge<br />
○ Not cracked , broken , or rusted<br />
Fuel cap<br />
• Secure<br />
• No dirt<br />
• Free to breathe<br />
Exhaust<br />
• Securely mounted<br />
• Not cracked<br />
• Not leaking<br />
○ No black carbon showing<br />
• Heat shield intact
Rear Duals – Passenger Side<br />
Brake lining<br />
• No missing rivets<br />
• Pads = at least ¼ inch<br />
• No metal showing<br />
• No grease or oil on pads<br />
Brake drum / disk<br />
• No cracks<br />
• No welds<br />
• No bluing<br />
• No grease or oil on drums / disk
Rear Duals – Passenger Side<br />
Inside axle seal<br />
• No oil spray on<br />
inside of axle<br />
○ Would indicate<br />
bad seal<br />
Inside rim<br />
• Roundness<br />
• No cracks , dents<br />
• No welds<br />
• Good contact with<br />
tire
Spacers<br />
• Space between dual wheels<br />
○ Not touching (friction may cause heat build up)<br />
• Spacers (if applicable<br />
• Straight<br />
• Tight<br />
• Not rusted through<br />
Outside rim<br />
• Roundness<br />
• No cracks , dents<br />
• No welds<br />
• Good contact with tire<br />
Valve stem<br />
• Secure<br />
• Not bent<br />
• Cap intact
Lug nuts<br />
• Tightness<br />
○ No rust trails or shiny threads or shavings<br />
• Cannot be missing more than 1 in 5 or 2 in 10<br />
Outside hub / axle oil seal<br />
• Not leaking<br />
○ Cannot visualize level<br />
• Nuts tight<br />
Splash guards (mud flaps)<br />
• Secure<br />
• Not torn<br />
• 2/3 down from top
Tires (inside and outside)<br />
• CID<br />
○ Condition<br />
• No cuts over 1 inch , bulges , blisters , steel or fabric<br />
showing<br />
• No foreign objects<br />
• Even tread wear<br />
• Same type and size of tires<br />
• Radial or bias – no mismatching<br />
○ Inflation<br />
• 100 – 120 psi or manufactured specification<br />
• Check with gauge / hit with mallet<br />
○ Depth of tread<br />
• 2/32 inch<br />
• Yes retreads / recaps allowed on non-steering axles
Vehicle - Passenger Side<br />
Equipment & Ladder<br />
• Secure<br />
• Proper position<br />
Doors and equipment<br />
Secure<br />
Operation – open and close<br />
Locks operate property<br />
Hinge<br />
Not cracked , broken , or rusted
Vehicle – Passenger Side<br />
Outriggers<br />
• Pad<br />
○ In in the “Up & In”<br />
position<br />
• Controls<br />
○ Not Damaged or Bent<br />
• Panel<br />
○ Not Damaged<br />
○ All lights are present
Tiller Wheel – Passenger Side<br />
Outside rim<br />
• Roundness<br />
• No cracks , dents<br />
• No welds<br />
• Good contact with tire<br />
Valve stem<br />
• Secure<br />
• Not bent<br />
• Cap intact
Tiller Wheel – Passenger Side<br />
• Tire<br />
○ CID<br />
○ Condition<br />
• No cuts over 1 inch , bulges , blisters , steel or fabric<br />
showing<br />
• No foreign objects<br />
• Even tread wear<br />
○ Inflation<br />
• 100 – 120 psi or manufactured specification<br />
• Check with gauge / hit with mallet<br />
○ Depth of tread<br />
• 4/32 inch<br />
• Tiller tire is on a steering axle
Lug nuts<br />
• Tightness<br />
○ No rust trails or shiny threads or shavings<br />
• Cannot be missing more than 1 in 5 or 2 in 10<br />
Outside hub / axle oil seal<br />
• Not leaking<br />
○ Cannot visualize level<br />
• Nuts tight<br />
Splash guards (mud flaps)<br />
• Secure<br />
• Not torn<br />
• 2/3 down from top
Tiller Wheel – Passenger Side<br />
Brake lining<br />
• No missing rivets<br />
• Pads = at least ¼ inch<br />
• No metal showing<br />
• No grease or oil on pads<br />
Brake drum / disk<br />
• No cracks<br />
• No welds<br />
• No bluing<br />
• No grease or oil on drums / disk
Tiller Wheel – Passenger Side<br />
Inside axle seal<br />
• No oil spray on<br />
inside of axle<br />
○ Would indicate<br />
bad seal<br />
Inside rim<br />
• Roundness<br />
• No cracks , dents<br />
• No welds<br />
• Good contact with<br />
tire
Break Time
Rear<br />
General condition<br />
• No major damage<br />
• No holes or tears<br />
Under vehicle<br />
• No puddles / fluids<br />
• No broken hoses<br />
hanging down<br />
• No mounts, bolts /<br />
nuts, brackets hanging<br />
down
Doors<br />
• Operations – opens and closes<br />
• Locks and latches operates<br />
properly<br />
• Hinges<br />
○ Not cracked , broken , or<br />
rusted<br />
Lights / reflectors<br />
• Turn signals (left and right) , 4 way<br />
flashers , brake , and tail lights<br />
○ Secure<br />
○ Operating<br />
○ Clean<br />
○ Not broken or cracked<br />
○ Proper color (red) facing rear<br />
• Back-up lights<br />
○ Secure<br />
○ Operating<br />
○ Clean<br />
○ Not broken or cracked<br />
○ Proper color (white)
Emergency lights<br />
• Secure<br />
• Operating<br />
• Clean<br />
• Not broken or cracked<br />
• Proper color<br />
• (red and yellow)<br />
Hose and equipment<br />
• Secure<br />
• Proper location
Vehicle – Drivers Side<br />
General condition<br />
No major damage<br />
Clearance lights / reflectors<br />
Secure<br />
Operating<br />
Clean<br />
Not broken or cracked<br />
Proper color (yellow /<br />
amber) front and (red)<br />
facing rear
Tiller Box<br />
General Condition<br />
<br />
Doors Operate Normally<br />
<br />
Hinges not Cracked<br />
<br />
Windows Operate<br />
<br />
Grab handles and Steps<br />
secure & operational
Tiller Box<br />
Steering wheel<br />
Check free play<br />
○<br />
(slightly turn wheel)<br />
No more than 10 degrees<br />
in 20 inch wheel = 2 “<br />
Seat belt<br />
• Secure<br />
• Proper adjustments<br />
• Lock / release operates<br />
properly<br />
• Not frayed<br />
Mirrors<br />
• Clean securely mounted<br />
• Not broken<br />
• Adjusted correctly for you
Tiller Wheel – Drivers Side<br />
Outside rim<br />
• Roundness<br />
• No cracks , dents<br />
• No welds<br />
• Good contact with tire<br />
Valve stem<br />
• Secure<br />
• Not bent<br />
• Cap intact
Tiller Wheel – Drivers Side<br />
• Tire<br />
○ CID<br />
○ Condition<br />
• No cuts over 1 inch , bulges , blisters , steel or fabric<br />
showing<br />
• No foreign objects<br />
• Even tread wear<br />
○ Inflation<br />
• 100 – 120 psi or manufactured specification<br />
• Check with gauge / hit with mallet<br />
○ Depth of tread<br />
• 4/32 inch<br />
• Tiller tire is on a steering axle
Lug nuts<br />
• Tightness<br />
○ No rust trails or shiny threads or shavings<br />
• Cannot be missing more than 1 in 5 or 2 in 10<br />
Outside hub / axle oil seal<br />
• Not leaking<br />
○ Cannot visualize level<br />
• Nuts tight<br />
Splash guards (mud flaps)<br />
• Secure<br />
• Not torn<br />
• 2/3 down from top
Tiller Wheel – Drivers Side<br />
Brake lining<br />
• No missing rivets<br />
• Pads = at least ¼ inch<br />
• No metal showing<br />
• No grease or oil on pads<br />
Brake drum / disk<br />
• No cracks<br />
• No welds<br />
• No bluing<br />
• No grease or oil on drums / disk
Tiller Wheel – Drivers Side<br />
Inside axle seal<br />
• No oil spray on<br />
inside of axle<br />
○ Would indicate<br />
bad seal<br />
Inside rim<br />
• Roundness<br />
• No cracks , dents<br />
• No welds<br />
• Good contact with<br />
tire
Doors and compartments<br />
• Operations<br />
○ Open and close<br />
• Hinges<br />
○ Secure<br />
○ Not cracked , broken , or rusted<br />
• Latches<br />
○ Operate property
Vehicle - Passenger Side<br />
Equipment & Ladder<br />
• Secure<br />
• Proper position<br />
Doors and equipment<br />
Secure<br />
Operation – open and close<br />
Locks operate property<br />
Hinge<br />
Not cracked , broken , or rusted
Vehicle – Drivers Side<br />
Outriggers<br />
• Pad<br />
○ In in the “Up & In”<br />
position<br />
• Controls<br />
○ Not Damaged or Bent<br />
• Panel<br />
○ Not Damaged<br />
○ All lights are present
Drivers Side<br />
Doors and equipment<br />
• Secure<br />
• Operation – open and close<br />
• Locks operate property<br />
• Hinge<br />
○ Not cracked , broken , or rusted<br />
Fuel cap<br />
• Secure<br />
• No dirt<br />
• Free to breathe
Rear Duals – Drivers Side<br />
Brake lining<br />
• No missing rivets<br />
• Pads = at least ¼ inch<br />
• No metal showing<br />
• No grease or oil on pads<br />
Brake drum / disk<br />
• No cracks<br />
• No welds<br />
• No bluing<br />
• No grease or oil on drums / disk
Rear Duals – Drivers Side<br />
Inside axle seal<br />
• No oil spray on<br />
inside of axle<br />
○ Would indicate<br />
bad seal<br />
Inside rim<br />
• Roundness<br />
• No cracks , dents<br />
• No welds<br />
• Good contact with<br />
tire
Spacers<br />
• Space between dual wheels<br />
○ Not touching (friction may cause heat build up)<br />
• Spacers (if applicable<br />
• Straight<br />
• Tight<br />
• Not rusted through<br />
Outside rim<br />
• Roundness<br />
• No cracks , dents<br />
• No welds<br />
• Good contact with tire<br />
Valve stem<br />
• Secure<br />
• Not bent<br />
• Cap intact
Lug nuts<br />
• Tightness<br />
○ No rust trails or shiny threads or shavings<br />
• Cannot be missing more than 1 in 5 or 2 in 10<br />
Outside hub / axle oil seal<br />
• Not leaking<br />
○ Cannot visualize level<br />
• Nuts tight<br />
Splash guards (mud flaps)<br />
• Secure<br />
• Not torn<br />
• 2/3 down from top
Tires (inside and outside)<br />
• CID<br />
○ Condition<br />
• No cuts over 1 inch , bulges , blisters , steel or fabric<br />
showing<br />
• No foreign objects<br />
• Even tread wear<br />
• Same type and size of tires<br />
• Radial or bias – no mismatching<br />
○ Inflation<br />
• 100 – 120 psi or manufactured specification<br />
• Check with gauge / hit with mallet<br />
○ Depth of tread<br />
• 2/32 inch<br />
• Yes retreads / recaps allowed on non-steering axles
Drivers Side<br />
Pump panel<br />
(If Quint)<br />
• Valve handles<br />
○ Secure<br />
○ Function correctly<br />
○ Proper position<br />
○ Gauges<br />
• Intact<br />
• Not broken<br />
Hose and Equipment<br />
• Secure<br />
• Proper location
Break Time
Underside<br />
<br />
Drive shaft and drive line<br />
• Straightness<br />
○ Not twisted<br />
○ Not bent<br />
• No loose / missing bolts<br />
• Universal joints<br />
○ Secure<br />
○ Not broken<br />
• No leaks or damage at<br />
components<br />
○ Transmission<br />
○ Pumps – road and<br />
main<br />
○ differentials
Exhaust (visual from<br />
underneath – located<br />
on passenger side)<br />
• Secure<br />
• Not cracked<br />
• Not leaking<br />
• No black carbon<br />
showing<br />
• Heat shield intact<br />
Frame<br />
• Straight<br />
• Not broken , cracked ,<br />
or loose<br />
• No illegal welds<br />
• No missing or broken<br />
brackets
Underside<br />
Rear shock absorbers<br />
• Securely mounted<br />
• Not broken<br />
• Not leaking<br />
Rear springs mounts<br />
• Securely mounted<br />
• No missing bolts or nuts<br />
• Not moving around<br />
Rear springs<br />
• Securely mounted to<br />
mounts<br />
○ No more than 25%<br />
missing, broken, or<br />
cracked
U-bolts<br />
• Secure and intact<br />
• Not broken<br />
• No missing nuts<br />
Torque arm / shocks<br />
/ air bags<br />
• Secure<br />
• Not cracked or<br />
broken<br />
• Not leaking
Underside<br />
Air hose<br />
• Secure to frame and<br />
brake chamber<br />
• Clamps secure<br />
• No leaks<br />
• Not cracked , frayed ,<br />
and no bulges<br />
Brake chamber<br />
• Secure on brake<br />
bracket<br />
• Clamps secure<br />
(around chamber)<br />
• Note – spring brakes<br />
on the rear
Underside<br />
Slack adjusters<br />
• Secure<br />
• Applied position<br />
• Adjustments = 90<br />
degree angle to push<br />
rod<br />
• Push rod , pins , and<br />
cotter pin secure
Underside<br />
Tiller Steering<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
<br />
-Secure, tight, lubed<br />
& operational<br />
Pitman Arm<br />
Steering Knuckle<br />
Drag link<br />
Tie Rod<br />
Steering Box<br />
Steering shaft<br />
U Joints
Underside<br />
Tiller Axel<br />
○ Mounts<br />
○ Air Bags<br />
○ Shocks<br />
○ Brake cans<br />
• (Note: 2 air lines indicate<br />
service & spring brakes<br />
on trailer)
Underside<br />
Fuel tank<br />
• Securely mounted<br />
• Straps<br />
○ Not metal to<br />
metal / rubber in<br />
place<br />
• Not leaking<br />
• Cap<br />
○ Secure<br />
○ No dirt<br />
○ Free to breathe
Topside<br />
Cab<br />
• No leaks<br />
• No debris<br />
• Maker lights<br />
operational<br />
• Water tank lid secure
Topside<br />
Pedestal<br />
• No damage<br />
• Levers are<br />
operational<br />
• Lights are operational<br />
• Override switch is off<br />
• Lid secured<br />
• Foot pedal is<br />
operational
Topside<br />
Ladder<br />
• Ladder is bedded<br />
• Roof ladder secured in fly<br />
• Monitor is secured in<br />
bracket<br />
Compartments<br />
• Secure<br />
• Operation – open and close<br />
• Locks operate property<br />
• Hinge<br />
○ Not cracked , broken , or<br />
rusted<br />
•
Break Time