On-Site Power Generation Systems
On-Site Power Generation Systems
On-Site Power Generation Systems
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<strong>On</strong>-<strong>Site</strong> <strong>Power</strong><br />
<strong>On</strong>-<strong>Site</strong><br />
<strong>Power</strong> <strong>Generation</strong><br />
<strong>Systems</strong><br />
Pre-Integrated.<br />
Reliable. Efficient.
Most models UL 2200-listed. See your distributor for specific details.<br />
<strong>Power</strong> Output Rating<br />
Model Standby (kW) Prime <strong>Power</strong> (kW)<br />
60 Hz 50 Hz 60 Hz 50 Hz<br />
DNAC 7.5 N/A 6.8 N/A<br />
DNAD 11.5 N/A 10.4 N/A<br />
DKAC * 15.0 N/A 13.5 N/A<br />
DNAE 16.0 N/A 14.4 N/A<br />
DKAE * 20.0 N/A 18.0 N/A<br />
DNAF 20.0 N/A 18.0 N/A<br />
DKAF * 25 N/A 23 18<br />
DGBB * 35 28 32 25<br />
DGGD 35 28 30 25<br />
DGBC * 40 32 35 29<br />
DGHD 40 32 36 29<br />
DGCA * 50 40 45 36<br />
DGHE 50 40 45 36<br />
DGCB * 60 50 55 45<br />
DGCG 80 65 72 60<br />
DGDA * 80 N/A 72 N/A<br />
DGDB * 100 85 90 80<br />
DGDK ° 125 100 113 90<br />
DGFA 150 140 135 125<br />
DSHAA* 150 N/A 135 N/A<br />
DGFB 175 150 160 135<br />
DSHAB* 175 N/A 160 N/A<br />
DGFC 200 176 180 160<br />
DSHAC* 200 N/A 180 N/A<br />
DGFS 230 N/A N/A N/A<br />
DFAB 230 200 210 180<br />
DFAC 250 220 225 200<br />
DQAD 250 220 220 200<br />
DQDAA 250 220 225 200<br />
DFBF 275 250 250 227<br />
DQAE 275 250 250 227<br />
DQDAB 275 250 250 227<br />
DQDAC 300 265 270 240<br />
DQAF 300 275 270 250<br />
DFCB 300 275 270 250<br />
DFCC 350 310 315 282<br />
DFEG * 350 N/A 320 N/A<br />
DFEB 400 330 350 300<br />
DFEH * 400 352 350 320<br />
DFCE 400 N/A N/A N/A<br />
DFEC 450 400 410 360<br />
DFEJ * 450 400 410 364<br />
DFED 500 450 455 400<br />
DFEK * 500 440 455 400<br />
DQCA 600 545 545 500<br />
DFGB 600 550 545 500<br />
DFHA ° 750 620 680 560<br />
DQCB 750 660 680 600<br />
DQFAA* 750 N/A 680 N/A<br />
DFGE 750 N/A N/A N/A<br />
DFHB ° 800 700 725 640<br />
DQCC 800 720 725 656<br />
DQFAB* 800 N/A 725 N/A<br />
DFHC 900 800 818 725<br />
DQFAC* 900 N/A 818 N/A<br />
DFHD ° 1000 880 900 800<br />
DQFAD* 1000 N/A 900 N/A<br />
DFLC 1250 1120 1100 1000<br />
DQGAA* 1250 N/A 1100 N/A<br />
DFLE ° 1500 1290 1250 1100<br />
DQGAB* 1500 N/A 1350 N/A<br />
DQKB ° 1750 1500 1600 1350<br />
DQKAA* 1750 N/A 1600 N/A<br />
DQKC ° 2000 1650 1825 1500<br />
DQKD N/A 1800 N/A 1600<br />
DQKAB* 2000 N/A 1825 N/A<br />
DQKH 2250 2000 N/A N/A<br />
DQLA 2700 N/A 2435 N/A<br />
DQLB N/A 2660 N/A 2400<br />
DIESEL GENERATOR SETS<br />
Our 7.5 to 25 kW liquid-cooled diesel generator sets offer our traditional<br />
rugged designs, durability and reliability for applications ranging from nursing<br />
homes to wireless services, to prime power for small, remote, unattended sites.<br />
User-friendly operation and maintenance features include:<br />
• Heavy-duty engines and high performance alternators<br />
• Mechanical or electronic governing systems, and electronic voltage regulation<br />
• Optional control systems for automatic, local, or remote start applications<br />
• Optional weather-protective and sound attenuated enclosures, coolant<br />
heaters, and other features to enhance performance and reliability in<br />
extreme ambient environments<br />
• Complete set of accessory devices designed for use with the generator<br />
set to simplify installation and enhance reliability<br />
Cummins-powered diesel generator sets are available in sizes ranging from 35<br />
to 2700 kW. Whether your application is for prime or continuous power, or if<br />
reliable standby power is critical to your business, Cummins provides standard<br />
features that have no equal. Heavy-duty Cummins engines are known for their<br />
stingy fuel efficiency, responsive transient performance, and rugged reliability. Each<br />
generator set includes a cooling system that is designed to provide guaranteed<br />
performance in high ambient temperatures,<br />
so you get all the power<br />
you pay for. High performance<br />
Cummins-manufactured alternators<br />
offer optimum performance in<br />
demanding applications, such as<br />
data centers and industrial plants.<br />
POWERCOMMAND ® CONTROLS<br />
<strong>On</strong>ly Cummins generator sets are available with the industry-leading<br />
<strong>Power</strong>Command Control. This unique, field-proven control system offers<br />
features, performance, and reliability. A dazzling array of standard features<br />
includes not only integrated digital governing and voltage regulation, but also: both<br />
analog and digital metering; digital engine monitoring systems; smart-starting<br />
systems that actually regulate the fuel system based on engine temperature to<br />
improve stability, starting time and limit smoke; battery monitoring systems<br />
that test the genset batteries; AmpSentry true alternator protection; and more.<br />
<strong>Power</strong>Command controls offer the capability of integrated digital paralleling<br />
substituting less reliable, complex, and expensive paralleling equipment with<br />
simple, off the shelf solutions.<br />
° Available with EPA Nonroad TPEM Program *Available with EPA Nonroad Emissions Certifications (60 Hz)
SPARK-IGNITED GENERATOR SETS<br />
Our spark-ignited generator sets, 6 to 150 kW, are available with natural gas,<br />
propane, and combined fuel systems. They can be used in a variety of life-support<br />
and related applications, including small health care facilities and retail<br />
businesses. Installation and hookup to the fuel source lines is both basic<br />
and convenient. As with our diesel generator sets, a complete selection of<br />
voltages, accessories, generator set, and control options are available for<br />
customizing to your specific needs. Major features include:<br />
• Multiple control system options including those that<br />
are NFPA 110 compliant<br />
• Natural Gas, Propane, or combination fuel systems<br />
• Weather protective and sound attenuated enclosures<br />
(steel or aluminum)<br />
QUIETSITE SOUND ATTENUATED GENERATOR SETS<br />
Quiet<strong>Site</strong> provides two levels of sound attenuation to comply with stringent<br />
noise requirements. Steel or aluminum sound attenuated enclosures can be<br />
factory installed or up fitted on existing generator sets by the local distributor<br />
as requirements emerge.<br />
All features, options, and accessories of Cummins <strong>Power</strong> <strong>Generation</strong>® diesel<br />
gensets up to 1000 kW and spark-ignited gensets from 6 to 150 kW are available<br />
with Quiet<strong>Site</strong> enclosures. And Quiet<strong>Site</strong> can be configured for other stationary<br />
or trailerized applications.<br />
Quiet<strong>Site</strong> enclosures silence and protect the complete generator set, optimizing<br />
both genset performance and sound treatment to achieve low noise performance.<br />
Major features include:<br />
• Level 1: 65 to 85 dB(a) with full load at 7 meters<br />
• Level 2: 61 to 78 dB(a) with full load at 7 meters<br />
• Compact footprint, low profile design<br />
• Easy access to all major generator, engine, and<br />
control components for servicing<br />
• Enclosed, protective exhaust systems<br />
• Upgrade kits<br />
• Sub-based fuel tanks available<br />
• UL 2200 listed<br />
<strong>Power</strong> Output Rating<br />
Standby Prime <strong>Power</strong><br />
Model Fuel (kW) (kW)<br />
60Hz 50Hz 60Hz 50Hz<br />
GNAA Natural Gas 6.0 4.7 5.4 4.2<br />
Propane (Vapor) 7.0 5.5 6.3 5.0<br />
GNAB Natural Gas 10.0 7.8 9.0 7.0<br />
Propane (Vapor) 11.5 9.0 10.4 8.1<br />
GNAC Natural Gas 14.0 10.9 12.6 9.8<br />
Propane (Vapor) 16.0 12.5 14.4 11.3<br />
GGDB Natural Gas 20 16 N/A N/A<br />
Propane* 20 16 N/A N/A<br />
GGFD Natural Gas 35 N/A 30 N/A<br />
Propane* 35 N/A 30 N/A<br />
GGFE Natural Gas 42 30 36 25<br />
Propane* 47 35 40 30<br />
GGHE Natural Gas 60 N/A 51 N/A<br />
Propane* 60 N/A 51 N/A<br />
GGHF Natural Gas 70 55 60 47<br />
Propane* 75 60 64 51<br />
GGHG Natural Gas 85 N/A N/A N/A<br />
Propane* 85 N/A N/A N/A<br />
GGHH Natural Gas 100 75 N/A N/A<br />
Propane* 100 75 N/A N/A<br />
GGKB Natural Gas 125 105 115 95<br />
Propane* 125 105 115 95<br />
GGKC Natural Gas 140 110 125 100<br />
Propane* 140 110 125 100<br />
GGKD Natural Gas 150 115 135 105<br />
GGLA Natural Gas 125 N/A 100 N/A<br />
GGLB Natural Gas 150 N/A N/A N/A<br />
* Liquid or Vapor
LEAN BURN GAS GENERATOR SETS<br />
Cummins lean-burn gas gensets are designed to provide premier performance,<br />
Lean Burn Technology is<br />
Clean-Burning Technology<br />
BMEP (bar)<br />
20<br />
18<br />
16<br />
14<br />
12<br />
10<br />
1 bar = 14.5 PSI NOx Efficiency<br />
DETONATION<br />
OPERATING<br />
WINDOW<br />
MISFIRE<br />
8<br />
0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0<br />
Air Excess (lambda)<br />
fuel efficiency and low emissions for high-hour peaking baseload and CHP<br />
applications. Using a lean mixture of fuel and air, combustion temperatures<br />
are significantly reduced, which minimizes the production of nitrogen oxides.<br />
The result is high power output with maximum thermal efficiency and minimal<br />
emissions. Already proven in over 500,000 hours of continuous duty operation<br />
around the world, these generators meet most federal, state, and local emissions<br />
requirements. SCR after treatment options reduce NOx levels (as low as 0.15<br />
grams/BHP-hr or less) to the most stringent air quality standards. Capable of<br />
running on variable quality gas — from pipe-line natural gas to field gas or bio-gas<br />
with a methane number over 45, Cummins gas reciprocating engine technology<br />
and standard <strong>Power</strong>Command controls provide maximum operational<br />
flexibility for power generation applications.<br />
Model <strong>Power</strong> Output Ratings Continuous (kW)<br />
60 Hz 50Hz<br />
334GFBA 334 ––<br />
315GFBA –– 315<br />
1160GQKA –– 1160<br />
1400GQKA 1400 ––<br />
1250GQNA 1250 ––<br />
1370GQMA –– 1370<br />
1540GQNA –– 1540<br />
1570GQMB –– 1570<br />
1750GQNB –– 1750<br />
1750GQPB 1750 ––<br />
2000GQNC –– 2000<br />
2000GQPC 2000 ––
COMBUSTION TURBINES<br />
Cummins <strong>Power</strong> <strong>Generation</strong> combustion turbines range from 1.4 MW to<br />
17.2 MW. With natural gas and liquid fuel capabilities, these prime movers<br />
are well suited to applications requiring low emissions, small foot<br />
print, high reliability and low vibration. Each turbine/generator<br />
set is designed for long service intervals, rapid installation and<br />
low maintenance thereby achieving high annual availability.<br />
• Dry low emissions (DLE): mitigated as low as<br />
15 ppm NOx, 50 ppm CO<br />
• Catalytic combustion emissions: 3ppm NOx, 10ppm CO<br />
• Fuel transfers “on the fly” capability<br />
• Weatherproof, sound-attenuated enclosures<br />
• Low installation costs<br />
(less concrete, no cooling circuit, smaller crane required)<br />
• Included packaged operational auxiliaries and advanced<br />
control system<br />
• High hour usage: Availability ≥ 95% annually<br />
• <strong>Power</strong>ed by Kawasaki<br />
As distributed generation, base load applications are diverse<br />
ranging from factory manufacturing facilities to heath care<br />
and government facilities to university campuses.<br />
• Cogeneration installation supplying steam for facility process<br />
• Combined Heat & <strong>Power</strong> (CHP) — heating or absorption cooling<br />
• Combined Cycle installation — increased overall electrical efficiency<br />
Gas Turbine Catalytic Combustion M1A-13X<br />
Fuel Injector<br />
Mixer<br />
59°F Ambient Temperature<br />
Required Electric Steam Electrical Overall<br />
Gas Pressure Output Production Efficiency Efficiency NOx CO VOC<br />
Model psig kW lb/hr* % %(kW) ppmvd at 15% O 2<br />
GPB15X 283 1,423 11,100 23.4 77.1 3 10 2<br />
Electric <strong>Power</strong> 1.4MWe, Steam 5.5t/h, Dry Low Emissions<br />
GPB15 DLE 206 1,434 11,216 23.6 77.4 15 50 2<br />
Electric <strong>Power</strong> 1.4MWe, Steam 5.5t/h, Dry Low Emissions<br />
GPB60 DLE 242 5,265 32,139 28.9 80.7 25 50 2<br />
Electric <strong>Power</strong> 5.3MWe, Steam 16t/h, Dry Low Emissions<br />
Sea level, intake/exhaust pressure loss: 4/10 inches of water Generator efficiency: 95%<br />
Preburner<br />
Catalyst Module<br />
Burnout Zone<br />
GPB70 DLE 300 6,500 36,915 29.7 79.2 25 50 2<br />
Electric <strong>Power</strong> 6.5MWe, Steam 18t/h, Dry Low Emissions<br />
GPB180 DLE 360 17,170 84,437 32.6 79.5 23 25 2<br />
Electric <strong>Power</strong> 17.2MWe, Steam 42t/h, Dry Low Emissions<br />
Sea level, intake/exhaust pressure loss: 4/14 inches of water Generator efficiency: 97%<br />
Fuel is natural gas with LHV=905 BTU/scf<br />
* Steam production is based on deaerated feedwater temperature of 228°F,<br />
2% continuous blowdown, 125 psig saturated steam at non return valve outlet.
DIGITAL PARALLELING AND POWER TRANSFER EQUIPMENT<br />
Paralleling is an integrated function of our microprocessor based<br />
genset control, <strong>Power</strong>Command. In addition to monitoring, protection,<br />
governing, and voltage regulation functions, this single control provides<br />
paralleling control functions, including synchronizing, load sharing,<br />
and paralleling protection. <strong>Power</strong>Command controls even provide<br />
utility (mains) paralleling functions such as import/export control<br />
and var/power factor control. The same microprocessor-based control<br />
technology is also found on our full line of transfer switches;<br />
optimizing performance and simplifying operation and<br />
service. <strong>On</strong>ly with Cummins <strong>Power</strong> <strong>Generation</strong> can you get<br />
a pre-integrated digital power system—systems that are designed,<br />
built, tested and serviced by one manufacturer.<br />
Digital MasterControl<br />
The <strong>Power</strong>Command Model 200 and 300 Digital MasterControl, with its<br />
unique industrial PC-based touchscreen operator interface and software-based<br />
design, is a perfect complement to the <strong>Power</strong>Command generator set control for<br />
applications that demand maximum ease of use and extensive control capabilities.<br />
Major features include:<br />
• Internet/Intranet capable for remote monitoring and alarm dialout<br />
• Broad range of master control products to suit any application<br />
• Isolated and infinite bus (utility mains paralleling) designs<br />
• Easily integrates into other building control systems<br />
• Suitable for applications up to 15,000 VAC, ANSIC 37.2, UL-1670 listed<br />
• <strong>Power</strong> sections available using either stationary or drawout breakers, in<br />
UL-891, UL-1558 CSA or IEC type medium voltage designs, UL-1670 listed<br />
• Front only or front/rear access switchboard designs<br />
Closed Transition ATS<br />
Model # of Poles Size (Amperes)<br />
CHPC 2, 3, 4 125-800 A<br />
Closed Transition, 100ms, high withstand rated, heavy duty switch<br />
PLTH 3, 4 800-3000 A<br />
Closed Transition, 100ms, breaker pair (MCCB) switch<br />
PLTS 3, 4 800-3000 A<br />
Closed Transition, soft load, breaker pair (MCCB) switch<br />
PLTE 3, 4 800-3000 A<br />
Closed Transition, extended paralleling, breaker pair (MCCB) switch<br />
Digital Paralleling Transfer Equipment<br />
and Closed Transition Transfer Switches<br />
Closed transition transfer switches from 125 to 800 amps<br />
operate either open or closed hard transition with enhanced<br />
specific breaker ratings and 3 cycle ratings. Closed transition<br />
includes sync check or optional active sync for short duration<br />
paralleled source operation (50 –70 msec). For installations<br />
rated from 800 – 3,000 amps, our digital paralleling load<br />
transfer (PLT) equipment, specifically designed for closed<br />
transition transfer, transfers power between a generator set<br />
and utility service without interrupting power to critical<br />
loads. Service entrance rating, ground fault protection, and<br />
utility protective relaying are available. UL-891, UL-1008 listed.
Open Transition Transfer Switches<br />
Our open transition transfer switches incorporate a range of controls for<br />
utility-to-utility, utility-to-genset or genset-to-genset applications. They employ<br />
many standard and optional features, including a front panel digital display, bar<br />
graph metering, programmed transition, phase check, and optional simultaneously<br />
switched neutral. Major features include:<br />
• UL 1008 listed withstand and closing ratings up to 200kA<br />
• High visibility LED-indicating lamps provide<br />
at-a-glance source and ATS status for quick summary<br />
of system conditions<br />
• Convenient front panel digital display provides easy<br />
access to review power and load conditions, make<br />
adjustments, review events, and check network status<br />
• Designed to be configurable through the front panel<br />
or In<strong>Power</strong>, a PC-based service tool (OTPC)<br />
Open Transition ATS<br />
Model # of Poles Size (Amperes)<br />
LT III 3 30-260 A<br />
Contractor pair, light duty transfer switch<br />
OTEC 3, 4* 40-1000 A<br />
Basic feature package, heavy duty switch<br />
OTPC 3, 4* 40-3000 A<br />
Fully featured, heavy duty switch<br />
OHPC 2, 3, 4 125-3000 A<br />
Premium featured, high withstand rated, heavy duty switch<br />
PLTO 3, 4 800-3000 A<br />
Open transition, breaker pair (MCCB) switch<br />
* OT switches in 40A, 70A and 125A sizes available in 3 pole only.<br />
Bypass Isolation Transfer Switches<br />
Our bypass isolation transfer switch combines an open transition transfer switch,<br />
a two-source manual bypass switch, a closed door drawout isolation mechanism,<br />
and microprocessor-based controls. The switch allows maintenance, service and<br />
testing of the ATS without disrupting power to critical loads. For environments<br />
with critical power requirements, such as healthcare and data center facilities, the<br />
bypass isolation switch will combine safe reliable service with simple operation.<br />
Major features include:<br />
• Non-load break bypass operation maintains<br />
service to critical loads when the ATS is drawn<br />
out of service<br />
• External manual operation capability for the ATS<br />
• Dead source interlocks prevent the operator<br />
from connecting loads to a failed utility or<br />
generator source<br />
• Full mechanical interlock system prevents<br />
accidental interconnection of the power sources<br />
Non-Automatic Transfer Switches<br />
Our non-automatic transfer switches are operated<br />
electrically through a front panel mounted control<br />
switch. They are available from 40 to 3,000 amps.<br />
Bypass Isolation ATS<br />
Model # of Poles Size (Amperes)<br />
BTPC 3, 4 150-3000 A<br />
Fully featured, bypass isolation, heavy duty switch<br />
Non-Automatic Transfer Switch<br />
Model # of Poles Size (Amperes)<br />
OT III 3, 4* 40-3000 A<br />
Non-Automatic, heavy duty switch<br />
* OT switches in 40A, 70A and 125A sizes available in 3 pole only.
THE POWER SUITE<br />
<strong>Power</strong>Command Network<br />
<strong>Power</strong>Command Network is an innovative,<br />
Windows ® -based, distributed system for<br />
operating and maintaining emergency standby<br />
or prime power systems. Regardless of the<br />
equipment manufacturer, this microprocessorbased<br />
network system allows: local or remote<br />
monitoring and control, real-time data<br />
collection, retention, and report generation<br />
on generator sets, transfer switches, paralleling<br />
controls, switchgear, and other related power<br />
generation and distribution equipment. We also<br />
have standard interfaces with all leading building<br />
management systems and automation packages<br />
that allow you to communicate effectively with<br />
your energy management operations.<br />
Minimum personal computer requirements:<br />
Hardware: 64 MB Ram and 70 MB free Hard Drive space<br />
Software: Microsoft Windows 95, 98, NT, or 2000<br />
Microsoft Internet Explorer 5.01, Microsoft Word<br />
and Adobe Acrobat Reader 4.0<br />
The <strong>Power</strong> Suite, on CD-ROM, is available from your local Cummins distributor.<br />
This tool contains easy-to-use generator set sizing software,<br />
product specification and data sheets, key drawings in<br />
both viewable image and CAD formats along with other<br />
application technical information. This comprehensive<br />
set of product information and software tools is designed<br />
to assist the user in selecting appropriate power generation<br />
products and identifying facility design and installation<br />
requirements. The <strong>Power</strong> Suite includes:<br />
GenSize<br />
A comprehensive, easy-to-use generator set sizing software that allows the user<br />
to quickly determine the optimum Cummins generator set required for power<br />
generation applications. Simply enter project requirements and electrical loads<br />
and GenSize calculates generator loading, required generator performance, and<br />
provides product recommendations.<br />
Library<br />
This is the electronic version of our <strong>Power</strong> <strong>Systems</strong> Manual containing all product<br />
specification and data sheets plus much more. The Library also contains outline<br />
and schematic drawings, even in CAD format. After using GenSize to determine<br />
which Cummins generator set best meets project requirements, the Library can<br />
be used to acquire documentation containing information needed for facility<br />
design. Also included are application manuals and technical papers on a variety<br />
of power generation topics.<br />
GenCalc<br />
Contains software tools to assist in generator set installation design including<br />
alternator decrement curves for short circuit studies and tools to aid in sizing fuel<br />
and exhaust system components.<br />
GenSpec<br />
Includes a series of product Sample Specifications in Word format that can be<br />
used as a source for power generation project specifications.<br />
1400 73rd Avenue N.E., Minneapolis, MN 55432 Phone: 763-574-5000 Fax: 763-574-5811<br />
Cummins <strong>Power</strong> <strong>Generation</strong> is a registered trademark of Cummins Inc. <strong>Power</strong>Command, AmpSentry<br />
and The <strong>Power</strong> of <strong>On</strong>e are trademarks of Cummins <strong>Power</strong> <strong>Generation</strong>. Cummins is a registered trademark<br />
of Cummins Inc. All other trademarks are owned by their respective companies.<br />
Backfeed to a utility system can cause electrocution and/or property damage. Do not connect to any<br />
building’s electrical system except through an approved device or after building main switch is opened.<br />
Specifications are subject to change without notice.<br />
Printed in the U.S.A.<br />
© 2005 Cummins <strong>Power</strong> <strong>Generation</strong> Bulletin F-1186 Rev 11/05<br />
www.cumminspower.com