(Microsoft PowerPoint - Paulo Correia_Apresenta\347\343o ... - IPQ

LOGOPLASTE PRESENTATION
Innovation and Metrology
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Index
1. LOGOPLASTE
2. LOGOPLASTE Technology
3. Innovation and Metrology
LOGOPLASTE TECHNOLOGY
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Founded in 1976.
48 factories in Europe (Portugal, Spain, France,
United Kingdom, Italy, Czech Republic, Austria),
Brazil, USA, Canada and Malaysia.
3 rd largest European rigid plastics converter.
2 nd largest Brazilian rigid plastics converter.
1 st in hole-in-wall operations in Europe and Brazil.
Around 130.000 tons of raw material processed in
2006.
5.000 million plastic packages produced in 2006.
ISO 9001:2000 compliant.
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Sales Evolution
250
Millions of Euros
200
150
100
50
0
76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06
1992 – Logoplaste starts international expansion
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Turnover breakdown per country
Millions of Euros
250
200
150
100
5%
14%
5%
8%
21%
9%
7%
14%
13% 11%
10%
9%
9%
18%
17%
1%
6%
10%
10%
13%
26%
2%
6%
9%
10%
14%
27%
CZ + AU
IT
ES
FR
BR + CA
UK
PT
50
47% 47% 42% 42% 41% 41% 34% 34% 32%
0
2002 2003 2004 2005 2006
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Sales per Market Segment
Soft drinks
14%
Home Care
18%
Lubricant
3%
Edible Oil
5%
Others 3%
Pre-forms 5%
Mineral Water
11%
Dairy Products
41%
2006
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Human Resources
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Europe
Molkerei
Seifried
37 plants
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South
America
8 plants
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North
America
2 plants
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Our Partners
Molkerei Seifried
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The Business Model
Concept
The “Hole in the Wall”
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Market share
# 1
in Hole Through the Wall,
in EU and Brazil
LOGOPLASTE TECHNOLOGY
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Concept
Hole in the Wall” – The Concept
Independent company, set in customer’s
building and infrastructures
Investment in machinery, plant equipment and
utilities
Purchasing of raw materials
Full connection with supply chain
Management of entire manufacturing, including
manpower and logistics
Delivery of bottles JIT according to customer
requirement
Medium to long term Partnership
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Advantages of LOGOPLASTE
Partnership
Product innovation
Fast time-to-market
Reduction of capital expenditure and
increase of ROE
Shareholder commitment ( Family business)
Long term view in business
Longest expertise in Hole in the Wall
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Technological possibilities
RAW MATERIALS
HDPE PET PP
ANOTHER
TECHNOLOGIES EBM 2 Stage SBM EBM
Extrusion blow molding
SBM
Injection-Blow molding
Injection molding
Injection molding
1 Stage SBM
Injection IML
Injection molding
VARIATIONS
Different possibilities
Monolayer
Multilayer
Monolayer
Multilayer
Monolayer
Multilayer
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LOGOPLASTE TECHNOLOGY – R&D Center
LOGOPLASTE TECHNOLOGY
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2 - LOGOPLASTE TECHNOLOGY
The 360º Concept
Product Engineering Rapid 3D Prototyping Mould Engineering Trials - Validation
1 st Quadrant
2 nd Quadrant
3 rd Quadrant
4 th Quadrant
Concept modeling
2D/3D drawings and photos
Video clips of packaging models
Z510 3D Color Resin printer
Engineering design, manufacturing
and maintenance of moulds
Injection, SBM and EBM
Technical specifications
Finite element analysis
Packaging Simulation
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LPTD Structure – Design/Inovation
LOGOPLASTE TECHNOLOGY
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LPTD Structure – Design/Inovation
LOGOPLASTE TECHNOLOGY
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Metrology and Innovation – Measuring at each Step
Concept/Design
- Volumes, Weights, Performance under specific Industrial
“environment”
3D Models
- Ergonomics, Functionality, Testing, Evaluation
Pilot Molds
- Measuring the object of “Desire”
Trials Validation
- Measuring the “Process Window”, Stability, Industrial process
LOGOPLASTE TECHNOLOGY
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Metrology and Innovation – Measuring at each Step
Trial Protocol
Reporting
Tasks
Analyses Target Value
Attributes
Variables
Performance
Process Evaluation
Review
Re-Test
Report
Requirements review:
specification inconsistencies
omissions
ambiguities
specification errors
Test methods
LOGOPLASTE TECHNOLOGY
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Metrology and Innovation – Measuring at each Step
The Current Monitoring, Evaluation and Generation of Specifications are Crucial for the Industrial
Reality
- A Poor “Design” on the Development phase will compromise/limit the success of the Holein
the Wall Concept.
Due to the fact that the LOGOPLASTE concept delivers directly to the line of our Partners, the Quality
and the capability of Measuring is dramatic. A non conformity leads to a direct stoppage of the filling
lines.
If not in control of the key Parameters and indicators of the process, the Hole-in-the-wall, has no
possibility of surviving.
Continuous Industrial Monitoring will lead to:
- Full Control of the process
- Cost Savings
a) Only focus on key Indicators – Plant Balance Indicators
b) If the process is controlled, there is availability to look for “other” savings….
… less people required, energy savings, etc
LOGOPLASTE TECHNOLOGY
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