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Centre for Engineering Solutions - IIPE

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<strong>Centre</strong> <strong>for</strong> <strong>Engineering</strong> <strong>Solutions</strong><br />

Mission: Bringing together knowledge & skills from varied disciplines & integrating them into effective<br />

application by providing Reliable <strong>Engineering</strong> <strong>Solutions</strong> to Industries & Educational & Training<br />

Institutions<br />

Lecture Series on ‘Energizing Young Engineers’<br />

Programme on ‘Design For Manufacturability - DFM’<br />

TOPICS: DFM is ‘’The Process of Proactively Designing Products. To Optimize all the Manufacturing Functions:<br />

Fabrication, Assembly, Test, Procurement, Shipping, Delivery, Service & Repair and Assure the Best Cost, Quality,<br />

Reliability, Regulatory Compliance, Safety, Time-to-Market &Customer Satisfaction’’- Dr David M Anderson<br />

FMEA Methodology is <strong>for</strong> analyzing potential reliability problems early in the developmental cycle where it is easier<br />

to overcome this issues-thereby ensuring reliability through designs. Process FMEA focuses on manufacturing &<br />

assembly processes.<br />

Beneficiaries: Final Year <strong>Engineering</strong> Students who would like to take up careers on Design / CAD.<br />

And young working professionals engaged in Design /CAD<br />

Programme Schedules: Sunday 29 nd Nov -09<br />

Venue: <strong>IIPE</strong> House J P Towers Nungambakkam High Road, Chennai -34<br />

Period Activity Faculty<br />

8/30 AM to 9/00 AM Registration<br />

9/00 AM to 11/00 AM ‘DFM Initiation’ Er. Ramalingam K S<br />

11/00 AM to 11/15 AM Tea<br />

11/15 AM to 1/15 PM ‘Process FMEA’ Mr. N Sridharan<br />

1/15 PM to 2/00 PM Mini- Lunch - Veg<br />

2/00 PM to 4/00 PM ‘DFM Implementation’ Er. Ramalingam K S<br />

4/00 PM to 4/30 PM Tea & Distribution of Course Materials<br />

Page 1


<strong>Centre</strong> <strong>for</strong> <strong>Engineering</strong> <strong>Solutions</strong><br />

FEES:<br />

Rs 2,000 /- [Two Thousands] only per participant per day programme <strong>for</strong> Working professionals.<br />

Rs 1,500/--[One Thousand & Five Hundreds] only per head per day programme <strong>for</strong> <strong>Engineering</strong> Students.<br />

Statutory taxes as applicable<br />

Fees to be paid by Crossed Bank Demand Draft in favour of<br />

‘<strong>IIPE</strong> –TNC’ – payable at CHENNAI<br />

CAPACITY: 15 persons min and 20 persons max per day session.<br />

CES has the right to postpone the programmes .<br />

All registrations with D/D have to reach <strong>IIPE</strong> HQ not later than 20 th Nov-09<br />

Address <strong>for</strong> Communications:<br />

<strong>Centre</strong> <strong>for</strong> <strong>Engineering</strong> <strong>Solutions</strong> c/o Indian Institution of Plant Engineers<br />

Flat 2 C- J P Towers 7 – Nungambakkam High Road, Nungambakkam<br />

Chennai -600 034 Ph: 044 – 2821 5108 / 2827 8250<br />

Email: ces@iipe.co.in ces.erksr@gmail.com Web: http://www.iipe.co.in<br />

Page 2


<strong>Centre</strong> <strong>for</strong> <strong>Engineering</strong> <strong>Solutions</strong><br />

FACULTIES:<br />

Er. Ramalingam K S, <strong>Engineering</strong> /Management Consultant – DFM Initiation & Implementation<br />

Qualifications/<br />

Memberships<br />

BE PGDBA<br />

BSc<br />

LF<strong>IIPE</strong> FIV<br />

Chartered<br />

Engineer/ Editor –<br />

PEJ of <strong>IIPE</strong><br />

Member – MMA<br />

TANSTIA FNF<br />

Service <strong>Centre</strong>/<br />

EWB Canada<br />

Domains Industry Recognitions / Unique contributions<br />

Design, Development &<br />

Manufacture<br />

Maintenance<br />

/Development<br />

of Maintenance Practices<br />

Entrepreneurship/Marketi<br />

ng/<br />

Mentoring<br />

Auto/<strong>Engineering</strong><br />

Components/Equipments / Tractor<br />

Trailers/Tipper bodies / 2 & 3 Wheelers<br />

/ Material Handling Equipments/<br />

Pharmaceutical Machineries<br />

T N Agricultural <strong>Engineering</strong> Services/<br />

Spinning mills/ <strong>Engineering</strong> Units<br />

SSI Unit / RPT Equipments /Services/<br />

Mentoring BYST Entrepreneurs & MBA<br />

Students<br />

DFM Initiatives DFM Initiations & training on<br />

Manufacturing Practices <strong>for</strong> CAD<br />

Engineers / <strong>Engineering</strong> Institutions/<br />

Universities / IISC Bangalore /<strong>IIPE</strong>/<br />

COINDIA/SIMA , CBE<br />

Designed /Manufactured Tractor Trailers Prototyping<br />

done <strong>for</strong> TAFE Tipper Trailer to Massey Ferguson<br />

Design within a shorter period Import substitutions <strong>for</strong><br />

SPIC & Madura Coats/BIS Member <strong>for</strong> ISI Standards <strong>for</strong><br />

Tractor Trailers/Supplied about 100 Tipper Body units<br />

to Madras Cements /Developed /Restructured Design &<br />

Manufacturing of Trailer manufacturing Units<br />

/Manufactured critical Parts <strong>for</strong> ‘Bullet’ Motor<br />

Cycles/Developed Rocker Levers and allied components<br />

<strong>for</strong> OEM. /Re-engineered valve seats inserts & CAM<br />

Gears product lines/Re-engineered Design &<br />

Production Departments <strong>for</strong> faster delivery of SPMs/<br />

Design, Development of an unique Rotary Tablet<br />

Presses <strong>for</strong> Tablets in record time by Concurrent<br />

Development Concepts/Now developing & Testing an<br />

unique 3 wheeler LD Model of his own <strong>for</strong> the Indian<br />

market & a US Competition<br />

Import substitutes <strong>for</strong> Hydraulic Pumps& Stores<br />

Restructure/ Restructured Compressed air lines&<br />

reconditioning Spintex Frames of Spinning Mills &<br />

Maintenance Audit / Development Services <strong>for</strong> Spinning<br />

Mills / <strong>Engineering</strong> Units<br />

Director – A to Z/ –/Marketing Consultant/Mentor<br />

Developing his own innovative DFM<br />

methodology/Developing a 3 wheeler model as a case<br />

history <strong>for</strong> his ‘SUBRAS’ SMART DFM ‘ /Dr David M<br />

Anderson , the Father of DFM is also his Mentor <strong>for</strong><br />

DFM/ Contributed to the FIRST AICTE Manual on DFM<br />

Page 3


<strong>Centre</strong> <strong>for</strong> <strong>Engineering</strong> <strong>Solutions</strong><br />

Mr. N Sridharan – QMS Consultant – Process FMEA<br />

Qualifications/<br />

Memberships<br />

Diploma in<br />

Mechanical<br />

<strong>Engineering</strong><br />

Qualified Lead<br />

Auditor QMS,<br />

EMS, OHSAS &<br />

Internal Auditor<br />

ISO 17025 NABL<br />

Accreditation <strong>for</strong><br />

Testing<br />

&<br />

Calibration<br />

Laboratories<br />

Domains Industry Recognitions / Unique contributions<br />

Quality <strong>Engineering</strong> Medium & Heavy Vehicles Industry Development of Inspection /Test Rigs <strong>for</strong> Components &<br />

sub-Assemblies.<br />

Special purpose Inspection devices <strong>for</strong> mass inspection<br />

of valve seat inserts /<br />

Quality Management Auto component Units<br />

Contributed <strong>for</strong> the first SME <strong>for</strong> obtaining the following<br />

Systems<br />

recognitions: ISO 9002 & QS 9000 , TS 16949 & ISO<br />

14001 & OHSAS 18001, NABL Accreditation as per ISO<br />

IEC 17025 Standards <strong>for</strong> Testing & Calibration<br />

laboratory ,<br />

Study & Development of Quality Management<br />

Systems <strong>for</strong> 32 suppliers of a reputed Fuel Injection<br />

Equipment manufacturer<br />

Provided Training on QMS related Core Tools such as<br />

APQP,PPAP,SPC<br />

Aeronautical Component Units Contributed <strong>for</strong> establishment & Implementation of AS<br />

9100 Standards<br />

Educational Institutions<br />

Contributed <strong>for</strong> obtaining ISO 9001Certifications<br />

Foundry Unit Contributed <strong>for</strong> documentations as per ISO 9001<br />

Standards<br />

Participations are solicited from working Professionals & Industries as well as <strong>Engineering</strong> Students & <strong>Engineering</strong><br />

Institutions from Chennai. Please note that we are not doing any placement services.<br />

The individual faculties take the responsibility <strong>for</strong> the content & authentications.<br />

The limited number of participants from 15 to 20 per day session will ensure effective bonding between the Mentees<br />

& the Mentor.<br />

We assure you quality of contents with practical guidance to bridge the GAP between Theory & Practice.<br />

You are welcome to contact the undersigned <strong>for</strong> clarifications, if any.<br />

Er. Ramalingam K S Chairman : CES Emails: ces@iipe.co.in ces.erksr@gmail.com Mobile: 97899 65421<br />

Page 4

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