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Tool Steels for the Plastics Industry - Buderus Edelstahl Gmbh

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<strong>Tool</strong> <strong>Steels</strong><br />

<strong>for</strong> <strong>the</strong> <strong>Plastics</strong> <strong>Industry</strong><br />

I Production Technology I Properties I Applications


2<br />

<strong>Buderus</strong> – <strong>the</strong> Leading-Edge Specialist<br />

in Plastic Mould <strong>Steels</strong><br />

State-of-<strong>the</strong>-art Metallurgy<br />

Scrap metal is <strong>the</strong> basic<br />

component of <strong>the</strong> raw<br />

material <strong>for</strong> our high-<br />

grade tool steels<br />

Production and development of tool steels <strong>for</strong> <strong>the</strong><br />

plastics processing industry is <strong>the</strong> specialist field of<br />

<strong>Edelstahl</strong>werke <strong>Buderus</strong> GmbH<br />

I Producing high-purity electric steel<br />

melts using secondary and vacuum<br />

metallurgical processes<br />

I Producing <strong>Buderus</strong> ISO-B grade tool<br />

steels, i.e. special melting with<br />

extremely low sulfur content and<br />

a high level of purity<br />

I Bottom-poured ingots and special<br />

hood type furnace technology <strong>for</strong><br />

manufacturing low-segregation raw<br />

ingots<br />

I Hot <strong>for</strong>ming to programmed <strong>for</strong>ging<br />

sequences <strong>for</strong> ingots of up to<br />

160 tonnes<br />

I All heat treatment processes in<br />

continuous and bogie hearth furnaces<br />

under protective gas, vacuum atmosphere<br />

with compressed gas tempering<br />

and salt bath hardening<br />

I Efficient machining to customer<br />

specification and drawing<br />

100 tonne ladle furnace (LF-VD/VOD)<br />

<strong>for</strong> producing high-purity tool steels<br />

involving secondary and vacuum<br />

metallurgical processes<br />

80/100 MN <strong>for</strong>ging press Swaging a 100 tonne ingot


Lagerservice<br />

Custom-made steels and moulds <strong>for</strong> <strong>the</strong><br />

tool-making industry<br />

I A wide variety of tool steels in stock,<br />

round, square and flat<br />

I Blanks split longitudinally or across;<br />

prompt delivery from material in stock<br />

I Production of die bases<br />

I Pre-machining to 3D data<br />

I Finish machining of holder blocks and<br />

ancillary fittings<br />

I Available heat treatment <strong>for</strong><br />

premachined moulds<br />

I Service <strong>for</strong> etch-graining and polishing<br />

I Consult on all material, heat treatment<br />

and finishing questions<br />

Machining<br />

Horizontal band sawing up to 2,000 mm<br />

Vertical band sawing up to 1,500 mm<br />

Portal milling machines up to L x W x H 6,000 x 2,000 x 2,500 mm<br />

Horizontal boring machines up to 1,500 x 2,200 mm<br />

Deep hole drilling machine drill hole diameter / depth 6–42 mm/3,200 mm<br />

Surface grinding facilities up to 2,500 x 4,200 mm<br />

Profile saw cutting up to 2,000 mm<br />

Premachining on gantry<br />

milling machines<br />

Roughing<br />

3


Plastic mould steels <strong>for</strong> all plastic products<br />

with high-grade product surfaces<br />

High quality plastic mouldings <strong>for</strong> <strong>the</strong><br />

automotive industry, consumer durables<br />

industry, components and electronics<br />

4<br />

Highest Level of Quality<br />

Largest dimensions in <strong>the</strong> world<br />

<strong>for</strong> plastic moulds<br />

Special features<br />

● ● ● very good<br />

● ● good<br />

● normal<br />

● unsuitable<br />

2311 ISO-BM<br />

40CrMnMo7<br />

2312<br />

40CrMnMoS8-6<br />

2316 ISO-B mod.<br />

~X38CrMo16<br />

2343 ISO-B mod.<br />

~X37CrMoV5-1<br />

2711 ISO-B<br />

54NiCrMoV6<br />

2738 ISO-BM<br />

40CrMnNiMo8-6-4<br />

2738mod.TS(HH)<br />

26MnCrNiMo6-5-4<br />

Hardness ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />

Toughness ● ● ● ● ● ● ● ● ● ● ●<br />

Workability ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />

Etch-grainability ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />

Suitability <strong>for</strong><br />

hard chrome plating<br />

● ● ● ● ● ● ● ●<br />

2767 ISO-B<br />

X45NiCrMo16<br />

Polishability ● ● ● ● ● ● ● ● * ● ● ● ● * ● ● ● *<br />

Corrosion resistance ● ● ● ● ● ● ● ● ● ●<br />

Flame hardenability ● ● ● ● ● ● ● ●<br />

Thermal conductivity ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />

Dimensional constraints < 400 mm no yes no no no no no<br />

* Reliable high-gloss polishability on request


Large Dimensions<br />

are our Strength<br />

From melting through to <strong>the</strong> end product<br />

160 t <strong>for</strong>ging grade ingot under <strong>the</strong> 80/100 MN press<br />

The process of producing a complete plastic mould, consisting of<br />

<strong>the</strong> core and bottom die made of 2738mod.TS(HH). <strong>Buderus</strong> tool<br />

steels are ideally suited <strong>for</strong> high-quality plastic moulds in <strong>the</strong><br />

automotive industry.<br />

Front bumper cladding<br />

Preparing <strong>the</strong> mould<br />

Pre-machined core piece<br />

Demoulding <strong>the</strong> plastic item in production<br />

5


6<br />

2311 ISO-BM<br />

Pioneer of <strong>the</strong> Mould Steel Family<br />

For sophisticated products<br />

in <strong>the</strong> small dimension range<br />

<strong>Edelstahl</strong>werke <strong>Buderus</strong> GmbH has carried<br />

out developments with a view to adapting<br />

material properties of <strong>for</strong>gings of <strong>the</strong> steel<br />

grade 23 11 to <strong>the</strong> current state of mould<br />

making and plastics processing technology,<br />

in order to meet all relevant quality<br />

requirements. The result is <strong>the</strong> material<br />

2311 ISO-BM <strong>for</strong> dimensions up to 400<br />

mm thick. For large and extremely large<br />

plastic moulds we recommend <strong>the</strong> material<br />

2738 ISO-BM (page 11) and especially<br />

steel 2738mod.TS(HH) (page 12).<br />

This provides quality products with all <strong>the</strong><br />

properties required.<br />

The grain reliability of steel 2311 ISO-BM<br />

is assured.<br />

ISO-BM stands <strong>for</strong>: isotropic properties<br />

with excellent machinability.<br />

Delivered condition*<br />

Hardened and tempered to 280–325 HB<br />

� 950–1100 MPa<br />

annealed on request<br />

Contour milling to 3D data<br />

SEL 40CrMnMo7<br />

DIN EN ISO 4957 40CrMnMo7<br />

AFNOR 40CMD8<br />

AISI ~P20<br />

BS ~P20<br />

Chemical analysis (percentage by mass)<br />

C Si Mn P S Cr Mo<br />

Typical values 0.38 0.30 1.50 0.020 0.003 2.00 0.20<br />

SEL analysis 0.35– 0.20– 1.30– � � 1.80– 0.15–<br />

0.45 0.40 1.60 0.035 0.035 2.10 0.25<br />

* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1


2312<br />

The Economic Option<br />

Mould steel with excellent workability and ideal machining properties<br />

<strong>for</strong> injection moulding and compression moulding dies<br />

The mould steel 2312, 40CrMnMoS8-6 is<br />

used where <strong>the</strong>re is requirement <strong>for</strong> surface<br />

finishing such as polishing, etch-grain ing or<br />

hard chrome plating.<br />

The controlled sulfur content gives mould<br />

steel 2312 particularly economic machining<br />

properties.<br />

In mould making, suitable only <strong>for</strong> core<br />

parts and ejector sides of injection moulding<br />

and compression moulding dies with<br />

no special surface finish requirements, and<br />

subject to low mechanical stress.<br />

Delivered condition*<br />

Heat treated to 280–325 HB<br />

� 950–1100 MPa<br />

annealed on request<br />

2312 core part undergoing rough machining<br />

SEL 40CrMnMoS8-6<br />

DIN EN ISO 4957 40CrMnMoS8-6<br />

AFNOR 40CMD8S<br />

AISI ~P20 + S<br />

BS ~P20 + S<br />

Chemical analysis (percentage by mass)<br />

C Si Mn P S Cr Mo<br />

Typical values 0.38 0.30 1.50 0.020 0.070 2.00 0.20<br />

SEL analysis 0.35– 0.30– 1.40– � 0.050– 1.80– 0.15–<br />

0.45 0.50 1.60 0.030 0.100 2.00 0.25<br />

* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1<br />

7


SEL ~X38CrMo16<br />

DIN EN ISO 4957 ~X38CrMo16<br />

AFNOR Z35CD17<br />

AISI ~422<br />

BS<br />

8<br />

2316 ISO-B mod.<br />

The Stainless Option<br />

High degree of resistance<br />

in use with aggressive materials<br />

Well suited <strong>for</strong> processing chemically<br />

aggressive and acid-releasing plastics such<br />

as PVC, amino plastics and halogenated<br />

flame retardant additives. Modified corrosion-resistant<br />

mould steel, polishable,<br />

etch-grain-able and economic to machine.<br />

Applications: Injection moulds, mould<br />

inserts, slit dies, profile dies, extrusion<br />

dies, drop <strong>for</strong>ging tools and coaxial<br />

housings <strong>for</strong> processing PVC amino plastics<br />

and additives; blow moulds.<br />

The steel <strong>Buderus</strong> 2316 ISO-B mod. is machined<br />

and used in <strong>the</strong> hardened and tempered<br />

state. It has a wear-resistant surface,<br />

is pressure-resistant and tough, and after<br />

Delivered condition*<br />

Hardened and tempered to 265–310 HB<br />

� 900-1050 MPa<br />

Sizing tool <strong>for</strong> PVC profiles<br />

annealing treatment it can be used hardened<br />

to about 50 HRC because of its modified<br />

composition.<br />

When processing amino plastics and PVC<br />

alloys, highly aggressive by-products such<br />

as hydrochloric acid (HCl) can occur at<br />

high working temperatures (>160 °C),<br />

causing corrosive attack of <strong>the</strong> mould sur-<br />

face. No mould steel is resistant to that. A<br />

production temperature of 160 °C should<br />

<strong>the</strong>re<strong>for</strong>e not be exceeded.<br />

To avoid inter-crystalline corrosion effects<br />

(surface and pitting corrosion), environmental<br />

factors such as <strong>the</strong> plastic, operating<br />

temperature and corrosiveness of <strong>the</strong><br />

cooling water must be taken into account.<br />

Chemical analysis (percentage by mass)<br />

C Si Mn P S Cr Ni Mo<br />

Typical values 0.28 0.30 0.95 0.030 0.003 14.2 ~0.50 1.10<br />

SEL analysis 0.33– � � � � 15.5– � 0.80–<br />

0.45 1.00 1.50 0.030 0.030 17.5 1.00 1.30<br />

* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1


2343 ISO-B mod.<br />

The Tough Option<br />

Special mould steel that shows its strengths<br />

under extreme abrasive stress<br />

This high-alloy hot working steel has become<br />

established in recent years <strong>for</strong> plastic moulds<br />

subject to high stress. In addition to hardenability<br />

to 52 HRC, <strong>the</strong> grade 2343 ISO-B mod.<br />

is distinguished by high resistance to abrasion<br />

and high pressure resistance.It is <strong>the</strong>re<strong>for</strong>e<br />

suitable <strong>for</strong> processing <strong>the</strong>rmosetting plastics<br />

and <strong>the</strong>rmoplastics with additives and composite<br />

materials.<br />

Additional surface coatings can be readily<br />

applied by PVD and nitriding. The high working<br />

hardness of <strong>the</strong> steel gives it very good<br />

polishability.<br />

Characteristic profile<br />

I Quasi isotropic material properties<br />

I Improved toughness properties with high<br />

component hardness<br />

I Good pressure resistance and<br />

resistance to fracture<br />

I Excellent wear resistance, especially in<br />

combination with diverse surface coatings<br />

Delivered condition*<br />

Annealed to<br />

max. 229 HB � 775 MPa<br />

Heat treated to customer specification<br />

SEL ~X37CrMoV5-1<br />

DIN EN ISO 4957 ~X37CrMoV5-1<br />

AFNOR Z38CDV5<br />

AISI ~H11mod.<br />

BS ~BH11<br />

Bottom mould<br />

<strong>for</strong> a car door<br />

module with a<br />

tool hardness of<br />

50 HRC and<br />

Balinit® A coating<br />

Chemical analysis (percentage by mass)<br />

C Si Mn P S Cr Mo V<br />

Typical values 0.35 0.30 0.40 0.010 0.003 5.00 1.35 0.50<br />

SEL analysis 0.33– 0.80– 0.25– � � 4.80– 1.10– 0.30–<br />

0.41 1.20 0.50 0.030 0.020 5.50 1.50 0.50<br />

* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1<br />

9


SEL 54NiCrMoV6<br />

AFNOR 55NCDV7<br />

AISI ~6F2<br />

BS ~BH224<br />

10<br />

2711 ISO-B<br />

The Brilliant Finish<br />

For processing transparent melts and<br />

<strong>for</strong> large-surface plastic parts<br />

For high quality surface finishes with<br />

mould hardness 355 to 415 HB <strong>the</strong> nickel<br />

alloy steel 2711 ISO-B is recommended.<br />

For large moulds such as tailgates, mudguards,<br />

spoilers etc. with hardness values in<br />

excess of 355 HB contour hardening is<br />

preferred.<br />

The machinability of 2711 ISO-B is lower<br />

compared to 2311/2738 ISO-BM, 2738<br />

ISO-BM and 2738mod.TS(HH) because of<br />

its low sulfur content. It may be necessary<br />

to adjust <strong>the</strong> cutting conditions, especially<br />

with deep hole drilling.<br />

Delivered condition*<br />

Annealed to max. 248 HB,<br />

hardened and tempered to 280–325 HB<br />

� 950–1100 MPa or to<br />

355–415 HB � 1200–1400 MPa<br />

or to customer specification<br />

Premachined mould part<br />

<strong>for</strong> contour hardening<br />

Characteristic profile<br />

I High sulfidic and oxidic percentage<br />

purity by using special metallurgical<br />

methods<br />

I Very good polishability (reliable highgloss<br />

polishability on request)<br />

I Largely isotropic, i.e. non-directional<br />

material properties<br />

I Very good toughness and hence higher<br />

resistance to fracture<br />

I Grain reliable<br />

I Suitable <strong>for</strong> hard chrome plating<br />

I Also suitable <strong>for</strong> high hardnesses up to<br />

415 HB with abrasive stress<br />

Chemical analysis (percentage by mass)<br />

C Si Mn P S Cr Ni Mo V<br />

Typical values 0.52 0.20 0.70 0.020 0.002 0.75 1.75 0.30 0.10<br />

SEL analysis 0.50– 0.15– 0.50– � � 0.60– 1.50– 0.25– 0.07–<br />

0.60 0.35 0.80 0.025 0.025 0.80 1.80 0.35 0.12<br />

* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1


2738 ISO-BM<br />

The Proven Steel<br />

For large dimensions with good through<br />

tempering properties<br />

The plastic mould steel 2738 ISO-BM has<br />

been developed from <strong>the</strong> standard grade<br />

2311. It is best suited <strong>for</strong> mould dimensions<br />

from 400 mm thick.<br />

Adding up to 1.2 % nickel by alloying signifi-cantly<br />

improves penetration hardening<br />

up to 1,000 mm thickness. Good machinability<br />

combined with polishability<br />

and etch-grainability are <strong>the</strong> defining characteristics<br />

of this standard steel.<br />

Delivered condition*<br />

Hardened and tempered to 280–325 HB<br />

� 950–1100 MPa<br />

annealed on request<br />

Where high polishability and etch-grainability<br />

are required, in <strong>the</strong> case of large<br />

dimensions, and because of its greater<br />

toughness also <strong>for</strong> higher levels of tool<br />

hardness, we recommend 2738mod.TS(HH)<br />

(see page 12)<br />

<strong>Tool</strong> die <strong>for</strong> boot cladding<br />

SEL 40CrMnNiMo8-6-4<br />

DIN EN ISO 4957 40CrMnNiMo8-6-4<br />

AFNOR 40CMND8<br />

AISI ~P20 + Ni<br />

BS ~P20 + Ni<br />

Characteristic profile<br />

I Higher degree of through hardening<br />

<strong>for</strong> large dimensions<br />

I Polishability<br />

I Grain reliable<br />

I Hard chrome platable<br />

I Nitridability<br />

I Flame hardenable<br />

Chemical analysis (percentage by mass)<br />

C Si Mn P S Cr Ni Mo<br />

Typical values 0.36 0.30 1.50 0.020 0.003 2.00 1.00 0.20<br />

SEL analysis 0.35– 0.20– 1.30– � � 1.80– 0.90– 0.15–<br />

0.45 0.40 1.60 0,030 0,030 2.10 1.20 0.25<br />

* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1<br />

11


2738mod.TS<br />

2738mod.TS(HH)<br />

The Perfect Steel <strong>for</strong> <strong>the</strong> Future<br />

The plastic mould steel THRUHARD SUPREME® (TS)<br />

is ideally suited <strong>for</strong> almost all applications in<br />

<strong>the</strong> plastics industry<br />

Excellent prospects <strong>for</strong> <strong>the</strong> future<br />

By systematically developing <strong>the</strong> mould<br />

steel 2738, we have pioneered an outstanding<br />

high-quality and versatile mould steel<br />

<strong>for</strong> low-segregation, through-hardening<br />

steel ingots with extremely large dimensions,<br />

THRUHARD SUPREME ® (TS). The modifi<br />

ed composition and specially adapted<br />

heat treatment achieve a higher level of<br />

hardness through to <strong>the</strong> core of even <strong>the</strong><br />

largest dimensions.<br />

Delivered condition*<br />

Standard grade:<br />

280–325 HB � 950–1100 MPa<br />

Abbreviated designation: 2738mod.TS<br />

HighHard grade:<br />

310–355 HB � 1050–1200 MPa<br />

Abbreviated designation: 2738mod.TS(HH)<br />

DIN designation ~26MnCrNiMo6-5-4<br />

AFNOR<br />

AISI<br />

BS<br />

12<br />

Bottom die <strong>for</strong> car side panel<br />

Powerful arguments <strong>for</strong> mould makers<br />

I One single pre-hardened plastic mould<br />

steel <strong>for</strong> a wide range of applications<br />

I Available in standard grade and in<br />

HighHard grade (HH).<br />

I Improved toughness compared to<br />

2738 ISO-BM<br />

I Good machinability and high hardness<br />

I Weldability improved with low<br />

C content<br />

I Very good polishability in <strong>the</strong> HighHard<br />

variant (reliable high-gloss polishability<br />

on request)<br />

Chemical analysis (percentage by mass)<br />

C Si Mn P S Cr Ni Mo V<br />

Typical values 0.26 0.10 1.45 0.015 0.002 1.25 1.05 0.50 0.12<br />

* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1


2767 ISO-B<br />

Hard and Tough<br />

The mould steel <strong>for</strong> extreme stress,<br />

with a wide range of applications<br />

Low-distortion, air quench through-hardening,<br />

nickel alloy tool steel with excellent<br />

toughness characteristics; very good<br />

polish ability and grain reliable. This type of<br />

steel is particularly suitable <strong>for</strong> all large<br />

and medium-sized highly stressed compression<br />

and injection moulds that are<br />

pre-machined and contour hardened, such<br />

as injection moulding of transparent resins<br />

and large-surface plastic parts such as<br />

tailgates and mudguards, also mould inserts<br />

<strong>for</strong> high levels of hardness up to 54<br />

HRC, and abrasive stress.<br />

Delivered condition*<br />

Annealed to max. 260 HB � 880 MPa<br />

For large moulds we recommend contour<br />

hardening<br />

HSC milling a hardened bottom mould<br />

SEL 45NiCrMo16<br />

DIN EN ISO 4957 45NiCrMo16<br />

AFNOR 45NCD16<br />

AISI 6F7<br />

Characteristic profile<br />

I Through hardening <strong>for</strong> large dimensions<br />

I Excellent dimensional stability and<br />

extremely low distortion<br />

I Simple heat treatment<br />

I Extreme toughness characteristics<br />

combined with high hardness<br />

I Very good polishability (reliable<br />

high-gloss polishability on request)<br />

I Grain reliable<br />

I Good suitability <strong>for</strong> hard chrome<br />

plating<br />

Chemical analysis (percentage by mass)<br />

C Si Mn P S Cr Ni Mo<br />

Typical values 0.45 0.25 0.30 0.025 0.003 1.30 4.00 0.25<br />

SEL analysis 0.40– 0.10– 0.20– � � 1.20– 3.80– 0.15–<br />

0.50 0.40 0.50 0.030 0.030 1.50 4.30 0.35<br />

* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1<br />

13


Properties and applications<br />

Steel group and<br />

Material number<br />

Unalloyed tool steel<br />

14<br />

SEL designation AISI AFNOR Material characteristic<br />

1730 C45U SAE 1045 XC 48 Surface hardenable to 55 HRC<br />

Heat-treatable mould steels<br />

2311 ISO-BM 40CrMnMo7 ~ P 20 40 CMD 8 Mould steel, economical to machine, good polishability,<br />

grain-reliable <strong>for</strong> dimensions less than 400 mm thick,<br />

hard chrome platable, flame hardenable, nitridable<br />

2738 ISO-BM 40CrMnNiMo8-6-4 ~ P 20 + Ni 40 CMND 8 Properties as <strong>for</strong> 2311 ISO-BM, but reliable penetration<br />

hardening-characteristics <strong>for</strong> larger dimensions<br />

2738mod.TS<br />

2738mod.TS(HH)<br />

26MnCrNiMo6-5-4 Pre-hardened mould steel <strong>for</strong> <strong>the</strong> largest dimensions,<br />

grain reliable, good polishability, good weldability,<br />

good machinability, high <strong>the</strong>rmal conductivity<br />

2312 40CrMnMoS8-6 ~ P 20 + S 40 CMD 8 S Mould steel with very good machinability, not suitable <strong>for</strong><br />

polishing, etch graining or hard chrome plating purposes<br />

2711 ISO-B 54NiCrMoV6 ~ 6 F 2 55 NCDV 7 Tough heat-resistant mould steel<br />

grain reliable, good polishability, hard chrome platable,<br />

high percentage purity due to ISO-B process<br />

Case hardening steel<br />

2764 ISO-B X19NiCrMo4 P 21 ~ 19 NCD 16 Low-distortion mould steel with surface hardness from 60–62 HRC<br />

and core hardness 325–415 HB after case hardening (in air),<br />

very good polishability<br />

Penetration hardening tool steels<br />

2343 ISO-B mod. ~ X37CrMoV5-1 ~ H 11mod. Z38 CDV 5 Wear-resistant hot working steels, hardenability up to 50 HRC,<br />

good nitriding per<strong>for</strong>mance, can also be used <strong>for</strong> large moulds,<br />

high percentage purity<br />

2379 ISO-B X153CrMoV12 ~ D 2 Z 160 CDV 12 Inserts nitridable after special heat treatment<br />

2767 ISO-B 45NiCrMo16 6 F 7 45 NCD 16 Air hardening steel with high dimensional stability, very good<br />

toughness, hardenability 50–54 HRC, very good polishability<br />

2842 90MnCrV8 O 2 90 MV 8 Simple heat treatment, low-distortion, surface layer hardness<br />

58–62 HRC, no special requirements in terms of polishability<br />

Corrosion resistant steels<br />

2083 ISO-B X40Cr14 420 Z 40 C 14 Corrosion-resistant mould steel with good polishability,<br />

good workability, hardenability 50–54 HRC<br />

2085 X33CrS16 ~ 422 + S ~ Z 33 CS 16 Corrosion-resistant mould steel with very good<br />

machining properties<br />

2316 ISO-B mod. ~ X38CrMo16 ~ 422 Z 35 CD 17 Mould steel with very good corrosion resistance, polishable,<br />

also hardenable to 50 HRC<br />

Maraging steel<br />

2709 X3NiCoMoTi18-9-5 Maraging<br />

300<br />

Nitriding steels<br />

Z 2 NKD<br />

18–09<br />

This steel permits simple, non-warping heat treatment<br />

with precipitation hardening at 480 °C after finish machining,<br />

hardenability up to 55 HRC<br />

2344 ISO-B X40CrMoV5-1 H 13 Z 40 CDV 5 Nitridable hot working steel <strong>for</strong> extreme stress exposure<br />

to wear and torsion at high temperatures<br />

7735 14CrMoV6-9 20 CDV 5.07 CrMoV nitriding steel with high toughness and<br />

<strong>the</strong>rmal strength, weldable<br />

8519 31CrMoV9 32 CDV 12 CrMoV nitriding steel <strong>for</strong> higher wear exposure<br />

8550 34CrAlNi7-10 34 CAND 7 Aluminium alloyed standard nitriding steel<br />

surface hardness after nitriding 1,000 HV approx.


Delivered condition For which tools<br />

Normalised, max. 190 HB Attachments, holding blocks and tool holding fixtures with low stress, prototyping<br />

Tempered to 280–325 HB<br />

� 950–1100 MPa*<br />

Tempered to 280–325 HB<br />

� 950–1100 MPa*<br />

Normal hardness: 2738mod.TS<br />

Tempered to 280–325 HB<br />

� 950–1100 MPa*<br />

HighHard: 2738mod.TS(HH)<br />

Tempered to 310–355 HB<br />

� 1050–1200 MPa*<br />

Tempered to 280–325 HB<br />

� 950–1100 MPa*<br />

Annealed to max. 248 HB<br />

Tempered to 280–325 HB<br />

� 950–1100 MPa*<br />

or to 355–415 HB<br />

� 1200 - 1400 MPa*<br />

Annealed<br />

max. 250 HB<br />

Dies <strong>for</strong> compression and injection moulding tools less than 400 mm thick<br />

Dies <strong>for</strong> compression and injection tools, holding blocks production<br />

<strong>for</strong> dimensions ≥ 400 mm thick<br />

Large tools <strong>for</strong> compression and injection moulds, bumpers, dashboards, garbage containers, TV cabinets<br />

Compression and injection moulding tools subject to higher mechanical and <strong>the</strong>rmal stress and special surface<br />

requirements such as good polishability and hard-chrome platability<br />

Cores <strong>for</strong> compression and injection moulding tools with no surface requirements and low mechanical stress<br />

mould assemblies, holding blocks subject to low stress, prototyping<br />

Compression and injection tools with higher mechanical and <strong>the</strong>rmal stress and special<br />

surface requirements such as good polishability and hard chrome plateability;<br />

contour hardening is recommended<br />

Compression and injection moulding tools with high compression stress<br />

combined with abrasive surface stress<br />

Annealed, max. 229 HB Highly stressed plastic moulds, mould inserts <strong>for</strong> high hardnesses and abrasive stress<br />

Annealed, max. 255 HB For highly abrasive stress and high hardnesses from 58 to 63 HRC<br />

Annealed, max. 260 HB <strong>for</strong> high-speed inserts up to 54 HRC<br />

Annealed, max. 229 HB<br />

Annealed, max. 241 HB<br />

Tempered on request<br />

Tempered to 265–310 HB<br />

� 900–1050 MPa*<br />

Tempered to 265–310 HB<br />

� 900–1050 MPa*<br />

Solution annealed,<br />

300 HB approx<br />

� 1000 MPa*<br />

Tempered to 280–325 HB<br />

� 950–1100 MPa*<br />

Tempered to 265–310 HB<br />

� 900–1050 MPa*<br />

Tempered to 265–310 HB<br />

� 900–1050 MPa*<br />

Tempered to 237–297 HB<br />

� 800–1000 MPa*<br />

Mould inserts<br />

Mould fittings and mould frames<br />

Mould inserts, slit dies, profile dies, sizing tools, blowing moulds, extrusion dies<br />

Injection moulding tools subject to high compression stress, part inserts, cores, ejectors<br />

Extruder tools such as screws and cylinders,<br />

plastifying tools<br />

* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1<br />

Note: There may be a deviation of hardness values<br />

where portable hardness testing equipment is used.<br />

Please refer to <strong>the</strong> equipment manufacturer to<br />

determine <strong>the</strong> possible deviation.<br />

15


Cutting speed (Vc in m /min) <strong>for</strong> ROUGH- 1 and FINISH MILLING 2 of pl<br />

Steel group and<br />

Material No.<br />

HT condition<br />

and Brinell<br />

hardness in HB<br />

HSS<br />

Rough milling<br />

Hard alloy<br />

uncoated 3<br />

Hard alloy<br />

coated 3<br />

P25 P25 P25 P35<br />

Milling conditions<br />

Tempering steel<br />

hardened and<br />

tempered<br />

+ - + - + -<br />

2311 ISO-BM 280–325 • • ••<br />

(130)<br />

2312 280–325 • • ••<br />

(140)<br />

2711 ISO-B 280–415 • • ••<br />

(85)<br />

2738 ISO-BM 280–415 • • ••<br />

(100)<br />

2738mod.TS(HH) 310–355 • • ••<br />

(120)<br />

Through-hardening tool steel<br />

For tool diameters > 70 mm, reduce <strong>the</strong> cutting speed by a factor of 0.7<br />

1 In <strong>the</strong> case of rough milling: Feed per tooth (fz) � 0.1 - 0.3 mm Ratio between milling path width and tool diameter < 3/4<br />

2 In <strong>the</strong> case of finish milling: Feed per tooth (fz) � 0.03 - 0.3 mm Ratio between milling path width and tool diameter � 1/10<br />

16<br />

annealed<br />

2343 ISO-B mod. max. 229 • • ••<br />

(100)<br />

2344 ISO-B max. 229 • • ••<br />

(100)<br />

2379 ISO-B max. 255 • • ••<br />

(75)<br />

2767 ISO-B max. 260 • • ••<br />

(100)<br />

2842 max. 229 • • ••<br />

(85)<br />

Corrosion-resistant steel<br />

hardened and<br />

tempered<br />

2316 ISO-B mod. 265–310 • • • •<br />

Case hardening steel<br />

annealed<br />

2764 ISO-B max. 250 • • ••<br />

(150)<br />

Unalloyed steel<br />

normalised<br />

1730 max. 190 • • ••<br />

(150)<br />

••<br />

(110) 170 140<br />

••<br />

(120) 180 150<br />

••<br />

(75) 140 100<br />

••<br />

(85) 150 120<br />

••<br />

(100) 180 140<br />

••<br />

(85) 130 110<br />

••<br />

(85) 130 110<br />

••<br />

(65) 110 85<br />

••<br />

(85)<br />

130 110<br />

••<br />

(75) 120 95<br />

120 110<br />

••<br />

(130) 200 170<br />

••<br />

(130) 200 160


astic mould steels<br />

HSS (1.3243)<br />

fz=max. 0.1 mm<br />

Hard alloy<br />

uncoated 3<br />

Finish Milling<br />

Hard alloy<br />

coated 3<br />

P25 P25 K15 P25 P15<br />

3 Depth of cut(ap) � approx. 1 /2 x cutting edge length (Lc), <strong>for</strong> larger feed depths > 1 /2 x Lc, select a lower tooth feed value.<br />

• Not recommended<br />

•• We recommend using coated hard alloy; if not available, <strong>the</strong> () values apply<br />

Data established by Messrs. WALTER of Tübingen<br />

Hard alloy<br />

Cermet 3<br />

+ - + - + - + -<br />

20 12<br />

25 15<br />

25 20<br />

20 12<br />

20 12<br />

20 10<br />

20 10<br />

15 10<br />

••<br />

(190)<br />

••<br />

(210)<br />

••<br />

(130)<br />

••<br />

(160)<br />

••<br />

(210)<br />

••<br />

(150)<br />

••<br />

(150)<br />

••<br />

(110)<br />

25 20 ••<br />

(150)<br />

25 15<br />

••<br />

(20)<br />

••<br />

25 20<br />

30 20<br />

••<br />

(130)<br />

••<br />

(160) 260 260 300 •<br />

••<br />

(180) 270 270 320 •<br />

••<br />

(110) 210 210 260 •<br />

••<br />

(130) 220 220 270 •<br />

••<br />

(170) 270 260 320 •<br />

••<br />

(130) 190 190 220 •<br />

••<br />

(130) 190 190 220 •<br />

••<br />

(95) 160 160 190 •<br />

••<br />

(130) 190 190 220 •<br />

••<br />

(110) 180 180 210 •<br />

(12) • • 180 180 • •<br />

••<br />

(220)<br />

••<br />

(220)<br />

••<br />

(190) 300 300 370 •<br />

••<br />

(190) 300 300 370 •<br />

17


Comparison of standards and analyses<br />

Steel group and<br />

Material No.<br />

Unalloyed tool steel<br />

SEL analyses (%), with S. reservations <strong>for</strong> ISO-B grades * Typical analysis<br />

18<br />

DIN C Si Mn P S Cr Mo Ni V<br />

1730 C45U 0.42–0.50 0.15–0.40 0.60–0.80 ≤ 0.030 ≤ 0.030 -- -- -- --<br />

Heat-treatable mould steels<br />

2311 ISO-BM 40CrMnMo7 0.35–0.45 0.20–0.40 1.30 –1.60 ≤ 0.035 ≤ 0.003 1.80–2.10 0.15–0.25 -- --<br />

2312 40CrMnMoS8-6 0.35–0.45 0.30–0.50 1.40–1.60 ≤ 0.030 0.05–0.10 1.80–2.00 0.15–0.25 -- --<br />

2711 ISO-B 54NiCrMoV6 0.50–0.60 0.15–0.35 0.50–0.80 ≤ 0.025 ≤ 0.003 0.60–0.80 0.25–0.35 1.50–1.80 0.07–0.12<br />

2738 ISO-BM 40CrMnNiMo8-6-4 0.35–0.45 0.20–0.40 1.30–1.60 ≤ 0.030 ≤ 0.003 1.80–2.10 0.15–0.25 0.90–1.20 --<br />

2738mod.TS* 26MnCrNiMo6-5-4 0.26 0.10 1.45 ≤ 0.015 0.002 1.25 0.50 1.05 0.12<br />

2738mod.TS(HH)* 26MnCrNiMo6-5-4 0.26 0.10 1.45 ≤ 0.015 0.002 1.25 0.50 1.05 0.12<br />

Case hardening steel<br />

2764 ISO-B X19NiCrMo4 0.16–0.22 0.10–0.40 0.15–0.45 ≤ 0.030 ≤ 0.003 1.10–1.40 0.15–0.25 3.80–4.30 --<br />

Through-hardening tool steels<br />

2343 ISO-B mod.* ~ X37CrMoV5-1 0.35 0.30 0.40 ≤ 0.010 ≤ 0.003 5.00 1.35 -- 0.50<br />

2379 ISO-B X153CrMoV12 1.45–1.60 0.10–0.60 0.20–0.60 ≤ 0.030 ≤ 0.005 11.00–13.00 0.70–1.00 -- 0.70–1.00<br />

2767 ISO-B 45NiCrMo16 0.40–0.50 0.10–0.40 0.20–0.50 ≤ 0.030 ≤ 0.003 1.20–1.50 0.15–0.35 3.80–4.30 --<br />

2842 90MnCrV8 0.85–0.95 0.10–0.40 1.80–2.20 ≤ 0.030 ≤ 0.030 0.20–0.50 -- -- 0.05–0.20<br />

Corrosion-resistant steels<br />

2083 ISO-B X40Cr14 0.36–0.42 ≤ 1.00 ≤ 1.00 ≤ 0.030 ≤ 0.003 12.50–14.50 -- -- --<br />

2085 X33CrS16 0.28–0.38 ≤ 1.00 ≤ 1.40 ≤ 0.030 0.05–0.10 15.00–17.00 -- ≤ 1.00 --<br />

2316 ISO-B mod.* ~ X38CrMo16 0.28 0.30 0.95 ≤ 0.030 ≤ 0.003 14.20 1.10 ~ 0.50 --<br />

Nitriding steels<br />

7735 14CrMoV6-9 0.11–0.17 ≤ 0.25 0.80–1.00 ≤ 0.020 ≤ 0.015 1.25–1.50 0.80–1.00 -- 0.20–0.30<br />

8519 31CrMoV9 0.27–0.34 ≤ 0.40 0.40–0.70 ≤ 0.025 ≤ 0.035 2.30–2.70 0.15–0.25 -- 0.10–0.20<br />

8550 34CrAlNi7-10 0.30–0.37 ≤ 0.40 0.40–0.70 ≤ 0.025 ≤ 0.035 1.50–1.80 0.15–0.25 0.85–1.15 Al 0.80–<br />

1.20


DEVILLE Rectification <strong>Buderus</strong><br />

An Innovative and<br />

Dynamic Partner<br />

Deville Rectification is an important partner <strong>for</strong> <strong>Buderus</strong> <strong>Edelstahl</strong><br />

GmbH, producing high-grade milled and ground plate and ingots<br />

of steel, stainless special steel and aluminium. DEVILLE RECTIFI-<br />

CATION holds an exceptional range of stock, and guarantees <strong>the</strong><br />

highest quality, combined with speed and service. DEVILLE RECTI-<br />

FICATION zeichnet sich durch seine ständigen Fortschritt im Hinblick<br />

auf die Kundenzufriedenheit seiner Kunden aus und ist ISO<br />

9001 Version 2008 zertifiziert. DEVILLE RECTIFICATION is distinguished<br />

by its systematic pursuit of customer satisfaction, and is<br />

certified to ISO 9001 version 2008.<br />

Deville Rectification offers:<br />

I Pre-machined parts, ingots and plate with weights ranging<br />

from a few grams to 25 tonnes<br />

I A range of stock with a total of 16 grades of steel and 5 grades<br />

of aluminium<br />

I Dimensions ranging from 7 to 500 mm in thickness available<br />

ex stock<br />

I Larger and smaller dimensions available on request<br />

Versandvorbereitung<br />

Deville machining equipment is amongst <strong>the</strong> most efficient<br />

in <strong>the</strong> industry:<br />

I Sawing max.: 1,000 x 1,250 x 4,000 mm<br />

I Flame cutting max.: 3,000 x 13,000 mm<br />

I Grinding max.: 2,500 x 4,200 mm<br />

I Milling max.: 2,500 x 8,000 mm<br />

I Tolerances: to specification<br />

I Grades in stock: approx. 5 days delivery<br />

Supply and machining of plate in all dimensions <strong>for</strong> all industrial<br />

applications: general machine building, tool and machine maintenance,<br />

mould making, stamping / deep drawing, special-purpose<br />

machines, inspection instruments<br />

Blanks: flame cut, sawn, laser cut<br />

Sides: burnt, sawn, milled, ground<br />

Support surfaces: milled, disk ground, surface ground<br />

Machining: drilling, milling, grinding, CNC machining<br />

Surface machining: grinding<br />

19


MEXICO<br />

Global network<br />

USA<br />

CANADA<br />

ARGENTINA<br />

BRAZIL<br />

SWEDEN<br />

FINLAND<br />

UK<br />

IRELAND<br />

NETHERLANDS GERMANY<br />

FRANCE<br />

AUSTRIA<br />

SWITZERLAND<br />

ROMANIA<br />

ITALY<br />

PORTUGAL<br />

TURKEY<br />

SPAIN GREECE<br />

SOUTH AFRICA<br />

<strong>Buderus</strong> <strong>Edelstahl</strong>, a name that stands <strong>for</strong> <strong>the</strong> production and refinement<br />

of high-grade special steels. <strong>Buderus</strong> <strong>Edelstahl</strong> is a global<br />

front runner in this sophisticated sector. Outstanding quality,<br />

efficiency and speed are as much a matter of course <strong>for</strong> <strong>Buderus</strong><br />

<strong>Edelstahl</strong> GmbH as flexibility and service. More than 50 agents<br />

with stockholding and service centres provide close customer<br />

support and market coverage.<br />

Legal notice: <strong>Buderus</strong> <strong>Edelstahl</strong> GmbH has taken <strong>the</strong> greatest care in compiling <strong>the</strong> in<strong>for</strong>mation in this leaflet.<br />

It is never<strong>the</strong>less possible that data may have changed in <strong>the</strong> meantime. <strong>Buderus</strong> <strong>Edelstahl</strong> GmbH disclaims<br />

all liability or warranty as regards <strong>the</strong> accuracy, currency, correctness and completeness of <strong>the</strong> in<strong>for</strong>mation<br />

provided, and any consequences arising from <strong>the</strong> use of <strong>the</strong> in<strong>for</strong>mation. The in<strong>for</strong>mation provided is<br />

merely indicative, and is binding only if it is expressly made a condition in a contract concluded with <strong>Buderus</strong><br />

<strong>Edelstahl</strong> GmbH. <strong>Buderus</strong> <strong>Edelstahl</strong> GmbH moreover reserves <strong>the</strong> right to make changes at any time without<br />

notice. <strong>Buderus</strong> <strong>Edelstahl</strong> GmbH repudiates all liability <strong>for</strong> loss of any kind, including consequential loss,<br />

arising in connection with use of <strong>the</strong> in<strong>for</strong>mation provided. © <strong>Buderus</strong> <strong>Edelstahl</strong> GmbH, Wetzlar, 11 / 2010<br />

INDIA<br />

THAILAND<br />

CHINA<br />

HONG KONG<br />

MALAYSIA<br />

SINGAPORE<br />

INDONESIA<br />

SOUTH KOREA<br />

TAIWAN<br />

PHILLIPPINES<br />

AUSTRALIA<br />

We supply quality products that are used in automotive and drive<br />

technology, in plant engineering and machine building, and in die<br />

and mould making:<br />

I Rolled billets<br />

I Open die <strong>for</strong>gings from ingots weighing up to 160 tonnes<br />

I <strong>Tool</strong> steels <strong>for</strong> mould and die making<br />

I Special engineering steels <strong>for</strong> plant and gear engineering<br />

I Hot and cold strip<br />

<strong>Buderus</strong> <strong>Edelstahl</strong> GmbH<br />

Vertriebssparte Stabstahl / Lagerservice<br />

<strong>Buderus</strong>str. 25<br />

D-35576 Wetzlar<br />

Tel.: +49 (0) 64 41 / 374 - 0<br />

Fax: +49 (0) 64 41 / 374 - 2431<br />

E-Mail: sv-l@buderus-steel.com<br />

www.buderus-steel.com<br />

11/10/DX/B/F (en)

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