Tool Steels for the Plastics Industry - Buderus Edelstahl Gmbh
Tool Steels for the Plastics Industry - Buderus Edelstahl Gmbh
Tool Steels for the Plastics Industry - Buderus Edelstahl Gmbh
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<strong>Tool</strong> <strong>Steels</strong><br />
<strong>for</strong> <strong>the</strong> <strong>Plastics</strong> <strong>Industry</strong><br />
I Production Technology I Properties I Applications
2<br />
<strong>Buderus</strong> – <strong>the</strong> Leading-Edge Specialist<br />
in Plastic Mould <strong>Steels</strong><br />
State-of-<strong>the</strong>-art Metallurgy<br />
Scrap metal is <strong>the</strong> basic<br />
component of <strong>the</strong> raw<br />
material <strong>for</strong> our high-<br />
grade tool steels<br />
Production and development of tool steels <strong>for</strong> <strong>the</strong><br />
plastics processing industry is <strong>the</strong> specialist field of<br />
<strong>Edelstahl</strong>werke <strong>Buderus</strong> GmbH<br />
I Producing high-purity electric steel<br />
melts using secondary and vacuum<br />
metallurgical processes<br />
I Producing <strong>Buderus</strong> ISO-B grade tool<br />
steels, i.e. special melting with<br />
extremely low sulfur content and<br />
a high level of purity<br />
I Bottom-poured ingots and special<br />
hood type furnace technology <strong>for</strong><br />
manufacturing low-segregation raw<br />
ingots<br />
I Hot <strong>for</strong>ming to programmed <strong>for</strong>ging<br />
sequences <strong>for</strong> ingots of up to<br />
160 tonnes<br />
I All heat treatment processes in<br />
continuous and bogie hearth furnaces<br />
under protective gas, vacuum atmosphere<br />
with compressed gas tempering<br />
and salt bath hardening<br />
I Efficient machining to customer<br />
specification and drawing<br />
100 tonne ladle furnace (LF-VD/VOD)<br />
<strong>for</strong> producing high-purity tool steels<br />
involving secondary and vacuum<br />
metallurgical processes<br />
80/100 MN <strong>for</strong>ging press Swaging a 100 tonne ingot
Lagerservice<br />
Custom-made steels and moulds <strong>for</strong> <strong>the</strong><br />
tool-making industry<br />
I A wide variety of tool steels in stock,<br />
round, square and flat<br />
I Blanks split longitudinally or across;<br />
prompt delivery from material in stock<br />
I Production of die bases<br />
I Pre-machining to 3D data<br />
I Finish machining of holder blocks and<br />
ancillary fittings<br />
I Available heat treatment <strong>for</strong><br />
premachined moulds<br />
I Service <strong>for</strong> etch-graining and polishing<br />
I Consult on all material, heat treatment<br />
and finishing questions<br />
Machining<br />
Horizontal band sawing up to 2,000 mm<br />
Vertical band sawing up to 1,500 mm<br />
Portal milling machines up to L x W x H 6,000 x 2,000 x 2,500 mm<br />
Horizontal boring machines up to 1,500 x 2,200 mm<br />
Deep hole drilling machine drill hole diameter / depth 6–42 mm/3,200 mm<br />
Surface grinding facilities up to 2,500 x 4,200 mm<br />
Profile saw cutting up to 2,000 mm<br />
Premachining on gantry<br />
milling machines<br />
Roughing<br />
3
Plastic mould steels <strong>for</strong> all plastic products<br />
with high-grade product surfaces<br />
High quality plastic mouldings <strong>for</strong> <strong>the</strong><br />
automotive industry, consumer durables<br />
industry, components and electronics<br />
4<br />
Highest Level of Quality<br />
Largest dimensions in <strong>the</strong> world<br />
<strong>for</strong> plastic moulds<br />
Special features<br />
● ● ● very good<br />
● ● good<br />
● normal<br />
● unsuitable<br />
2311 ISO-BM<br />
40CrMnMo7<br />
2312<br />
40CrMnMoS8-6<br />
2316 ISO-B mod.<br />
~X38CrMo16<br />
2343 ISO-B mod.<br />
~X37CrMoV5-1<br />
2711 ISO-B<br />
54NiCrMoV6<br />
2738 ISO-BM<br />
40CrMnNiMo8-6-4<br />
2738mod.TS(HH)<br />
26MnCrNiMo6-5-4<br />
Hardness ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Toughness ● ● ● ● ● ● ● ● ● ● ●<br />
Workability ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Etch-grainability ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Suitability <strong>for</strong><br />
hard chrome plating<br />
● ● ● ● ● ● ● ●<br />
2767 ISO-B<br />
X45NiCrMo16<br />
Polishability ● ● ● ● ● ● ● ● * ● ● ● ● * ● ● ● *<br />
Corrosion resistance ● ● ● ● ● ● ● ● ● ●<br />
Flame hardenability ● ● ● ● ● ● ● ●<br />
Thermal conductivity ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●<br />
Dimensional constraints < 400 mm no yes no no no no no<br />
* Reliable high-gloss polishability on request
Large Dimensions<br />
are our Strength<br />
From melting through to <strong>the</strong> end product<br />
160 t <strong>for</strong>ging grade ingot under <strong>the</strong> 80/100 MN press<br />
The process of producing a complete plastic mould, consisting of<br />
<strong>the</strong> core and bottom die made of 2738mod.TS(HH). <strong>Buderus</strong> tool<br />
steels are ideally suited <strong>for</strong> high-quality plastic moulds in <strong>the</strong><br />
automotive industry.<br />
Front bumper cladding<br />
Preparing <strong>the</strong> mould<br />
Pre-machined core piece<br />
Demoulding <strong>the</strong> plastic item in production<br />
5
6<br />
2311 ISO-BM<br />
Pioneer of <strong>the</strong> Mould Steel Family<br />
For sophisticated products<br />
in <strong>the</strong> small dimension range<br />
<strong>Edelstahl</strong>werke <strong>Buderus</strong> GmbH has carried<br />
out developments with a view to adapting<br />
material properties of <strong>for</strong>gings of <strong>the</strong> steel<br />
grade 23 11 to <strong>the</strong> current state of mould<br />
making and plastics processing technology,<br />
in order to meet all relevant quality<br />
requirements. The result is <strong>the</strong> material<br />
2311 ISO-BM <strong>for</strong> dimensions up to 400<br />
mm thick. For large and extremely large<br />
plastic moulds we recommend <strong>the</strong> material<br />
2738 ISO-BM (page 11) and especially<br />
steel 2738mod.TS(HH) (page 12).<br />
This provides quality products with all <strong>the</strong><br />
properties required.<br />
The grain reliability of steel 2311 ISO-BM<br />
is assured.<br />
ISO-BM stands <strong>for</strong>: isotropic properties<br />
with excellent machinability.<br />
Delivered condition*<br />
Hardened and tempered to 280–325 HB<br />
� 950–1100 MPa<br />
annealed on request<br />
Contour milling to 3D data<br />
SEL 40CrMnMo7<br />
DIN EN ISO 4957 40CrMnMo7<br />
AFNOR 40CMD8<br />
AISI ~P20<br />
BS ~P20<br />
Chemical analysis (percentage by mass)<br />
C Si Mn P S Cr Mo<br />
Typical values 0.38 0.30 1.50 0.020 0.003 2.00 0.20<br />
SEL analysis 0.35– 0.20– 1.30– � � 1.80– 0.15–<br />
0.45 0.40 1.60 0.035 0.035 2.10 0.25<br />
* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1
2312<br />
The Economic Option<br />
Mould steel with excellent workability and ideal machining properties<br />
<strong>for</strong> injection moulding and compression moulding dies<br />
The mould steel 2312, 40CrMnMoS8-6 is<br />
used where <strong>the</strong>re is requirement <strong>for</strong> surface<br />
finishing such as polishing, etch-grain ing or<br />
hard chrome plating.<br />
The controlled sulfur content gives mould<br />
steel 2312 particularly economic machining<br />
properties.<br />
In mould making, suitable only <strong>for</strong> core<br />
parts and ejector sides of injection moulding<br />
and compression moulding dies with<br />
no special surface finish requirements, and<br />
subject to low mechanical stress.<br />
Delivered condition*<br />
Heat treated to 280–325 HB<br />
� 950–1100 MPa<br />
annealed on request<br />
2312 core part undergoing rough machining<br />
SEL 40CrMnMoS8-6<br />
DIN EN ISO 4957 40CrMnMoS8-6<br />
AFNOR 40CMD8S<br />
AISI ~P20 + S<br />
BS ~P20 + S<br />
Chemical analysis (percentage by mass)<br />
C Si Mn P S Cr Mo<br />
Typical values 0.38 0.30 1.50 0.020 0.070 2.00 0.20<br />
SEL analysis 0.35– 0.30– 1.40– � 0.050– 1.80– 0.15–<br />
0.45 0.50 1.60 0.030 0.100 2.00 0.25<br />
* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1<br />
7
SEL ~X38CrMo16<br />
DIN EN ISO 4957 ~X38CrMo16<br />
AFNOR Z35CD17<br />
AISI ~422<br />
BS<br />
8<br />
2316 ISO-B mod.<br />
The Stainless Option<br />
High degree of resistance<br />
in use with aggressive materials<br />
Well suited <strong>for</strong> processing chemically<br />
aggressive and acid-releasing plastics such<br />
as PVC, amino plastics and halogenated<br />
flame retardant additives. Modified corrosion-resistant<br />
mould steel, polishable,<br />
etch-grain-able and economic to machine.<br />
Applications: Injection moulds, mould<br />
inserts, slit dies, profile dies, extrusion<br />
dies, drop <strong>for</strong>ging tools and coaxial<br />
housings <strong>for</strong> processing PVC amino plastics<br />
and additives; blow moulds.<br />
The steel <strong>Buderus</strong> 2316 ISO-B mod. is machined<br />
and used in <strong>the</strong> hardened and tempered<br />
state. It has a wear-resistant surface,<br />
is pressure-resistant and tough, and after<br />
Delivered condition*<br />
Hardened and tempered to 265–310 HB<br />
� 900-1050 MPa<br />
Sizing tool <strong>for</strong> PVC profiles<br />
annealing treatment it can be used hardened<br />
to about 50 HRC because of its modified<br />
composition.<br />
When processing amino plastics and PVC<br />
alloys, highly aggressive by-products such<br />
as hydrochloric acid (HCl) can occur at<br />
high working temperatures (>160 °C),<br />
causing corrosive attack of <strong>the</strong> mould sur-<br />
face. No mould steel is resistant to that. A<br />
production temperature of 160 °C should<br />
<strong>the</strong>re<strong>for</strong>e not be exceeded.<br />
To avoid inter-crystalline corrosion effects<br />
(surface and pitting corrosion), environmental<br />
factors such as <strong>the</strong> plastic, operating<br />
temperature and corrosiveness of <strong>the</strong><br />
cooling water must be taken into account.<br />
Chemical analysis (percentage by mass)<br />
C Si Mn P S Cr Ni Mo<br />
Typical values 0.28 0.30 0.95 0.030 0.003 14.2 ~0.50 1.10<br />
SEL analysis 0.33– � � � � 15.5– � 0.80–<br />
0.45 1.00 1.50 0.030 0.030 17.5 1.00 1.30<br />
* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1
2343 ISO-B mod.<br />
The Tough Option<br />
Special mould steel that shows its strengths<br />
under extreme abrasive stress<br />
This high-alloy hot working steel has become<br />
established in recent years <strong>for</strong> plastic moulds<br />
subject to high stress. In addition to hardenability<br />
to 52 HRC, <strong>the</strong> grade 2343 ISO-B mod.<br />
is distinguished by high resistance to abrasion<br />
and high pressure resistance.It is <strong>the</strong>re<strong>for</strong>e<br />
suitable <strong>for</strong> processing <strong>the</strong>rmosetting plastics<br />
and <strong>the</strong>rmoplastics with additives and composite<br />
materials.<br />
Additional surface coatings can be readily<br />
applied by PVD and nitriding. The high working<br />
hardness of <strong>the</strong> steel gives it very good<br />
polishability.<br />
Characteristic profile<br />
I Quasi isotropic material properties<br />
I Improved toughness properties with high<br />
component hardness<br />
I Good pressure resistance and<br />
resistance to fracture<br />
I Excellent wear resistance, especially in<br />
combination with diverse surface coatings<br />
Delivered condition*<br />
Annealed to<br />
max. 229 HB � 775 MPa<br />
Heat treated to customer specification<br />
SEL ~X37CrMoV5-1<br />
DIN EN ISO 4957 ~X37CrMoV5-1<br />
AFNOR Z38CDV5<br />
AISI ~H11mod.<br />
BS ~BH11<br />
Bottom mould<br />
<strong>for</strong> a car door<br />
module with a<br />
tool hardness of<br />
50 HRC and<br />
Balinit® A coating<br />
Chemical analysis (percentage by mass)<br />
C Si Mn P S Cr Mo V<br />
Typical values 0.35 0.30 0.40 0.010 0.003 5.00 1.35 0.50<br />
SEL analysis 0.33– 0.80– 0.25– � � 4.80– 1.10– 0.30–<br />
0.41 1.20 0.50 0.030 0.020 5.50 1.50 0.50<br />
* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1<br />
9
SEL 54NiCrMoV6<br />
AFNOR 55NCDV7<br />
AISI ~6F2<br />
BS ~BH224<br />
10<br />
2711 ISO-B<br />
The Brilliant Finish<br />
For processing transparent melts and<br />
<strong>for</strong> large-surface plastic parts<br />
For high quality surface finishes with<br />
mould hardness 355 to 415 HB <strong>the</strong> nickel<br />
alloy steel 2711 ISO-B is recommended.<br />
For large moulds such as tailgates, mudguards,<br />
spoilers etc. with hardness values in<br />
excess of 355 HB contour hardening is<br />
preferred.<br />
The machinability of 2711 ISO-B is lower<br />
compared to 2311/2738 ISO-BM, 2738<br />
ISO-BM and 2738mod.TS(HH) because of<br />
its low sulfur content. It may be necessary<br />
to adjust <strong>the</strong> cutting conditions, especially<br />
with deep hole drilling.<br />
Delivered condition*<br />
Annealed to max. 248 HB,<br />
hardened and tempered to 280–325 HB<br />
� 950–1100 MPa or to<br />
355–415 HB � 1200–1400 MPa<br />
or to customer specification<br />
Premachined mould part<br />
<strong>for</strong> contour hardening<br />
Characteristic profile<br />
I High sulfidic and oxidic percentage<br />
purity by using special metallurgical<br />
methods<br />
I Very good polishability (reliable highgloss<br />
polishability on request)<br />
I Largely isotropic, i.e. non-directional<br />
material properties<br />
I Very good toughness and hence higher<br />
resistance to fracture<br />
I Grain reliable<br />
I Suitable <strong>for</strong> hard chrome plating<br />
I Also suitable <strong>for</strong> high hardnesses up to<br />
415 HB with abrasive stress<br />
Chemical analysis (percentage by mass)<br />
C Si Mn P S Cr Ni Mo V<br />
Typical values 0.52 0.20 0.70 0.020 0.002 0.75 1.75 0.30 0.10<br />
SEL analysis 0.50– 0.15– 0.50– � � 0.60– 1.50– 0.25– 0.07–<br />
0.60 0.35 0.80 0.025 0.025 0.80 1.80 0.35 0.12<br />
* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1
2738 ISO-BM<br />
The Proven Steel<br />
For large dimensions with good through<br />
tempering properties<br />
The plastic mould steel 2738 ISO-BM has<br />
been developed from <strong>the</strong> standard grade<br />
2311. It is best suited <strong>for</strong> mould dimensions<br />
from 400 mm thick.<br />
Adding up to 1.2 % nickel by alloying signifi-cantly<br />
improves penetration hardening<br />
up to 1,000 mm thickness. Good machinability<br />
combined with polishability<br />
and etch-grainability are <strong>the</strong> defining characteristics<br />
of this standard steel.<br />
Delivered condition*<br />
Hardened and tempered to 280–325 HB<br />
� 950–1100 MPa<br />
annealed on request<br />
Where high polishability and etch-grainability<br />
are required, in <strong>the</strong> case of large<br />
dimensions, and because of its greater<br />
toughness also <strong>for</strong> higher levels of tool<br />
hardness, we recommend 2738mod.TS(HH)<br />
(see page 12)<br />
<strong>Tool</strong> die <strong>for</strong> boot cladding<br />
SEL 40CrMnNiMo8-6-4<br />
DIN EN ISO 4957 40CrMnNiMo8-6-4<br />
AFNOR 40CMND8<br />
AISI ~P20 + Ni<br />
BS ~P20 + Ni<br />
Characteristic profile<br />
I Higher degree of through hardening<br />
<strong>for</strong> large dimensions<br />
I Polishability<br />
I Grain reliable<br />
I Hard chrome platable<br />
I Nitridability<br />
I Flame hardenable<br />
Chemical analysis (percentage by mass)<br />
C Si Mn P S Cr Ni Mo<br />
Typical values 0.36 0.30 1.50 0.020 0.003 2.00 1.00 0.20<br />
SEL analysis 0.35– 0.20– 1.30– � � 1.80– 0.90– 0.15–<br />
0.45 0.40 1.60 0,030 0,030 2.10 1.20 0.25<br />
* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1<br />
11
2738mod.TS<br />
2738mod.TS(HH)<br />
The Perfect Steel <strong>for</strong> <strong>the</strong> Future<br />
The plastic mould steel THRUHARD SUPREME® (TS)<br />
is ideally suited <strong>for</strong> almost all applications in<br />
<strong>the</strong> plastics industry<br />
Excellent prospects <strong>for</strong> <strong>the</strong> future<br />
By systematically developing <strong>the</strong> mould<br />
steel 2738, we have pioneered an outstanding<br />
high-quality and versatile mould steel<br />
<strong>for</strong> low-segregation, through-hardening<br />
steel ingots with extremely large dimensions,<br />
THRUHARD SUPREME ® (TS). The modifi<br />
ed composition and specially adapted<br />
heat treatment achieve a higher level of<br />
hardness through to <strong>the</strong> core of even <strong>the</strong><br />
largest dimensions.<br />
Delivered condition*<br />
Standard grade:<br />
280–325 HB � 950–1100 MPa<br />
Abbreviated designation: 2738mod.TS<br />
HighHard grade:<br />
310–355 HB � 1050–1200 MPa<br />
Abbreviated designation: 2738mod.TS(HH)<br />
DIN designation ~26MnCrNiMo6-5-4<br />
AFNOR<br />
AISI<br />
BS<br />
12<br />
Bottom die <strong>for</strong> car side panel<br />
Powerful arguments <strong>for</strong> mould makers<br />
I One single pre-hardened plastic mould<br />
steel <strong>for</strong> a wide range of applications<br />
I Available in standard grade and in<br />
HighHard grade (HH).<br />
I Improved toughness compared to<br />
2738 ISO-BM<br />
I Good machinability and high hardness<br />
I Weldability improved with low<br />
C content<br />
I Very good polishability in <strong>the</strong> HighHard<br />
variant (reliable high-gloss polishability<br />
on request)<br />
Chemical analysis (percentage by mass)<br />
C Si Mn P S Cr Ni Mo V<br />
Typical values 0.26 0.10 1.45 0.015 0.002 1.25 1.05 0.50 0.12<br />
* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1
2767 ISO-B<br />
Hard and Tough<br />
The mould steel <strong>for</strong> extreme stress,<br />
with a wide range of applications<br />
Low-distortion, air quench through-hardening,<br />
nickel alloy tool steel with excellent<br />
toughness characteristics; very good<br />
polish ability and grain reliable. This type of<br />
steel is particularly suitable <strong>for</strong> all large<br />
and medium-sized highly stressed compression<br />
and injection moulds that are<br />
pre-machined and contour hardened, such<br />
as injection moulding of transparent resins<br />
and large-surface plastic parts such as<br />
tailgates and mudguards, also mould inserts<br />
<strong>for</strong> high levels of hardness up to 54<br />
HRC, and abrasive stress.<br />
Delivered condition*<br />
Annealed to max. 260 HB � 880 MPa<br />
For large moulds we recommend contour<br />
hardening<br />
HSC milling a hardened bottom mould<br />
SEL 45NiCrMo16<br />
DIN EN ISO 4957 45NiCrMo16<br />
AFNOR 45NCD16<br />
AISI 6F7<br />
Characteristic profile<br />
I Through hardening <strong>for</strong> large dimensions<br />
I Excellent dimensional stability and<br />
extremely low distortion<br />
I Simple heat treatment<br />
I Extreme toughness characteristics<br />
combined with high hardness<br />
I Very good polishability (reliable<br />
high-gloss polishability on request)<br />
I Grain reliable<br />
I Good suitability <strong>for</strong> hard chrome<br />
plating<br />
Chemical analysis (percentage by mass)<br />
C Si Mn P S Cr Ni Mo<br />
Typical values 0.45 0.25 0.30 0.025 0.003 1.30 4.00 0.25<br />
SEL analysis 0.40– 0.10– 0.20– � � 1.20– 3.80– 0.15–<br />
0.50 0.40 0.50 0.030 0.030 1.50 4.30 0.35<br />
* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1<br />
13
Properties and applications<br />
Steel group and<br />
Material number<br />
Unalloyed tool steel<br />
14<br />
SEL designation AISI AFNOR Material characteristic<br />
1730 C45U SAE 1045 XC 48 Surface hardenable to 55 HRC<br />
Heat-treatable mould steels<br />
2311 ISO-BM 40CrMnMo7 ~ P 20 40 CMD 8 Mould steel, economical to machine, good polishability,<br />
grain-reliable <strong>for</strong> dimensions less than 400 mm thick,<br />
hard chrome platable, flame hardenable, nitridable<br />
2738 ISO-BM 40CrMnNiMo8-6-4 ~ P 20 + Ni 40 CMND 8 Properties as <strong>for</strong> 2311 ISO-BM, but reliable penetration<br />
hardening-characteristics <strong>for</strong> larger dimensions<br />
2738mod.TS<br />
2738mod.TS(HH)<br />
26MnCrNiMo6-5-4 Pre-hardened mould steel <strong>for</strong> <strong>the</strong> largest dimensions,<br />
grain reliable, good polishability, good weldability,<br />
good machinability, high <strong>the</strong>rmal conductivity<br />
2312 40CrMnMoS8-6 ~ P 20 + S 40 CMD 8 S Mould steel with very good machinability, not suitable <strong>for</strong><br />
polishing, etch graining or hard chrome plating purposes<br />
2711 ISO-B 54NiCrMoV6 ~ 6 F 2 55 NCDV 7 Tough heat-resistant mould steel<br />
grain reliable, good polishability, hard chrome platable,<br />
high percentage purity due to ISO-B process<br />
Case hardening steel<br />
2764 ISO-B X19NiCrMo4 P 21 ~ 19 NCD 16 Low-distortion mould steel with surface hardness from 60–62 HRC<br />
and core hardness 325–415 HB after case hardening (in air),<br />
very good polishability<br />
Penetration hardening tool steels<br />
2343 ISO-B mod. ~ X37CrMoV5-1 ~ H 11mod. Z38 CDV 5 Wear-resistant hot working steels, hardenability up to 50 HRC,<br />
good nitriding per<strong>for</strong>mance, can also be used <strong>for</strong> large moulds,<br />
high percentage purity<br />
2379 ISO-B X153CrMoV12 ~ D 2 Z 160 CDV 12 Inserts nitridable after special heat treatment<br />
2767 ISO-B 45NiCrMo16 6 F 7 45 NCD 16 Air hardening steel with high dimensional stability, very good<br />
toughness, hardenability 50–54 HRC, very good polishability<br />
2842 90MnCrV8 O 2 90 MV 8 Simple heat treatment, low-distortion, surface layer hardness<br />
58–62 HRC, no special requirements in terms of polishability<br />
Corrosion resistant steels<br />
2083 ISO-B X40Cr14 420 Z 40 C 14 Corrosion-resistant mould steel with good polishability,<br />
good workability, hardenability 50–54 HRC<br />
2085 X33CrS16 ~ 422 + S ~ Z 33 CS 16 Corrosion-resistant mould steel with very good<br />
machining properties<br />
2316 ISO-B mod. ~ X38CrMo16 ~ 422 Z 35 CD 17 Mould steel with very good corrosion resistance, polishable,<br />
also hardenable to 50 HRC<br />
Maraging steel<br />
2709 X3NiCoMoTi18-9-5 Maraging<br />
300<br />
Nitriding steels<br />
Z 2 NKD<br />
18–09<br />
This steel permits simple, non-warping heat treatment<br />
with precipitation hardening at 480 °C after finish machining,<br />
hardenability up to 55 HRC<br />
2344 ISO-B X40CrMoV5-1 H 13 Z 40 CDV 5 Nitridable hot working steel <strong>for</strong> extreme stress exposure<br />
to wear and torsion at high temperatures<br />
7735 14CrMoV6-9 20 CDV 5.07 CrMoV nitriding steel with high toughness and<br />
<strong>the</strong>rmal strength, weldable<br />
8519 31CrMoV9 32 CDV 12 CrMoV nitriding steel <strong>for</strong> higher wear exposure<br />
8550 34CrAlNi7-10 34 CAND 7 Aluminium alloyed standard nitriding steel<br />
surface hardness after nitriding 1,000 HV approx.
Delivered condition For which tools<br />
Normalised, max. 190 HB Attachments, holding blocks and tool holding fixtures with low stress, prototyping<br />
Tempered to 280–325 HB<br />
� 950–1100 MPa*<br />
Tempered to 280–325 HB<br />
� 950–1100 MPa*<br />
Normal hardness: 2738mod.TS<br />
Tempered to 280–325 HB<br />
� 950–1100 MPa*<br />
HighHard: 2738mod.TS(HH)<br />
Tempered to 310–355 HB<br />
� 1050–1200 MPa*<br />
Tempered to 280–325 HB<br />
� 950–1100 MPa*<br />
Annealed to max. 248 HB<br />
Tempered to 280–325 HB<br />
� 950–1100 MPa*<br />
or to 355–415 HB<br />
� 1200 - 1400 MPa*<br />
Annealed<br />
max. 250 HB<br />
Dies <strong>for</strong> compression and injection moulding tools less than 400 mm thick<br />
Dies <strong>for</strong> compression and injection tools, holding blocks production<br />
<strong>for</strong> dimensions ≥ 400 mm thick<br />
Large tools <strong>for</strong> compression and injection moulds, bumpers, dashboards, garbage containers, TV cabinets<br />
Compression and injection moulding tools subject to higher mechanical and <strong>the</strong>rmal stress and special surface<br />
requirements such as good polishability and hard-chrome platability<br />
Cores <strong>for</strong> compression and injection moulding tools with no surface requirements and low mechanical stress<br />
mould assemblies, holding blocks subject to low stress, prototyping<br />
Compression and injection tools with higher mechanical and <strong>the</strong>rmal stress and special<br />
surface requirements such as good polishability and hard chrome plateability;<br />
contour hardening is recommended<br />
Compression and injection moulding tools with high compression stress<br />
combined with abrasive surface stress<br />
Annealed, max. 229 HB Highly stressed plastic moulds, mould inserts <strong>for</strong> high hardnesses and abrasive stress<br />
Annealed, max. 255 HB For highly abrasive stress and high hardnesses from 58 to 63 HRC<br />
Annealed, max. 260 HB <strong>for</strong> high-speed inserts up to 54 HRC<br />
Annealed, max. 229 HB<br />
Annealed, max. 241 HB<br />
Tempered on request<br />
Tempered to 265–310 HB<br />
� 900–1050 MPa*<br />
Tempered to 265–310 HB<br />
� 900–1050 MPa*<br />
Solution annealed,<br />
300 HB approx<br />
� 1000 MPa*<br />
Tempered to 280–325 HB<br />
� 950–1100 MPa*<br />
Tempered to 265–310 HB<br />
� 900–1050 MPa*<br />
Tempered to 265–310 HB<br />
� 900–1050 MPa*<br />
Tempered to 237–297 HB<br />
� 800–1000 MPa*<br />
Mould inserts<br />
Mould fittings and mould frames<br />
Mould inserts, slit dies, profile dies, sizing tools, blowing moulds, extrusion dies<br />
Injection moulding tools subject to high compression stress, part inserts, cores, ejectors<br />
Extruder tools such as screws and cylinders,<br />
plastifying tools<br />
* Surface hardness in Brinell, converted into MPa to DIN EN ISO 18265 Table A.1<br />
Note: There may be a deviation of hardness values<br />
where portable hardness testing equipment is used.<br />
Please refer to <strong>the</strong> equipment manufacturer to<br />
determine <strong>the</strong> possible deviation.<br />
15
Cutting speed (Vc in m /min) <strong>for</strong> ROUGH- 1 and FINISH MILLING 2 of pl<br />
Steel group and<br />
Material No.<br />
HT condition<br />
and Brinell<br />
hardness in HB<br />
HSS<br />
Rough milling<br />
Hard alloy<br />
uncoated 3<br />
Hard alloy<br />
coated 3<br />
P25 P25 P25 P35<br />
Milling conditions<br />
Tempering steel<br />
hardened and<br />
tempered<br />
+ - + - + -<br />
2311 ISO-BM 280–325 • • ••<br />
(130)<br />
2312 280–325 • • ••<br />
(140)<br />
2711 ISO-B 280–415 • • ••<br />
(85)<br />
2738 ISO-BM 280–415 • • ••<br />
(100)<br />
2738mod.TS(HH) 310–355 • • ••<br />
(120)<br />
Through-hardening tool steel<br />
For tool diameters > 70 mm, reduce <strong>the</strong> cutting speed by a factor of 0.7<br />
1 In <strong>the</strong> case of rough milling: Feed per tooth (fz) � 0.1 - 0.3 mm Ratio between milling path width and tool diameter < 3/4<br />
2 In <strong>the</strong> case of finish milling: Feed per tooth (fz) � 0.03 - 0.3 mm Ratio between milling path width and tool diameter � 1/10<br />
16<br />
annealed<br />
2343 ISO-B mod. max. 229 • • ••<br />
(100)<br />
2344 ISO-B max. 229 • • ••<br />
(100)<br />
2379 ISO-B max. 255 • • ••<br />
(75)<br />
2767 ISO-B max. 260 • • ••<br />
(100)<br />
2842 max. 229 • • ••<br />
(85)<br />
Corrosion-resistant steel<br />
hardened and<br />
tempered<br />
2316 ISO-B mod. 265–310 • • • •<br />
Case hardening steel<br />
annealed<br />
2764 ISO-B max. 250 • • ••<br />
(150)<br />
Unalloyed steel<br />
normalised<br />
1730 max. 190 • • ••<br />
(150)<br />
••<br />
(110) 170 140<br />
••<br />
(120) 180 150<br />
••<br />
(75) 140 100<br />
••<br />
(85) 150 120<br />
••<br />
(100) 180 140<br />
••<br />
(85) 130 110<br />
••<br />
(85) 130 110<br />
••<br />
(65) 110 85<br />
••<br />
(85)<br />
130 110<br />
••<br />
(75) 120 95<br />
120 110<br />
••<br />
(130) 200 170<br />
••<br />
(130) 200 160
astic mould steels<br />
HSS (1.3243)<br />
fz=max. 0.1 mm<br />
Hard alloy<br />
uncoated 3<br />
Finish Milling<br />
Hard alloy<br />
coated 3<br />
P25 P25 K15 P25 P15<br />
3 Depth of cut(ap) � approx. 1 /2 x cutting edge length (Lc), <strong>for</strong> larger feed depths > 1 /2 x Lc, select a lower tooth feed value.<br />
• Not recommended<br />
•• We recommend using coated hard alloy; if not available, <strong>the</strong> () values apply<br />
Data established by Messrs. WALTER of Tübingen<br />
Hard alloy<br />
Cermet 3<br />
+ - + - + - + -<br />
20 12<br />
25 15<br />
25 20<br />
20 12<br />
20 12<br />
20 10<br />
20 10<br />
15 10<br />
••<br />
(190)<br />
••<br />
(210)<br />
••<br />
(130)<br />
••<br />
(160)<br />
••<br />
(210)<br />
••<br />
(150)<br />
••<br />
(150)<br />
••<br />
(110)<br />
25 20 ••<br />
(150)<br />
25 15<br />
••<br />
(20)<br />
••<br />
25 20<br />
30 20<br />
••<br />
(130)<br />
••<br />
(160) 260 260 300 •<br />
••<br />
(180) 270 270 320 •<br />
••<br />
(110) 210 210 260 •<br />
••<br />
(130) 220 220 270 •<br />
••<br />
(170) 270 260 320 •<br />
••<br />
(130) 190 190 220 •<br />
••<br />
(130) 190 190 220 •<br />
••<br />
(95) 160 160 190 •<br />
••<br />
(130) 190 190 220 •<br />
••<br />
(110) 180 180 210 •<br />
(12) • • 180 180 • •<br />
••<br />
(220)<br />
••<br />
(220)<br />
••<br />
(190) 300 300 370 •<br />
••<br />
(190) 300 300 370 •<br />
17
Comparison of standards and analyses<br />
Steel group and<br />
Material No.<br />
Unalloyed tool steel<br />
SEL analyses (%), with S. reservations <strong>for</strong> ISO-B grades * Typical analysis<br />
18<br />
DIN C Si Mn P S Cr Mo Ni V<br />
1730 C45U 0.42–0.50 0.15–0.40 0.60–0.80 ≤ 0.030 ≤ 0.030 -- -- -- --<br />
Heat-treatable mould steels<br />
2311 ISO-BM 40CrMnMo7 0.35–0.45 0.20–0.40 1.30 –1.60 ≤ 0.035 ≤ 0.003 1.80–2.10 0.15–0.25 -- --<br />
2312 40CrMnMoS8-6 0.35–0.45 0.30–0.50 1.40–1.60 ≤ 0.030 0.05–0.10 1.80–2.00 0.15–0.25 -- --<br />
2711 ISO-B 54NiCrMoV6 0.50–0.60 0.15–0.35 0.50–0.80 ≤ 0.025 ≤ 0.003 0.60–0.80 0.25–0.35 1.50–1.80 0.07–0.12<br />
2738 ISO-BM 40CrMnNiMo8-6-4 0.35–0.45 0.20–0.40 1.30–1.60 ≤ 0.030 ≤ 0.003 1.80–2.10 0.15–0.25 0.90–1.20 --<br />
2738mod.TS* 26MnCrNiMo6-5-4 0.26 0.10 1.45 ≤ 0.015 0.002 1.25 0.50 1.05 0.12<br />
2738mod.TS(HH)* 26MnCrNiMo6-5-4 0.26 0.10 1.45 ≤ 0.015 0.002 1.25 0.50 1.05 0.12<br />
Case hardening steel<br />
2764 ISO-B X19NiCrMo4 0.16–0.22 0.10–0.40 0.15–0.45 ≤ 0.030 ≤ 0.003 1.10–1.40 0.15–0.25 3.80–4.30 --<br />
Through-hardening tool steels<br />
2343 ISO-B mod.* ~ X37CrMoV5-1 0.35 0.30 0.40 ≤ 0.010 ≤ 0.003 5.00 1.35 -- 0.50<br />
2379 ISO-B X153CrMoV12 1.45–1.60 0.10–0.60 0.20–0.60 ≤ 0.030 ≤ 0.005 11.00–13.00 0.70–1.00 -- 0.70–1.00<br />
2767 ISO-B 45NiCrMo16 0.40–0.50 0.10–0.40 0.20–0.50 ≤ 0.030 ≤ 0.003 1.20–1.50 0.15–0.35 3.80–4.30 --<br />
2842 90MnCrV8 0.85–0.95 0.10–0.40 1.80–2.20 ≤ 0.030 ≤ 0.030 0.20–0.50 -- -- 0.05–0.20<br />
Corrosion-resistant steels<br />
2083 ISO-B X40Cr14 0.36–0.42 ≤ 1.00 ≤ 1.00 ≤ 0.030 ≤ 0.003 12.50–14.50 -- -- --<br />
2085 X33CrS16 0.28–0.38 ≤ 1.00 ≤ 1.40 ≤ 0.030 0.05–0.10 15.00–17.00 -- ≤ 1.00 --<br />
2316 ISO-B mod.* ~ X38CrMo16 0.28 0.30 0.95 ≤ 0.030 ≤ 0.003 14.20 1.10 ~ 0.50 --<br />
Nitriding steels<br />
7735 14CrMoV6-9 0.11–0.17 ≤ 0.25 0.80–1.00 ≤ 0.020 ≤ 0.015 1.25–1.50 0.80–1.00 -- 0.20–0.30<br />
8519 31CrMoV9 0.27–0.34 ≤ 0.40 0.40–0.70 ≤ 0.025 ≤ 0.035 2.30–2.70 0.15–0.25 -- 0.10–0.20<br />
8550 34CrAlNi7-10 0.30–0.37 ≤ 0.40 0.40–0.70 ≤ 0.025 ≤ 0.035 1.50–1.80 0.15–0.25 0.85–1.15 Al 0.80–<br />
1.20
DEVILLE Rectification <strong>Buderus</strong><br />
An Innovative and<br />
Dynamic Partner<br />
Deville Rectification is an important partner <strong>for</strong> <strong>Buderus</strong> <strong>Edelstahl</strong><br />
GmbH, producing high-grade milled and ground plate and ingots<br />
of steel, stainless special steel and aluminium. DEVILLE RECTIFI-<br />
CATION holds an exceptional range of stock, and guarantees <strong>the</strong><br />
highest quality, combined with speed and service. DEVILLE RECTI-<br />
FICATION zeichnet sich durch seine ständigen Fortschritt im Hinblick<br />
auf die Kundenzufriedenheit seiner Kunden aus und ist ISO<br />
9001 Version 2008 zertifiziert. DEVILLE RECTIFICATION is distinguished<br />
by its systematic pursuit of customer satisfaction, and is<br />
certified to ISO 9001 version 2008.<br />
Deville Rectification offers:<br />
I Pre-machined parts, ingots and plate with weights ranging<br />
from a few grams to 25 tonnes<br />
I A range of stock with a total of 16 grades of steel and 5 grades<br />
of aluminium<br />
I Dimensions ranging from 7 to 500 mm in thickness available<br />
ex stock<br />
I Larger and smaller dimensions available on request<br />
Versandvorbereitung<br />
Deville machining equipment is amongst <strong>the</strong> most efficient<br />
in <strong>the</strong> industry:<br />
I Sawing max.: 1,000 x 1,250 x 4,000 mm<br />
I Flame cutting max.: 3,000 x 13,000 mm<br />
I Grinding max.: 2,500 x 4,200 mm<br />
I Milling max.: 2,500 x 8,000 mm<br />
I Tolerances: to specification<br />
I Grades in stock: approx. 5 days delivery<br />
Supply and machining of plate in all dimensions <strong>for</strong> all industrial<br />
applications: general machine building, tool and machine maintenance,<br />
mould making, stamping / deep drawing, special-purpose<br />
machines, inspection instruments<br />
Blanks: flame cut, sawn, laser cut<br />
Sides: burnt, sawn, milled, ground<br />
Support surfaces: milled, disk ground, surface ground<br />
Machining: drilling, milling, grinding, CNC machining<br />
Surface machining: grinding<br />
19
MEXICO<br />
Global network<br />
USA<br />
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TURKEY<br />
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SOUTH AFRICA<br />
<strong>Buderus</strong> <strong>Edelstahl</strong>, a name that stands <strong>for</strong> <strong>the</strong> production and refinement<br />
of high-grade special steels. <strong>Buderus</strong> <strong>Edelstahl</strong> is a global<br />
front runner in this sophisticated sector. Outstanding quality,<br />
efficiency and speed are as much a matter of course <strong>for</strong> <strong>Buderus</strong><br />
<strong>Edelstahl</strong> GmbH as flexibility and service. More than 50 agents<br />
with stockholding and service centres provide close customer<br />
support and market coverage.<br />
Legal notice: <strong>Buderus</strong> <strong>Edelstahl</strong> GmbH has taken <strong>the</strong> greatest care in compiling <strong>the</strong> in<strong>for</strong>mation in this leaflet.<br />
It is never<strong>the</strong>less possible that data may have changed in <strong>the</strong> meantime. <strong>Buderus</strong> <strong>Edelstahl</strong> GmbH disclaims<br />
all liability or warranty as regards <strong>the</strong> accuracy, currency, correctness and completeness of <strong>the</strong> in<strong>for</strong>mation<br />
provided, and any consequences arising from <strong>the</strong> use of <strong>the</strong> in<strong>for</strong>mation. The in<strong>for</strong>mation provided is<br />
merely indicative, and is binding only if it is expressly made a condition in a contract concluded with <strong>Buderus</strong><br />
<strong>Edelstahl</strong> GmbH. <strong>Buderus</strong> <strong>Edelstahl</strong> GmbH moreover reserves <strong>the</strong> right to make changes at any time without<br />
notice. <strong>Buderus</strong> <strong>Edelstahl</strong> GmbH repudiates all liability <strong>for</strong> loss of any kind, including consequential loss,<br />
arising in connection with use of <strong>the</strong> in<strong>for</strong>mation provided. © <strong>Buderus</strong> <strong>Edelstahl</strong> GmbH, Wetzlar, 11 / 2010<br />
INDIA<br />
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We supply quality products that are used in automotive and drive<br />
technology, in plant engineering and machine building, and in die<br />
and mould making:<br />
I Rolled billets<br />
I Open die <strong>for</strong>gings from ingots weighing up to 160 tonnes<br />
I <strong>Tool</strong> steels <strong>for</strong> mould and die making<br />
I Special engineering steels <strong>for</strong> plant and gear engineering<br />
I Hot and cold strip<br />
<strong>Buderus</strong> <strong>Edelstahl</strong> GmbH<br />
Vertriebssparte Stabstahl / Lagerservice<br />
<strong>Buderus</strong>str. 25<br />
D-35576 Wetzlar<br />
Tel.: +49 (0) 64 41 / 374 - 0<br />
Fax: +49 (0) 64 41 / 374 - 2431<br />
E-Mail: sv-l@buderus-steel.com<br />
www.buderus-steel.com<br />
11/10/DX/B/F (en)