Process Control System

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Intended use This system has been developed solely for vocational and further training in the field of automation and communications. Training companies and / or instructors must ensure that trainees observe the safety precautions described in the accompanying manuals. Festo Didactic is exempt from any liability for injury caused to trainees, employees of companies and / or any other third party, which may occur uring the use / application of the system other than in a pure training situation, unless such damage has been caused intentionally or is the result of gross negligence by Festo Didactic. Order-No.: 372 751 Description: TECH. DOK. Designation: D.VT-TD-TFL-1-D/GB Published: 02/1997 Editor: Frank Ebel © Copyright by Festo Didactic KG, D-73734 Esslingen, 1997 All rights reserved, including translation rights. No part of this publication may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying, or otherwise, without the prior written permission of Festo Didactic. Parts of this publication may be copied by authorised users solely for the purpose of instruction.
Table of contents B – III Table of contents B.1 Introduction ................................................................. B1-1 B.2 Notes on safety and procedure .................................. B2-1 B.3 Overview ...................................................................... B3-1 B.4 Mechanical assembly.................................................. B4-1 B.4.1 Piping ............................................................................ B4-2 B.4.2 Expansion of stations ..................................................... B4-3 B.4.3 Combination of stations .................................................. B4-6 B.5 Control elements ......................................................... B5-1 B.6 Description of controlled systems............................. B6-1 B.6.1 Networked system with 3 stations ................................. B6-1 B.6.2 Flow control................................................................... B6-2 B.6.3 Temperature control ...................................................... B6-3 B.6.4 Filling level control ......................................................... B6-4 B.6.5 Compact system............................................................ B6-5 B.7 Commissioning ........................................................... B7-1 B.7.1 Commissioning of individual stations ............................. B7-1 B.7.2 Commissioning of complete system .............................. B7-2 B.7.3 Controller settings ......................................................... B7-4 B.8 Networking with Profibus ........................................... B8-1 B.9 Standards and directives............................................ B9-1 B.10 Piping and Instrumentation flow diagrams ............. B10-1 B.10.1 PI flow diagram of flow control station ......................... B10-1 B.10.2 PI flow diagram of temperature control station ............ B10-2 B.10.3 PI flow diagram of filling level control station ............... B10-3 B.10.4 PI flow diagram of compact system ............................. B10-4 B.10.5 PI flow diagram of complete system ............................ B10-5 Festo Didactic • Process Control System
Page 1 and 2:
Lernsystem Automatisierung und Komm
Page 3 and 4:
Inhaltsverzeichnis A - III Inhaltsv
Page 5 and 6:
Einleitung A1 - 1 A.1 - Einleitung
Page 7 and 8:
Arbeits- und Sicherheitshinweise A2
Page 9 and 10:
Übersicht A3 - 1 A.3 - Übersicht
Page 11 and 12:
Übersicht A3 - 3 Konfigurationsbei
Page 13 and 14:
Übersicht A3 - 5 Aufbaubeispiel: D
Page 15 and 16:
Übersicht A3 - 7 Alle Konfiguratio
Page 17 and 18:
Mechanischer Aufbau A4 - 1 A.4 - Me
Page 19 and 20:
Mechanischer Aufbau A4 - 3 A.4.2 -
Page 21 and 22:
Mechanischer Aufbau A4 - 5 • Fül
Page 23 and 24:
Bedienelemente A5 - 1 A.5 - Bediene
Page 25 and 26:
Beschreibung der Regelstrecken A6 -
Page 27 and 28:
Page 29 and 30:
Page 31 and 32:
Inbetriebnahme A7 - 1 A.7 - Inbetri
Page 33 and 34:
Inbetriebnahme A7 - 3 r Mit der Pum
Page 35 and 36:
Vernetzung mit Profibus A8 - 1 A.8
Page 37 and 38: Normen und Richtlinien A9 - 1 A.9 -
Page 39 and 40: Fließbilder A10 - 1 A.10 - Rohrlei
Page 41 and 42: Fließbilder A10 - 3 A.10.3 - RI -
Page 43 and 44: Fließbilder A10 - 5 A.10.5 - RI -
Page 45 and 46: EMSR Stellenpläne A11 - 1 A.11 - E
Page 47 and 48: EMSR Stellenpläne A11 - 3 A11.3 -
Page 49 and 50: Stücklisten A12 - 1 A.12 - Stückl
Page 51 and 52: Stücklisten A12 - 3 A.12.3 - Stüc
Page 53 and 54: Stücklisten A12 - 5 Festo Didactic
Page 55 and 56: Datenblätter A13 - 1 A.13 - Datenb
Page 57 and 58: Regler 170696 1/2 Aufbau Der Regler
Page 59 and 60: Motorregler 170698 1/1 Aufbau Der M
Page 61 and 62: Analog-Terminal 170699 1/1 10VDC 24
Page 63 and 64: Verrohrung 170701, 170702, 170703 1
Page 65 and 66: Behälter 170707 1/1 Aufbau Der Beh
Page 67 and 68: Temperatursensor 170709 1/1 Aufbau
Page 69 and 70: Analoger Ultraschallsensor 170710 1
Page 71 and 72: Durchflusssensor 170711 1/2 Aufbau
Page 73 and 74: Pumpe 170712 1/2 Aufbau Die Pumpe i
Page 75 and 76: Heizung 170713 1/1 Aufbau Die Heizu
Page 77 and 78: Proportionalventil 170714 1/2 Aufba
Page 79 and 80: 2/2-Wege-Magnetventil 170715 1/1 Au
Page 81 and 82: Kugelhahn 170716 1/1 Aufbau Der Kug
Page 83 and 84: Kapazitiver Näherungsschalter 2581
Page 85 and 86: Festo Didactic • Process Control
Page 87: Learning system for automation and
Page 91 and 92: Introduction B1 - 1 B.1 - Introduct
Page 93 and 94: Notes on safety and procedure B2 -
Page 95 and 96: Overview B3 - 1 B.3 - Overview The
Page 97 and 98: Overview B3 - 3 Sample configuratio
Page 99 and 100: Overview B3 - 5 Sample construction
Page 101 and 102: Overview B3 - 7 All configurations
Page 103 and 104: Mechanical assembly B4 - 1 B.4 - Me
Page 105 and 106: Mechanical assembly B4 - 3 B.4.2 -
Page 107 and 108: Mechanical assembly B4 - 5 • Fill
Page 109 and 110: Control elements B5 - 1 B.5 - Contr
Page 111 and 112: Description of controlled systems B
Page 117 and 118: Commissioning B7 - 1 B.7 - Commissi
Page 119 and 120: Commissioning B7 - 3 r Use pump P t
Page 121 and 122: Networking with Profibus B8 - 1 B.8
Page 123 and 124: Standards and directives B9 - 1 B.9
Page 125 and 126: Flow diagrams B10 - 1 B.10 - Piping
Page 127 and 128: Flow diagrams B10 - 3 B.10.3 - PI -
Page 129 and 130: Flow diagrams B10 - 5 B.10.5 - PI -
Page 131 and 132: EMCS block diagrams B11 - 1 B.11 -
Page 133 and 134: EMCS block diagrams B11 - 3 B.11.3
Page 135 and 136: Parts lists B12 - 1 B.12 - Parts li
Page 137 and 138: Parts lists B12 - 3 B.12.3 - Parts
Page 139 and 140:
Parts lists B12 - 5 Festo Didactic
Page 141 and 142:
Data sheets B13 - 1 B.13 - Data she
Page 143 and 144:
Controller 170696 1/2 Design The co
Page 145 and 146:
Motor regulator 170698 1/1 Design T
Page 147 and 148:
Analogue terminal 170699 1/1 10VDC
Page 149 and 150:
Piping 170701, 170702, 170703 1/2 D
Page 151 and 152:
Container 170707 1/1 Design The con
Page 153 and 154:
Temperature sensor 170709 1/1 Desig
Page 155 and 156:
Analogue ultrasound sensor 170710 1
Page 157 and 158:
Flow sensor 170711 1/2 Design The f
Page 159 and 160:
Pump 170712 1/2 Design The pump is
Page 161 and 162:
Heating unit 170713 1/1 Design The
Page 163 and 164:
Proportional valve 170714 1/2 Desig
Page 165 and 166:
2/2-way solenoid valve 170715 1/1 D
Page 167 and 168:
Ball valve 170716 1/1 Design The ba
Page 169 and 170:
Capacitive proximity sensor 258172
Page 171 and 172:
Festo Didactic • Process Control
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Process Control System

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