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EMAP_2012_Report_6_1.pdf (7.3 MB) - The Heritage Council

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existed although the exact furnace technology used appears to be unclear. <strong>The</strong> excavators at<br />

Knockbrack, County Kerry conclude that a tapping slag furnace was present at an early date.<br />

This structure had a stone base and a clay lining and while Late Iron Age dates were<br />

obtained from oak within a second sample of hazel was dated to A.D. 570-670. This would<br />

allow for removal of furnace waste without dismantling. Young concludes that this structure<br />

must at least have had a furnace arch for the clearance of waste and bloom (Young 2009a,<br />

234). At Woodstown 6, the Viking settlement in County Waterford, the remains of a shaft<br />

furnace over a broader hollow was uncovered with what was possibly a frontal furnace arch<br />

(Young 2006b, 1). It was within a ditch and possibly contained within a stake-built area and<br />

made from burnt clay 0.55m in diameter. It may have subsequently been used as a smithing<br />

hearth. At Milltown, County Kilkenny a complex and large scorched feature associated with<br />

smelting was found within a circular structure dated to the seventh to ninth century. This<br />

feature was interpreted as either a truncated furnace which was rebuilt several times in the<br />

same place or a furnace built on the ground surface through which hot material was removed<br />

through a frontal arch (Young 2009e, 4).<br />

2.4: Secondary working of Iron - Bloom Processing<br />

Once the smelting was completed, the iron ‘bloom’ produced in the furnace was refined in a<br />

bloom-smithing (primary-smithing) process which involved reheating it in a hearth and<br />

hammering it in a molten state on an anvil to remove excess slag and other impurities and to<br />

consolidate the iron prior to shaping. This was an important necessary step as the furnace did<br />

not achieve high enough temperatures to completely remove the slag and other impurities. A<br />

block of wrought iron referred to as the stock or billet was produced in this process.<br />

Site No. F Iron<br />

waste<br />

Smithing<br />

Hearth<br />

Context<br />

Other<br />

activity<br />

Site<br />

Date<br />

Ref<br />

Lowpark 11 C580 1360.00kg 0.9 x 0.55;<br />

0.8 x 0.62<br />

x 0.14<br />

Lowpark 11 C320 1360.00kg 1.1<br />

x 0.63<br />

x 0.15 m<br />

Borris 6 C879 142.74kg 0.4<br />

x 0.38<br />

x 0.12 m<br />

Borris 6 C882 142.74kg 1.32<br />

x 0.4<br />

x 0.2 m<br />

Johnstown 5 C695 2000.00kg 1.2<br />

x 2.2<br />

x 0.33 m<br />

K’weeny 5 C426 86.0kg 1.17<br />

x 0.56<br />

x 0.39 m<br />

Castlefarm 3 C943 75.6kg 0.99<br />

x 0.96<br />

x 0.13 m<br />

L’bown 1 3 C89 130.00kg 0.6<br />

x 0.39<br />

x 0.2 m<br />

Gortnahown 2 C545 158.0kg 1.40<br />

x 0.60<br />

x 0.30 m<br />

Sallymount 2 C435 265.0kg 0.57<br />

x 0.43<br />

x 0.15 m<br />

Univallate<br />

enclosure<br />

Univallate<br />

enclosure<br />

univallate<br />

enclosures<br />

univallate<br />

enclosures<br />

Cemetery<br />

settlement<br />

Univallate<br />

enclosure<br />

Cemetery<br />

settlement<br />

Univallate<br />

enclosure<br />

Univallate<br />

enclosure<br />

Univallate<br />

enclosure<br />

Smithing 560-<br />

640<br />

Smithing 650-<br />

770<br />

Smithing 673-<br />

856<br />

Smithing 717-<br />

887<br />

Smelting<br />

Smelting<br />

C11th/<br />

C12th<br />

C9th-<br />

10th<br />

Smithing 565–<br />

666<br />

Smithing 1047 –<br />

1257<br />

Smelting<br />

Smithing<br />

C5th-<br />

C6th<br />

C7th-<br />

C8th<br />

Wallace &<br />

Anguilano<br />

2010c<br />

Wallace &<br />

Anguilano<br />

2010c<br />

Wallace &<br />

Anguilano<br />

2010a<br />

Wallace &<br />

Anguilano<br />

2010a<br />

Photo-<br />

Jones<br />

2008a<br />

Photo-<br />

Jones<br />

2008b<br />

O' Connell<br />

& Clark<br />

2009<br />

Kearns in<br />

Bower<br />

2009<br />

Young<br />

2009b<br />

Clark &<br />

Long 2009<br />

Table 2.2: Examples of sites with smithing hearths, number of smithing hearths,<br />

specific example and dimensions and its context. 2 sigma radiocarbon dates are<br />

noted for the feature or associated contexts if available.<br />

31

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