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VERIFICATION REPORT<br />

<strong>ANWIL</strong> S.A.<br />

VERIFICATION OF THE<br />

N2O EMISSION REDUCTION<br />

PROJECT AT ZAKŁADY AZOTOWE<br />

<strong>ANWIL</strong> S.A.<br />

1 ST PERIODIC<br />

LINE A 19/07/2008 - 24/02/2009<br />

LINE B 17/05/2008 -10/01/2009<br />

REPORT NO. PL9000439<br />

REVISION NO. 07<br />

BUREAU VERITAS CERTIFICATION


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Date of first issue: Organizational unit:<br />

30 December 2009 <strong>Bureau</strong> <strong>Veritas</strong> Certification<br />

Holding SAS<br />

Client:<br />

Anwil S.A.<br />

Client ref.:<br />

Mr. Jaroslav Ptaszynsky<br />

Summary:<br />

<strong>Bureau</strong> <strong>Veritas</strong> Certification has made the verification of the “N2O emissions reduction project at Zakłady<br />

Azotowe Anwil S.A.” project of <strong>ANWIL</strong> S.A. located in Włocławek, Poland on the basis of UNFCCC criteria for<br />

the JI, as well as criteria given to provide for consistent project operations, monitoring and reporting, as well as<br />

the host country criteria under Track 1 procedure.<br />

The verification scope is defined as a periodic independent review and ex post determination by the Accredited<br />

Independent Entity of the monitored reductions in GHG emissions during defined verification period, and<br />

consisted of the following three phases: i) desk review of the Monitoring Report, Project Design Document and<br />

the baseline and monitoring plan; ii) follow-up interviews with project stakeholders; iii) resolution of outstanding<br />

issues and the issuance of the final verification report and opinion. The overall verification, from Contract<br />

Review to Verification Report & Opinion, was conducted using <strong>Bureau</strong> <strong>Veritas</strong> Certification internal procedures.<br />

The first output of the verification process is a list of Clarification Requests, Corrective Actions Requests,<br />

Forward Actions Requests (CL, CAR and FAR), presented in Appendix A.<br />

In summary, <strong>Bureau</strong> <strong>Veritas</strong> Certification confirms that the project is implemented as planned and described in<br />

validated and registered project design documents. Installed equipment being essential for generating<br />

emission reduction runs reliably and is calibrated appropriately. The monitoring system is in place and the<br />

project is generating GHG emission reductions. The GHG emission reduction is calculated without material<br />

misstatements.<br />

Our opinion relates to the project’s GHG emissions and resulting GHG emissions reductions reported and<br />

related to the valid and registered project baseline and monitoring, and its associated documents. Based on<br />

information seen and evaluated we confirm that the implementation of the project has resulted in<br />

573685 t CO2e reductions during periods from 19/07/2008 through 24/02/2009 and from 17/05/2008 through<br />

10/01/2009 on Line A and B respectively.<br />

Report No.: Subject Group:<br />

PL9000439 JI<br />

Project title:<br />

N2O emissions reduction project at Zakłady Azotowe<br />

Anwil S.A.<br />

Work carried out by:<br />

Team Leader : Nadiia Kaiun<br />

Team Member : Witold Dzugan<br />

Work verified by:<br />

Ivan Sokolov<br />

Date of this revision:<br />

28.02.2010<br />

Rev. No.:<br />

7<br />

Number of pages:<br />

80<br />

Indexing terms<br />

Climate Change, Kyoto Protocol, JI, Emission<br />

Reductions, Verification<br />

No distribution without permission from the<br />

Client or responsible organizational unit<br />

Limited distribution<br />

Unrestricted distribution<br />

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BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Abbreviations<br />

Report No: PL9000439<br />

AIE<br />

BVCH<br />

Accredited Independent Entity<br />

<strong>Bureau</strong> <strong>Veritas</strong> Certification Holding SAS<br />

CAR Corrective Action Request<br />

CL Clarification Request<br />

CO2 Carbon Dioxide<br />

ERU Emission Reduction Unit<br />

FAR Forward Action Request<br />

GHG Green House Gas(es)<br />

IETA International Emissions Trading Association<br />

JI Joint Implementation<br />

JISC JI Supervisory Committee<br />

MoV Means of Verification<br />

MP Monitoring Plan<br />

PCF Prototype Carbon Fund<br />

PDD Project Design Document<br />

UNFCCC United Nations Framework Convention on Climate Change<br />

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BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Table of Contents Page<br />

1 INTRODUCTION ................................................................................................... 4<br />

1.1 Objective 4<br />

1.2 Scope 5<br />

1.3 GHG Project Description 5<br />

2 METHODOLOGY .................................................................................................. 8<br />

2.1 Review of Documents 12<br />

2.2 Follow-up Interviews 12<br />

2.3 Resolution of Clarification, Corrective and Forward Action<br />

Requests 12<br />

3 VERIFICATION FINDINGS ............................................................................ 13<br />

3.1 Remaining issues CAR’s, FAR’s from previous<br />

determination/verification 13<br />

3.2 Project Implementation 26<br />

3.3 Internal and External Data 27<br />

3.4 Environmental and Social Indicators 34<br />

3.5 Management and Operational System 34<br />

4 FIRST PERIODIC VERIFICATION FINDINGS .................................................. 37<br />

4.1 Completeness of Monitoring 37<br />

4.2 Accuracy of Emission Reduction Calculations 38<br />

4.3 Quality Evidence to Determine Emissions Reductions 39<br />

4.4 Management System and Quality Assurance 39<br />

5 PROJECT SCORECARD................................................................................. 42<br />

6 FIRST PERIODIC VERIFICATION STATEMENT ................................. 42<br />

7 REFERENCES ..................................................................................................... 43<br />

APPENDIX A: COMPANY JI PROJECT VERIFICATION PROTOCOL....................... 46<br />

APPENDIX B: VERIFICATION TEAM ............................................................................... 76<br />

APPENDIX C: DOCUMENTS CHECKED DURING VERIFICATION........................... 77<br />

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BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

1 INTRODUCTION<br />

Report No: PL9000439<br />

Anwil S.A. has commissioned <strong>Bureau</strong> <strong>Veritas</strong> Certification to verify the<br />

emissions reductions of its JI project " N2O emissions reduction project at<br />

Zakłady Azotowe Anwil S.A." (hereafter called “the project”) at Włocławek,<br />

Poland.<br />

This report summarizes the findings of the first periodic verification of the<br />

project, performed on the basis of criteria given to provide for consistent<br />

project operations, monitoring and reporting, and contains a statement for<br />

the verified emission reductions.<br />

The order includes first periodic verification of the project for the periods<br />

from 19/07/2008 through 24/02/2009 and from 17/05/2008 through<br />

10/01/2009 on Line A and B respectively. It is based on the Periodic<br />

Verification Report Template Version 3.0, December 2003, part of the<br />

Validation and Verification Manual (VVM) published by International<br />

Emission Trading Association (IETA).<br />

First periodic verification consisted of site-visit and a desk review of the<br />

project documents including PDD, monitoring plan, determination report,<br />

monitoring report and further documentation.<br />

First periodic verification has been performed with the account of findings<br />

and conclusions of the integral initial verification report No. 0085 dated<br />

26/08/2009.<br />

The results of the determination were documented by Det Norske <strong>Veritas</strong><br />

Certification AS (DNV) in the report: “N2O emissions reduction project at<br />

Zakłady Azotowe Anwil S.A.” Report No. 2008-0013 dated February 1 st ,<br />

2009 (See Section 7). The changed monitoring plan was determined<br />

during initial verification (TÜV Süddeutschland, No.0085).<br />

Project is approved by the Ministry of Environment in Poland and Office of<br />

Environmental Protection of Lichtenstein (Letters of approval are<br />

presented, see Section 7) and registered under Track 1.<br />

1.1 Objective<br />

Verification is the periodic independent review and ex post determination<br />

by the AIE of the monitored reductions in GHG emissions during defined<br />

verification period.<br />

The objective of verification can be divided in Initial Verification and<br />

Periodic Verification.<br />

Initial Verification: The objective of an initial verification is to verify that<br />

the project is implemented as planned, to confirm that the monitoring<br />

system is in place and fully functional, and to assure that the project will<br />

generate verifiable emission reductions. A separate initial verification<br />

prior to the project entering into regular operations is not a mandatory<br />

requirement.<br />

Periodic Verification: The objective of the periodic verification is to verify<br />

that actual monitoring systems and procedures are in compliance with the<br />

monitoring systems and procedures described in the monitoring plan;<br />

furthermore the periodic verification evaluates the GHG emission<br />

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BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

reduction data and express a conclusion with a high, but not absolute,<br />

level of assurance about whether the reported GHG emission reduction<br />

data is free of material misstatements; and verifies that the reported GHG<br />

emission data is sufficiently supported by evidence, i.e. monitoring<br />

records.<br />

In general, verification follows UNFCCC criteria referring to the Kyoto<br />

Protocol criteria, the JI rules and modalities, and the subsequent<br />

decisions by the JISC, as well as the host country criteria.<br />

1.2 Scope<br />

Verification scope is defined as an independent and objective review and<br />

ex post determination by the Designated Operational Entity of the<br />

monitored reductions in GHG emissions. The verification is based on the<br />

submitted monitoring report and the determined project design document<br />

including the project’s baseline study and monitoring plan and other<br />

relevant documents. The information in these documents is reviewed<br />

against Kyoto Protocol requirements, UNFCCC rules and associated<br />

interpretations. <strong>Bureau</strong> <strong>Veritas</strong> Certification has, based on the<br />

recommendations in the Validation and Verification Manual employed a<br />

risk-based approach in the verification, focusing on the identification of<br />

significant risks of the project implementation and the generation of<br />

ERUs.<br />

The verification is not meant to provide any consulting towards the Client.<br />

However, stated requests for forward actions and/or corrective actions<br />

may provide input for improvement of the project monitoring towards<br />

reductions in the GHG emissions.<br />

The audit team has been provided with a Monitoring Report version 10<br />

dated 8 th of January 2010 and underlying data records, covering the<br />

periods from 19/07/2008 through 24/02/2009 inclusive and from<br />

17/05/2008 through 10/01/2009 inclusive on Line A and B respectively.<br />

1.3 GHG Project Description<br />

The purpose of the project is the reduction of nitrous oxide (N2O)<br />

emissions from the two nitric acid production lines A and B at the Nitrogen<br />

Works Anwil S.A. The Company is situated in Włocławek, Kujawsko-<br />

Pomorskie Voivodship, Poland.<br />

Basically, N2O formation is a result of unwanted chemical reactions that<br />

take place during the catalytic oxidation of ammonia which is the first<br />

stage in the nitric acid production process. Some part of the N2O is<br />

destroyed already in the ammonia oxidation reactor, while the non<br />

destroyed N2O is emitted with the tail gases. N2O is a high potential<br />

greenhouse gas with a green house warming potential (GWP) of 310.<br />

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BUREAU VERITAS CERTIFICATION<br />

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Installation secondary N2O reduction catalyst underneath the primary<br />

catalyst precious metal catching and catalytic gauzes package in the<br />

ammonium burner was applied at two production lines A and B of Anwil<br />

plant. Secondary catalysts were installed in all 4 ammonia oxidation<br />

reactors of one production line A, and in all 4 ammonia oxidation reactors<br />

of another production line B. According to guarantees provided by major<br />

secondary catalyst supplier installation of the secondary catalysts allows<br />

more than 70% reduction of the N2O content in the tail gas.<br />

The secondary catalyst was placed in the appropriate support structure.<br />

The gap between the edge of the support structure and inside wall of the<br />

ammonia burner was sealed to prevent the process gas by-passing the<br />

secondary catalyst. In this way the technology ensures that all gases<br />

which pass through the primary catalyst also will pass through the<br />

secondary catalyst.<br />

Anwil production lines use a dual pressure technology, with 3.4-3.6 abs.<br />

bars in the ammonia oxidation process and 8.51 abs. bars at the<br />

absorption process. Nameplate capacity of the plant is 328,500 tonnes of<br />

nitric acid per line per year as defined in the PDD version 1.3. and<br />

Monitoring Report version 10. However the licensor (Grande Paroisse)<br />

designed the line to operate within the load range 70% - 110%. Therefore,<br />

the maximum capacity equals to 361,350 tonnes (365 days x 990 tonnes).<br />

The actual production capacity depends on the number of operational<br />

hours per year, during which nitric acid is produced and the production<br />

load used. The time length of the primary catalyst campaign in the<br />

ammonia oxidation reactors are based on the length of 5 previous<br />

historical campaigns, which in average is determined to as 214 days /18/.<br />

AMS installed at the operating plant is in compliance with the European<br />

norm EN14181, which assumes three levels of quality assurance of the<br />

measurement systems - QAL1, QAL2 and QAL3. The first level (QAL1) is<br />

assured and certified by the measurement equipment provider and it<br />

refers to the performance and accuracy of the system. The second level<br />

of quality assurance (QAL2) guarantees the correct installation of the<br />

AMS and its proper operation at the plant. The third level (QAL3) is aimed<br />

to guarantee the maintenance and regular proper functioning of the<br />

measurement equipment and the measurement data provided.<br />

N2O emissions monitoring system is installed in both nitric acid lines A<br />

and B. It consists of the measurement devices part and data processing<br />

and storage part.<br />

Monitoring system of N2O emission includes:<br />

• analyzer of N2O concentration in tail gases<br />

• ultrasonic flow meter for tail gases flow measurement,<br />

• pressure transmitter,<br />

• temperature transmitter,<br />

• Emission Computer – hardware and software dedicated for reports in<br />

environment protection.<br />

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BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Nitric acid production, ammonia flow and air flow including necessary<br />

temperature and pressure parameters are measured continuously.<br />

Analogue signals 4-20mA from measurement devices installed on the<br />

nitric acid production lines are recorded on a 1 second basis in the data<br />

logger, where these signals are digitalized to 4 byte signals. Analogue<br />

signals 4-20mA from the DCS system are recorded on a 1 second basis<br />

and sent to the data logger, where these signals are digitalized to 4 byte<br />

signals. All signals are then sent via converter to the emission computer,<br />

where these signals are stored.<br />

Data logger KX-6 collects measured data and processes them. All<br />

measurement data received from the data logger KX-06 are recorded on a<br />

1 second basis to the emission computer KE MIKROS hard disc. Data are<br />

further processed in the emission computer, where corrected nitric acid<br />

flow and tail gas flow are calculated.<br />

All KE MIKROS values are archived on the emission computer’s hard disc.<br />

All analogue values including measured values, operational conditions,<br />

corrected data and normalized parameters data are recorded by the KE<br />

MIKROS on a 1 second basis. These data are archived for several months<br />

but not less than 3 month. Due to the fact that this archive needs a lot of<br />

memory hourly averages are archived. Data overwriting process is<br />

controlled via special software which automatically overwrites oldest data<br />

in its memory after expiration of given period of time limited by a hard<br />

disc capacity. Hourly averages are archived in a paper form and also<br />

electronically in an Excel file on separate computer and it is possible to<br />

store them also on a CD-Rom. It is possible to access data stored on the<br />

emission computer hard disc.<br />

All data necessary for the CO2 emission reductions calculation is<br />

collected in the Maintenance Technician/ Maintenance Engineer<br />

Department. Maintenance Technician/Maintenance Engineer is performing<br />

reports on daily and monthly basis, which are send to Vertis for<br />

performing final calculations.<br />

Maintenance technician/maintenance engineer coordinates the process of<br />

checking and calibration of instruments according to previously accepted<br />

schedule. In case of inefficient instrument, immediately the information is<br />

handed over to Specialist Company ordering them to take some activities<br />

that make the instrument operating properly. This fact, on 1st shift, is<br />

notified by maintenance technician from AR-22 Dept, and on other shifts it<br />

is done by shift coordinator from A-2 Plant. Maintenance<br />

technician/maintenance engineer from Department AR-22 inspects<br />

received instrument after service that has been done according to<br />

established agreements and reports all these activities in suitable sheet.<br />

In case when repair is impracticable, the instrument is subjected to be out<br />

of service. Lacks of measured values are pointed with comment in<br />

Consolidated data report which is pass on to Project Consultant.<br />

In case of failure one of the stations from EMISJA System for recording of<br />

selected process measurements, redundant enables second station to<br />

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BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

collect data and storage them. There is possibility to fill lacking data from<br />

another station after end of campaign. In case of failure both of stations,<br />

any other PC with installed OPC Server can work as OPC Server.<br />

As a result estimated project risks are limited and minimized.<br />

The separate treatment of the two nitric acid lines and overlapping of the<br />

monitoring periods are allowed by the clarification issued Joint<br />

Implementation Supervisory Committee on its 13 th Meeting: “Clarification<br />

regarding overlapping monitoring periods under the verification procedure<br />

under the Joint Implementation Supervisory Committee.”<br />

The Project meets all the requirements set out by the clarification:<br />

1. The Project is composed of clearly identifiable components for which<br />

emission reductions or enhancements of removals are calculated<br />

independently;<br />

2. Monitoring is performed independently for each of these components,<br />

i.e. the data/parameters monitored for one component are not dependent<br />

on/effect data/parameters (to be) monitored for another component;<br />

3. The monitoring plan ensures that monitoring is performed for all<br />

components and that in these cases all the requirements of the JI<br />

guidelines and further guidance by the JISC regarding monitoring are met.<br />

2 METHODOLOGY<br />

The verification is as a desk review and field visit including discussions<br />

and interviews with selected experts and stakeholders.<br />

In order to ensure transparency, a verification protocol was customized<br />

for the project, according to the Validation and Verification Manual<br />

(IETA/PCF) a verification protocol is used as part of the verification (see<br />

Section 7). The protocol shows, in a transparent manner, criteria<br />

(requirements), means of verification and the results from verifying the<br />

identified criteria. The verification protocol serves the following purposes:<br />

It organises, details and clarifies the requirements the project is expected<br />

to meet; and<br />

It ensures a transparent verification process where the verifier will<br />

document how a particular requirement has been verified and the result of<br />

the verification;<br />

The verification protocol consists of one table under Initial Verification<br />

checklist and four tables under Periodic verification checklist. The<br />

different columns in these tables are described in Figure 1.<br />

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BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

The overall verification, from Contract Review to Verification Report &<br />

Opinion, was conducted using <strong>Bureau</strong> <strong>Veritas</strong> Certification procedures.<br />

The completed verification protocol is enclosed in Appendix A to this<br />

report.<br />

Initial Verification Protocol Table 1<br />

Objective Reference Comments Conclusion (CARs/FARs)<br />

The requirements the<br />

project must meet<br />

Gives reference to<br />

where the<br />

requirement is<br />

found.<br />

Description of<br />

circumstances and<br />

further comments<br />

on the conclusion<br />

This is either acceptable based on<br />

evidence provided (OK), or a<br />

Corrective Action Request (CAR)<br />

of risk or non-compliance of the<br />

stated requirements. Forward<br />

Action Request (FAR) indicates<br />

essential risks for further periodic<br />

verifications.<br />

Periodic Verification Checklist Protocol Table 2: Data Management System/Controls<br />

Identification of potential<br />

reporting risk<br />

The project operator’s data<br />

management system/controls<br />

are assessed to identify<br />

reporting risks and to assess<br />

the data management<br />

system’s/control’s ability to<br />

mitigate reporting risks. The<br />

GHG data management<br />

system/controls are assessed<br />

against the expectations<br />

detailed in the table.<br />

Identification,<br />

assessment and testing<br />

of management controls<br />

A score is assigned as<br />

follows:<br />

• Full - all bestpractice<br />

expectations are<br />

implemented.<br />

• Partial - a<br />

proportion of the<br />

best practice<br />

expectations is<br />

implemented<br />

• Limited - this<br />

should be given if<br />

little or none of<br />

the system<br />

component is in<br />

place.<br />

Areas of residual risks<br />

Description of circumstances and further<br />

commendation to the conclusion. This is<br />

either acceptable based on evidence<br />

provided (OK), or a Corrective Action<br />

Request (CAR) of risk or non compliance<br />

with stated requirements. The corrective<br />

action requests are numbered and<br />

presented to the client in the verification<br />

report. The Initial Verification has<br />

additional Forward Action Requests<br />

(FAR). FAR indicates essential risks for<br />

further periodic verifications.<br />

Periodic Verification Protocol Table 3: GHG calculation procedures and management control<br />

testing<br />

Identification of potential<br />

reporting risk<br />

Identify and list potential reporting<br />

risks based on an assessment of<br />

the emission estimation<br />

procedures, i.e.<br />

� the calculation methods,<br />

� raw data collection and<br />

sources of supporting<br />

Identification, assessment and<br />

testing of management controls<br />

Identify the key controls for each area<br />

with potential reporting risks. Assess<br />

the adequacy of the key controls and<br />

eventually test that the key controls are<br />

actually in operation.<br />

Internal controls include (not<br />

exhaustive):<br />

Areas of residual risks<br />

Identify areas of residual<br />

risks, i.e. areas of<br />

potential reporting risks<br />

where there are no<br />

adequate management<br />

controls to mitigate<br />

potential reporting risks<br />

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BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

documentation,<br />

� reports/databases/informat<br />

ion systems from which<br />

data is obtained.<br />

Identify key source data. Examples<br />

of source data include metering<br />

records, process monitors,<br />

operational logs,<br />

laboratory/analytical data,<br />

accounting records, utility data and<br />

vendor data. Check appropriate<br />

calibration and maintenance of<br />

equipment, and assess the likely<br />

accuracy of data supplied.<br />

Focus on those risks that impact<br />

the accuracy, completeness and<br />

consistency of the reported data.<br />

Risks are weakness in the GHG<br />

calculation systems and may<br />

include:<br />

� manual transfer of<br />

data/manual calculations,<br />

� unclear origins of data,<br />

� accuracy due to<br />

technological limitations,<br />

� lack of appropriate data<br />

protection measures? For<br />

example, protected<br />

calculation cells in<br />

spreadsheets and/or<br />

password restrictions.<br />

Report No: PL9000439<br />

� Understanding of<br />

responsibilities and roles<br />

� Reporting, reviewing and<br />

formal management<br />

approval of data;<br />

� Procedures for ensuring<br />

data completeness,<br />

conformance with reporting<br />

guidelines, maintenance of<br />

data trails etc.<br />

� Controls to ensure the<br />

arithmetical accuracy of the<br />

GHG data generated and<br />

accounting records e.g.<br />

internal audits, and<br />

checking/ review<br />

procedures;<br />

� Controls over the computer<br />

information systems;<br />

� Review processes for<br />

identification and<br />

understanding of key<br />

process parameters and<br />

implementation of calibration<br />

maintenance regimes<br />

� Comparing and analysing<br />

the GHG data with previous<br />

periods, targets and<br />

benchmarks.<br />

When testing the specific internal<br />

controls, the following questions are<br />

considered:<br />

1. Is the control designed properly to<br />

ensure that it would either prevent<br />

or detect and correct any<br />

significant misstatements?<br />

2. To what extent have the internal<br />

controls been implemented<br />

according to their design;<br />

3. To what extent have the internal<br />

controls (if existing) functioned<br />

properly (policies and procedures<br />

have been followed) throughout<br />

the period?<br />

4. How does management assess<br />

the internal control as reliable?<br />

Areas where data<br />

accuracy, completeness<br />

and consistency could be<br />

improved are highlighted.<br />

Periodic Verification Protocol Table 4: Detailed audit testing of residual risk areas and random<br />

testing<br />

Areas of residual Additional verification Conclusions and Areas Requiring<br />

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BUREAU VERITAS CERTIFICATION<br />

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risks testing performed Improvement<br />

(including Forward Action Requests)<br />

List the residual areas<br />

of risks (Table 2 where<br />

detailed audit testing<br />

is necessary.<br />

In addition, other<br />

material areas may be<br />

selected for detailed<br />

audit testing.<br />

The additional verification<br />

testing performed is described.<br />

Testing may include:<br />

1. Sample cross checking of<br />

manual transfers of data<br />

2. Recalculation<br />

3. Spreadsheet ‘walk<br />

throughs’ to check links<br />

and equations<br />

4. Inspection of calibration<br />

and maintenance records<br />

for key equipment<br />

� Check sampling<br />

analysis results<br />

� Discussions with<br />

process engineers<br />

who have detailed<br />

knowledge of process<br />

uncertainty/error<br />

bands.<br />

Having investigated the residual risks, the<br />

conclusions should be noted here. Errors and<br />

uncertainties should be highlighted.<br />

Errors and uncertainty can be due to a<br />

number of reasons:<br />

� Calculation errors. These may be due<br />

to inaccurate manual transposition,<br />

use of inappropriate emission factors<br />

or assumptions etc.<br />

� Lack of clarity in the monitoring plan.<br />

This could lead to inconsistent<br />

approaches to calculations or scope<br />

of reported data.<br />

� Technological limitations. There may<br />

be inherent uncertainties (error<br />

bands) associated with the methods<br />

used to measure emissions e.g. use<br />

of particular equipment such as<br />

meters.<br />

� Lack of source data. Data for some<br />

sources may not be cost effective or<br />

practical to collect. This may result in<br />

the use of default data which has<br />

been derived based on certain<br />

assumptions/conditions and which<br />

will therefore have varying<br />

applicability in different situations.<br />

The second two categories are explored with<br />

the site personnel, based on their knowledge<br />

and experience of the processes. High risk<br />

process parameters or source data (i.e. those<br />

with a significant influence on the reported<br />

data, such as meters) are reviewed for these<br />

uncertainties.<br />

Verification Protocol Table 5: Resolution of Corrective Action and Clarification Requests<br />

Report clarifications<br />

and corrective action<br />

requests<br />

If the conclusions from<br />

the Verification are<br />

either a Corrective<br />

Action Request or a<br />

Clarification Request,<br />

these should be listed in<br />

this section.<br />

Ref. to checklist<br />

question in tables<br />

2/3<br />

Reference to the<br />

checklist question<br />

number in Tables 2, 3<br />

and 4 where the<br />

Corrective Action<br />

Request or<br />

Clarification Request<br />

is explained.<br />

Figure 1 Verification protocol tables<br />

Summary of project<br />

owner response<br />

The responses given<br />

by the Client or other<br />

project participants<br />

during the<br />

communications with<br />

the verification team<br />

should be summarized<br />

in this section.<br />

Verification conclusion<br />

This section should<br />

summarize the verification<br />

team’s responses and final<br />

conclusions. The<br />

conclusions should also be<br />

included in Tables 2, 3 and<br />

4, under “Final Conclusion”.<br />

11


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

2.1 Review of Documents<br />

The Monitoring Report (MR) version 5 dated 11 of November 2009 submitted<br />

by Vertis Finance Kft. and additional background documents related to the<br />

project design and baseline, i.e. country Law, Project Design Document<br />

(PDD), applied methodology, Kyoto Protocol, Clarifications on Verification<br />

Requirements to be checked were reviewed. To address <strong>Bureau</strong> <strong>Veritas</strong><br />

Certification corrective action and clarification requests, Vertis Finance<br />

Kft. revised the MR and resubmitted it on 8 th of January 2010 as version<br />

10.<br />

The verification findings presented in this report relate to the project as<br />

described in the PDD version 1.3 and Monitoring Report version 10.<br />

2.2 Follow-up Interviews<br />

On 09/12/2009 <strong>Bureau</strong> <strong>Veritas</strong> Certification performed interviews with<br />

project stakeholders to confirm selected information and to resolve issues<br />

identified in the document review. Representatives of Zakłady Azotowe<br />

Anwil S.A., developer were interviewed (see 7 References). The main<br />

topics of the interviews are summarized in Table 1.<br />

Table 1 Interview topics<br />

Interviewed organization Interview topics<br />

Zakłady Azotowe Anwil S.A. Organizational structure.<br />

Responsibilities and authorities.<br />

Training of personnel.<br />

Quality management procedures and technology.<br />

Implementation of equipment (records).<br />

Metering equipment control.<br />

Metering record keeping system, database.<br />

Social impacts.<br />

Environmental impacts.<br />

Consultant:<br />

Baseline methodology.<br />

Vertis Finance Kft.<br />

Monitoring plan.<br />

Monitoring report.<br />

Deviations from PDD.<br />

2.3 Resolution of Clarification, Corrective and Forward Action<br />

Requests<br />

The objective of this phase of the verification is to raise the requests for<br />

corrective actions and clarification and any other outstanding issues that<br />

needed to be clarified for <strong>Bureau</strong> <strong>Veritas</strong> Certification positive conclusion<br />

on the GHG emission reduction calculation.<br />

Findings established during the initial verification can either be seen as a<br />

non-fulfilment of criteria ensuring the proper implementation of a project<br />

or where a risk to deliver high quality emission reductions is identified.<br />

12


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Corrective Action Requests (CAR) are issued, where:<br />

i) there is a clear deviation concerning the implementation of the project<br />

as defined by the PDD;<br />

ii) requirements set by the MP or qualifications in a verification opinion<br />

have not been met; or<br />

iii) there is a risk that the project would not be able to deliver (high<br />

quality) ERUs.<br />

Forward Action Requests (FAR) are issued, where:<br />

iv) the actual status requires a special focus on this item for the next<br />

consecutive verification, or<br />

v) an adjustment of the MP is recommended.<br />

The verification team may also use the term Clarification Request (CL),<br />

which would be where:<br />

vi) additional information is needed to fully clarify an issue.<br />

To guarantee the transparency of the verification process, the concerns<br />

raised are documented in more detail in the verification protocol in<br />

Appendix A.<br />

3 VERIFICATION FINDINGS<br />

In the following sections, the findings of the verification are stated. The<br />

verification findings for each verification subject are presented as follows:<br />

1) The findings from the desk review of the original project activity<br />

documents and the findings from interviews during the follow up visit are<br />

summarized. A more detailed record of these findings can be found in the<br />

Verification Protocol in Appendix A.<br />

2) The conclusions for verification subject are presented.<br />

In the final verification report, the discussions and the conclusions that<br />

followed the preliminary verification report and possible corrective action<br />

requests are encapsulated in this section.<br />

3.1 Remaining issues CAR’s, FAR’s from previous<br />

determination/verification<br />

One task of the verification is to check the remaining issues from the<br />

previous determination and verification or issues which are clearly defined<br />

for assessment in the PDD. The determination report prepared by Det<br />

Norske <strong>Veritas</strong> Certification AS (DNV) does not note any open issues.<br />

The Initial Verification Report prepared by TUV SUD, Reference No. 0085,<br />

dated 26/08/2009 notes the following open issues:<br />

Forward Action Request (FAR) 1<br />

13


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

On the other hand, no analysis has not yet been done on the result of the<br />

baseline campaigns, including the study on “permitted operating range”<br />

and “baseline emission factor” (Please see 4) of FAR 2) Therefore, a<br />

verifier at the 1st periodic verification is expected to check the<br />

fundamental issue e.g. the effectiveness of the baseline campaign.<br />

Response<br />

Verification Team was provided with both the MR and the emission<br />

reduction model for production Line A and B. The model contains the raw<br />

data that Vertis receives from Anwil, so the validity of the data and the<br />

operating conditions permitted range in the model were checked and<br />

found satisfactory.<br />

Conclusion of verification team<br />

Issue is closed.<br />

Forward Action Request (FAR) 2<br />

A verifier at the subsequent 1st periodic verification should pay attention<br />

specially on the following issues;<br />

5) Annual Design Capacity is not clearly identified in PDD, i.e. not clear to<br />

know if the project proponent is talking about applicability conditions of<br />

AM0034 with “nameplate capacity” or “maximum capacity”. In addition,<br />

daily capacity multiplied by “365 days per year” to determine annual<br />

capacity could be an issue. And the determination report has just the<br />

identical description which looks to be copied & pasted from PDD. A<br />

verifier who conduct the first verification should pay attention on these<br />

issue as we currently do not know if it is approved by the host party or<br />

JISC (in case of track2). This can be one of key issues at periodic<br />

verifications in case “cap” of the amount of ERUs should be discussed in<br />

accordance with the applied methodology.<br />

6) Though both PDD and Determination Report state that “permitted<br />

operating ranges have been determined using the ranges stipulated in the<br />

operating manual”, applicable values are not found in the operating<br />

manual. And they were actually determined considering historic monthly<br />

records, design documents and the operating manual, in accordance with<br />

the result of interviews at the on-site visit. As clarification on ways how<br />

they actually determined is being requested by the verification team, there<br />

is a possibility of having changes on them in general. (Please see CR 9)<br />

7) Flexibility of the choice of the primary catalyst stated in PDD is one of<br />

the major deviations from AM0034 however the determination report never<br />

discusses this issue and thus how they accepted is unknown to the<br />

verifier. And currently unknown if it will be approved by the host party or<br />

JISC (in case of track 2). The comparison required by AM0034 of the<br />

operating conditions between permitted operating ranges and the result of<br />

14


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

baseline campaign is missing both in PDD and the determination report.<br />

And the data treatment in case of “AMS down time” is also missing. What<br />

a verifier can do at periodic verifications will be to work on the<br />

assumption that these issues are applied without having deviation from<br />

the applied methodology.<br />

Response<br />

PDD on its page 7 defines the nameplate capacity at the level 328,500<br />

tHNO3 per line per year. This value is established in accordance with the<br />

methodology AM0034, which says on this issue following:<br />

By nameplate (design) implies the total yearly capacity (considering 365<br />

days of operation per year) as per the documentation of the plant<br />

technology provider (such as the Operation Manual).<br />

Daily production capacity of one Anwil GP nitric acid plant has been<br />

increased from 990 tHNO3 up to 1,100 tHNO3 and thus nameplate<br />

capacity calculated according to the methodology is 328,500 tHNO3.<br />

(before the capacity upgrade) or 401,500 tHNO3 (updated capacity).<br />

6) Permitted range of the operating conditions has been defined based on<br />

the plant operation manual, as it is stated in the PDD. Historic data on<br />

operating conditions are available as daily averages in the paper format<br />

only. There are no hourly averages available and they are not considered<br />

by the project proponents as transparent enough for purpose of the JI<br />

project. It is not possible to establish permitted range of operating<br />

conditions based on daily averages which eliminate minimums and<br />

maximums occurring during a day operation. Because of this reason<br />

project proponents have decided to choose the option B, i.e.<br />

establishment of the permitted range of the operating conditions based on<br />

the plant operation manual.<br />

7) This approach has been approved by the Host Party via act of the<br />

project Track I registration following the publication of the determination<br />

report. Relevant study has been provided to verification team.<br />

Conclusion of verification team<br />

Evidencing documents were seen and found satisfactory.<br />

Forward Action Request (FAR) 3<br />

A comprehensive list of all measuring equipment used as raw data for<br />

calculating the emission reduction would be elaborated to help both the<br />

plant owner and a verifier. This list would include specific information e.g.<br />

ID number, manufacture, type, serial number, applicable parameter<br />

specified by the methodology, measurement ranges, required calibration<br />

15


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

frequency and the status of calibration (last/next planned) and references<br />

to applicable procedures, etc.<br />

Response<br />

The list of all measuring equipment involved in JI Project was prepared in<br />

Polish and English. This list has been provided to verification team.<br />

Conclusion of verification team<br />

Evidencing documents were seen and found satisfactory.<br />

Forward Action Request (FAR) 4<br />

The measured data of N2O Analyzer installed at Line A were abnormal for<br />

nearly 1 month from starting the baseline campaign on 15th October 2007<br />

to 7th November 2007. Please make sure that “AMS downtime” mentioned<br />

in the 2nd last page of the methodology will be applied in the<br />

determination of baseline emissions. But AMS downtime shall not be<br />

limited to this period only. If other abnormalities, e.g. significant deviation<br />

found at Zero/Span checks are found, AMS downtime shall be applied for<br />

applicable weeks.<br />

Response<br />

N2O analyzer emission data for the relevant period have been treated in<br />

accordance with the PDD, this is clearly defined in the emission<br />

reductions model.<br />

Conclusion of verification team<br />

Issue is closed.<br />

Forward Action Request (FAR) 5<br />

Not mandatory but a diagram of data flow would be developed for both the<br />

project proponent and a verifier, to illustrate how each element of<br />

monitoring system interchanges, process and store the data measured.<br />

Or, please provide any other verifiable way. Because data in an Excel file<br />

as the last processed data are not really “raw”. E.g. N2O concentration at<br />

Line A were fixed at 2,479 mgN2O/m3 from the starting baseline<br />

campaign on 15 th October 2007 to 31st October 2007, and were fixed at<br />

2,463 mgN2O/m3 from 1st November to 7th November 2007. Though<br />

these data are obviously processed results, it is not easy to find out how<br />

and on which unit.<br />

16


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Response<br />

Report No: PL9000439<br />

Anwil follows in replacement of the data during periods of the AMS<br />

malfunction applicable Polish regulation, when data for giver period of<br />

time are replaced by an average value of time period preceding the AMS<br />

malfunction period. If the AMS is down e.g. for 2 hours, than these 2 hour<br />

data are calculated of average of 2 last measured hours before the AMS<br />

went down. But this approach is not applied on the emission data used for<br />

calculation of emission reductions, because AMS downtime data there are<br />

marked and replaced according to the PDD by using the IPPC default<br />

factor 4.5 kgN2O/tHNO3.<br />

Conclusion of the Verification Team<br />

Necessary data were checked and found satisfactory.<br />

Forward Action Request (FAR) 6<br />

The responsibilities are not so clearly described in the PDD, e.g. which<br />

function is responsible for punctual calibration, which function is to be<br />

communicated or to be reported in case of trouble/malfunction on<br />

monitoring system or on data, etc. As a trouble or abnormality can be<br />

result in financial loss in case of JI project, key responsibilities and<br />

important communication channel are to be identified specifically as<br />

possible, e.g. in an organization chart.<br />

Response<br />

This JI responsibilities chart has been provided to verification team.<br />

Conclusion of verification team<br />

Issue is closed.<br />

Forward Action Request (FAR) 7<br />

Not clear at a moment although this also depends on the necessity.<br />

However e.g. out of tolerance found at calibration on monitoring<br />

equipment, significant deviation found at Zero/Span check, malfunction on<br />

JI monitoring, abnormal data recorded can be subjects in advance, based<br />

on results of risk assessment. Therefore it is necessary to develop trouble<br />

shooting procedures, which can be developed e.g. in connection with<br />

reporting procedures, in order not loosing ERs because of no adequate<br />

treatment or late reporting.<br />

Response<br />

17


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

The troubleshooting procedures have been provided in the document<br />

“Instrukcija KA-IJ-09-08-02” to verification team.<br />

Conclusion of the Verification Team<br />

Evidencing document was checked and found satisfactory.<br />

Forward Action Request (FAR) 8<br />

The description in the table at D.2. in PDD are not so specific compared<br />

to the description stated in the applied methodology, e.g. spare parts,<br />

how to minimize downtime, what is “vendor specifications” about regular<br />

calibrations, etc.. This issue also depends on risks/possible<br />

consequences like FAR 7. Therefore it is necessary to develop a so called<br />

data handling protocol, which does summarize the single procedures and<br />

routines with relevance to the quality of emission reductions.<br />

Response<br />

Data handling protocol has been provided to verification team. Data<br />

handling is part of the KA-IJ-09.08.02 document.<br />

Conclusion of the Verification Team<br />

Evidencing document was checked and found satisfactory.<br />

Forward Action Request (FAR) 9<br />

Maintenance Logs other than calibration would be developed. When bad<br />

result is assumed to be found at calibration, the measured data for whole<br />

period since the last successful calibration might have to be lost if we can<br />

not identify exact day or time when a trouble took place. In such cases,<br />

maintenance logs in which trouble and/or repair are recorded could<br />

minimize the loss of emission reductions.<br />

Response<br />

The maintenance log exists in form of the QAL3 manual and has been<br />

provided for review to verification team.<br />

Conclusion of the Verification Team.<br />

Document was checked and found satisfactory.<br />

Forward Action Request (FAR) 10<br />

18


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Vertis Finance Kft is going to develop both calculation and Monitoring<br />

Report. However, since Monitoring Report had not yet been developed<br />

and even the determination of baseline emissions had not yet been done,<br />

it was not possible to assess actual processing.<br />

Response<br />

Both the monitoring report and the emission reductions model have been<br />

provided to verification team for purpose of the first periodic verification.<br />

Conclusion of the Verification Team<br />

Evidencing documents were checked and found satisfactory.<br />

Forward Action Request (FAR) 11<br />

PDD describe the same wordings as one stated in the methodology, e.g.<br />

“electronic and paper for at least 2 years after end of the crediting<br />

period.” There is a concern because such retention period is much longer<br />

than ordinary procedures and applicable records is various. E.g.<br />

evidences of gauze composition like purchasing documents could be the<br />

one which must be retained for many years as one of baseline records.<br />

And missing just a part of baseline records could crucially affect on the<br />

result of subsequent verifications. This also depends on risks however<br />

more specific procedures would be developed.<br />

Response<br />

Project data in Anwil are stored as described in the PDD. The subsequent<br />

evidences were provided to verification team during first periodic<br />

verification.<br />

Conclusion of the Verification Team<br />

Necessary documents were checked and found satisfactory.<br />

Forward Action Request (FAR) 12<br />

No specific activities are planned to be internal audit and management<br />

review for the monitoring activities and results of JI project. This kind of<br />

cross checking done by a personnel other than one who has an immediate<br />

responsibility is recommended in general, but not mandatory.<br />

Response<br />

19


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Anwil has included the JI project into its internal audit schedule. This<br />

document has been provided to verification team.<br />

Conclusion of the Verification Team<br />

Issue is closed.<br />

Forward Action Request (FAR) 13<br />

1. KROHNE installation and operating instructions sheet provided<br />

describes the OPTIMASS mass flow meter family consists of several mass<br />

flow meters. It should be indicated which meter exactly was used during<br />

the baseline campaign in order to check the specifications of that<br />

particular mass flow meter. As the density meter was replaced to the<br />

current concentration meter at the line A, please identify the date of<br />

replacement too if it was after starting baseline campaign at Line B.<br />

2. Please submit copies of commissioning reports to demonstrate<br />

successful installation of newly installed monitoring equipment, or to<br />

identify any issues discussed at the completion of the installation as well<br />

as to demonstrate such open issues have successfully been settled<br />

without making significant affection on measured data.<br />

Response<br />

Refractometer installation protocol has been provided to verification team.<br />

Conclusion of Verification Team<br />

Evidencing document was checked and found satisfactory.<br />

Forward Action Request (FAR) 14<br />

Calibration records of measurement de vices of oxidation temperature TT,<br />

oxidation pressure (PT), flow meters (FT), nitric acid density meter (DT)<br />

and nitric acid concentration meter (DY) from 2007 onwards have been<br />

submitted. There is a need to give some additional explanation to the<br />

following:<br />

1. DT 2201A - please clarify the action taken on 14.11.08.<br />

2. PT 2202A -provide clarification on the long period of time between<br />

dismantling of the device and reinstallation (14.08.07-03.09.07, 31.10.07-<br />

09.11.07). Furthermore it should be clarified if an available backup device<br />

were served for tail gas pressure measurements at that time.<br />

3. PT 2202B provide clarifications on the long period of time between<br />

dismantling of the device and reinstallation (19.10.07-02.11.07).<br />

Furthermore it should be clarified if an available backup device were<br />

served for tail gas pressure measurements at that time.<br />

4. T 2285 7-A- please explain the actions taken on 14.11.08.<br />

20


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

5. TT 2202A, TT2202B - provide clarifications on the long period of time<br />

between dismantling of the device and reinstallation (29/30.05.07-<br />

22.06.07).<br />

Response<br />

Requested documents have been provided to Verification Team.<br />

Conclusion<br />

The calibration records and additional documents were provided to<br />

verification team and found satisfactory.<br />

Forward Action Request (FAR) 15<br />

Though EN14181 requires maintaining a control chart, e.g. Shewhart<br />

Chart or CUSUM, Shewhart Chart was still being developed. As a control<br />

chart is a kind of real time monitoring tool, it is theoretically too late to<br />

make after finishing campaigns.<br />

Response<br />

Anwil was preparing Shewart charts from beginning of installation of the<br />

monitoring system, i.e. several months before start of baseline campaigns<br />

on Lines A and B. These charts have been provided to verification team.<br />

Conclusion of verification team<br />

Evidencing documents were checked and found satisfactory.<br />

Forward Action Request (FAR) 16<br />

Shewart charts with span check diagram:<br />

1. There is no date identification; furthermore unit on the y-axis is not<br />

clear as no translation to English has been submitted (days, weeks?)<br />

2. The diagrams in Shewhart control chart for span point show several<br />

values which were measured outside of the control limits (e.g. Line B in<br />

“Shewart_Span_1_3rdQ_4thQ_2007.pdf”, etc.). The conservative<br />

subtraction of identified uncertainties from the appropriate measured<br />

values has to be ensured in order to assure credibility of measured data.<br />

The same diagram for line A shows so many values outside of the control<br />

limits that it is obviously that with so many mavericks throughout this part<br />

of baseline the measured data cannot be considered as credible. Please<br />

clarify how the measured data for line A for the presented period is<br />

handled.<br />

Shewart charts with zero check diagram:<br />

3. Please clarify the choice of the control limits -+/- 40 ppm.<br />

21


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

General:<br />

4. Please clarify the lack of calibration data in some Shewart charts, such<br />

as Shewart_Span_1_3rdQ_4thQ_2007.pdf (if the unit at y -axis is “weeks”<br />

- about 6 weeks) etc. where the calibration data for line A is missing, etc.<br />

Please clarify how the credibility and reliability of the data measured in<br />

those periods can be assured.<br />

3. Copies of monthly records of Zero/Span checks for Line A in October,<br />

November 2007 and in February 2008, and for Line B in February, March<br />

and April 2008 have not been submitted (there are only Shewart chart<br />

available for the 3rd and 4thQ of 2007 and Jan_Feb_March combined in<br />

one chart without any identification of the explicit dates as indicated by<br />

issue 1 of this FAR).<br />

5. QAL3 manual (English version) should be provided.<br />

Response<br />

Baseline campaign on Line A started in week 42 in 2007 and continued<br />

until week 18 of 2008.<br />

During this time there was only one occurrence of the violation of the<br />

upper control limit in the weeks 47 and 48 of 2007. Violation of the control<br />

limits, which occurred prior to the baseline campaign were handled via<br />

sending the analyzer to the manufacturer for repair.<br />

After return from the repair the analyzer was installed again on October 8,<br />

2007 on the Line A from beginning of the baseline campaign. After one<br />

week of the operation the control limits violation occurred again. Anwil<br />

has on December 3, 2007 carried out functional tests after telephone<br />

consultations from manufacturer’s service. They permitted to estimate the<br />

influence of external conditions on readings of analyzers. Functional test<br />

carried out on the analyzer S/N 760501 confirmed proper functioning of<br />

the device.<br />

Baseline campaign on Line B started in week 38 of 2007 and continued<br />

until week 14 of 2008.<br />

During this time there was only one occurrence of slight violation of the<br />

upper control limit in the week 50 of 2007. Anwil has on December 3,<br />

2007 carried out functional tests after telephone consultations from<br />

manufacturer’s service. They permitted to estimate the influence of<br />

external conditions on readings of analyzers. Functional test carried out<br />

on the analyzer S/N 760502 confirmed smaller differences of readings on<br />

the line B.<br />

Explanation of Shewart charts in relation to Line A.<br />

During the time from week 40 to week 46 of 2007 the N2O analyzer, due<br />

to its performance in the campaign preceding the baseline campaign, was<br />

in the repair at the manufacturer. These occurrences have no impact on<br />

the baseline campaign. Performance of the analyzer during the baseline<br />

campaign after return from the repair is described above. Anwil has<br />

already purchased back-up analyzer to mitigate any risk of loss of data<br />

due to malfunction of the N2O analyzer.<br />

22


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

QAL3 document required under this FAR has been provided to verification<br />

team.<br />

Conclusion of verification team<br />

Necessary documents were checked and found satisfactory.<br />

Forward Action Request (FAR) 17<br />

Following documentation and explanation should be provided:<br />

1. Nitric acid production reports for the historic campaigns as well as<br />

HNO3 production report for the line B for baseline<br />

2. A HNO3 production report for the line A for baseline shows the total<br />

production to be 268.128 tHNO3. However calculation model uses a figure<br />

of 205 959 tHNO3 produced during the baseline. The same with project<br />

campaign: calculation model with 209 907 tHNO3 vs. production report<br />

with 211.100 tHNO3. Please clarify this inconsistencies and provide<br />

additional evidence if necessary.<br />

3. A HNO3 production report for the line B for the baseline campaign A<br />

nitric acid production report for line B for production campaign shows<br />

amount of HNO3 produced 238.770 tHNO3 vs. calculation model with<br />

NAPP = 236.363 tHNO3. In this case inconsistency is not so big, however<br />

please clarify.<br />

Response<br />

Baseline campaign Line A<br />

Start campaign 12.X.2007<br />

End campaign 10.VII.2008<br />

Time this campaign (nitric acid production) from measurement: 269 265<br />

Mg.<br />

Time this campaign (nitric acid production) from production reports: 268<br />

128 Mg.<br />

From measurements production is 1 137 Mg higher than from production<br />

reports.<br />

Nitric acid output was corrected according to the level of nitric acid that<br />

was used for fertilizer production, after taking into account the real nitric<br />

acid level in storage tanks measured by levelmeasured device. The output<br />

that was corrected in this way represents production, shown by SAP<br />

system, taken for primary catalyst accounting. The document that confirm<br />

that way of accounting: gauzes campaign balance.<br />

Baseline campaign Line B<br />

Start campaign 14.IX.2007<br />

End campaign 10.V.2008<br />

23


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Time this campaign (nitric acid production) from measurement: 238 352<br />

Mg.<br />

Time this campaign (nitric acid production) from production reports: 239<br />

272 Mg.<br />

From measurements production is 920 Mg less than from production<br />

reports.<br />

Nitric acid output was corrected according to the level of nitric acid that<br />

was used for fertilizer production, after taking into account the real l nitric<br />

acid level in storage tanks measured by levelmeasured device. The output<br />

that was corrected in this way represents production, shown by SAP<br />

system, taken for primary catalyst accounting. The document that confirm<br />

that way of accounting: gauzes campaign balance.<br />

First project campaign Line A<br />

Start campaign 19.VII.2008<br />

End campaign 24.II.2009<br />

Time this campaign (nitric acid production) from measurement: 210 132<br />

Mg.<br />

Time this campaign (nitric acid production) from production reports: 211<br />

100 Mg.<br />

From measurements production is 968 Mg less than from production<br />

reports.<br />

Nitric acid output was corrected according to the level of nitric acid that<br />

was used for fertilizer production, after taking into account the real nitric<br />

acid level in storage tanks measured by levelmeasured device. The output<br />

that was corrected in this way represents production, shown by SAP<br />

system, taken for primary catalyst accounting. The document that confirm<br />

that way of accounting: gauzes campaign balance.<br />

Electronic copies form the balance system for this campaign with the<br />

month values of nitric acid output from line A shown on that were<br />

presented to Verification Team<br />

First project campaign Line B<br />

Start campaign 17.V.2008<br />

End campaign 10.I.2009<br />

Time this campaign (nitric acid production) from measurement: 238 209<br />

Mg.<br />

Time this campaign (nitric acid production) from production reports: 238<br />

770 Mg.<br />

From measurements production is 561 Mg less than from production<br />

reports.<br />

Nitric acid output was corrected according to the level of nitric acid that<br />

was used for fertilizer production, after taking into account the real nitric<br />

acid level in storage tanks measured by levelmeasured device. The output<br />

that was corrected in this way represents production, shown by SAP<br />

system, taken for primary catalyst accounting. The document that confirm<br />

that way of accounting: gauzes campaign balance.<br />

24


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Electronic copies form the balance system for this campaign with the<br />

month values of nitric acid output from line B shown on that were<br />

presented to Verification Team.<br />

Conclusion of the Verification Team<br />

Evidencing documents were checked and found satisfactory.<br />

Forward Action Request (FAR) 18<br />

From the table provided it is obviously that historical data for all relevant<br />

parameters are available for determining the operating conditions,<br />

furthermore parameters taken from the historical data are more<br />

conservative than operating manual. Please clarify why operating manual<br />

values are used to establish the permitted operating ranges instead of<br />

historic data. At the sheet provided there is an explanation of oxidation<br />

pressure change after installation of SCR units at the both production<br />

lines. However the explanation is not transparent, thus please clarify the<br />

intention of increasing the NOx values after SCRs installation as well as<br />

discuss possible influence of this action on baseline emission factor.<br />

Please justify your answer with evidence like engineering specifications or<br />

study about introduction of SCR DeNOx unit.<br />

Response<br />

Historical data on operating conditions are available as daily averages in<br />

the paper format only. There are no hourly averages available and they<br />

are not considered by the project proponents as transparent enough for<br />

purpose of the JI project. It is not possible to establish permitted range of<br />

operating conditions based on daily averages which eliminate minimums<br />

and maximums occurring during a day operation. Because of this reason<br />

project proponents have decided to choose the option B, i.e.<br />

establishment of the permitted range of the operating conditions based on<br />

the plant operation manual.<br />

In order to prove transparency and conservativeness employed in the<br />

Anwil’s approach project proponents have selected one month of each<br />

one historic campaign and performed analysis of this selected data. In<br />

case of establishment of the permitted range of operating conditions<br />

based on the analysis of historic data there would be actual slightly higher<br />

yield of ERUs (Line A +0.3% ERUs, Line B +7.7% ERUs) and thus<br />

approach of the project proponents can be considered as conservative<br />

and transparent. There is no increase of NOx emissions planned in Anwil.<br />

Conclusion of verification team<br />

Issue is closed.<br />

25


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Forward Action Request (FAR) 19<br />

Report No: PL9000439<br />

Excerpt of the IPPC permit for <strong>ANWIL</strong> nitric acid plant has been submitted<br />

and confirms the limit values to be for Line A 113 kgNO2/hour and Line B<br />

140 kgNO2/hour. As every IPPC permit has its validity, please indicate<br />

until when the permit is valid.<br />

Response<br />

Anwil IPPC permit has been issued in December 2006 and its validity is<br />

10 years, i.e. until December 2016. Relevant part of the IPPC permit has<br />

been provided to verification team.<br />

Conclusion of the Verification Team<br />

Evidencing document was checked and found satisfactory.<br />

3.2 Project Implementation<br />

3.2.1 Discussion<br />

Installing secondary N2O reduction catalyst underneath the primary<br />

catalyst precious metal catching and catalytic gauzes package in the<br />

ammonium burner as a N2O abatement technology was applied at two<br />

production lines A and B of Anwil plant according to the Monitoring Plan,<br />

described in the PDD version 1.3. and Monitoring Report version 10.<br />

Secondary catalysts were installed in all 4 ammonia oxidation reactors of<br />

one production line A, and in all 4 ammonia oxidation reactors of another<br />

production line B.<br />

Anyway start date of project campaign for line A was 17 th of May 2008<br />

meanwhile the secondary catalyst was installed on 18 th of July 2008 and<br />

start date of project campaign for Line A was 14 th of July 2008 meanwhile<br />

the secondary catalyst was installed on 15 th of September 2008.<br />

3.2.2 Findings<br />

Corrective Action Request (CAR) 1<br />

Please provide evidence of project approval from the Lichtenstein side.<br />

Response<br />

Investor Party LoA issued by the Principality of Liechtenstein was<br />

provided to the verifier.<br />

Conclusion of the verification team<br />

26


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Evidencing document was checked and found satisfactory.<br />

Clarification Request (CL) 1<br />

Please clarify why start date of the project campaign is earlier than date<br />

of the secondary catalysts installation.<br />

Response<br />

Starts of project campaigns on both lines A and B as defined in the<br />

Monitoring report are same as dates of the secondary catalysts<br />

installation.<br />

Conclusion of the verification team<br />

Issue is closed.<br />

3.2.3 Conclusion<br />

The project complies with the requirements.<br />

3.3 Internal and External Data<br />

3.3.1 Discussion<br />

The monitoring approach in the Monitoring Plan of the PDD version 1.3.<br />

requires monitoring and measurement of variables and parameters<br />

necessary to quantify the baseline emissions and project emissions in a<br />

conservative and transparent way.<br />

For the purpose of monitoring the emission reductions the following<br />

parameters are measured on both production lines A and B of <strong>ANWIL</strong>:<br />

• NH3 Flow;<br />

- flow;<br />

- pressure;<br />

- temperature;<br />

• Air flow;<br />

- flow;<br />

- pressure;<br />

- temperature;<br />

• Nitric acid flow;<br />

- flow;<br />

- density;<br />

- temperature;<br />

• N2O concentration in the tail gas ;<br />

• Volume of the tail gas flow;<br />

• Tail gas temperature;<br />

27


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

• Tail gas Pressure;<br />

Report No: PL9000439<br />

Figure 2 below demonstrates structure of the monitoring system data<br />

processing including the central datalogger, data processing unit and<br />

control unit.<br />

Figure 2 Emission data processing system<br />

Baseline emission factor for emission reduction calculations for Line A<br />

and B has been established on the line-specific basis. Campaign used for<br />

baseline measurements on the Line A has been carried out from October<br />

12, 2007 through July 10, 2008 and for line B from September 14, 2007<br />

through May 9, 2008. Nitric acid production during this campaigns<br />

exceeded the historic nitric acid production established as an average<br />

production during 5 previous historic campaigns and thus baseline<br />

campaign length has been reduced in order not to exceed the historic<br />

length. Start and end of baseline campaign is thus September 14, 2007<br />

(start) and April 10, 2008 (end) and October 12, 2007 (start) and May 01,<br />

2008 (end) for line A and B respectively..<br />

Monitoring system provides separate readings for N2O concentration and<br />

gas flow volume for every hour of operation as an average of the<br />

measured values for the previous 60 minutes.<br />

28


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Measurement results can be distorted before and after periods of<br />

downtime or malfunction of the monitoring system and can lead to<br />

mavericks. To eliminate such extremes and to ensure a conservative<br />

approach, the following statistical evaluation is applied to the complete<br />

data series of N2O concentration as well as to the data series for gas<br />

volume flow. The statistical procedure is applied to data obtained after<br />

eliminating data measured for periods where the plant operated outside<br />

the permitted ranges:<br />

a) Calculate the sample mean (x)<br />

b) Calculate the sample standard deviation (s)<br />

c) Calculate the 95% confidence interval (equal to 1.96 times the standard<br />

deviation)<br />

d) Eliminate all data that lay outside the 95% confidence interval<br />

e) Calculate the new sample mean from the remaining values (volume of<br />

stack gas (VSG) and N2O concentration of stack gas (NCSG))<br />

The average mass of N2O emissions per hour is estimated as product of<br />

the NCSG and VSG.<br />

The N2O emissions per campaign are estimates product of N2O emission<br />

per hour and the total number of complete hours of operation of the<br />

campaign using the following equation:<br />

BEBC = VSGBC * NCSGBC * 10-9 * OHBC (tN2O)<br />

The line specific baseline emissions factor representing the average N2O<br />

emissions per tone of nitric acid over one full campaign is derived by<br />

dividing the total mass of N2O emissions by the total output of 100%<br />

concentrated nitric acid during baseline campaign.<br />

The overall uncertainty of the monitoring system has been determined by<br />

the QAL2 report and the measurement error is expressed as a percentage<br />

(UNC), which was expressed in the following equation.<br />

EFBL = (BEBC / NAPBC) (1 – UNC/100) (tN2O/tHNO3)<br />

where:<br />

EFBL - Baseline N2O emissions factor (tN2O/tHNO3)<br />

BEBC - Total N2O emissions during the baseline campaign (tN2O)<br />

NCSGBC - Mean concentration of N2O in the stack gas during the<br />

baseline campaign (mgN2O/m3)<br />

OHBC - Operating hours of the baseline campaign (h)<br />

VSGBC - Mean gas volume flow rate at the stack in the baseline<br />

measurement period (m3/h)<br />

NAPBC - Nitric acid production during the baseline campaign (tHNO3)<br />

UNC - Overall uncertainty of the monitoring system (%), calculated as the<br />

combined uncertainty of the applied monitoring equipment.<br />

The average historic campaign length (CLnormal) defined as the average<br />

campaign length for the historic campaigns used to define operating<br />

29


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

condition (the previous five campaigns), has been used as a cap on the<br />

length of the baseline campaign.<br />

Same statistical evaluation that was applied to the baseline data series<br />

has been applied to<br />

the project data series:<br />

a) Calculate the sample mean (x)<br />

b) Calculate the sample standard deviation (s)<br />

c) Calculate the 95% confidence interval (equal to 1.96 times the standard<br />

deviation)<br />

d) Eliminate all data that lay outside the 95% confidence interval<br />

e) Calculate the new sample mean from the remaining values<br />

PEn = VSG * NCSG * 10-9 * OH (tN2O)<br />

where:<br />

VSG Mean stack gas volume flow rate for the project campaign (m3/h)<br />

NCSG Mean concentration of N2O in the stack gas for the project<br />

campaign<br />

(mgN2O/m3)<br />

PEn Total N2O emissions of the nth project campaign (tN2O)<br />

OH Is the number of hours of operation in the specific monitoring period<br />

(h)<br />

Because this campaign was first project campaign on Line A and B there<br />

has been no moving average emission factor established yet for this<br />

campaign.<br />

Because this campaign was first project campaign on Line A and B there<br />

has been no minimum average emission factor established yet for this<br />

campaign. This factor will be established after 10th project campaign.<br />

The emission reductions for the project activity during this campaign have<br />

been determined by deducting the campaign-specific emission factor from<br />

the baseline emission factor and multiplying the result by the production<br />

output of 100% concentrated nitric acid over the campaign period and the<br />

GWP of N2O:<br />

ER = (EFBL – EFP) * NAP *GWPN2O (tCO2e)<br />

where:<br />

Variable Definition<br />

ER Emission reductions of the project for the specific campaign (tCO2e)<br />

NAP Nitric acid production for the project campaign (tHNO3). The<br />

maximum value of NAP shall not exceed the design capacity.<br />

EFBL Baseline emissions factor (tN2O/tHNO3 )<br />

EFP Emissions factor used to calculate the emissions from this particular<br />

campaign (i.e. the higher of EFma,n and EFn).<br />

30


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

The N2O concentration data should be converted from the ppmV units to<br />

the mg/Nm3 according to the methodology used in the project.<br />

Below is presented algorithm calculation concentration given in ppm into<br />

concentration given in mg/Nm3.<br />

C<br />

3<br />

mg / Nm<br />

44,<br />

013<br />

= C ppm ⋅<br />

22,<br />

252 ;<br />

where:<br />

C 3<br />

mg / Nm - - concentration given in mg/Nm 3 ,<br />

C ppm - - concentration given in volume ppm,<br />

- 44,1013 – molar mass N2O particle,*<br />

- 22,252 –molar specific volume, *<br />

* - according to ISO 11042-1<br />

Tail gas temperature and tail gas pressure are not needed for the<br />

conversion of the N2O concentration data from ppmV to mg/Nm3. But<br />

these data need to be monitored, because it is:<br />

• required by the methodology used<br />

• it is necessary to measure actual values in order to be able to<br />

correct them<br />

• it is necessary for application of QAL2 test regression lines, when<br />

normalized tail gas volume flow (STVFBC) is received and then QAL 2<br />

recalibration is applied. In order to be able to apply the QAL2<br />

recalibrations values need to be calculated back to their original<br />

counterparts by applying the inverse of the normalization, which uses<br />

the tail gas pressure and tail gas temperature values. Based on the<br />

QAL2 regression lines it is necessary to re-calibrate the tail gas<br />

pressure and tail gas temperature are re-calibrated and then the tail<br />

gas volume is normalized by using the tail gas pressure and tail gas<br />

temperature in the Emission Reduction Model.<br />

The Emission Reduction Model uses the normal pressure value 1,013.25<br />

hPa and the site pressure varies from 1,044 up to 1,055 hPa so in the<br />

calculations is used mean value 1,049.5.<br />

In Emission Reduction Model corrections were made in the following<br />

sections:<br />

- Baseline data Line A,<br />

- Baseline data Line B,<br />

31


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

- First proj. campaign LA,<br />

- First proj. campaign LB,<br />

- Sec. Project Campaign LA,<br />

- Sec. Project Campaign LB.<br />

Report No: PL9000439<br />

The list of all monitoring equipment with the internal numbers, established<br />

due to the monitoring system of the plant and calibration dates is<br />

presented in the supporting document to MR version 10 – “Measuring<br />

devices specification list for Line A and Line B.”<br />

3.3.2 Findings<br />

Forward Action Request (FAR) 1<br />

Please include in the updated Monitoring Report proper formulae for the<br />

conversion of the N2O concentration data from the ppmV units to the<br />

mg/Nm3 in the calculations of emission reductions. This data should be<br />

checked after each AST test during future verifications.<br />

Response<br />

An appropriate formula for conversion of the N2O concentration data from<br />

the ppmV units to the mg/Nm3 in the calculations of emission reductions<br />

was included in the updated Monitoring Report version 10. Results of the<br />

following AST tests will be applied in the proper way in the next<br />

Monitoring Reports.<br />

Conclusion of verification team<br />

Issue will be closed during next verification.<br />

Forward Action Request (FAR) 2<br />

Please indicate all the monitoring parameters in the next monitoring<br />

report according to the PDD monitoring section D, or revise monitoring<br />

plan if different parameters are to be monitored.<br />

Response<br />

All the monitoring parameters will be indicated in the next monitoring<br />

report according to the PDD monitoring section D, or will be revised<br />

monitoring plan if different parameters are to be monitored.<br />

Conclusion of verification team<br />

Issue will be closed during next verification.<br />

32


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Clarification Request (CL) 6<br />

Please provide explanation for bigger production of Nitric Acid on Line B<br />

in comparison with Line A.<br />

Response<br />

Both lines A and B have different primary catalysts and thus also separate<br />

production schedule. It means that starts and ends of campaigns on both<br />

lines are different and thus different HNO3 production is business as<br />

usual, as can be seen also on the overview of 5 historic campaigns HNO3<br />

production in the Campaign_length worksheet of the emission reductions<br />

calculation model.<br />

Conclusion of verification team<br />

Issue is closed.<br />

Clarification Request (CL) 7<br />

Please provide reason of exceeding during baseline campaign the historic<br />

nitric acid production.<br />

Response<br />

Historic HNO3 production established as average of 5 historic campaigns<br />

was higher due to favourable market situation requiring in the spring 2008<br />

higher production of fertilizers. Spring is the peak of the production<br />

season in the fertilizers industry. From the JI point of view this issue has<br />

been handled in accordance with the PDD, i.e. emission data measured<br />

after reaching the historic campaign length have not been included into<br />

the baseline emission factors calculations.<br />

Conclusion of verification team<br />

Issue is closed.<br />

Clarification Request (CL) 8<br />

Please provide explanation of the reason for occurring circumstances<br />

under which operating conditions during baseline measurements can be<br />

outside the permitted range.<br />

Response<br />

Operating conditions during the baseline campaigns had been outside the<br />

permitted range during start-up and shut-down periods.<br />

Conclusion of verification team<br />

33


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Issue is closed.<br />

Report No: PL9000439<br />

Clarification Request (CL) 10<br />

Please clarify why the last calibration date for pressure transmitter PT<br />

2211-2A on Line A is 15/07/2009 in the “Measurement devices<br />

specification list: Line A” while in the calibration record for this device last<br />

date of calibration is 15/07/2008.<br />

Response<br />

This was technical mistake. Last calibration date for pressure transmitter<br />

PT 2211-2A on Line A is 15/07/2008. Date was changed in the<br />

“Measurement devices specification list: Line A”. Changed document was<br />

provided to verification team.<br />

Conclusion of the verification team<br />

Issue is closed.<br />

3.3.3 Conclusion<br />

The project complies with the requirements.<br />

3.4 Environmental and Social Indicators<br />

3.4.1 Discussion<br />

Secondary catalysts which are installed in all ammonia oxidation reactors<br />

of both production lines A and B of the enterprise breaks down N2O<br />

formation during oxidation process on N2 and O2 and thus leads to<br />

decrease of harmful emissions. Since there is no regulation controlling<br />

N2O emission caps and the catalyst is not an essential part of the acid<br />

production process, the implementation of the Project is voluntary and<br />

functionally serves only environmental purposes. Project implementation<br />

will lead to improvement of ecological climate of the region, increase of<br />

payments to the budgets of all levels for social needs, prevention of<br />

reduction of working places and better working conditions at <strong>ANWIL</strong>.<br />

3.4.2 Findings<br />

None<br />

3.4.3. Conclusion<br />

The project complies with the JI requirements as well as with the local<br />

requirements.<br />

3.5 Management and Operational System<br />

34


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

3.5.1 Discussion<br />

Report No: PL9000439<br />

N2O emissions monitoring system is installed in both nitric acid lines A<br />

and B. It consists of the measurement devices part and data processing<br />

and storage part. Measuring instruments in accordance with process and<br />

technical project made on basis of accepted methodology AM0034.<br />

Monitoring system of N2O emission includes:<br />

• analyzer of N2O concentration in tail gases<br />

• ultrasonic flow meter for tail gases flow measurement,<br />

• pressure transmitter,<br />

• temperature transmitter,<br />

• Emission Computer – hardware and software dedicated for reports in<br />

environment protection.<br />

Nitric acid production, ammonia flow and air flow including necessary<br />

temperature and pressure parameters are measured continuously.<br />

Analogue signals 4-20mA from measurement devices installed on the<br />

nitric acid production lines are recorded on a 1 second basis in the data<br />

logger, where these signals are digitalized to 4 byte signals. Analogue<br />

signals 4-20mA from the DCS system are recorded on a 1 second basis<br />

and sent to the data logger, where these signals are digitalized to 4 byte<br />

signals. All signals are then sent via converter to the emission computer,<br />

where these signals are stored.<br />

Data logger KX-6 collects measured data and processes them. All<br />

measurement data received from the data logger KX-06 are recorded on a<br />

1 second basis to the emission computer KE MIKROS hard disc. Data are<br />

further processed in the emission computer, where corrected nitric acid<br />

flow and tail gas flow are calculated according to the formulae, described<br />

in MR version 10, sections 5.14.1 and 5.14.2 are calculated.<br />

All KE MIKROS values are archived on the emission computer’s hard disc.<br />

All analogue values including measured values, operational conditions,<br />

corrected data and normalized parameters data are recorded by the KE<br />

MIKROS on a 1 second basis. These data are archived for several months<br />

but not less than 3 month. Due to the fact that this archive needs a lot of<br />

memory hourly averages are archived. Data overwriting process is<br />

controlled via special software which automatically overwrites oldest data<br />

in its memory after expiration of given period of time limited by a hard<br />

disc capacity. Hourly averages are archived in a paper form and also<br />

electronically in an Excel file on separate computer and it is possible to<br />

store them also on a CD-Rom. It is possible to access data stored on the<br />

emission computer hard disc.<br />

All data necessary for the CO2 emission reductions calculation is<br />

collected in the Maintenance Technician/ Maintenance Engineer<br />

Department. Maintenance Technician/Maintenance Engineer is performing<br />

reports on daily and monthly basis, which are send to Vertis for<br />

performing final calculations.<br />

35


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Maintenance technician/maintenance engineer coordinates the process of<br />

checking and calibration of instruments according to previously accepted<br />

schedule. In case of inefficient instrument, immediately the information is<br />

handed over to Specialist Company ordering them to take some activities<br />

that make the instrument operating properly. This fact, on 1st shift, is<br />

notified by maintenance technician from AR-22 Dept, and on other shifts it<br />

is done by shift coordinator from A-2 Plant. Maintenance<br />

technician/maintenance engineer from Department AR-22 inspects<br />

received instrument after service that has been done according to<br />

established agreements and reports all these activities in suitable sheet.<br />

In case when repair is impracticable, the instrument is subjected to be out<br />

of service. Lacks of measured values are pointed with comment in<br />

Consolidated data report which is pass on to Project Consultant.<br />

In case of failure one of the stations from EMISJA System for recording of<br />

selected process measurements, redundant enables second station to<br />

collect data and storage them. There is possibility to fill lacking data from<br />

another station after end of campaign. In case of failure both of stations,<br />

any other PC with installed OPC Server can work as OPC Server.<br />

3.5.2 Findings<br />

Clarification Request 3 CL (3)<br />

Please provide necessary information regarding reporting procedures in<br />

the Monitoring Report.<br />

Response<br />

Information on the reporting procedure has been added to the sections<br />

5.17 of the monitoring report.<br />

Conclusion of the verification team<br />

Issue is closed.<br />

Clarification Request 4 CL (4)<br />

Please provide necessary information about responsibilities in the<br />

Monitoring Report.<br />

Response<br />

Information on the responsibilities has been added to the sections 5.18 of<br />

the monitoring report.<br />

Conclusion of the verification team<br />

36


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Issue is closed.<br />

3.5.3 Conclusion<br />

Report No: PL9000439<br />

The Monitoring Report and the Management and Operational Systems are<br />

eligible for reliable project monitoring.<br />

4 FIRST PERIODIC VERIFICATION FINDINGS<br />

4.1 Completeness of Monitoring<br />

4.1.1 Discussion<br />

The reporting procedures reflect the monitoring plan completely. It is<br />

confirmed that the monitoring report does comply with the monitoring<br />

methodology and PDD.<br />

All parameters were determined as prescribed. The complete data is<br />

stored electronically and documented. The necessary procedures have<br />

been defined in internal procedures.<br />

According to PDD version 1.3, emission reductions during 2008<br />

monitoring period were expected to be 637 097 t CO2 e and for 2009<br />

monitoring period are 725,186 t CO2 e for both lines A and B. According<br />

to Monitoring Report version 10 emission reductions achieved for project<br />

campaign Line A are 245,947 t CO2e, monitoring period 19 th July 2008–<br />

24 th of February 2009 and for Line B emission reductions achieved for<br />

project campaign are 327,738 t CO2e, monitoring period 17 th of May 2008<br />

– 10 January 2009.<br />

4.1.2 Findings<br />

Clarification Request (CL) 2<br />

Please provide clarification how amounts of emission reduction<br />

calculations for 2008 for Line A and Line B and for 2009 for Line A and<br />

Line B were calculated.<br />

Response<br />

Estimates of ERU quantities contained in the PDD have been calculated<br />

using estimated project emission factors and applying this factor on<br />

estimated annual HNO3 production during the crediting period 2008-2012<br />

as required by the PDD format of the Section E.<br />

Assumptions used for calculation of annual ERUs estimates are defined in<br />

detail in the Annex 2 of the PDD.<br />

Conclusion of the verification team<br />

37


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Issue is closed.<br />

4.1.3 Conclusion<br />

The project complies with the requirements.<br />

4.2 Accuracy of Emission Reduction Calculations<br />

4.2.1 Discussion<br />

Report No: PL9000439<br />

The audit team confirms that emission reduction calculations have been<br />

performed according to the Monitoring Plan.<br />

The overall uncertainty was established due to the QAL2 test results, as<br />

required by EN14181. Level of uncertainty is expressed in the calculations<br />

of the Baseline emission factor and Project emission factor, which are<br />

provided in the Emission Reduction model for the Project.<br />

Some of the monitoring parameters that are used in the calculation of the<br />

baseline and project emissions are measured directly with the use of<br />

special equipment while others are estimated with the use of appropriate<br />

statistical approach, described in the Monitoring Report version 10.<br />

As required in the applicable norm EN14181: “The relation between the<br />

instrument readings of the recording measuring procedure and the<br />

quantity of the measuring objects has to be described by using a suitable<br />

convention method. The results have to be expressed by a regression<br />

analysis.” The general formula of the regression line, established in the<br />

EN14181 and used in the Calibration Report is:<br />

Y= a + bX<br />

where:<br />

X is the measured value of the instrument in mA<br />

Y is the value of the parameter being objective of the measurement<br />

a is a constant of the regression line<br />

b is the slope of the regression line<br />

After a comparative test the laboratory issued the old and new regression<br />

lines properties, namely “a” and “b” applying for all of the measured<br />

parameters that are subject to calibration as stated in the Calibration<br />

Report.<br />

The QAL2 corrections are based on the fact that the actual analog current<br />

outputs (in mA) of the measurement instruments are relevant for both, the<br />

old and new regression lines:<br />

Xo=Xn=X<br />

where:<br />

Xn: X new<br />

Yo: Y old<br />

This allows to derive a calibrating formula that gives us the corrected<br />

value of the measured physical parameters. The applied calibrating<br />

equation is:<br />

Yn=An + (Bn/Bo)*(Yo-Ao)<br />

38


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

The units returned by the AMS in “mgN2O/nm3” and “1000 nm3/h” stand<br />

for normalized cubic meters of the gas volume at normal gas conditions<br />

(0° C, 1 atm.).<br />

4.2.2 Findings<br />

None.<br />

4.2.3 Conclusion<br />

The project complies with the requirements.<br />

4.3 Quality Evidence to Determine Emissions Reductions<br />

4.3.1 Discussion<br />

Concerning verification the calculation of emission reductions is based on<br />

internal data. The origin of those data was explicitly checked. Further on,<br />

entering and processing of those data in the Emission Reduction Model<br />

for both Line A and B was checked where predefined algorithms compute<br />

the annual value of the emission reductions. All equations and algorithms<br />

used in the different workbook sheets were checked. Inspection of<br />

calibration and maintenance records for key equipment was performed for<br />

all relevant meters.<br />

Necessary procedures have been defined in internal procedures and<br />

additional internal documents relevant for the determination of the various<br />

parameters on daily basis.<br />

4.3.2 Findings<br />

None<br />

4.3.3 Conclusion<br />

The project complies with the requirements.<br />

4.4 Management System and Quality Assurance<br />

4.4.1 Discussion<br />

AMS installed at the operating plant is in compliance with the European<br />

norm EN14181 as required per Approved Methodology AM0028, which<br />

assumes three levels of quality assurance of the measurement systems -<br />

QAL1, QAL2 and QAL3. The first level (QAL1) is assured and certified by<br />

the measurement equipment provider and it refers to the performance and<br />

accuracy of the system. The second level of quality assurance (QAL2)<br />

guarantees the correct installation of the AMS and its proper operation at<br />

the plant. The third level (QAL3) is aimed to guarantee the maintenance<br />

and regular proper functioning of the measurement equipment and the<br />

measurement data provided.<br />

39


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Measurement instruments are marked according to obligatory<br />

identification system. Instrumentation equipment is checked before<br />

installation. Maintenance technician/maintenance engineer from Dept AR-<br />

22 supervises the handling of instruments according to established<br />

agreements. The supervision is documented in special daily and monthly<br />

sheets and protocols. In case of inefficient instrument, immediately the<br />

information is handed over to Specialist Company ordering them to take<br />

some activities that make the instrument operating properly. This fact, on<br />

1st shift, is notified by maintenance technician from AR-22 Dept, and on<br />

other shifts it is done by shift coordinator from A-2 Plant. Maintenance<br />

technician/maintenance engineer from Dept AR-22 inspects received<br />

instrument after service that has been done according to established<br />

agreements and reports all these activities in suitable sheet. In case when<br />

repair is impracticable, the instrument is subjected to be out of service.<br />

Lack of measured values are pointed with comment in Consolidated data<br />

report which is pass on to Vertis.<br />

In case of failure one of the stations from EMISJA System for recording of<br />

selected process measurements, redundant enables second station to<br />

collect data and storage them. There is possibility to fill lacking data from<br />

another station after end of campaign. In case of failure both of stations,<br />

any other PC with installed OPC Server can work as OPC Server.<br />

All the calibration procedures are performed according to the detailed<br />

calibration plan. On the date of verification, calibration records of the<br />

measuring and monitoring equipment have been verified on site.<br />

All measured data are collected to the emission computer KE MIKROS<br />

hard disc. Data are further processed in emission computer and hard disc<br />

of PC in AR 22 Department. Maintenance Technician/Maintenance<br />

Engineer from AR 22 Department is performing reports on daily and<br />

monthly basis. Data on monthly basis are send to Vertis for performing<br />

final calculations.<br />

For this monitoring period the names of the personnel involved is as<br />

follows:<br />

• Michal Czeszynsky <strong>ANWIL</strong> /Fertilizers Complex / AA Department<br />

• Piotr Nieznanski <strong>ANWIL</strong> / Fertilizers Complex / AR Department<br />

• Romuald Jancewicz <strong>ANWIL</strong> / Fertilizers Complex / A-2 Department<br />

• Bozena Balicka <strong>ANWIL</strong> / Fertilizers Complex / AR -22<br />

Department<br />

• Marcin Pasinski <strong>ANWIL</strong> / Fertilizers Complex /AR – 22<br />

Department<br />

• Jacek Mendelewski <strong>ANWIL</strong> / Fertilizers Complex / A-2<br />

Department<br />

• Pawel Slawinski <strong>ANWIL</strong> / Fertilizers Complex / A-21<br />

Department<br />

• Janusz Dzwonkowski <strong>ANWIL</strong> / Fertilizers Complex Department<br />

• Magdalena Soldacka <strong>ANWIL</strong> / Fertilizers Complex / A-2 Department<br />

40


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

4.4.2 Findings<br />

Clarification Request CL (3)<br />

Report No: PL9000439<br />

Please provide necessary information regarding reporting procedures in<br />

the Monitoring Report.<br />

Response<br />

Information on the reporting procedure has been added to the sections<br />

5.17 of the monitoring report.<br />

Conclusion of the verification team<br />

Issue is closed.<br />

Clarification Request CL (4)<br />

Please provide necessary information about responsibilities in the<br />

Monitoring Report.<br />

Response<br />

Information on the responsibilities has been added to the sections 5.18 of<br />

the monitoring report.<br />

Conclusion of the verification team<br />

Issue is closed.<br />

Clarification Request 5 CL(5)<br />

Please provide corrective and preventive actions procedure.<br />

Response<br />

Corrective and preventive actions procedure is provided in the document<br />

named Troubleshooting_Instrukcija_KA_IJ_090802.pdf.<br />

Conclusion of the verification team<br />

Issue is closed.<br />

Clarification Request (CL) 9<br />

Please provide information concerning the internal audits.<br />

Response<br />

Protocol of the internal audit carried out in August 2009 is provided.<br />

Conclusion of the verification team<br />

41


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Issue is closed.<br />

4.4.3 Conclusion<br />

The project complies with the requirements.<br />

5 PROJECT SCORECARD<br />

Risk Areas<br />

Completeness Source<br />

coverage/<br />

boundary<br />

definition<br />

Accuracy Physical<br />

Measurement<br />

and Analysis<br />

Baseline<br />

Emissions<br />

Conclusions<br />

Project<br />

Emissions<br />

Report No: PL9000439<br />

Calculated<br />

Emission<br />

Reductions<br />

� � �<br />

� � �<br />

Data<br />

calculations � � �<br />

Data<br />

management<br />

& reporting<br />

� � �<br />

Consistency Changes in<br />

the project � � �<br />

6 FIRST PERIODIC VERIFICATION STATEMENT<br />

Summary of findings and<br />

comments<br />

All relevant sources are covered<br />

by the monitoring plan and the<br />

boundaries of the project are<br />

defined correctly and<br />

transparently.<br />

State-of-the-art technology is<br />

applied in an appropriate manner.<br />

Appropriate backup solutions are<br />

provided.<br />

Emission reductions are<br />

calculated correctly<br />

Data management and reporting<br />

were found to be satisfying.<br />

Results are consistent to<br />

underlying raw data.<br />

<strong>Bureau</strong> <strong>Veritas</strong> Certification has performed a verification of the JI project<br />

“N2O emissions reduction project at Zakłady Azotowe Anwil S.A.”. The<br />

verification is based on the currently valid documentation of the United<br />

Nations Framework Convention on the Climate Change (UNFCCC).<br />

The management of the <strong>ANWIL</strong> is responsible for the preparation of the<br />

GHG emissions data and the reported GHG emissions reductions of the<br />

project on the basis set out within the project Monitoring and Verification<br />

Plan indicated in the final PDD version 1.3. The development and<br />

maintenance of records and reporting procedures in accordance with that<br />

plan, including the calculation and determination of GHG emission<br />

reductions from the project is the responsibility of the management of the<br />

project.<br />

<strong>Bureau</strong> <strong>Veritas</strong> Certification verified the Project Monitoring Report version<br />

10 for the reporting period as indicated below. <strong>Bureau</strong> <strong>Veritas</strong><br />

42


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Certification confirms that the project is implemented as planned and<br />

described in validated and registered project design documents. Installed<br />

equipment being essential for generating emission reduction runs reliably<br />

and is calibrated appropriately. The monitoring system is in place and the<br />

project is generating GHG emission reductions.<br />

<strong>Bureau</strong> <strong>Veritas</strong> Certification can confirm that the GHG emission reduction<br />

is calculated without material misstatements. Our opinion relates to the<br />

project’s GHG emissions and resulting GHG emissions reductions<br />

reported and related to the valid and registered project baseline and<br />

monitoring, and its associated documents. Based on the information we<br />

have seen and evaluated we confirm the following statement:<br />

Reporting period for Line A: From 19/07/2008 to 24/02/2009 .<br />

Emission Reductions : 245,947 t CO2 equivalents.<br />

Reporting period for Line B: From 17/05/2008 to 10/01/2009 .<br />

Emission Reductions : 327,738 t CO2 equivalents.<br />

Reporting period for project Line A and Line B: From 17/05/2008 to<br />

24/02/2009<br />

Emission Reductions : 573,685 t CO2 equivalents.<br />

7 REFERENCES<br />

Category 1 Documents:<br />

Documents provided by that relate directly to the GHG components of the<br />

project.<br />

/1/ Project Design Document, version 1.3 dated 2 of April 2009<br />

/2/ Monitoring Report version 5, dated 11 th of November 2009<br />

Determination Report by Det Norske <strong>Veritas</strong> Certification AS (DNV)<br />

/3/<br />

dated 1 st of February 2009<br />

/4/ Monitoring Report version 6, dated 22 th of December 2009<br />

/5/ Monitoring Report version 7, dated 19 th of January 2010<br />

/6/ Monitoring Report version 8, dated 15 th of January 2010<br />

/7/ Monitoring Report version 10, dated 8 th of February 2010<br />

/8/<br />

/9/<br />

Letter of Approval of Ministry of Environment Poland, from 23 of<br />

January 2008.<br />

Annex to Letter of Approval of Ministry of Environment Poland,<br />

from 23 of January 2008, from 6 of February 2009.<br />

43


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

/10/<br />

/11/<br />

/12/<br />

Report No: PL9000439<br />

Letter of Approval of the Office of Environmental Protection of<br />

Lichtenstein from 18 of August 2009.<br />

Letter about project registration under Track 1 procedure in Poland<br />

of Ministry of Environment, dated 20 th of August 2009.<br />

Initial verification Report by TÜV Süddeutschland, No.0085 dated<br />

26 th of August 2009.<br />

Category 2 Documents:<br />

Background documents related to the design and/or methodologies<br />

employed in the design or other reference documents.<br />

Documents checked during the verification onsite are presented in<br />

/13/<br />

Annex C<br />

Persons interviewed:<br />

List of persons interviewed during the verification or persons that<br />

contributed with other information that are not included in the documents<br />

listed above.<br />

/1/<br />

/2/<br />

/3/<br />

/4/<br />

/5/<br />

/6/<br />

/7/<br />

/8/<br />

/9/<br />

/10/<br />

Magdalena Ozimek Chemenko / Environment Protection<br />

Tadeusz Dembovski <strong>ANWIL</strong> / Prevention Manager<br />

Maria Stankiewicz <strong>ANWIL</strong> / HR<br />

Pawel Ziolkowski <strong>ANWIL</strong> / Utilities Complex<br />

Andrzej Wyslouch <strong>ANWIL</strong> / EMS & QMS<br />

Jaroslaw Ptaszynski <strong>ANWIL</strong> / Investment Dept.<br />

Michal Czeszynsky <strong>ANWIL</strong> /Fertilizers Complex / AA Department<br />

Piotr Nieznanski <strong>ANWIL</strong> / Fertilizers Complex / AR Department<br />

Romuald Jancewicz <strong>ANWIL</strong> / Fertilizers Complex / A-2<br />

Department<br />

Bozena Balicka <strong>ANWIL</strong> / Fertilizers Complex / AR -22 Department<br />

/11/ Marcin Pasinski <strong>ANWIL</strong> / Fertilizers Complex / AR -22 Department<br />

/12/<br />

Jacek Mendelewski <strong>ANWIL</strong> / Fertilizers Complex / A-2 Department<br />

44


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

/13/ Pawel Slawinski <strong>ANWIL</strong> / Fertilizers Complex / A-21 Department<br />

/14/ Janusz Dzwonkowski <strong>ANWIL</strong> / Fertilizers Complex<br />

/15/ Magdalena Soldacka <strong>ANWIL</strong> / Fertilizers Complex / A-2<br />

Department<br />

/16/<br />

Andrzej Spychalski <strong>ANWIL</strong> / Media Department<br />

45


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

APPENDIX A: COMPANY JI PROJECT VERIFICATION PROTOCOL<br />

Initial Verification Protocol Table 1<br />

Report No: PL9000439<br />

Objective Reference Comments Conclusion<br />

(CARs/FARs)<br />

1. Opening Session<br />

1.1. Introduction to audits /7/ The intention and the target of the audit were illustrated to<br />

the participants of the audit. Participants at the audit were<br />

the following persons:<br />

Verification team: Ms. Nadiia Kaiun Lead Auditor, <strong>Bureau</strong><br />

<strong>Veritas</strong> Poland, Mr. Witold Dzugan, Auditor, <strong>Bureau</strong> <strong>Veritas</strong><br />

Poland.<br />

Zaklady Azotove <strong>ANWIL</strong> S.A.:<br />

Magdalena Ozimek Chemenko / Environment Protection<br />

Tadeusz Dembovski <strong>ANWIL</strong> / Prevention Manager<br />

Maria Stankiewicz <strong>ANWIL</strong> / HR<br />

Pawel Ziolkowski <strong>ANWIL</strong> / Utilities Complex<br />

Andrzej Wyslouch <strong>ANWIL</strong> / EMS & QMS<br />

Jaroslaw Ptaszynski <strong>ANWIL</strong> / Investment Dept.<br />

Michal Czeszynsky <strong>ANWIL</strong> /Fertilizers Complex / AA<br />

Department<br />

Piotr Nieznanski <strong>ANWIL</strong> / Fertilizers Complex / AR<br />

Department<br />

OK<br />

46


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Objective Reference Comments Conclusion<br />

(CARs/FARs)<br />

1.2. Clarification of access<br />

to data archives, records,<br />

plans, drawings etc.<br />

1.3. Contractors for<br />

equipment and installation<br />

works<br />

Romuald Jancewicz <strong>ANWIL</strong> / Fertilizers Complex / A-2<br />

Department<br />

Bozena Balicka <strong>ANWIL</strong> / Fertilizers Complex / AR -22<br />

Department<br />

Marcin Pasinski <strong>ANWIL</strong> / Fertilizers Complex /AR – 22<br />

Department<br />

Jacek Mendelewski <strong>ANWIL</strong> / Fertilizers Complex / A-2<br />

Department<br />

Pawel Slawinski <strong>ANWIL</strong> / Fertilizers Complex / A-21<br />

Department<br />

Janusz Dzwonkowski <strong>ANWIL</strong> / Fertilizers Complex<br />

Department<br />

Magdalena Soldacka <strong>ANWIL</strong> / Fertilizers Complex / A-2<br />

Department<br />

/7/ The verification team got open access to all required plans,<br />

data, records, drawings and to all relevant facilities.<br />

/7/ Project has been implemented as defined in the PDD<br />

version 1.3 and the implementation is evidenced by<br />

statements of work completion (see list of verified<br />

documents).<br />

OK<br />

OK<br />

47


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Objective Reference Comments Conclusion<br />

(CARs/FARs)<br />

1.4. Actual status of<br />

installation works<br />

2. Open issues indicated in<br />

validation report<br />

2.1. Missing steps to final<br />

approval<br />

3. Implementation of the<br />

project<br />

/7/ There are no deviations from the PDD made final at the<br />

JISC.<br />

/2/ Based on the validation report the verification team<br />

identified no missing steps. The project has been approved<br />

by both NFPs. The Letters of Approval were presented to<br />

the verification team.<br />

Corrective Action Request (CAR) 1<br />

Please provide evidence of approval from the Lichtenstein<br />

side. CAR1<br />

3.1. Physical components /2/ Installing secondary N2O reduction catalyst underneath the<br />

primary catalyst precious metal catching and catalytic<br />

gauzes package in the ammonium burner as a N2O<br />

abatement technology was applied at two production lines A<br />

and B of Anwil plant. Secondary catalysts were installed in<br />

all 4 ammonia oxidation reactors of one production line A,<br />

and in all 4 ammonia oxidation reactors of another<br />

production line B.<br />

Anyway start date of project campaign for line A was 17 th of<br />

May 2008 meanwhile the secondary catalyst was installed<br />

on 18 th of July 2008 and start date of project campaign for<br />

CL1<br />

48


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Objective Reference Comments Conclusion<br />

(CARs/FARs)<br />

Line A was 14 th of July 2008 meanwhile the secondary<br />

catalyst was installed on 15 th of September 2008.<br />

Clarification Request (CL) 1<br />

Please clarify why start date of the project campaign is<br />

earlier than date of the secondary catalysts installation.<br />

3.2. Project boundaries /7/ Yes, the project boundaries are as defined in the PDD<br />

version 1.3. OK<br />

3.3 Emission reductions /2/ In the PDD version 1.3 the estimated amount of emission<br />

achieved<br />

reduction units is stated for each year during crediting<br />

period while actual amounts of emission reduction<br />

calculations in Monitoring Report were calculated for each<br />

campaign, for Line A and Line B, duration of which is 17<br />

May 2008 – 20 January 2009 and 14 th of July – 24 t h of<br />

February respectively.<br />

Clarification Request (CL) 2<br />

Please provide clarification how amounts of emission<br />

reduction calculations for 2008 for Line A and Line B and for<br />

2009 for Line A and Line B were calculated.<br />

CL2<br />

3.4. Monitoring and<br />

metering systems<br />

/7/ N2O emissions monitoring system is installed in two nitric<br />

acid lines A and B. It consists of the measurement devices<br />

part and data processing and storage part. Measuring<br />

instruments in accordance with process and technical<br />

project made on basis of accepted methodology AM0034.<br />

Monitoring system of N2O emission includes: OK<br />

49


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Objective Reference Comments Conclusion<br />

(CARs/FARs)<br />

• analyzer of N2O concentration in tail gases<br />

• ultrasonic flow meter for tail gases flow measurement,<br />

• pressure transmitter,<br />

• temperature transmitter,<br />

• Emission Computer – hardware and software dedicated for<br />

reports in environment protection.<br />

Nitric acid production, ammonia flow and air flow including<br />

necessary temperature and pressure parameters are<br />

measured continuously.<br />

Analogue signals 4-20mA from measurement devices<br />

installed on the nitric acid production lines are recorded on<br />

a 1 second basis in the data logger, where these signals are<br />

digitalized to 4 byte signals. Analogue signals 4-20mA from<br />

the DCS system are recorded on a 1 second basis and sent<br />

to the data logger, where these signals are digitalized to 4<br />

byte signals. All signals are then sent via converter to the<br />

emission computer, where these signals are stored.<br />

Data logger KX-6 collects measured data and processes<br />

them. All measurement data received from the data logger<br />

KX-06 are recorded on a 1 second basis to the emission<br />

computer KE MIKROS hard disc. Data are further processed<br />

in the emission computer, where corrected nitric acid flow<br />

and tail gas flow are calculated according to the formulae,<br />

described in MR version 10, sections 5.14.1 and 5.14.2 are<br />

calculated.<br />

50


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Objective Reference Comments Conclusion<br />

(CARs/FARs)<br />

All KE MIKROS values are archived on the emission<br />

computer’s hard disc.<br />

All analogue values including measured values, operational<br />

conditions, corrected data and normalized parameters data<br />

are recorded by the KE MIKROS on a 1 second basis. These<br />

data are archived for several months but not less than 3<br />

month. Due to the fact that this archive needs a lot of<br />

memory hourly averages are archived. Data overwriting<br />

process is controlled via special software which<br />

automatically overwrites oldest data in its memory after<br />

expiration of given period of time limited by a hard disc<br />

capacity. Hourly averages are archived in a paper form and<br />

also electronically in an Excel file on separate computer and<br />

it is possible to store them also on a CD-Rom. It is possible<br />

to access data stored on the emission computer hard disc.<br />

3.5. Data uncertainty /7/ The overall uncertainty was established due to the QAL2<br />

test results, as required by EN14181. Level of uncertainty is<br />

expressed in the calculations of the Baseline emission<br />

factor and Project emission factor, which are provided in the<br />

Emission Reduction model for the Project.<br />

OK<br />

51


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Objective Reference Comments Conclusion<br />

(CARs/FARs)<br />

3.6. Calibration and quality<br />

assurance<br />

3.7. Data acquisition and<br />

data processing systems<br />

/2/ AMS installed at the operating plant is in compliance with<br />

the European norm EN14181 as required per Approved<br />

Methodology AM0028, which assumes three levels of quality<br />

assurance of the measurement systems - QAL1, QAL2 and<br />

QAL3.<br />

All the calibration procedures are performed according to<br />

the detailed calibration plan. On the date of verification,<br />

calibration records of the measuring and monitoring<br />

equipment have been verified on site. The list of all<br />

monitoring equipment with the internal numbers, established<br />

due to the monitoring system of the plant and calibration<br />

dates is presented in the supporting document to MR<br />

version 10 - Measuring devices specification list for Line A<br />

and Line B.<br />

Clarification Request (CL) 10<br />

Please clarify why the last calibration date for pressure<br />

transmitter PT 2211-2A on Line A is 15/07/2009 in the<br />

“Measurement devices specification list: Line A” while in the<br />

calibration record for this device last date of calibration is<br />

15/07/2008.<br />

/7/ Analogue signals 4-20mA from measurement devices<br />

installed on the nitric acid production lines are recorded on<br />

a 1 second basis in the data logger, where these signals are<br />

digitalized to 4 byte signals. Analogue signals 4-20mA from<br />

the DCS system are recorded on a 1 second basis and sent<br />

to the data logger, where these signals are digitalized to 4<br />

CL10<br />

OK<br />

52


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Objective Reference Comments Conclusion<br />

(CARs/FARs)<br />

3.8. Reporting procedures<br />

byte signals. All signals are then sent via converter to the<br />

emission computer, where these signals are stored.<br />

Data logger KX-6 collects measured data and processes<br />

them. All measurement data received from the data logger<br />

KX-06 are recorded on a 1 second basis to the emission<br />

computer KE MIKROS hard disc. Data are further processed<br />

in the emission computer, where corrected nitric acid flow<br />

and tail gas flow are calculated according to the formulae,<br />

described in MR version 10, sections 5.14.1 and 5.14.2 are<br />

calculated.<br />

All KE MIKROS values are archived on the emission<br />

computer’s hard disc. Binary values such as measurement<br />

devices’ operational status, corrected values, status of KE<br />

MIKROS and other parameters are archived in different part<br />

of the memory.<br />

/2/ Collecting and processing of measured data was clearly<br />

presented in the Monitoring Report version 10 meanwhile<br />

the status of reporting procedures was not clear.<br />

Clarification Request 3 CL (3)<br />

Please provide necessary information regarding reporting<br />

procedures in the Monitoring Report.<br />

CL3<br />

53


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Objective Reference Comments Conclusion<br />

(CARs/FARs)<br />

3.9. Documented<br />

instructions<br />

3.10. Qualification and<br />

training<br />

/7/ Section 5 of the Monitoring Report version 10 Monitoring<br />

Plan (including software used) provides with the necessary<br />

information relating to the procedures for the monitoring and<br />

measurements.<br />

/7/ Training was provided by equipment producer. All the<br />

training plans and reports were presented to the verification<br />

team during site visit.<br />

3.11. Responsibilities /2/ Description of the system for management of emission<br />

reduction calculations was presented in a transparent and<br />

understandable way in the Monitoring Report version 10,<br />

anyway information regarding responsibilities of the<br />

departments within the monitoring system was not clear.<br />

Clarification Request 4 CL (4)<br />

Please provide necessary information about responsibilities<br />

in the Monitoring Report.<br />

3.12. Troubleshooting<br />

procedures<br />

/2/ Measurement instruments are marked according to<br />

obligatory identification system. Instrumentation equipment<br />

is checked before installation. Maintenance<br />

technician/maintenance engineer from Dept AR-22<br />

supervises the handling of instruments according to<br />

established agreements. The supervision is documented in<br />

special daily and monthly sheets and protocols. In case of<br />

inefficient instrument, immediately the information is handed<br />

OK<br />

OK<br />

CL4<br />

CL5<br />

54


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Objective Reference Comments Conclusion<br />

(CARs/FARs)<br />

4. Internal Data<br />

4.1. Type and sources of<br />

internal data<br />

over to Specialist Company ordering them to take some<br />

activities that make the instrument operating properly. This<br />

fact, on 1st shift, is notified by maintenance technician from<br />

AR-22 Dept, and on other shifts it is done by shift<br />

coordinator from A-2 Plant. Maintenance<br />

technician/maintenance engineer from Dept AR-22 inspects<br />

received instrument after service that has been done<br />

according to established agreements and reports all these<br />

activities in suitable sheet. In case when repair is<br />

impracticable, the instrument is subjected to be out of<br />

service. Lack of measured values is pointed with comment<br />

in Consolidated data report which is pass on to Vertis.<br />

In case of failure one of the stations from EMISJA System<br />

for recording of selected process measurements, redundant<br />

enables second station to collect data and storage them.<br />

There is possibility to fill lacking data from another station<br />

after end of campaign. In case of failure both of stations,<br />

any other PC with installed OPC Server can work as OPC<br />

Server.<br />

Clarification Request 5 CL(5)<br />

Please provide corrective and preventive actions procedure.<br />

/2/ For the purpose of monitoring the emission reductions the<br />

following parameters are measured on both production lines<br />

A and B of <strong>ANWIL</strong>:<br />

55


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Objective Reference Comments Conclusion<br />

(CARs/FARs)<br />

• NH3 Flow;<br />

- flow;<br />

- pressure;<br />

- temperature;<br />

• Air flow;<br />

- flow;<br />

- pressure;<br />

- temperature;<br />

• Nitric acid flow;<br />

- flow;<br />

- density;<br />

- temperature;<br />

• N2O concentration in the tail gas ;<br />

• Volume of the tail gas flow;<br />

• Tail gas temperature;<br />

• Tail gas Pressure;<br />

Forward Action Request (FAR) 1<br />

Please include in the updated Monitoring Report proper<br />

formulae for the conversion of the N2O concentration data<br />

from the ppmV units to the mg/Nm3 in the calculations of<br />

emission reductions. This data should be checked after<br />

each AST test during future verifications.<br />

FAR1<br />

56


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Objective Reference Comments Conclusion<br />

(CARs/FARs)<br />

Forward Action Request (FAR)2<br />

Please indicate all the monitoring parameters in the next<br />

monitoring report according to the PDD monitoring section<br />

D, or revise monitoring plan if different parameters are to be<br />

monitored.<br />

Clarification Request (CL) 6<br />

Please provide explanation for bigger production of Nitric<br />

Acid on Line B in comparison with Line A.<br />

Clarification Request (CL) 7<br />

Please provide reason of exceeding during baseline<br />

campaign the historic nitric acid production<br />

Clarification Request (CL) 8<br />

Please provide explanation of the reason for occurring<br />

circumstances under which operating conditions during<br />

baseline measurements can be outside the permitted range.<br />

4.2. Data collection /7/ All measurement data received from the data logger KX-06<br />

are recorded on a 1 second basis to the emission computer<br />

KE MIKROS hard disc. Data are further processed in the<br />

emission computer.<br />

All data necessary for the CO2 emission reductions<br />

calculation is collected in the Maintenance Technician/<br />

Maintenance Engineer Department. Maintenance<br />

Technician/Maintenance Engineer is performing reports on<br />

daily and monthly basis, which are send to Vertis for<br />

performing final calculations.<br />

FAR2<br />

CL6<br />

CL7<br />

CL8<br />

OK<br />

57


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Objective Reference Comments Conclusion<br />

(CARs/FARs)<br />

4.3. Quality assurance /7/ AMS installed at the operating plant is in compliance with<br />

the European norm EN14181 as required per Approved<br />

Methodology AM000028, which assumes three levels of<br />

quality assurance of the measurement systems - QAL1,<br />

QAL2 and QAL3.<br />

CO2 emission reductions calculations are performing on the<br />

basis of received monthly raw data from <strong>ANWIL</strong>, AR 22<br />

Department by Vertis in the Emission Reduction Model.<br />

All measured data are collected to the emission computer<br />

KE MIKROS hard disc. Data are further processed in<br />

emission computer and hard disc of PC in AR 22<br />

Department. Maintenance Technician/Maintenance Engineer<br />

from AR 22 Department is performing reports on daily and<br />

monthly basis, which are send to Vertis for performing final<br />

4.4. Significance and<br />

reporting risks<br />

calculations.<br />

/7/ Maintenance technician/maintenance engineer coordinates<br />

the process of checking and calibration of instruments<br />

according to previously accepted schedule. In case of<br />

inefficient instrument, immediately the information is handed<br />

over to Specialist Company ordering them to take some<br />

activities that make the instrument operating properly. This<br />

fact, on 1st shift, is notified by maintenance technician from<br />

AR-22 Dept, and on other shifts it is done by shift<br />

coordinator from A-2 Plant. Maintenance<br />

technician/maintenance engineer from Dept AR-22 inspects<br />

received instrument after service that has been done<br />

OK<br />

OK<br />

58


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Objective Reference Comments Conclusion<br />

(CARs/FARs)<br />

according to established agreements and reports all these<br />

activities in suitable sheet.<br />

In case when repair is impracticable, the instrument is<br />

subjected to be out of service. Lack of measured values is<br />

pointed with comment in Consolidated data report which is<br />

pass on to Vertis.<br />

5. External Data<br />

5.1. Type and sources of<br />

external data<br />

/7/ See section 5 of the MR version 10. OK<br />

5.2. Access to external data /7/ See section 5 of the MR version 10. OK<br />

5.3. Quality assurance /7/ See section 5 of the MR version 10. OK<br />

5.4. Data uncertainty /7/ See section 5 of the MR version 10. OK<br />

5.5. Emergency procedures /7/ Maintenance technician/maintenance engineer coordinates<br />

the process of checking and calibration of instruments<br />

according to previously accepted schedule. In case of<br />

inefficient instrument, immediately the information is handed<br />

over to Specialist Company ordering them to take some<br />

activities that make the instrument operating properly. This<br />

fact, on 1st shift, is notified by maintenance technician from<br />

AR-22 Dept, and on other shifts it is done by shift<br />

coordinator from A-2 Plant. Maintenance<br />

OK<br />

59


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Objective Reference Comments Conclusion<br />

(CARs/FARs)<br />

6. Environmental and<br />

Social Indicators<br />

6.1. Implementation of<br />

measures<br />

technician/maintenance engineer from Dept AR-22 inspects<br />

received instrument after service that has been done<br />

according to established agreements and reports all these<br />

activities in suitable sheet.<br />

In case when repair is impracticable, the instrument is<br />

subjected to be out of service. Lacks of measured values<br />

are pointed with comment in Consolidated data report which<br />

is pass on to Vertis.<br />

/7/ Secondary catalysts which are installed in all ammonia<br />

oxidation reactors of both production lines A and B of the<br />

enterprise breaks down N2O formation during oxidation<br />

process on N2 and O2 and thus leads to decrease of<br />

harmful emissions.<br />

6.2. Monitoring equipment /7/ See section 5 of the MR version 10 OK<br />

6.3. Quality assurance<br />

procedures<br />

/7/ See section 5.16 and section 6 of the MR version 10 OK<br />

6.4. External data /7/ See section 5 of the MR version 10 OK<br />

7. Management and<br />

Operational System<br />

OK<br />

60


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Objective Reference Comments Conclusion<br />

(CARs/FARs)<br />

7.1. Documentation /7/ The company complies with all legal and statutory<br />

requirements of the Poland and the same were made<br />

available to the verification team. <strong>ANWIL</strong> has all the<br />

necessary permissions and licenses.<br />

7.2. Qualification and<br />

training<br />

/7/ See chapter 3.10. of this Table of this protocol OK<br />

7.3. Allocation of<br />

/7/ The responsibilities and authorities are described in the OK<br />

responsibilities<br />

Instruction on “Supervision the equipment for control,<br />

measurement and testing used in N2O reduction<br />

7.4. Emergency procedures /7/<br />

installation” and for each individual in job descriptions as<br />

required statutorily. Persons working at sites are aware of<br />

their responsibilities, and relative records are maintained.<br />

See chapter 3.12 and 5.5. of this Table of this protocol<br />

OK<br />

7.5. Data archiving /7/ Data are archived in the paper and electronic forms and<br />

then stored in AR 22 Department.<br />

7.6. Monitoring report /7/ Data information is laid down in the monitoring report<br />

version 10.<br />

OK<br />

OK<br />

OK<br />

61


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Objective Reference Comments Conclusion<br />

(CARs/FARs)<br />

7.7. Internal audits and<br />

management review<br />

/7/ All measured data are collected to the emission computer<br />

KE MIKROS hard disc. Data are further processed in<br />

emission computer and hard disc of PC in AR 22<br />

Department. Maintenance Technician/Maintenance Engineer<br />

from AR 22 Department is performing reports on daily and<br />

monthly basis. Data on monthly basis are send to Vertis for<br />

performing final calculations.<br />

Clarification Request 9 CL (9)<br />

Please provide information on internal audits.<br />

CL9<br />

62


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Periodic Verification Checklist Protocol Table 2: Data Management System/Controls<br />

Identification of<br />

potential reporting<br />

risk<br />

1. Defined<br />

organizational<br />

structure,<br />

responsibilities<br />

and competencies<br />

1.1. Position and<br />

roles<br />

1.2.<br />

Responsibilities<br />

Identification,<br />

assessment<br />

and testing of<br />

management<br />

controls<br />

Areas of residual risks<br />

Report No: PL9000439<br />

Full For this monitoring period the names of the personnel involved is as follows:<br />

• Michal Czeszynsky <strong>ANWIL</strong> /Fertilizers Complex / AA Department<br />

• Piotr Nieznanski <strong>ANWIL</strong> / Fertilizers Complex / AR Department<br />

• Romuald Jancewicz <strong>ANWIL</strong> / Fertilizers Complex / A-2 Department<br />

• Bozena Balicka <strong>ANWIL</strong> / Fertilizers Complex / AR -22 Department<br />

• Marcin Pasinski <strong>ANWIL</strong> / Fertilizers Complex /AR – 22 Department<br />

• Jacek Mendelewski <strong>ANWIL</strong> / Fertilizers Complex / A-2 Department<br />

• Pawel Slawinski <strong>ANWIL</strong> / Fertilizers Complex / A-21 Department<br />

• Janusz Dzwonkowski <strong>ANWIL</strong> / Fertilizers Complex Department<br />

• Magdalena Soldacka <strong>ANWIL</strong> / Fertilizers Complex / A-2 Department<br />

Full Description of the system for management of emission reduction calculations was<br />

presented in a transparent and understandable way in the Monitoring Report version<br />

10, anyway information regarding responsibilities of the departments within the<br />

monitoring system was not clear.<br />

Clarification Request 4 CL (4)<br />

63


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Identification of<br />

potential reporting<br />

risk<br />

1.3. Competencies<br />

needed<br />

2. Conformance<br />

with monitoring<br />

plan<br />

2.1. Reporting<br />

procedures<br />

2.2. Necessary<br />

Changes<br />

Identification,<br />

assessment<br />

and testing of<br />

management<br />

controls<br />

Areas of residual risks<br />

Report No: PL9000439<br />

Please provide necessary information about responsibilities in the Monitoring Report.<br />

Full The responsibilities and authorities are described in the Instruction on “Supervision<br />

the equipment for control, measurement and testing used in N2O reduction<br />

installation” and for each individual in job descriptions as required statutorily.<br />

Training needs were identified in advance and training was delivered that was<br />

checked onsite.<br />

Full The monitoring plan is as per the registered PDD version 1.3. The uploaded version<br />

of PDD version 1.3 is publicly available at the site:<br />

http://ji.unfccc.int/JI_Projects/DB/JWG3JX3FGBI7QCXQDCVS3IGQTQKLHV/PublicPD<br />

D/U2XMTZ2BQ439J17DAV3PNKWD7O3PXX/view.html<br />

where it was placed during determination process.<br />

The JI specific approach for this project was used in monitoring process.<br />

Full Implementation of the project was as per Monitoring Plan in the determined version<br />

1.3 of the PDD.<br />

3. Application of<br />

GHG determination<br />

methods<br />

3.1. Methods used Full The reporting procedures reflect the monitoring plan content. The calculation of the<br />

emission reduction is correct.<br />

64


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Identification of<br />

potential reporting<br />

risk<br />

3.2.<br />

Information/proces<br />

s flow<br />

Identification,<br />

assessment<br />

and testing of Areas of residual risks<br />

management<br />

controls<br />

Full See section 3.4 of the Table 1 of this protocol.<br />

3.3. Data transfer Full See section 3.4 of the Table 1 of this protocol.<br />

Report No: PL9000439<br />

3.4. Data trails Full The necessary procedures have been defined in internal procedures and additional<br />

internal documents relevant for the determination of the all the parameters listed in<br />

the monitoring plan<br />

4. Identification<br />

and maintenance<br />

of key process<br />

parameters<br />

4.1. Identification<br />

of key parameters<br />

4.2.<br />

Calibration/mainte<br />

nance<br />

5. GHG<br />

Calculations<br />

Full The critical parameters for the determination of GHG emissions are the parameters<br />

listed in section D of the approved PDD version 1.3.<br />

Full The company maintains the elaborate calibration plan for each of the equipment. The<br />

audit team verified the status of all the equipment at the sites sampled for the audit<br />

and found them to be complying to the plan.<br />

65


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Identification of<br />

potential reporting<br />

risk<br />

5.1. Use of<br />

estimates and<br />

default data<br />

5.2. Guidance on<br />

checks and<br />

reviews<br />

5.3. Internal<br />

validation and<br />

verification<br />

5.4. Data protection<br />

measures<br />

5.5. IT systems Full<br />

Identification,<br />

assessment<br />

and testing of Areas of residual risks<br />

management<br />

controls<br />

Full See Section 6 of the Monitoring Report version 10<br />

Report No: PL9000439<br />

Full All measured data are collected to the emission computer KE MIKROS hard disc.<br />

Data are further processed in emission computer and hard disc of PC in AR 22<br />

Department. Maintenance Technician/Maintenance Engineer from AR 22 Department<br />

is performing reports on daily and monthly basis. Data on monthly basis are send to<br />

Vertis for performing final calculations.<br />

Full Monitoring procedure for JI Project includes the responsibility and frequency for<br />

carrying out internal audits.<br />

Clarification Request 9<br />

Please provide information concerning the internal audits.<br />

Full The necessary procedures relating to Information technology are in place to provide<br />

necessary data security, and also prevent the unauthorized use of the same.<br />

Data is collected in electronic database.<br />

66


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Periodic Verification Protocol Table 3: GHG calculation procedures and management control testing<br />

Identification of potential reporting<br />

risk<br />

Potential reporting risks based on an<br />

assessment of the emission estimation<br />

procedures can be expected in the<br />

following fields of action:<br />

� the calculation methods,<br />

� raw data collection and sources of<br />

supporting documentation,<br />

� reports/databases/information<br />

systems from which data is<br />

obtained.<br />

Key source data applicable to the project<br />

assessed are hereby:<br />

� metering records ,<br />

� process monitors,<br />

� operational logs (metering<br />

records),<br />

� laboratory/analytical data (for<br />

energy content of fuels),<br />

� accounting records,<br />

Appropriate calibration and maintenance<br />

of equipment resulting in high accuracy of<br />

Identification, assessment and testing<br />

of management controls<br />

Regarding the potential reporting risks<br />

identified in the left column the following<br />

mitigation measures have been observed<br />

during the document review and the on<br />

site mission:<br />

Key source data for this parameter are:<br />

• meter reading.<br />

• Invoices and record for Fuels (and coal)<br />

for consumption and purchase.<br />

The metering equipments are installed<br />

appropriately in the enclosure panels and<br />

same are of reputed make.<br />

Calculation methods:<br />

The reporting procedures reflect the<br />

monitoring plan content and the<br />

calculation of the emission reduction is<br />

correct and also additionally deducting the<br />

project emissions caused by fossil fuel.<br />

Areas of residual risks<br />

The issue remaining is the way the data<br />

obtained is used to calculate the emission<br />

reduction in a conservative manner<br />

according to the approach prescribed in<br />

the PDD version 1.3 as well as the way<br />

data obtained is used to calculate the<br />

emissions reductions.<br />

67


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Identification of potential reporting<br />

risk<br />

data supplied should be in place.<br />

It is hereby needed to focus on those<br />

risks that impact the accuracy,<br />

completeness and consistency of the<br />

reported data. Risks are weakness in the<br />

GHG calculation systems and may<br />

include:<br />

� manual transfer of data/manual<br />

calculations,<br />

� position of the metering<br />

equipment,<br />

� unclear origins of data,<br />

� accuracy due to technological<br />

limitations,<br />

� lack of appropriate data protection<br />

measures (for example, protected<br />

calculation cells in spreadsheets<br />

and/or password restrictions).<br />

Identification, assessment and testing<br />

of management controls<br />

Report No: PL9000439<br />

Areas of residual risks<br />

68


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

Periodic Verification Protocol Table 4: Detailed audit testing of residual risk areas and random testing<br />

Areas of residual<br />

risks<br />

The issue<br />

remaining is the<br />

way the data<br />

obtained is used to<br />

calculate the<br />

emission reduction<br />

in a conservative<br />

manner according<br />

to the approach<br />

prescribed in the<br />

PDD.<br />

Additional verification<br />

testing performed<br />

There has been a<br />

complete check of data<br />

transferred from daily<br />

consumption and<br />

generation readings to<br />

the calculation tool. There<br />

was no error in such<br />

transfer. The correct<br />

installation of the<br />

metering equipment can<br />

be confirmed.<br />

Conclusions and Areas Requiring Improvement<br />

(including Forward Action Requests)<br />

Having investigated the residual risks, the audit team comes to the following<br />

conclusion:<br />

Immediate action is not needed with respect to the current emission reduction<br />

calculation. Those corrections have been considered during the verification<br />

process, so no residual risk is open.<br />

69


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Verification Protocol Table 5: Resolution of Corrective Action and Clarification Requests<br />

Report clarifications and<br />

corrective action<br />

requests<br />

Corrective Action<br />

Request (CAR) 1<br />

Please provide<br />

evidence of approval<br />

from the Lichtenstein<br />

side.<br />

Forward Action<br />

Request (FAR) 1<br />

Please include in the<br />

updated Monitoring<br />

Report proper<br />

formulae for the<br />

conversion of the N2O<br />

concentration data<br />

from the ppmV units<br />

to the mg/Nm3 in the<br />

calculations of<br />

emission reductions.<br />

This data should be<br />

checked after each<br />

Ref. to<br />

checklist<br />

question<br />

in tables<br />

2/3<br />

Report No: PL9000439<br />

Summary of project owner response Verification conclusion<br />

2.1. Investor Party LoA issued by the<br />

Principality of Liechtenstein is<br />

provided to the verifier.<br />

4.1. An appropriate formula for conversion<br />

of the N2O concentration data from<br />

the ppmV units to the mg/Nm3 in the<br />

calculations of emission reductions<br />

was included in the updated<br />

Monitoring Report version 10. Results<br />

of the following AST tests will be<br />

applied in the proper way in the next<br />

Monitoring Reports.<br />

Evidencing document was<br />

checked and found satisfactory.<br />

Issue is closed.<br />

Issue will be closed during next<br />

verification.<br />

70


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report clarifications and<br />

corrective action<br />

requests<br />

AST test during future<br />

verifications.<br />

Forward Action<br />

Request (FAR)2<br />

Please indicate all the<br />

monitoring parameters<br />

in the next monitoring<br />

report according to<br />

the PDD monitoring<br />

section D, or revise<br />

monitoring plan if<br />

different parameters<br />

are to be monitored.<br />

Clarification Request<br />

(CL) 1<br />

Please clarify why<br />

start date of the<br />

project campaign is<br />

earlier than date of<br />

the secondary<br />

Ref. to<br />

checklist<br />

question<br />

in tables<br />

2/3<br />

Report No: PL9000439<br />

Summary of project owner response Verification conclusion<br />

4.1. All the monitoring parameters will be<br />

indicated in the next monitoring report<br />

according to the PDD monitoring<br />

section D, or will be revised<br />

monitoring plan if different parameters<br />

are to be monitored.<br />

3.1. Starts of project campaigns on both<br />

lines A and B as defined in the<br />

Monitoring report are same as dates<br />

of the secondary catalysts installation.<br />

Issue will be closed during next<br />

verification.<br />

Issue is closed.<br />

71


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report clarifications and<br />

corrective action<br />

requests<br />

catalysts installation.<br />

Clarification<br />

(CL) 2<br />

Request<br />

Please provide<br />

clarification how<br />

amounts of emission<br />

reduction calculations<br />

for 2008 for Line A<br />

and Line B and for<br />

2009 for Line A and<br />

Line B were<br />

calculated.<br />

Clarification<br />

3 CL (3)<br />

Request<br />

Please provide<br />

necessary information<br />

regarding reporting<br />

procedures in the<br />

Monitoring Report.<br />

Ref. to<br />

checklist<br />

question<br />

in tables<br />

2/3<br />

Report No: PL9000439<br />

Summary of project owner response Verification conclusion<br />

3.4. Estimates of ERU quantities contained<br />

in the PDD have been calculated using<br />

estimated project emission factors and<br />

applying this factor on estimated<br />

annual HNO3 production during the<br />

crediting period 2008-2012 as<br />

required by the PDD format of the<br />

Section E.<br />

Assumptions used for calculation of<br />

annual ERUs estimates are defined in<br />

detail in the Annex 2 of the PDD.<br />

3.8. Information on the reporting procedure<br />

has been added to the sections 5.17<br />

of the monitoring report.<br />

Issue is closed.<br />

Issue is closed.<br />

Clarification Request 3.11. Information on the responsibilities has Issue is closed.<br />

72


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report clarifications and<br />

corrective action<br />

requests<br />

4 CL (4)<br />

Please provide<br />

necessary information<br />

about responsibilities<br />

in the Monitoring<br />

Report.<br />

Clarification Request<br />

5 CL(5)<br />

Please provide<br />

corrective and<br />

preventive actions<br />

procedure.<br />

Clarification Request<br />

(CL) 6<br />

Please provide<br />

explanation for bigger<br />

production of Nitric<br />

Acid on Line B in<br />

comparison with Line<br />

A.<br />

Ref. to<br />

checklist<br />

question<br />

in tables<br />

2/3<br />

Report No: PL9000439<br />

Summary of project owner response Verification conclusion<br />

been added to the sections 5.18 of the<br />

monitoring report.<br />

3.12. Corrective and preventive actions<br />

procedure is provided in the document<br />

named<br />

Troubleshooting_Instrukcija_KA_IJ_09<br />

0802.pdf.<br />

4.1. Both lines A and B have different<br />

primary catalysts and thus also<br />

separate production schedule. It<br />

means that starts and ends of<br />

campaigns on both lines are different<br />

and thus different HNO3 production is<br />

business as usual, as can be seen<br />

also on the overview of 5 historic<br />

campaigns HNO3 production in the<br />

Campaign_length worksheet of the<br />

Issue is closed.<br />

Issue is closed.<br />

73


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report clarifications and<br />

corrective action<br />

requests<br />

Clarification Request<br />

(CL) 7<br />

Please provide reason<br />

of exceeding during<br />

baseline campaign the<br />

historic nitric acid<br />

production<br />

Clarification Request<br />

(CL) 8<br />

Please provide<br />

explanation of the<br />

reason for occurring<br />

circumstances under<br />

which operating<br />

conditions during<br />

baseline<br />

Ref. to<br />

checklist<br />

question<br />

in tables<br />

2/3<br />

Report No: PL9000439<br />

Summary of project owner response Verification conclusion<br />

4.1.<br />

emission reductions calculation model.<br />

Historic HNO3 production established<br />

as average of 5 historic campaigns<br />

was higher due to favorable market<br />

situation requiring in the spring 2008<br />

higher production of fertilizers. Spring<br />

is the peak of the production season<br />

in the fertilizers industry. From the JI<br />

point of view this issue has been<br />

handled in accordance with the PDD,<br />

i.e. emission data measured after<br />

reaching the historic campaign length<br />

have not been included into the<br />

baseline emission factors calculations.<br />

4.1. Operating conditions during the<br />

baseline campaigns had been outside<br />

the permitted range during start-up<br />

and shut-down periods.<br />

Issue is closed.<br />

Issue is closed.<br />

74


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report clarifications and<br />

corrective action<br />

requests<br />

measurements can be<br />

outside the permitted<br />

range.<br />

Clarification Request<br />

(CL) 9<br />

Please provide<br />

information on internal<br />

audits.<br />

Clarification Request<br />

(CL) 10<br />

Please clarify why the<br />

last calibration date<br />

for pressure<br />

transmitter PT 2211-<br />

2A on Line A is<br />

15/07/2009 in the<br />

“Measurement devices<br />

specification list: Line<br />

A” while in the<br />

calibration record for<br />

this device last date<br />

of calibration is<br />

15/07/2008.<br />

Ref. to<br />

checklist<br />

question<br />

in tables<br />

2/3<br />

Report No: PL9000439<br />

Summary of project owner response Verification conclusion<br />

7.7. Protocol of the internal audit carried<br />

out in August 2009 is provided.<br />

3.6. This was technical mistake. Last<br />

calibration date for pressure<br />

transmitter PT 2211-2A on Line A is<br />

15/07/2008. Date was changed in the<br />

“Measurement devices specification<br />

list: Line A”. Changed document was<br />

provided to verification team.<br />

Issue is closed.<br />

Issue is closed.<br />

75


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

APPENDIX B: VERIFICATION TEAM<br />

The verification team consists of the following personnel:<br />

Nadiia Kaiun, M.Sci. (environmental science)<br />

Team Leader, Lead Verifier<br />

<strong>Bureau</strong> <strong>Veritas</strong> Poland.<br />

She has graduated from National University of Kyiv-Mohyla<br />

Academy with the Master Degree in Environmental Science. She is<br />

a Lead auditor of <strong>Bureau</strong> <strong>Veritas</strong> Certification for Environment<br />

Management System (IRCA registered). She performed over 15<br />

audits since 2008. She has undergone intensive training on Clean<br />

Development Mechanism /Joint Implementation and she is involved<br />

in the validation of 7 JI projects.<br />

Witold Dzugan, M.Sci. (environmental engineering)<br />

Verifier<br />

<strong>Bureau</strong> <strong>Veritas</strong> Poland<br />

He has graduated from Technical University of Poznan with master<br />

degree in environmental engineering / HVAC. He is EMS / QMS<br />

lead auditor BVC Poland, EU ETS Verifier. He has 12 years of<br />

experience in EMS implementation and certification with approx.<br />

1000 man-days of EMS / QMS certification audits. EU ETS verifier<br />

since 2007.<br />

Report was reviewed by:<br />

Ivan G. Sokolov, Dr. Sci. (biology, microbiology)<br />

<strong>Bureau</strong> <strong>Veritas</strong> Certification Internal reviewe<br />

<strong>Bureau</strong> <strong>Veritas</strong> Ukraine HSE Department manager.<br />

He has over 25 years of experience in Research Institute in the<br />

field of biochemistry, biotechnology, and microbiology. He is a<br />

Lead auditor of <strong>Bureau</strong> <strong>Veritas</strong> Certification for Environment<br />

Management System (IRCA registered), Quality Management<br />

System (IRCA registered), Occupational Health and Safety<br />

Management System, and Food Safety Management System. He<br />

performed over 130 audits since 1999. Also he is Lead Tutor of the<br />

IRCA registered ISO 14000 EMS Lead Auditor Training Course, and<br />

Lead Tutor of the IRCA registered ISO 9000 QMS Lead Auditor<br />

Training Course. He has undergone intensive training on Clean<br />

Development Mechanism /Joint Implementation and he was/is<br />

involved in the determination/verification of 26 JI projects.<br />

76


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

APPENDIX C: DOCUMENTS CHECKED DURING VERIFICATION<br />

1.<br />

2.<br />

Results of the HNO3 production for 5 previous historical campaigns for<br />

Line A<br />

Results of the HNO3 production for 5 previous historical campaigns for<br />

Line B<br />

3. Results of the HNO3 production for baseline campaign for Line A<br />

4. Results of the HNO3 production for baseline campaign for Line B<br />

5. Results of the HNO3 production for project campaign for Line A<br />

6. Results of the HNO3 production for project campaign for Line B<br />

7. Result of the Internal Quality Audit SZJ*SZS* Nr. 3/ 2008<br />

The list of questions for audit of the monitoring system of N2O for<br />

8. auditing of Departments A-2, AR-22, dated 05/08/2009<br />

Installation and operating instructions for line B. Optimass. Coriolis<br />

mass flowmeters<br />

MFM 7050/7150 K<br />

MFC 050/051 F<br />

9. MFS 7000/7100 F<br />

10. Instruction for CORIMASS P class flow meters for Line B. Krohne.<br />

11. Refractometer installation protocol, enclosure Nr.11, dated 03/03/2009<br />

12. Malfunctions table. Clarifications of lacking measurements.<br />

13. N2O analyzer (SIDOR) data sheet.<br />

QAL 1 Certificate for Flowsic 100 USD gas volume flow meter, TÜF<br />

Rheinland Imissionsschutz und Energiesysteme GmbH, dated<br />

14. 08/05/2007.<br />

QAL 1 Certificate for SIDOR N2O analyzer, TÜF Nord Umweltshutz<br />

15. GmbH and Co. KG, dated 28/03/2007.<br />

QAL 2 Calibration report according EN 14181, AIRTEC, Project Nr.<br />

16. 1180310, dated 04/04/2008 for Line A<br />

QAL 2 Calibration report according EN 14181, AIRTEC, Project Nr.<br />

17. 1180310, dated 04/04/2008 for Line B<br />

18. Shewart_Span_1_3rdQ_4thQ_2007<br />

19. Shewart_Span_2_Jan_Feb_March_2008<br />

20. Shewart_Span_3_April_2008<br />

21. Shewart_Span_4_May_2008<br />

22. Shewart_Span_5_June_2008<br />

23. Shewart_Span_6_July_2008<br />

77


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

24. Shewart_Span_7_August_2008<br />

25. Shewart_Span_8_September_2008<br />

26. Shewart_Span_9_October_2008<br />

27. Shewart_Span_10_November_2008<br />

28. Shewart_Span_11_December_2008<br />

29. Shewart_Span_12_January_2009<br />

Report No: PL9000439<br />

30. Shewart_Span_13_February_2009<br />

31. Shewart_Span_14_March_2009<br />

32. Shewart_Zero_1_September_2007<br />

33. Shewart_Zero_2_October_2007<br />

34. Shewart_Zero_3_November_2007<br />

35. Shewart_Zero_4_December_2007<br />

36. Shewart_Zero_5_January_2008<br />

37. Shewart_Zero_6_February_2008<br />

38. Shewart_Zero_7_March_2008<br />

39. Shewart_Zero_8_April_2008<br />

40. Shewart_Zero_9_May_2008<br />

41. Shewart_Zero_10_June_2008<br />

42. Shewart_Zero_11_July_2008<br />

43. Shewart_Zero_12_August_2008<br />

44. Shewart_Zero_13_September_2008<br />

45. Shewart_Zero_14_October_2008<br />

46. Shewart_Zero_15_November_2008<br />

47. Shewart_Zero_16_December_2008<br />

48. Shewart_Zero_17_January_2009<br />

49. Shewart_Zero_18_February_2009<br />

50. Shewart_Zero_19_March_2009<br />

51. Emission Reduction Model Calculations Line A, Excel File.<br />

52. Emission Reduction Model Calculations Line B, Excel File.<br />

Emission Reduction Model User Manual, compliant with AM0034<br />

53. version 03.2<br />

54. Schedule of the AST and QAL 2 test for <strong>ANWIL</strong> JI Project.<br />

IPCC permit, WSIR/DW 6-EB/6618/14/06, dated 15<br />

55.<br />

th of December<br />

2006.<br />

56. Operating Conditions. Plant Manual.<br />

57. Permitted operating ranges of the plant.<br />

Instrukcja SZJ, Supervision the equipment for control, Issue 2<br />

measurement and testing used in N2O reduction installation, Issue 2,<br />

KA-IJ-09.08.02.<br />

58.<br />

59. QAL 3 Manual.<br />

60. Calibration record for mass flow meter DT2201A.<br />

78


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

61. Calibration record for mass flow meter DT2201B.<br />

Calibration record for Refractometer for measuring N2O concentration<br />

62. DY2201 for Line A.<br />

63. Calibration record for Difference pressure transmitter FT2219A.<br />

64. Calibration record for Difference pressure transmitter FT2219B.<br />

Calibration record for Atmospheric pressure transmitter PT2202 for<br />

65. Line A.<br />

66. Calibration record for pressure transmitter PT2202A.<br />

67. Calibration record for pressure transmitter PT2202B.<br />

68. Calibration record for pressure transmitter PT2211_1A.<br />

69. Calibration record for pressure transmitter PT2211_1B.<br />

70. Calibration record for pressure transmitter PT2211_2A.<br />

71. Calibration record for pressure transmitter PT2211_2B.<br />

72. Calibration record for pressure transmitter PT2247A.<br />

73. Calibration record for pressure transmitter PT2247B.<br />

74. Calibration record for „K” Thermocouple T2285-7A.<br />

75. Calibration record for „K” Thermocouple T2285-7B.<br />

76. Calibration record for „K” Thermocouple T2286_1A.<br />

77. Calibration record for „K” Thermocouple T2286_1B.<br />

78. Calibration record for „K” Thermocouple T2286_2A.<br />

79. Calibration record for „K” Thermocouple T2286_2B.<br />

80. Calibration record for „K” Thermocouple T2286_3A.<br />

81. Calibration record for „K” Thermocouple T2286_3B.<br />

82. Calibration record for „K” Thermocouple T2286_4A.<br />

83. Calibration record for „K” Thermocouple T2286_4B.<br />

84. Calibration record for temperature transmitter TT2202A.<br />

85. Calibration record for temperature transmitter TT2202B.<br />

86. Calibration record for temperature transmitter TT2211_1A.<br />

87. Calibration record for temperature transmitter TT2211_1B.<br />

88. Calibration record for temperature transmitter TT2211_2A.<br />

89. Calibration record for temperature transmitter TT2211_2B.<br />

90. JI project functional diagram.<br />

Standard EN 14181 – Stationary source emissions - Quality<br />

91. Assurance of Automated Measuring Systems.<br />

92. Act issued on May 11, 2001 “Law about measures”, Poland.<br />

Order of Minister of Environment dated 4 August 2003 on “Emission<br />

93. standards from installations”, Dz.U.no.163, pos.1584.<br />

Operating instruction for FLOWSIC 100 gas velocity and volume flow<br />

94. meter.<br />

Operating instruction for SIDOR. Extractive Multicomponent Gas<br />

95. Analyzer.<br />

96. Operating instruction for temperature transmitter, type APT-28.<br />

Operating instruction for pressure transmitters, type PR – 28, PR -50,<br />

97. PR – 54, PR – 50G.<br />

Maintenance instruction for pressure transmitters HD9408 and HD<br />

98. 9908.<br />

Project documentation. Monitoring system of N2O emissions in the A-<br />

99. 21 Department of Zakłady Azotowe Anwil S.A.<br />

79


BUREAU VERITAS CERTIFICATION<br />

VERIFICATION REPORT<br />

Report No: PL9000439<br />

List of articles published on the Anwil website as well as in Polish<br />

100. media about JI Project on Anwil.<br />

101. DIN EN ISO/IEC1 7025:2005 Certificate of the ARTEC Laboratory.<br />

Letter identification of measuring devices used in Fertilizer Complex in<br />

102. accordance with Polish Standard PN-89-42007.<br />

Consolidated data report, send by <strong>ANWIL</strong> to Vertis, dated February<br />

103. 2009.<br />

104. Daily inspection sheet.<br />

105. N2O Analyzer checking sheet.<br />

106. Inspection/ calibration protocol.<br />

107. Procedure AW-PJ/ PS-11 "Supervision of Records SZI and SZS".<br />

Annex 13 to the 13<br />

108.<br />

th Meeting of the Joint Implementation Supervisory<br />

Committee “Clarification regarding overlapping monitoring periods<br />

under the verification procedure under the Joint Implementation<br />

Supervisory Committee.”, version 1.<br />

109. Calibration record for difference pressure transmitter FT2211_1A.<br />

110. Calibration record for difference pressure transmitter FT2211_1B.<br />

111. Calibration record for difference pressure transmitter FT2211_2A.<br />

112. Calibration record for difference pressure transmitter FT2211_2B.<br />

113. Calibration record for difference pressure transmitter FT2219A.<br />

114. Calibration record for difference pressure transmitter FT2219B.<br />

115. Calibration record for difference pressure transmitter FTS2211_1A.<br />

116. Calibration record for difference pressure transmitter FTS2211_1B.<br />

117. Calibration record for difference pressure transmitter FTS2211_2A.<br />

118. Calibration record for pressure transmitter PT2202A.<br />

Report on parallel comparison tests for automated measuring systems<br />

of Line A and B N2O reduction complex in <strong>ANWIL</strong> S.A. nitric acid<br />

119. plant, dated August 2009.<br />

120. Emission Reduction Model User Manual version 4.<br />

80

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