ANWIL S.A. - Bureau Veritas
ANWIL S.A. - Bureau Veritas
ANWIL S.A. - Bureau Veritas
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VERIFICATION REPORT<br />
<strong>ANWIL</strong> S.A.<br />
VERIFICATION OF THE<br />
N2O EMISSION REDUCTION<br />
PROJECT AT ZAKŁADY AZOTOWE<br />
<strong>ANWIL</strong> S.A.<br />
1 ST PERIODIC<br />
LINE A 19/07/2008 - 24/02/2009<br />
LINE B 17/05/2008 -10/01/2009<br />
REPORT NO. PL9000439<br />
REVISION NO. 07<br />
BUREAU VERITAS CERTIFICATION
BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
Date of first issue: Organizational unit:<br />
30 December 2009 <strong>Bureau</strong> <strong>Veritas</strong> Certification<br />
Holding SAS<br />
Client:<br />
Anwil S.A.<br />
Client ref.:<br />
Mr. Jaroslav Ptaszynsky<br />
Summary:<br />
<strong>Bureau</strong> <strong>Veritas</strong> Certification has made the verification of the “N2O emissions reduction project at Zakłady<br />
Azotowe Anwil S.A.” project of <strong>ANWIL</strong> S.A. located in Włocławek, Poland on the basis of UNFCCC criteria for<br />
the JI, as well as criteria given to provide for consistent project operations, monitoring and reporting, as well as<br />
the host country criteria under Track 1 procedure.<br />
The verification scope is defined as a periodic independent review and ex post determination by the Accredited<br />
Independent Entity of the monitored reductions in GHG emissions during defined verification period, and<br />
consisted of the following three phases: i) desk review of the Monitoring Report, Project Design Document and<br />
the baseline and monitoring plan; ii) follow-up interviews with project stakeholders; iii) resolution of outstanding<br />
issues and the issuance of the final verification report and opinion. The overall verification, from Contract<br />
Review to Verification Report & Opinion, was conducted using <strong>Bureau</strong> <strong>Veritas</strong> Certification internal procedures.<br />
The first output of the verification process is a list of Clarification Requests, Corrective Actions Requests,<br />
Forward Actions Requests (CL, CAR and FAR), presented in Appendix A.<br />
In summary, <strong>Bureau</strong> <strong>Veritas</strong> Certification confirms that the project is implemented as planned and described in<br />
validated and registered project design documents. Installed equipment being essential for generating<br />
emission reduction runs reliably and is calibrated appropriately. The monitoring system is in place and the<br />
project is generating GHG emission reductions. The GHG emission reduction is calculated without material<br />
misstatements.<br />
Our opinion relates to the project’s GHG emissions and resulting GHG emissions reductions reported and<br />
related to the valid and registered project baseline and monitoring, and its associated documents. Based on<br />
information seen and evaluated we confirm that the implementation of the project has resulted in<br />
573685 t CO2e reductions during periods from 19/07/2008 through 24/02/2009 and from 17/05/2008 through<br />
10/01/2009 on Line A and B respectively.<br />
Report No.: Subject Group:<br />
PL9000439 JI<br />
Project title:<br />
N2O emissions reduction project at Zakłady Azotowe<br />
Anwil S.A.<br />
Work carried out by:<br />
Team Leader : Nadiia Kaiun<br />
Team Member : Witold Dzugan<br />
Work verified by:<br />
Ivan Sokolov<br />
Date of this revision:<br />
28.02.2010<br />
Rev. No.:<br />
7<br />
Number of pages:<br />
80<br />
Indexing terms<br />
Climate Change, Kyoto Protocol, JI, Emission<br />
Reductions, Verification<br />
No distribution without permission from the<br />
Client or responsible organizational unit<br />
Limited distribution<br />
Unrestricted distribution<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Abbreviations<br />
Report No: PL9000439<br />
AIE<br />
BVCH<br />
Accredited Independent Entity<br />
<strong>Bureau</strong> <strong>Veritas</strong> Certification Holding SAS<br />
CAR Corrective Action Request<br />
CL Clarification Request<br />
CO2 Carbon Dioxide<br />
ERU Emission Reduction Unit<br />
FAR Forward Action Request<br />
GHG Green House Gas(es)<br />
IETA International Emissions Trading Association<br />
JI Joint Implementation<br />
JISC JI Supervisory Committee<br />
MoV Means of Verification<br />
MP Monitoring Plan<br />
PCF Prototype Carbon Fund<br />
PDD Project Design Document<br />
UNFCCC United Nations Framework Convention on Climate Change<br />
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Table of Contents Page<br />
1 INTRODUCTION ................................................................................................... 4<br />
1.1 Objective 4<br />
1.2 Scope 5<br />
1.3 GHG Project Description 5<br />
2 METHODOLOGY .................................................................................................. 8<br />
2.1 Review of Documents 12<br />
2.2 Follow-up Interviews 12<br />
2.3 Resolution of Clarification, Corrective and Forward Action<br />
Requests 12<br />
3 VERIFICATION FINDINGS ............................................................................ 13<br />
3.1 Remaining issues CAR’s, FAR’s from previous<br />
determination/verification 13<br />
3.2 Project Implementation 26<br />
3.3 Internal and External Data 27<br />
3.4 Environmental and Social Indicators 34<br />
3.5 Management and Operational System 34<br />
4 FIRST PERIODIC VERIFICATION FINDINGS .................................................. 37<br />
4.1 Completeness of Monitoring 37<br />
4.2 Accuracy of Emission Reduction Calculations 38<br />
4.3 Quality Evidence to Determine Emissions Reductions 39<br />
4.4 Management System and Quality Assurance 39<br />
5 PROJECT SCORECARD................................................................................. 42<br />
6 FIRST PERIODIC VERIFICATION STATEMENT ................................. 42<br />
7 REFERENCES ..................................................................................................... 43<br />
APPENDIX A: COMPANY JI PROJECT VERIFICATION PROTOCOL....................... 46<br />
APPENDIX B: VERIFICATION TEAM ............................................................................... 76<br />
APPENDIX C: DOCUMENTS CHECKED DURING VERIFICATION........................... 77<br />
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1 INTRODUCTION<br />
Report No: PL9000439<br />
Anwil S.A. has commissioned <strong>Bureau</strong> <strong>Veritas</strong> Certification to verify the<br />
emissions reductions of its JI project " N2O emissions reduction project at<br />
Zakłady Azotowe Anwil S.A." (hereafter called “the project”) at Włocławek,<br />
Poland.<br />
This report summarizes the findings of the first periodic verification of the<br />
project, performed on the basis of criteria given to provide for consistent<br />
project operations, monitoring and reporting, and contains a statement for<br />
the verified emission reductions.<br />
The order includes first periodic verification of the project for the periods<br />
from 19/07/2008 through 24/02/2009 and from 17/05/2008 through<br />
10/01/2009 on Line A and B respectively. It is based on the Periodic<br />
Verification Report Template Version 3.0, December 2003, part of the<br />
Validation and Verification Manual (VVM) published by International<br />
Emission Trading Association (IETA).<br />
First periodic verification consisted of site-visit and a desk review of the<br />
project documents including PDD, monitoring plan, determination report,<br />
monitoring report and further documentation.<br />
First periodic verification has been performed with the account of findings<br />
and conclusions of the integral initial verification report No. 0085 dated<br />
26/08/2009.<br />
The results of the determination were documented by Det Norske <strong>Veritas</strong><br />
Certification AS (DNV) in the report: “N2O emissions reduction project at<br />
Zakłady Azotowe Anwil S.A.” Report No. 2008-0013 dated February 1 st ,<br />
2009 (See Section 7). The changed monitoring plan was determined<br />
during initial verification (TÜV Süddeutschland, No.0085).<br />
Project is approved by the Ministry of Environment in Poland and Office of<br />
Environmental Protection of Lichtenstein (Letters of approval are<br />
presented, see Section 7) and registered under Track 1.<br />
1.1 Objective<br />
Verification is the periodic independent review and ex post determination<br />
by the AIE of the monitored reductions in GHG emissions during defined<br />
verification period.<br />
The objective of verification can be divided in Initial Verification and<br />
Periodic Verification.<br />
Initial Verification: The objective of an initial verification is to verify that<br />
the project is implemented as planned, to confirm that the monitoring<br />
system is in place and fully functional, and to assure that the project will<br />
generate verifiable emission reductions. A separate initial verification<br />
prior to the project entering into regular operations is not a mandatory<br />
requirement.<br />
Periodic Verification: The objective of the periodic verification is to verify<br />
that actual monitoring systems and procedures are in compliance with the<br />
monitoring systems and procedures described in the monitoring plan;<br />
furthermore the periodic verification evaluates the GHG emission<br />
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reduction data and express a conclusion with a high, but not absolute,<br />
level of assurance about whether the reported GHG emission reduction<br />
data is free of material misstatements; and verifies that the reported GHG<br />
emission data is sufficiently supported by evidence, i.e. monitoring<br />
records.<br />
In general, verification follows UNFCCC criteria referring to the Kyoto<br />
Protocol criteria, the JI rules and modalities, and the subsequent<br />
decisions by the JISC, as well as the host country criteria.<br />
1.2 Scope<br />
Verification scope is defined as an independent and objective review and<br />
ex post determination by the Designated Operational Entity of the<br />
monitored reductions in GHG emissions. The verification is based on the<br />
submitted monitoring report and the determined project design document<br />
including the project’s baseline study and monitoring plan and other<br />
relevant documents. The information in these documents is reviewed<br />
against Kyoto Protocol requirements, UNFCCC rules and associated<br />
interpretations. <strong>Bureau</strong> <strong>Veritas</strong> Certification has, based on the<br />
recommendations in the Validation and Verification Manual employed a<br />
risk-based approach in the verification, focusing on the identification of<br />
significant risks of the project implementation and the generation of<br />
ERUs.<br />
The verification is not meant to provide any consulting towards the Client.<br />
However, stated requests for forward actions and/or corrective actions<br />
may provide input for improvement of the project monitoring towards<br />
reductions in the GHG emissions.<br />
The audit team has been provided with a Monitoring Report version 10<br />
dated 8 th of January 2010 and underlying data records, covering the<br />
periods from 19/07/2008 through 24/02/2009 inclusive and from<br />
17/05/2008 through 10/01/2009 inclusive on Line A and B respectively.<br />
1.3 GHG Project Description<br />
The purpose of the project is the reduction of nitrous oxide (N2O)<br />
emissions from the two nitric acid production lines A and B at the Nitrogen<br />
Works Anwil S.A. The Company is situated in Włocławek, Kujawsko-<br />
Pomorskie Voivodship, Poland.<br />
Basically, N2O formation is a result of unwanted chemical reactions that<br />
take place during the catalytic oxidation of ammonia which is the first<br />
stage in the nitric acid production process. Some part of the N2O is<br />
destroyed already in the ammonia oxidation reactor, while the non<br />
destroyed N2O is emitted with the tail gases. N2O is a high potential<br />
greenhouse gas with a green house warming potential (GWP) of 310.<br />
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Installation secondary N2O reduction catalyst underneath the primary<br />
catalyst precious metal catching and catalytic gauzes package in the<br />
ammonium burner was applied at two production lines A and B of Anwil<br />
plant. Secondary catalysts were installed in all 4 ammonia oxidation<br />
reactors of one production line A, and in all 4 ammonia oxidation reactors<br />
of another production line B. According to guarantees provided by major<br />
secondary catalyst supplier installation of the secondary catalysts allows<br />
more than 70% reduction of the N2O content in the tail gas.<br />
The secondary catalyst was placed in the appropriate support structure.<br />
The gap between the edge of the support structure and inside wall of the<br />
ammonia burner was sealed to prevent the process gas by-passing the<br />
secondary catalyst. In this way the technology ensures that all gases<br />
which pass through the primary catalyst also will pass through the<br />
secondary catalyst.<br />
Anwil production lines use a dual pressure technology, with 3.4-3.6 abs.<br />
bars in the ammonia oxidation process and 8.51 abs. bars at the<br />
absorption process. Nameplate capacity of the plant is 328,500 tonnes of<br />
nitric acid per line per year as defined in the PDD version 1.3. and<br />
Monitoring Report version 10. However the licensor (Grande Paroisse)<br />
designed the line to operate within the load range 70% - 110%. Therefore,<br />
the maximum capacity equals to 361,350 tonnes (365 days x 990 tonnes).<br />
The actual production capacity depends on the number of operational<br />
hours per year, during which nitric acid is produced and the production<br />
load used. The time length of the primary catalyst campaign in the<br />
ammonia oxidation reactors are based on the length of 5 previous<br />
historical campaigns, which in average is determined to as 214 days /18/.<br />
AMS installed at the operating plant is in compliance with the European<br />
norm EN14181, which assumes three levels of quality assurance of the<br />
measurement systems - QAL1, QAL2 and QAL3. The first level (QAL1) is<br />
assured and certified by the measurement equipment provider and it<br />
refers to the performance and accuracy of the system. The second level<br />
of quality assurance (QAL2) guarantees the correct installation of the<br />
AMS and its proper operation at the plant. The third level (QAL3) is aimed<br />
to guarantee the maintenance and regular proper functioning of the<br />
measurement equipment and the measurement data provided.<br />
N2O emissions monitoring system is installed in both nitric acid lines A<br />
and B. It consists of the measurement devices part and data processing<br />
and storage part.<br />
Monitoring system of N2O emission includes:<br />
• analyzer of N2O concentration in tail gases<br />
• ultrasonic flow meter for tail gases flow measurement,<br />
• pressure transmitter,<br />
• temperature transmitter,<br />
• Emission Computer – hardware and software dedicated for reports in<br />
environment protection.<br />
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Nitric acid production, ammonia flow and air flow including necessary<br />
temperature and pressure parameters are measured continuously.<br />
Analogue signals 4-20mA from measurement devices installed on the<br />
nitric acid production lines are recorded on a 1 second basis in the data<br />
logger, where these signals are digitalized to 4 byte signals. Analogue<br />
signals 4-20mA from the DCS system are recorded on a 1 second basis<br />
and sent to the data logger, where these signals are digitalized to 4 byte<br />
signals. All signals are then sent via converter to the emission computer,<br />
where these signals are stored.<br />
Data logger KX-6 collects measured data and processes them. All<br />
measurement data received from the data logger KX-06 are recorded on a<br />
1 second basis to the emission computer KE MIKROS hard disc. Data are<br />
further processed in the emission computer, where corrected nitric acid<br />
flow and tail gas flow are calculated.<br />
All KE MIKROS values are archived on the emission computer’s hard disc.<br />
All analogue values including measured values, operational conditions,<br />
corrected data and normalized parameters data are recorded by the KE<br />
MIKROS on a 1 second basis. These data are archived for several months<br />
but not less than 3 month. Due to the fact that this archive needs a lot of<br />
memory hourly averages are archived. Data overwriting process is<br />
controlled via special software which automatically overwrites oldest data<br />
in its memory after expiration of given period of time limited by a hard<br />
disc capacity. Hourly averages are archived in a paper form and also<br />
electronically in an Excel file on separate computer and it is possible to<br />
store them also on a CD-Rom. It is possible to access data stored on the<br />
emission computer hard disc.<br />
All data necessary for the CO2 emission reductions calculation is<br />
collected in the Maintenance Technician/ Maintenance Engineer<br />
Department. Maintenance Technician/Maintenance Engineer is performing<br />
reports on daily and monthly basis, which are send to Vertis for<br />
performing final calculations.<br />
Maintenance technician/maintenance engineer coordinates the process of<br />
checking and calibration of instruments according to previously accepted<br />
schedule. In case of inefficient instrument, immediately the information is<br />
handed over to Specialist Company ordering them to take some activities<br />
that make the instrument operating properly. This fact, on 1st shift, is<br />
notified by maintenance technician from AR-22 Dept, and on other shifts it<br />
is done by shift coordinator from A-2 Plant. Maintenance<br />
technician/maintenance engineer from Department AR-22 inspects<br />
received instrument after service that has been done according to<br />
established agreements and reports all these activities in suitable sheet.<br />
In case when repair is impracticable, the instrument is subjected to be out<br />
of service. Lacks of measured values are pointed with comment in<br />
Consolidated data report which is pass on to Project Consultant.<br />
In case of failure one of the stations from EMISJA System for recording of<br />
selected process measurements, redundant enables second station to<br />
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BUREAU VERITAS CERTIFICATION<br />
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collect data and storage them. There is possibility to fill lacking data from<br />
another station after end of campaign. In case of failure both of stations,<br />
any other PC with installed OPC Server can work as OPC Server.<br />
As a result estimated project risks are limited and minimized.<br />
The separate treatment of the two nitric acid lines and overlapping of the<br />
monitoring periods are allowed by the clarification issued Joint<br />
Implementation Supervisory Committee on its 13 th Meeting: “Clarification<br />
regarding overlapping monitoring periods under the verification procedure<br />
under the Joint Implementation Supervisory Committee.”<br />
The Project meets all the requirements set out by the clarification:<br />
1. The Project is composed of clearly identifiable components for which<br />
emission reductions or enhancements of removals are calculated<br />
independently;<br />
2. Monitoring is performed independently for each of these components,<br />
i.e. the data/parameters monitored for one component are not dependent<br />
on/effect data/parameters (to be) monitored for another component;<br />
3. The monitoring plan ensures that monitoring is performed for all<br />
components and that in these cases all the requirements of the JI<br />
guidelines and further guidance by the JISC regarding monitoring are met.<br />
2 METHODOLOGY<br />
The verification is as a desk review and field visit including discussions<br />
and interviews with selected experts and stakeholders.<br />
In order to ensure transparency, a verification protocol was customized<br />
for the project, according to the Validation and Verification Manual<br />
(IETA/PCF) a verification protocol is used as part of the verification (see<br />
Section 7). The protocol shows, in a transparent manner, criteria<br />
(requirements), means of verification and the results from verifying the<br />
identified criteria. The verification protocol serves the following purposes:<br />
It organises, details and clarifies the requirements the project is expected<br />
to meet; and<br />
It ensures a transparent verification process where the verifier will<br />
document how a particular requirement has been verified and the result of<br />
the verification;<br />
The verification protocol consists of one table under Initial Verification<br />
checklist and four tables under Periodic verification checklist. The<br />
different columns in these tables are described in Figure 1.<br />
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Report No: PL9000439<br />
The overall verification, from Contract Review to Verification Report &<br />
Opinion, was conducted using <strong>Bureau</strong> <strong>Veritas</strong> Certification procedures.<br />
The completed verification protocol is enclosed in Appendix A to this<br />
report.<br />
Initial Verification Protocol Table 1<br />
Objective Reference Comments Conclusion (CARs/FARs)<br />
The requirements the<br />
project must meet<br />
Gives reference to<br />
where the<br />
requirement is<br />
found.<br />
Description of<br />
circumstances and<br />
further comments<br />
on the conclusion<br />
This is either acceptable based on<br />
evidence provided (OK), or a<br />
Corrective Action Request (CAR)<br />
of risk or non-compliance of the<br />
stated requirements. Forward<br />
Action Request (FAR) indicates<br />
essential risks for further periodic<br />
verifications.<br />
Periodic Verification Checklist Protocol Table 2: Data Management System/Controls<br />
Identification of potential<br />
reporting risk<br />
The project operator’s data<br />
management system/controls<br />
are assessed to identify<br />
reporting risks and to assess<br />
the data management<br />
system’s/control’s ability to<br />
mitigate reporting risks. The<br />
GHG data management<br />
system/controls are assessed<br />
against the expectations<br />
detailed in the table.<br />
Identification,<br />
assessment and testing<br />
of management controls<br />
A score is assigned as<br />
follows:<br />
• Full - all bestpractice<br />
expectations are<br />
implemented.<br />
• Partial - a<br />
proportion of the<br />
best practice<br />
expectations is<br />
implemented<br />
• Limited - this<br />
should be given if<br />
little or none of<br />
the system<br />
component is in<br />
place.<br />
Areas of residual risks<br />
Description of circumstances and further<br />
commendation to the conclusion. This is<br />
either acceptable based on evidence<br />
provided (OK), or a Corrective Action<br />
Request (CAR) of risk or non compliance<br />
with stated requirements. The corrective<br />
action requests are numbered and<br />
presented to the client in the verification<br />
report. The Initial Verification has<br />
additional Forward Action Requests<br />
(FAR). FAR indicates essential risks for<br />
further periodic verifications.<br />
Periodic Verification Protocol Table 3: GHG calculation procedures and management control<br />
testing<br />
Identification of potential<br />
reporting risk<br />
Identify and list potential reporting<br />
risks based on an assessment of<br />
the emission estimation<br />
procedures, i.e.<br />
� the calculation methods,<br />
� raw data collection and<br />
sources of supporting<br />
Identification, assessment and<br />
testing of management controls<br />
Identify the key controls for each area<br />
with potential reporting risks. Assess<br />
the adequacy of the key controls and<br />
eventually test that the key controls are<br />
actually in operation.<br />
Internal controls include (not<br />
exhaustive):<br />
Areas of residual risks<br />
Identify areas of residual<br />
risks, i.e. areas of<br />
potential reporting risks<br />
where there are no<br />
adequate management<br />
controls to mitigate<br />
potential reporting risks<br />
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BUREAU VERITAS CERTIFICATION<br />
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documentation,<br />
� reports/databases/informat<br />
ion systems from which<br />
data is obtained.<br />
Identify key source data. Examples<br />
of source data include metering<br />
records, process monitors,<br />
operational logs,<br />
laboratory/analytical data,<br />
accounting records, utility data and<br />
vendor data. Check appropriate<br />
calibration and maintenance of<br />
equipment, and assess the likely<br />
accuracy of data supplied.<br />
Focus on those risks that impact<br />
the accuracy, completeness and<br />
consistency of the reported data.<br />
Risks are weakness in the GHG<br />
calculation systems and may<br />
include:<br />
� manual transfer of<br />
data/manual calculations,<br />
� unclear origins of data,<br />
� accuracy due to<br />
technological limitations,<br />
� lack of appropriate data<br />
protection measures? For<br />
example, protected<br />
calculation cells in<br />
spreadsheets and/or<br />
password restrictions.<br />
Report No: PL9000439<br />
� Understanding of<br />
responsibilities and roles<br />
� Reporting, reviewing and<br />
formal management<br />
approval of data;<br />
� Procedures for ensuring<br />
data completeness,<br />
conformance with reporting<br />
guidelines, maintenance of<br />
data trails etc.<br />
� Controls to ensure the<br />
arithmetical accuracy of the<br />
GHG data generated and<br />
accounting records e.g.<br />
internal audits, and<br />
checking/ review<br />
procedures;<br />
� Controls over the computer<br />
information systems;<br />
� Review processes for<br />
identification and<br />
understanding of key<br />
process parameters and<br />
implementation of calibration<br />
maintenance regimes<br />
� Comparing and analysing<br />
the GHG data with previous<br />
periods, targets and<br />
benchmarks.<br />
When testing the specific internal<br />
controls, the following questions are<br />
considered:<br />
1. Is the control designed properly to<br />
ensure that it would either prevent<br />
or detect and correct any<br />
significant misstatements?<br />
2. To what extent have the internal<br />
controls been implemented<br />
according to their design;<br />
3. To what extent have the internal<br />
controls (if existing) functioned<br />
properly (policies and procedures<br />
have been followed) throughout<br />
the period?<br />
4. How does management assess<br />
the internal control as reliable?<br />
Areas where data<br />
accuracy, completeness<br />
and consistency could be<br />
improved are highlighted.<br />
Periodic Verification Protocol Table 4: Detailed audit testing of residual risk areas and random<br />
testing<br />
Areas of residual Additional verification Conclusions and Areas Requiring<br />
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risks testing performed Improvement<br />
(including Forward Action Requests)<br />
List the residual areas<br />
of risks (Table 2 where<br />
detailed audit testing<br />
is necessary.<br />
In addition, other<br />
material areas may be<br />
selected for detailed<br />
audit testing.<br />
The additional verification<br />
testing performed is described.<br />
Testing may include:<br />
1. Sample cross checking of<br />
manual transfers of data<br />
2. Recalculation<br />
3. Spreadsheet ‘walk<br />
throughs’ to check links<br />
and equations<br />
4. Inspection of calibration<br />
and maintenance records<br />
for key equipment<br />
� Check sampling<br />
analysis results<br />
� Discussions with<br />
process engineers<br />
who have detailed<br />
knowledge of process<br />
uncertainty/error<br />
bands.<br />
Having investigated the residual risks, the<br />
conclusions should be noted here. Errors and<br />
uncertainties should be highlighted.<br />
Errors and uncertainty can be due to a<br />
number of reasons:<br />
� Calculation errors. These may be due<br />
to inaccurate manual transposition,<br />
use of inappropriate emission factors<br />
or assumptions etc.<br />
� Lack of clarity in the monitoring plan.<br />
This could lead to inconsistent<br />
approaches to calculations or scope<br />
of reported data.<br />
� Technological limitations. There may<br />
be inherent uncertainties (error<br />
bands) associated with the methods<br />
used to measure emissions e.g. use<br />
of particular equipment such as<br />
meters.<br />
� Lack of source data. Data for some<br />
sources may not be cost effective or<br />
practical to collect. This may result in<br />
the use of default data which has<br />
been derived based on certain<br />
assumptions/conditions and which<br />
will therefore have varying<br />
applicability in different situations.<br />
The second two categories are explored with<br />
the site personnel, based on their knowledge<br />
and experience of the processes. High risk<br />
process parameters or source data (i.e. those<br />
with a significant influence on the reported<br />
data, such as meters) are reviewed for these<br />
uncertainties.<br />
Verification Protocol Table 5: Resolution of Corrective Action and Clarification Requests<br />
Report clarifications<br />
and corrective action<br />
requests<br />
If the conclusions from<br />
the Verification are<br />
either a Corrective<br />
Action Request or a<br />
Clarification Request,<br />
these should be listed in<br />
this section.<br />
Ref. to checklist<br />
question in tables<br />
2/3<br />
Reference to the<br />
checklist question<br />
number in Tables 2, 3<br />
and 4 where the<br />
Corrective Action<br />
Request or<br />
Clarification Request<br />
is explained.<br />
Figure 1 Verification protocol tables<br />
Summary of project<br />
owner response<br />
The responses given<br />
by the Client or other<br />
project participants<br />
during the<br />
communications with<br />
the verification team<br />
should be summarized<br />
in this section.<br />
Verification conclusion<br />
This section should<br />
summarize the verification<br />
team’s responses and final<br />
conclusions. The<br />
conclusions should also be<br />
included in Tables 2, 3 and<br />
4, under “Final Conclusion”.<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
2.1 Review of Documents<br />
The Monitoring Report (MR) version 5 dated 11 of November 2009 submitted<br />
by Vertis Finance Kft. and additional background documents related to the<br />
project design and baseline, i.e. country Law, Project Design Document<br />
(PDD), applied methodology, Kyoto Protocol, Clarifications on Verification<br />
Requirements to be checked were reviewed. To address <strong>Bureau</strong> <strong>Veritas</strong><br />
Certification corrective action and clarification requests, Vertis Finance<br />
Kft. revised the MR and resubmitted it on 8 th of January 2010 as version<br />
10.<br />
The verification findings presented in this report relate to the project as<br />
described in the PDD version 1.3 and Monitoring Report version 10.<br />
2.2 Follow-up Interviews<br />
On 09/12/2009 <strong>Bureau</strong> <strong>Veritas</strong> Certification performed interviews with<br />
project stakeholders to confirm selected information and to resolve issues<br />
identified in the document review. Representatives of Zakłady Azotowe<br />
Anwil S.A., developer were interviewed (see 7 References). The main<br />
topics of the interviews are summarized in Table 1.<br />
Table 1 Interview topics<br />
Interviewed organization Interview topics<br />
Zakłady Azotowe Anwil S.A. Organizational structure.<br />
Responsibilities and authorities.<br />
Training of personnel.<br />
Quality management procedures and technology.<br />
Implementation of equipment (records).<br />
Metering equipment control.<br />
Metering record keeping system, database.<br />
Social impacts.<br />
Environmental impacts.<br />
Consultant:<br />
Baseline methodology.<br />
Vertis Finance Kft.<br />
Monitoring plan.<br />
Monitoring report.<br />
Deviations from PDD.<br />
2.3 Resolution of Clarification, Corrective and Forward Action<br />
Requests<br />
The objective of this phase of the verification is to raise the requests for<br />
corrective actions and clarification and any other outstanding issues that<br />
needed to be clarified for <strong>Bureau</strong> <strong>Veritas</strong> Certification positive conclusion<br />
on the GHG emission reduction calculation.<br />
Findings established during the initial verification can either be seen as a<br />
non-fulfilment of criteria ensuring the proper implementation of a project<br />
or where a risk to deliver high quality emission reductions is identified.<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
Corrective Action Requests (CAR) are issued, where:<br />
i) there is a clear deviation concerning the implementation of the project<br />
as defined by the PDD;<br />
ii) requirements set by the MP or qualifications in a verification opinion<br />
have not been met; or<br />
iii) there is a risk that the project would not be able to deliver (high<br />
quality) ERUs.<br />
Forward Action Requests (FAR) are issued, where:<br />
iv) the actual status requires a special focus on this item for the next<br />
consecutive verification, or<br />
v) an adjustment of the MP is recommended.<br />
The verification team may also use the term Clarification Request (CL),<br />
which would be where:<br />
vi) additional information is needed to fully clarify an issue.<br />
To guarantee the transparency of the verification process, the concerns<br />
raised are documented in more detail in the verification protocol in<br />
Appendix A.<br />
3 VERIFICATION FINDINGS<br />
In the following sections, the findings of the verification are stated. The<br />
verification findings for each verification subject are presented as follows:<br />
1) The findings from the desk review of the original project activity<br />
documents and the findings from interviews during the follow up visit are<br />
summarized. A more detailed record of these findings can be found in the<br />
Verification Protocol in Appendix A.<br />
2) The conclusions for verification subject are presented.<br />
In the final verification report, the discussions and the conclusions that<br />
followed the preliminary verification report and possible corrective action<br />
requests are encapsulated in this section.<br />
3.1 Remaining issues CAR’s, FAR’s from previous<br />
determination/verification<br />
One task of the verification is to check the remaining issues from the<br />
previous determination and verification or issues which are clearly defined<br />
for assessment in the PDD. The determination report prepared by Det<br />
Norske <strong>Veritas</strong> Certification AS (DNV) does not note any open issues.<br />
The Initial Verification Report prepared by TUV SUD, Reference No. 0085,<br />
dated 26/08/2009 notes the following open issues:<br />
Forward Action Request (FAR) 1<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
On the other hand, no analysis has not yet been done on the result of the<br />
baseline campaigns, including the study on “permitted operating range”<br />
and “baseline emission factor” (Please see 4) of FAR 2) Therefore, a<br />
verifier at the 1st periodic verification is expected to check the<br />
fundamental issue e.g. the effectiveness of the baseline campaign.<br />
Response<br />
Verification Team was provided with both the MR and the emission<br />
reduction model for production Line A and B. The model contains the raw<br />
data that Vertis receives from Anwil, so the validity of the data and the<br />
operating conditions permitted range in the model were checked and<br />
found satisfactory.<br />
Conclusion of verification team<br />
Issue is closed.<br />
Forward Action Request (FAR) 2<br />
A verifier at the subsequent 1st periodic verification should pay attention<br />
specially on the following issues;<br />
5) Annual Design Capacity is not clearly identified in PDD, i.e. not clear to<br />
know if the project proponent is talking about applicability conditions of<br />
AM0034 with “nameplate capacity” or “maximum capacity”. In addition,<br />
daily capacity multiplied by “365 days per year” to determine annual<br />
capacity could be an issue. And the determination report has just the<br />
identical description which looks to be copied & pasted from PDD. A<br />
verifier who conduct the first verification should pay attention on these<br />
issue as we currently do not know if it is approved by the host party or<br />
JISC (in case of track2). This can be one of key issues at periodic<br />
verifications in case “cap” of the amount of ERUs should be discussed in<br />
accordance with the applied methodology.<br />
6) Though both PDD and Determination Report state that “permitted<br />
operating ranges have been determined using the ranges stipulated in the<br />
operating manual”, applicable values are not found in the operating<br />
manual. And they were actually determined considering historic monthly<br />
records, design documents and the operating manual, in accordance with<br />
the result of interviews at the on-site visit. As clarification on ways how<br />
they actually determined is being requested by the verification team, there<br />
is a possibility of having changes on them in general. (Please see CR 9)<br />
7) Flexibility of the choice of the primary catalyst stated in PDD is one of<br />
the major deviations from AM0034 however the determination report never<br />
discusses this issue and thus how they accepted is unknown to the<br />
verifier. And currently unknown if it will be approved by the host party or<br />
JISC (in case of track 2). The comparison required by AM0034 of the<br />
operating conditions between permitted operating ranges and the result of<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
baseline campaign is missing both in PDD and the determination report.<br />
And the data treatment in case of “AMS down time” is also missing. What<br />
a verifier can do at periodic verifications will be to work on the<br />
assumption that these issues are applied without having deviation from<br />
the applied methodology.<br />
Response<br />
PDD on its page 7 defines the nameplate capacity at the level 328,500<br />
tHNO3 per line per year. This value is established in accordance with the<br />
methodology AM0034, which says on this issue following:<br />
By nameplate (design) implies the total yearly capacity (considering 365<br />
days of operation per year) as per the documentation of the plant<br />
technology provider (such as the Operation Manual).<br />
Daily production capacity of one Anwil GP nitric acid plant has been<br />
increased from 990 tHNO3 up to 1,100 tHNO3 and thus nameplate<br />
capacity calculated according to the methodology is 328,500 tHNO3.<br />
(before the capacity upgrade) or 401,500 tHNO3 (updated capacity).<br />
6) Permitted range of the operating conditions has been defined based on<br />
the plant operation manual, as it is stated in the PDD. Historic data on<br />
operating conditions are available as daily averages in the paper format<br />
only. There are no hourly averages available and they are not considered<br />
by the project proponents as transparent enough for purpose of the JI<br />
project. It is not possible to establish permitted range of operating<br />
conditions based on daily averages which eliminate minimums and<br />
maximums occurring during a day operation. Because of this reason<br />
project proponents have decided to choose the option B, i.e.<br />
establishment of the permitted range of the operating conditions based on<br />
the plant operation manual.<br />
7) This approach has been approved by the Host Party via act of the<br />
project Track I registration following the publication of the determination<br />
report. Relevant study has been provided to verification team.<br />
Conclusion of verification team<br />
Evidencing documents were seen and found satisfactory.<br />
Forward Action Request (FAR) 3<br />
A comprehensive list of all measuring equipment used as raw data for<br />
calculating the emission reduction would be elaborated to help both the<br />
plant owner and a verifier. This list would include specific information e.g.<br />
ID number, manufacture, type, serial number, applicable parameter<br />
specified by the methodology, measurement ranges, required calibration<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
frequency and the status of calibration (last/next planned) and references<br />
to applicable procedures, etc.<br />
Response<br />
The list of all measuring equipment involved in JI Project was prepared in<br />
Polish and English. This list has been provided to verification team.<br />
Conclusion of verification team<br />
Evidencing documents were seen and found satisfactory.<br />
Forward Action Request (FAR) 4<br />
The measured data of N2O Analyzer installed at Line A were abnormal for<br />
nearly 1 month from starting the baseline campaign on 15th October 2007<br />
to 7th November 2007. Please make sure that “AMS downtime” mentioned<br />
in the 2nd last page of the methodology will be applied in the<br />
determination of baseline emissions. But AMS downtime shall not be<br />
limited to this period only. If other abnormalities, e.g. significant deviation<br />
found at Zero/Span checks are found, AMS downtime shall be applied for<br />
applicable weeks.<br />
Response<br />
N2O analyzer emission data for the relevant period have been treated in<br />
accordance with the PDD, this is clearly defined in the emission<br />
reductions model.<br />
Conclusion of verification team<br />
Issue is closed.<br />
Forward Action Request (FAR) 5<br />
Not mandatory but a diagram of data flow would be developed for both the<br />
project proponent and a verifier, to illustrate how each element of<br />
monitoring system interchanges, process and store the data measured.<br />
Or, please provide any other verifiable way. Because data in an Excel file<br />
as the last processed data are not really “raw”. E.g. N2O concentration at<br />
Line A were fixed at 2,479 mgN2O/m3 from the starting baseline<br />
campaign on 15 th October 2007 to 31st October 2007, and were fixed at<br />
2,463 mgN2O/m3 from 1st November to 7th November 2007. Though<br />
these data are obviously processed results, it is not easy to find out how<br />
and on which unit.<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Response<br />
Report No: PL9000439<br />
Anwil follows in replacement of the data during periods of the AMS<br />
malfunction applicable Polish regulation, when data for giver period of<br />
time are replaced by an average value of time period preceding the AMS<br />
malfunction period. If the AMS is down e.g. for 2 hours, than these 2 hour<br />
data are calculated of average of 2 last measured hours before the AMS<br />
went down. But this approach is not applied on the emission data used for<br />
calculation of emission reductions, because AMS downtime data there are<br />
marked and replaced according to the PDD by using the IPPC default<br />
factor 4.5 kgN2O/tHNO3.<br />
Conclusion of the Verification Team<br />
Necessary data were checked and found satisfactory.<br />
Forward Action Request (FAR) 6<br />
The responsibilities are not so clearly described in the PDD, e.g. which<br />
function is responsible for punctual calibration, which function is to be<br />
communicated or to be reported in case of trouble/malfunction on<br />
monitoring system or on data, etc. As a trouble or abnormality can be<br />
result in financial loss in case of JI project, key responsibilities and<br />
important communication channel are to be identified specifically as<br />
possible, e.g. in an organization chart.<br />
Response<br />
This JI responsibilities chart has been provided to verification team.<br />
Conclusion of verification team<br />
Issue is closed.<br />
Forward Action Request (FAR) 7<br />
Not clear at a moment although this also depends on the necessity.<br />
However e.g. out of tolerance found at calibration on monitoring<br />
equipment, significant deviation found at Zero/Span check, malfunction on<br />
JI monitoring, abnormal data recorded can be subjects in advance, based<br />
on results of risk assessment. Therefore it is necessary to develop trouble<br />
shooting procedures, which can be developed e.g. in connection with<br />
reporting procedures, in order not loosing ERs because of no adequate<br />
treatment or late reporting.<br />
Response<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
The troubleshooting procedures have been provided in the document<br />
“Instrukcija KA-IJ-09-08-02” to verification team.<br />
Conclusion of the Verification Team<br />
Evidencing document was checked and found satisfactory.<br />
Forward Action Request (FAR) 8<br />
The description in the table at D.2. in PDD are not so specific compared<br />
to the description stated in the applied methodology, e.g. spare parts,<br />
how to minimize downtime, what is “vendor specifications” about regular<br />
calibrations, etc.. This issue also depends on risks/possible<br />
consequences like FAR 7. Therefore it is necessary to develop a so called<br />
data handling protocol, which does summarize the single procedures and<br />
routines with relevance to the quality of emission reductions.<br />
Response<br />
Data handling protocol has been provided to verification team. Data<br />
handling is part of the KA-IJ-09.08.02 document.<br />
Conclusion of the Verification Team<br />
Evidencing document was checked and found satisfactory.<br />
Forward Action Request (FAR) 9<br />
Maintenance Logs other than calibration would be developed. When bad<br />
result is assumed to be found at calibration, the measured data for whole<br />
period since the last successful calibration might have to be lost if we can<br />
not identify exact day or time when a trouble took place. In such cases,<br />
maintenance logs in which trouble and/or repair are recorded could<br />
minimize the loss of emission reductions.<br />
Response<br />
The maintenance log exists in form of the QAL3 manual and has been<br />
provided for review to verification team.<br />
Conclusion of the Verification Team.<br />
Document was checked and found satisfactory.<br />
Forward Action Request (FAR) 10<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
Vertis Finance Kft is going to develop both calculation and Monitoring<br />
Report. However, since Monitoring Report had not yet been developed<br />
and even the determination of baseline emissions had not yet been done,<br />
it was not possible to assess actual processing.<br />
Response<br />
Both the monitoring report and the emission reductions model have been<br />
provided to verification team for purpose of the first periodic verification.<br />
Conclusion of the Verification Team<br />
Evidencing documents were checked and found satisfactory.<br />
Forward Action Request (FAR) 11<br />
PDD describe the same wordings as one stated in the methodology, e.g.<br />
“electronic and paper for at least 2 years after end of the crediting<br />
period.” There is a concern because such retention period is much longer<br />
than ordinary procedures and applicable records is various. E.g.<br />
evidences of gauze composition like purchasing documents could be the<br />
one which must be retained for many years as one of baseline records.<br />
And missing just a part of baseline records could crucially affect on the<br />
result of subsequent verifications. This also depends on risks however<br />
more specific procedures would be developed.<br />
Response<br />
Project data in Anwil are stored as described in the PDD. The subsequent<br />
evidences were provided to verification team during first periodic<br />
verification.<br />
Conclusion of the Verification Team<br />
Necessary documents were checked and found satisfactory.<br />
Forward Action Request (FAR) 12<br />
No specific activities are planned to be internal audit and management<br />
review for the monitoring activities and results of JI project. This kind of<br />
cross checking done by a personnel other than one who has an immediate<br />
responsibility is recommended in general, but not mandatory.<br />
Response<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
Anwil has included the JI project into its internal audit schedule. This<br />
document has been provided to verification team.<br />
Conclusion of the Verification Team<br />
Issue is closed.<br />
Forward Action Request (FAR) 13<br />
1. KROHNE installation and operating instructions sheet provided<br />
describes the OPTIMASS mass flow meter family consists of several mass<br />
flow meters. It should be indicated which meter exactly was used during<br />
the baseline campaign in order to check the specifications of that<br />
particular mass flow meter. As the density meter was replaced to the<br />
current concentration meter at the line A, please identify the date of<br />
replacement too if it was after starting baseline campaign at Line B.<br />
2. Please submit copies of commissioning reports to demonstrate<br />
successful installation of newly installed monitoring equipment, or to<br />
identify any issues discussed at the completion of the installation as well<br />
as to demonstrate such open issues have successfully been settled<br />
without making significant affection on measured data.<br />
Response<br />
Refractometer installation protocol has been provided to verification team.<br />
Conclusion of Verification Team<br />
Evidencing document was checked and found satisfactory.<br />
Forward Action Request (FAR) 14<br />
Calibration records of measurement de vices of oxidation temperature TT,<br />
oxidation pressure (PT), flow meters (FT), nitric acid density meter (DT)<br />
and nitric acid concentration meter (DY) from 2007 onwards have been<br />
submitted. There is a need to give some additional explanation to the<br />
following:<br />
1. DT 2201A - please clarify the action taken on 14.11.08.<br />
2. PT 2202A -provide clarification on the long period of time between<br />
dismantling of the device and reinstallation (14.08.07-03.09.07, 31.10.07-<br />
09.11.07). Furthermore it should be clarified if an available backup device<br />
were served for tail gas pressure measurements at that time.<br />
3. PT 2202B provide clarifications on the long period of time between<br />
dismantling of the device and reinstallation (19.10.07-02.11.07).<br />
Furthermore it should be clarified if an available backup device were<br />
served for tail gas pressure measurements at that time.<br />
4. T 2285 7-A- please explain the actions taken on 14.11.08.<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
5. TT 2202A, TT2202B - provide clarifications on the long period of time<br />
between dismantling of the device and reinstallation (29/30.05.07-<br />
22.06.07).<br />
Response<br />
Requested documents have been provided to Verification Team.<br />
Conclusion<br />
The calibration records and additional documents were provided to<br />
verification team and found satisfactory.<br />
Forward Action Request (FAR) 15<br />
Though EN14181 requires maintaining a control chart, e.g. Shewhart<br />
Chart or CUSUM, Shewhart Chart was still being developed. As a control<br />
chart is a kind of real time monitoring tool, it is theoretically too late to<br />
make after finishing campaigns.<br />
Response<br />
Anwil was preparing Shewart charts from beginning of installation of the<br />
monitoring system, i.e. several months before start of baseline campaigns<br />
on Lines A and B. These charts have been provided to verification team.<br />
Conclusion of verification team<br />
Evidencing documents were checked and found satisfactory.<br />
Forward Action Request (FAR) 16<br />
Shewart charts with span check diagram:<br />
1. There is no date identification; furthermore unit on the y-axis is not<br />
clear as no translation to English has been submitted (days, weeks?)<br />
2. The diagrams in Shewhart control chart for span point show several<br />
values which were measured outside of the control limits (e.g. Line B in<br />
“Shewart_Span_1_3rdQ_4thQ_2007.pdf”, etc.). The conservative<br />
subtraction of identified uncertainties from the appropriate measured<br />
values has to be ensured in order to assure credibility of measured data.<br />
The same diagram for line A shows so many values outside of the control<br />
limits that it is obviously that with so many mavericks throughout this part<br />
of baseline the measured data cannot be considered as credible. Please<br />
clarify how the measured data for line A for the presented period is<br />
handled.<br />
Shewart charts with zero check diagram:<br />
3. Please clarify the choice of the control limits -+/- 40 ppm.<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
General:<br />
4. Please clarify the lack of calibration data in some Shewart charts, such<br />
as Shewart_Span_1_3rdQ_4thQ_2007.pdf (if the unit at y -axis is “weeks”<br />
- about 6 weeks) etc. where the calibration data for line A is missing, etc.<br />
Please clarify how the credibility and reliability of the data measured in<br />
those periods can be assured.<br />
3. Copies of monthly records of Zero/Span checks for Line A in October,<br />
November 2007 and in February 2008, and for Line B in February, March<br />
and April 2008 have not been submitted (there are only Shewart chart<br />
available for the 3rd and 4thQ of 2007 and Jan_Feb_March combined in<br />
one chart without any identification of the explicit dates as indicated by<br />
issue 1 of this FAR).<br />
5. QAL3 manual (English version) should be provided.<br />
Response<br />
Baseline campaign on Line A started in week 42 in 2007 and continued<br />
until week 18 of 2008.<br />
During this time there was only one occurrence of the violation of the<br />
upper control limit in the weeks 47 and 48 of 2007. Violation of the control<br />
limits, which occurred prior to the baseline campaign were handled via<br />
sending the analyzer to the manufacturer for repair.<br />
After return from the repair the analyzer was installed again on October 8,<br />
2007 on the Line A from beginning of the baseline campaign. After one<br />
week of the operation the control limits violation occurred again. Anwil<br />
has on December 3, 2007 carried out functional tests after telephone<br />
consultations from manufacturer’s service. They permitted to estimate the<br />
influence of external conditions on readings of analyzers. Functional test<br />
carried out on the analyzer S/N 760501 confirmed proper functioning of<br />
the device.<br />
Baseline campaign on Line B started in week 38 of 2007 and continued<br />
until week 14 of 2008.<br />
During this time there was only one occurrence of slight violation of the<br />
upper control limit in the week 50 of 2007. Anwil has on December 3,<br />
2007 carried out functional tests after telephone consultations from<br />
manufacturer’s service. They permitted to estimate the influence of<br />
external conditions on readings of analyzers. Functional test carried out<br />
on the analyzer S/N 760502 confirmed smaller differences of readings on<br />
the line B.<br />
Explanation of Shewart charts in relation to Line A.<br />
During the time from week 40 to week 46 of 2007 the N2O analyzer, due<br />
to its performance in the campaign preceding the baseline campaign, was<br />
in the repair at the manufacturer. These occurrences have no impact on<br />
the baseline campaign. Performance of the analyzer during the baseline<br />
campaign after return from the repair is described above. Anwil has<br />
already purchased back-up analyzer to mitigate any risk of loss of data<br />
due to malfunction of the N2O analyzer.<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
QAL3 document required under this FAR has been provided to verification<br />
team.<br />
Conclusion of verification team<br />
Necessary documents were checked and found satisfactory.<br />
Forward Action Request (FAR) 17<br />
Following documentation and explanation should be provided:<br />
1. Nitric acid production reports for the historic campaigns as well as<br />
HNO3 production report for the line B for baseline<br />
2. A HNO3 production report for the line A for baseline shows the total<br />
production to be 268.128 tHNO3. However calculation model uses a figure<br />
of 205 959 tHNO3 produced during the baseline. The same with project<br />
campaign: calculation model with 209 907 tHNO3 vs. production report<br />
with 211.100 tHNO3. Please clarify this inconsistencies and provide<br />
additional evidence if necessary.<br />
3. A HNO3 production report for the line B for the baseline campaign A<br />
nitric acid production report for line B for production campaign shows<br />
amount of HNO3 produced 238.770 tHNO3 vs. calculation model with<br />
NAPP = 236.363 tHNO3. In this case inconsistency is not so big, however<br />
please clarify.<br />
Response<br />
Baseline campaign Line A<br />
Start campaign 12.X.2007<br />
End campaign 10.VII.2008<br />
Time this campaign (nitric acid production) from measurement: 269 265<br />
Mg.<br />
Time this campaign (nitric acid production) from production reports: 268<br />
128 Mg.<br />
From measurements production is 1 137 Mg higher than from production<br />
reports.<br />
Nitric acid output was corrected according to the level of nitric acid that<br />
was used for fertilizer production, after taking into account the real nitric<br />
acid level in storage tanks measured by levelmeasured device. The output<br />
that was corrected in this way represents production, shown by SAP<br />
system, taken for primary catalyst accounting. The document that confirm<br />
that way of accounting: gauzes campaign balance.<br />
Baseline campaign Line B<br />
Start campaign 14.IX.2007<br />
End campaign 10.V.2008<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
Time this campaign (nitric acid production) from measurement: 238 352<br />
Mg.<br />
Time this campaign (nitric acid production) from production reports: 239<br />
272 Mg.<br />
From measurements production is 920 Mg less than from production<br />
reports.<br />
Nitric acid output was corrected according to the level of nitric acid that<br />
was used for fertilizer production, after taking into account the real l nitric<br />
acid level in storage tanks measured by levelmeasured device. The output<br />
that was corrected in this way represents production, shown by SAP<br />
system, taken for primary catalyst accounting. The document that confirm<br />
that way of accounting: gauzes campaign balance.<br />
First project campaign Line A<br />
Start campaign 19.VII.2008<br />
End campaign 24.II.2009<br />
Time this campaign (nitric acid production) from measurement: 210 132<br />
Mg.<br />
Time this campaign (nitric acid production) from production reports: 211<br />
100 Mg.<br />
From measurements production is 968 Mg less than from production<br />
reports.<br />
Nitric acid output was corrected according to the level of nitric acid that<br />
was used for fertilizer production, after taking into account the real nitric<br />
acid level in storage tanks measured by levelmeasured device. The output<br />
that was corrected in this way represents production, shown by SAP<br />
system, taken for primary catalyst accounting. The document that confirm<br />
that way of accounting: gauzes campaign balance.<br />
Electronic copies form the balance system for this campaign with the<br />
month values of nitric acid output from line A shown on that were<br />
presented to Verification Team<br />
First project campaign Line B<br />
Start campaign 17.V.2008<br />
End campaign 10.I.2009<br />
Time this campaign (nitric acid production) from measurement: 238 209<br />
Mg.<br />
Time this campaign (nitric acid production) from production reports: 238<br />
770 Mg.<br />
From measurements production is 561 Mg less than from production<br />
reports.<br />
Nitric acid output was corrected according to the level of nitric acid that<br />
was used for fertilizer production, after taking into account the real nitric<br />
acid level in storage tanks measured by levelmeasured device. The output<br />
that was corrected in this way represents production, shown by SAP<br />
system, taken for primary catalyst accounting. The document that confirm<br />
that way of accounting: gauzes campaign balance.<br />
24
BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
Electronic copies form the balance system for this campaign with the<br />
month values of nitric acid output from line B shown on that were<br />
presented to Verification Team.<br />
Conclusion of the Verification Team<br />
Evidencing documents were checked and found satisfactory.<br />
Forward Action Request (FAR) 18<br />
From the table provided it is obviously that historical data for all relevant<br />
parameters are available for determining the operating conditions,<br />
furthermore parameters taken from the historical data are more<br />
conservative than operating manual. Please clarify why operating manual<br />
values are used to establish the permitted operating ranges instead of<br />
historic data. At the sheet provided there is an explanation of oxidation<br />
pressure change after installation of SCR units at the both production<br />
lines. However the explanation is not transparent, thus please clarify the<br />
intention of increasing the NOx values after SCRs installation as well as<br />
discuss possible influence of this action on baseline emission factor.<br />
Please justify your answer with evidence like engineering specifications or<br />
study about introduction of SCR DeNOx unit.<br />
Response<br />
Historical data on operating conditions are available as daily averages in<br />
the paper format only. There are no hourly averages available and they<br />
are not considered by the project proponents as transparent enough for<br />
purpose of the JI project. It is not possible to establish permitted range of<br />
operating conditions based on daily averages which eliminate minimums<br />
and maximums occurring during a day operation. Because of this reason<br />
project proponents have decided to choose the option B, i.e.<br />
establishment of the permitted range of the operating conditions based on<br />
the plant operation manual.<br />
In order to prove transparency and conservativeness employed in the<br />
Anwil’s approach project proponents have selected one month of each<br />
one historic campaign and performed analysis of this selected data. In<br />
case of establishment of the permitted range of operating conditions<br />
based on the analysis of historic data there would be actual slightly higher<br />
yield of ERUs (Line A +0.3% ERUs, Line B +7.7% ERUs) and thus<br />
approach of the project proponents can be considered as conservative<br />
and transparent. There is no increase of NOx emissions planned in Anwil.<br />
Conclusion of verification team<br />
Issue is closed.<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Forward Action Request (FAR) 19<br />
Report No: PL9000439<br />
Excerpt of the IPPC permit for <strong>ANWIL</strong> nitric acid plant has been submitted<br />
and confirms the limit values to be for Line A 113 kgNO2/hour and Line B<br />
140 kgNO2/hour. As every IPPC permit has its validity, please indicate<br />
until when the permit is valid.<br />
Response<br />
Anwil IPPC permit has been issued in December 2006 and its validity is<br />
10 years, i.e. until December 2016. Relevant part of the IPPC permit has<br />
been provided to verification team.<br />
Conclusion of the Verification Team<br />
Evidencing document was checked and found satisfactory.<br />
3.2 Project Implementation<br />
3.2.1 Discussion<br />
Installing secondary N2O reduction catalyst underneath the primary<br />
catalyst precious metal catching and catalytic gauzes package in the<br />
ammonium burner as a N2O abatement technology was applied at two<br />
production lines A and B of Anwil plant according to the Monitoring Plan,<br />
described in the PDD version 1.3. and Monitoring Report version 10.<br />
Secondary catalysts were installed in all 4 ammonia oxidation reactors of<br />
one production line A, and in all 4 ammonia oxidation reactors of another<br />
production line B.<br />
Anyway start date of project campaign for line A was 17 th of May 2008<br />
meanwhile the secondary catalyst was installed on 18 th of July 2008 and<br />
start date of project campaign for Line A was 14 th of July 2008 meanwhile<br />
the secondary catalyst was installed on 15 th of September 2008.<br />
3.2.2 Findings<br />
Corrective Action Request (CAR) 1<br />
Please provide evidence of project approval from the Lichtenstein side.<br />
Response<br />
Investor Party LoA issued by the Principality of Liechtenstein was<br />
provided to the verifier.<br />
Conclusion of the verification team<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
Evidencing document was checked and found satisfactory.<br />
Clarification Request (CL) 1<br />
Please clarify why start date of the project campaign is earlier than date<br />
of the secondary catalysts installation.<br />
Response<br />
Starts of project campaigns on both lines A and B as defined in the<br />
Monitoring report are same as dates of the secondary catalysts<br />
installation.<br />
Conclusion of the verification team<br />
Issue is closed.<br />
3.2.3 Conclusion<br />
The project complies with the requirements.<br />
3.3 Internal and External Data<br />
3.3.1 Discussion<br />
The monitoring approach in the Monitoring Plan of the PDD version 1.3.<br />
requires monitoring and measurement of variables and parameters<br />
necessary to quantify the baseline emissions and project emissions in a<br />
conservative and transparent way.<br />
For the purpose of monitoring the emission reductions the following<br />
parameters are measured on both production lines A and B of <strong>ANWIL</strong>:<br />
• NH3 Flow;<br />
- flow;<br />
- pressure;<br />
- temperature;<br />
• Air flow;<br />
- flow;<br />
- pressure;<br />
- temperature;<br />
• Nitric acid flow;<br />
- flow;<br />
- density;<br />
- temperature;<br />
• N2O concentration in the tail gas ;<br />
• Volume of the tail gas flow;<br />
• Tail gas temperature;<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
• Tail gas Pressure;<br />
Report No: PL9000439<br />
Figure 2 below demonstrates structure of the monitoring system data<br />
processing including the central datalogger, data processing unit and<br />
control unit.<br />
Figure 2 Emission data processing system<br />
Baseline emission factor for emission reduction calculations for Line A<br />
and B has been established on the line-specific basis. Campaign used for<br />
baseline measurements on the Line A has been carried out from October<br />
12, 2007 through July 10, 2008 and for line B from September 14, 2007<br />
through May 9, 2008. Nitric acid production during this campaigns<br />
exceeded the historic nitric acid production established as an average<br />
production during 5 previous historic campaigns and thus baseline<br />
campaign length has been reduced in order not to exceed the historic<br />
length. Start and end of baseline campaign is thus September 14, 2007<br />
(start) and April 10, 2008 (end) and October 12, 2007 (start) and May 01,<br />
2008 (end) for line A and B respectively..<br />
Monitoring system provides separate readings for N2O concentration and<br />
gas flow volume for every hour of operation as an average of the<br />
measured values for the previous 60 minutes.<br />
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VERIFICATION REPORT<br />
Report No: PL9000439<br />
Measurement results can be distorted before and after periods of<br />
downtime or malfunction of the monitoring system and can lead to<br />
mavericks. To eliminate such extremes and to ensure a conservative<br />
approach, the following statistical evaluation is applied to the complete<br />
data series of N2O concentration as well as to the data series for gas<br />
volume flow. The statistical procedure is applied to data obtained after<br />
eliminating data measured for periods where the plant operated outside<br />
the permitted ranges:<br />
a) Calculate the sample mean (x)<br />
b) Calculate the sample standard deviation (s)<br />
c) Calculate the 95% confidence interval (equal to 1.96 times the standard<br />
deviation)<br />
d) Eliminate all data that lay outside the 95% confidence interval<br />
e) Calculate the new sample mean from the remaining values (volume of<br />
stack gas (VSG) and N2O concentration of stack gas (NCSG))<br />
The average mass of N2O emissions per hour is estimated as product of<br />
the NCSG and VSG.<br />
The N2O emissions per campaign are estimates product of N2O emission<br />
per hour and the total number of complete hours of operation of the<br />
campaign using the following equation:<br />
BEBC = VSGBC * NCSGBC * 10-9 * OHBC (tN2O)<br />
The line specific baseline emissions factor representing the average N2O<br />
emissions per tone of nitric acid over one full campaign is derived by<br />
dividing the total mass of N2O emissions by the total output of 100%<br />
concentrated nitric acid during baseline campaign.<br />
The overall uncertainty of the monitoring system has been determined by<br />
the QAL2 report and the measurement error is expressed as a percentage<br />
(UNC), which was expressed in the following equation.<br />
EFBL = (BEBC / NAPBC) (1 – UNC/100) (tN2O/tHNO3)<br />
where:<br />
EFBL - Baseline N2O emissions factor (tN2O/tHNO3)<br />
BEBC - Total N2O emissions during the baseline campaign (tN2O)<br />
NCSGBC - Mean concentration of N2O in the stack gas during the<br />
baseline campaign (mgN2O/m3)<br />
OHBC - Operating hours of the baseline campaign (h)<br />
VSGBC - Mean gas volume flow rate at the stack in the baseline<br />
measurement period (m3/h)<br />
NAPBC - Nitric acid production during the baseline campaign (tHNO3)<br />
UNC - Overall uncertainty of the monitoring system (%), calculated as the<br />
combined uncertainty of the applied monitoring equipment.<br />
The average historic campaign length (CLnormal) defined as the average<br />
campaign length for the historic campaigns used to define operating<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
condition (the previous five campaigns), has been used as a cap on the<br />
length of the baseline campaign.<br />
Same statistical evaluation that was applied to the baseline data series<br />
has been applied to<br />
the project data series:<br />
a) Calculate the sample mean (x)<br />
b) Calculate the sample standard deviation (s)<br />
c) Calculate the 95% confidence interval (equal to 1.96 times the standard<br />
deviation)<br />
d) Eliminate all data that lay outside the 95% confidence interval<br />
e) Calculate the new sample mean from the remaining values<br />
PEn = VSG * NCSG * 10-9 * OH (tN2O)<br />
where:<br />
VSG Mean stack gas volume flow rate for the project campaign (m3/h)<br />
NCSG Mean concentration of N2O in the stack gas for the project<br />
campaign<br />
(mgN2O/m3)<br />
PEn Total N2O emissions of the nth project campaign (tN2O)<br />
OH Is the number of hours of operation in the specific monitoring period<br />
(h)<br />
Because this campaign was first project campaign on Line A and B there<br />
has been no moving average emission factor established yet for this<br />
campaign.<br />
Because this campaign was first project campaign on Line A and B there<br />
has been no minimum average emission factor established yet for this<br />
campaign. This factor will be established after 10th project campaign.<br />
The emission reductions for the project activity during this campaign have<br />
been determined by deducting the campaign-specific emission factor from<br />
the baseline emission factor and multiplying the result by the production<br />
output of 100% concentrated nitric acid over the campaign period and the<br />
GWP of N2O:<br />
ER = (EFBL – EFP) * NAP *GWPN2O (tCO2e)<br />
where:<br />
Variable Definition<br />
ER Emission reductions of the project for the specific campaign (tCO2e)<br />
NAP Nitric acid production for the project campaign (tHNO3). The<br />
maximum value of NAP shall not exceed the design capacity.<br />
EFBL Baseline emissions factor (tN2O/tHNO3 )<br />
EFP Emissions factor used to calculate the emissions from this particular<br />
campaign (i.e. the higher of EFma,n and EFn).<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
The N2O concentration data should be converted from the ppmV units to<br />
the mg/Nm3 according to the methodology used in the project.<br />
Below is presented algorithm calculation concentration given in ppm into<br />
concentration given in mg/Nm3.<br />
C<br />
3<br />
mg / Nm<br />
44,<br />
013<br />
= C ppm ⋅<br />
22,<br />
252 ;<br />
where:<br />
C 3<br />
mg / Nm - - concentration given in mg/Nm 3 ,<br />
C ppm - - concentration given in volume ppm,<br />
- 44,1013 – molar mass N2O particle,*<br />
- 22,252 –molar specific volume, *<br />
* - according to ISO 11042-1<br />
Tail gas temperature and tail gas pressure are not needed for the<br />
conversion of the N2O concentration data from ppmV to mg/Nm3. But<br />
these data need to be monitored, because it is:<br />
• required by the methodology used<br />
• it is necessary to measure actual values in order to be able to<br />
correct them<br />
• it is necessary for application of QAL2 test regression lines, when<br />
normalized tail gas volume flow (STVFBC) is received and then QAL 2<br />
recalibration is applied. In order to be able to apply the QAL2<br />
recalibrations values need to be calculated back to their original<br />
counterparts by applying the inverse of the normalization, which uses<br />
the tail gas pressure and tail gas temperature values. Based on the<br />
QAL2 regression lines it is necessary to re-calibrate the tail gas<br />
pressure and tail gas temperature are re-calibrated and then the tail<br />
gas volume is normalized by using the tail gas pressure and tail gas<br />
temperature in the Emission Reduction Model.<br />
The Emission Reduction Model uses the normal pressure value 1,013.25<br />
hPa and the site pressure varies from 1,044 up to 1,055 hPa so in the<br />
calculations is used mean value 1,049.5.<br />
In Emission Reduction Model corrections were made in the following<br />
sections:<br />
- Baseline data Line A,<br />
- Baseline data Line B,<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
- First proj. campaign LA,<br />
- First proj. campaign LB,<br />
- Sec. Project Campaign LA,<br />
- Sec. Project Campaign LB.<br />
Report No: PL9000439<br />
The list of all monitoring equipment with the internal numbers, established<br />
due to the monitoring system of the plant and calibration dates is<br />
presented in the supporting document to MR version 10 – “Measuring<br />
devices specification list for Line A and Line B.”<br />
3.3.2 Findings<br />
Forward Action Request (FAR) 1<br />
Please include in the updated Monitoring Report proper formulae for the<br />
conversion of the N2O concentration data from the ppmV units to the<br />
mg/Nm3 in the calculations of emission reductions. This data should be<br />
checked after each AST test during future verifications.<br />
Response<br />
An appropriate formula for conversion of the N2O concentration data from<br />
the ppmV units to the mg/Nm3 in the calculations of emission reductions<br />
was included in the updated Monitoring Report version 10. Results of the<br />
following AST tests will be applied in the proper way in the next<br />
Monitoring Reports.<br />
Conclusion of verification team<br />
Issue will be closed during next verification.<br />
Forward Action Request (FAR) 2<br />
Please indicate all the monitoring parameters in the next monitoring<br />
report according to the PDD monitoring section D, or revise monitoring<br />
plan if different parameters are to be monitored.<br />
Response<br />
All the monitoring parameters will be indicated in the next monitoring<br />
report according to the PDD monitoring section D, or will be revised<br />
monitoring plan if different parameters are to be monitored.<br />
Conclusion of verification team<br />
Issue will be closed during next verification.<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
Clarification Request (CL) 6<br />
Please provide explanation for bigger production of Nitric Acid on Line B<br />
in comparison with Line A.<br />
Response<br />
Both lines A and B have different primary catalysts and thus also separate<br />
production schedule. It means that starts and ends of campaigns on both<br />
lines are different and thus different HNO3 production is business as<br />
usual, as can be seen also on the overview of 5 historic campaigns HNO3<br />
production in the Campaign_length worksheet of the emission reductions<br />
calculation model.<br />
Conclusion of verification team<br />
Issue is closed.<br />
Clarification Request (CL) 7<br />
Please provide reason of exceeding during baseline campaign the historic<br />
nitric acid production.<br />
Response<br />
Historic HNO3 production established as average of 5 historic campaigns<br />
was higher due to favourable market situation requiring in the spring 2008<br />
higher production of fertilizers. Spring is the peak of the production<br />
season in the fertilizers industry. From the JI point of view this issue has<br />
been handled in accordance with the PDD, i.e. emission data measured<br />
after reaching the historic campaign length have not been included into<br />
the baseline emission factors calculations.<br />
Conclusion of verification team<br />
Issue is closed.<br />
Clarification Request (CL) 8<br />
Please provide explanation of the reason for occurring circumstances<br />
under which operating conditions during baseline measurements can be<br />
outside the permitted range.<br />
Response<br />
Operating conditions during the baseline campaigns had been outside the<br />
permitted range during start-up and shut-down periods.<br />
Conclusion of verification team<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Issue is closed.<br />
Report No: PL9000439<br />
Clarification Request (CL) 10<br />
Please clarify why the last calibration date for pressure transmitter PT<br />
2211-2A on Line A is 15/07/2009 in the “Measurement devices<br />
specification list: Line A” while in the calibration record for this device last<br />
date of calibration is 15/07/2008.<br />
Response<br />
This was technical mistake. Last calibration date for pressure transmitter<br />
PT 2211-2A on Line A is 15/07/2008. Date was changed in the<br />
“Measurement devices specification list: Line A”. Changed document was<br />
provided to verification team.<br />
Conclusion of the verification team<br />
Issue is closed.<br />
3.3.3 Conclusion<br />
The project complies with the requirements.<br />
3.4 Environmental and Social Indicators<br />
3.4.1 Discussion<br />
Secondary catalysts which are installed in all ammonia oxidation reactors<br />
of both production lines A and B of the enterprise breaks down N2O<br />
formation during oxidation process on N2 and O2 and thus leads to<br />
decrease of harmful emissions. Since there is no regulation controlling<br />
N2O emission caps and the catalyst is not an essential part of the acid<br />
production process, the implementation of the Project is voluntary and<br />
functionally serves only environmental purposes. Project implementation<br />
will lead to improvement of ecological climate of the region, increase of<br />
payments to the budgets of all levels for social needs, prevention of<br />
reduction of working places and better working conditions at <strong>ANWIL</strong>.<br />
3.4.2 Findings<br />
None<br />
3.4.3. Conclusion<br />
The project complies with the JI requirements as well as with the local<br />
requirements.<br />
3.5 Management and Operational System<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
3.5.1 Discussion<br />
Report No: PL9000439<br />
N2O emissions monitoring system is installed in both nitric acid lines A<br />
and B. It consists of the measurement devices part and data processing<br />
and storage part. Measuring instruments in accordance with process and<br />
technical project made on basis of accepted methodology AM0034.<br />
Monitoring system of N2O emission includes:<br />
• analyzer of N2O concentration in tail gases<br />
• ultrasonic flow meter for tail gases flow measurement,<br />
• pressure transmitter,<br />
• temperature transmitter,<br />
• Emission Computer – hardware and software dedicated for reports in<br />
environment protection.<br />
Nitric acid production, ammonia flow and air flow including necessary<br />
temperature and pressure parameters are measured continuously.<br />
Analogue signals 4-20mA from measurement devices installed on the<br />
nitric acid production lines are recorded on a 1 second basis in the data<br />
logger, where these signals are digitalized to 4 byte signals. Analogue<br />
signals 4-20mA from the DCS system are recorded on a 1 second basis<br />
and sent to the data logger, where these signals are digitalized to 4 byte<br />
signals. All signals are then sent via converter to the emission computer,<br />
where these signals are stored.<br />
Data logger KX-6 collects measured data and processes them. All<br />
measurement data received from the data logger KX-06 are recorded on a<br />
1 second basis to the emission computer KE MIKROS hard disc. Data are<br />
further processed in the emission computer, where corrected nitric acid<br />
flow and tail gas flow are calculated according to the formulae, described<br />
in MR version 10, sections 5.14.1 and 5.14.2 are calculated.<br />
All KE MIKROS values are archived on the emission computer’s hard disc.<br />
All analogue values including measured values, operational conditions,<br />
corrected data and normalized parameters data are recorded by the KE<br />
MIKROS on a 1 second basis. These data are archived for several months<br />
but not less than 3 month. Due to the fact that this archive needs a lot of<br />
memory hourly averages are archived. Data overwriting process is<br />
controlled via special software which automatically overwrites oldest data<br />
in its memory after expiration of given period of time limited by a hard<br />
disc capacity. Hourly averages are archived in a paper form and also<br />
electronically in an Excel file on separate computer and it is possible to<br />
store them also on a CD-Rom. It is possible to access data stored on the<br />
emission computer hard disc.<br />
All data necessary for the CO2 emission reductions calculation is<br />
collected in the Maintenance Technician/ Maintenance Engineer<br />
Department. Maintenance Technician/Maintenance Engineer is performing<br />
reports on daily and monthly basis, which are send to Vertis for<br />
performing final calculations.<br />
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Report No: PL9000439<br />
Maintenance technician/maintenance engineer coordinates the process of<br />
checking and calibration of instruments according to previously accepted<br />
schedule. In case of inefficient instrument, immediately the information is<br />
handed over to Specialist Company ordering them to take some activities<br />
that make the instrument operating properly. This fact, on 1st shift, is<br />
notified by maintenance technician from AR-22 Dept, and on other shifts it<br />
is done by shift coordinator from A-2 Plant. Maintenance<br />
technician/maintenance engineer from Department AR-22 inspects<br />
received instrument after service that has been done according to<br />
established agreements and reports all these activities in suitable sheet.<br />
In case when repair is impracticable, the instrument is subjected to be out<br />
of service. Lacks of measured values are pointed with comment in<br />
Consolidated data report which is pass on to Project Consultant.<br />
In case of failure one of the stations from EMISJA System for recording of<br />
selected process measurements, redundant enables second station to<br />
collect data and storage them. There is possibility to fill lacking data from<br />
another station after end of campaign. In case of failure both of stations,<br />
any other PC with installed OPC Server can work as OPC Server.<br />
3.5.2 Findings<br />
Clarification Request 3 CL (3)<br />
Please provide necessary information regarding reporting procedures in<br />
the Monitoring Report.<br />
Response<br />
Information on the reporting procedure has been added to the sections<br />
5.17 of the monitoring report.<br />
Conclusion of the verification team<br />
Issue is closed.<br />
Clarification Request 4 CL (4)<br />
Please provide necessary information about responsibilities in the<br />
Monitoring Report.<br />
Response<br />
Information on the responsibilities has been added to the sections 5.18 of<br />
the monitoring report.<br />
Conclusion of the verification team<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Issue is closed.<br />
3.5.3 Conclusion<br />
Report No: PL9000439<br />
The Monitoring Report and the Management and Operational Systems are<br />
eligible for reliable project monitoring.<br />
4 FIRST PERIODIC VERIFICATION FINDINGS<br />
4.1 Completeness of Monitoring<br />
4.1.1 Discussion<br />
The reporting procedures reflect the monitoring plan completely. It is<br />
confirmed that the monitoring report does comply with the monitoring<br />
methodology and PDD.<br />
All parameters were determined as prescribed. The complete data is<br />
stored electronically and documented. The necessary procedures have<br />
been defined in internal procedures.<br />
According to PDD version 1.3, emission reductions during 2008<br />
monitoring period were expected to be 637 097 t CO2 e and for 2009<br />
monitoring period are 725,186 t CO2 e for both lines A and B. According<br />
to Monitoring Report version 10 emission reductions achieved for project<br />
campaign Line A are 245,947 t CO2e, monitoring period 19 th July 2008–<br />
24 th of February 2009 and for Line B emission reductions achieved for<br />
project campaign are 327,738 t CO2e, monitoring period 17 th of May 2008<br />
– 10 January 2009.<br />
4.1.2 Findings<br />
Clarification Request (CL) 2<br />
Please provide clarification how amounts of emission reduction<br />
calculations for 2008 for Line A and Line B and for 2009 for Line A and<br />
Line B were calculated.<br />
Response<br />
Estimates of ERU quantities contained in the PDD have been calculated<br />
using estimated project emission factors and applying this factor on<br />
estimated annual HNO3 production during the crediting period 2008-2012<br />
as required by the PDD format of the Section E.<br />
Assumptions used for calculation of annual ERUs estimates are defined in<br />
detail in the Annex 2 of the PDD.<br />
Conclusion of the verification team<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Issue is closed.<br />
4.1.3 Conclusion<br />
The project complies with the requirements.<br />
4.2 Accuracy of Emission Reduction Calculations<br />
4.2.1 Discussion<br />
Report No: PL9000439<br />
The audit team confirms that emission reduction calculations have been<br />
performed according to the Monitoring Plan.<br />
The overall uncertainty was established due to the QAL2 test results, as<br />
required by EN14181. Level of uncertainty is expressed in the calculations<br />
of the Baseline emission factor and Project emission factor, which are<br />
provided in the Emission Reduction model for the Project.<br />
Some of the monitoring parameters that are used in the calculation of the<br />
baseline and project emissions are measured directly with the use of<br />
special equipment while others are estimated with the use of appropriate<br />
statistical approach, described in the Monitoring Report version 10.<br />
As required in the applicable norm EN14181: “The relation between the<br />
instrument readings of the recording measuring procedure and the<br />
quantity of the measuring objects has to be described by using a suitable<br />
convention method. The results have to be expressed by a regression<br />
analysis.” The general formula of the regression line, established in the<br />
EN14181 and used in the Calibration Report is:<br />
Y= a + bX<br />
where:<br />
X is the measured value of the instrument in mA<br />
Y is the value of the parameter being objective of the measurement<br />
a is a constant of the regression line<br />
b is the slope of the regression line<br />
After a comparative test the laboratory issued the old and new regression<br />
lines properties, namely “a” and “b” applying for all of the measured<br />
parameters that are subject to calibration as stated in the Calibration<br />
Report.<br />
The QAL2 corrections are based on the fact that the actual analog current<br />
outputs (in mA) of the measurement instruments are relevant for both, the<br />
old and new regression lines:<br />
Xo=Xn=X<br />
where:<br />
Xn: X new<br />
Yo: Y old<br />
This allows to derive a calibrating formula that gives us the corrected<br />
value of the measured physical parameters. The applied calibrating<br />
equation is:<br />
Yn=An + (Bn/Bo)*(Yo-Ao)<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
The units returned by the AMS in “mgN2O/nm3” and “1000 nm3/h” stand<br />
for normalized cubic meters of the gas volume at normal gas conditions<br />
(0° C, 1 atm.).<br />
4.2.2 Findings<br />
None.<br />
4.2.3 Conclusion<br />
The project complies with the requirements.<br />
4.3 Quality Evidence to Determine Emissions Reductions<br />
4.3.1 Discussion<br />
Concerning verification the calculation of emission reductions is based on<br />
internal data. The origin of those data was explicitly checked. Further on,<br />
entering and processing of those data in the Emission Reduction Model<br />
for both Line A and B was checked where predefined algorithms compute<br />
the annual value of the emission reductions. All equations and algorithms<br />
used in the different workbook sheets were checked. Inspection of<br />
calibration and maintenance records for key equipment was performed for<br />
all relevant meters.<br />
Necessary procedures have been defined in internal procedures and<br />
additional internal documents relevant for the determination of the various<br />
parameters on daily basis.<br />
4.3.2 Findings<br />
None<br />
4.3.3 Conclusion<br />
The project complies with the requirements.<br />
4.4 Management System and Quality Assurance<br />
4.4.1 Discussion<br />
AMS installed at the operating plant is in compliance with the European<br />
norm EN14181 as required per Approved Methodology AM0028, which<br />
assumes three levels of quality assurance of the measurement systems -<br />
QAL1, QAL2 and QAL3. The first level (QAL1) is assured and certified by<br />
the measurement equipment provider and it refers to the performance and<br />
accuracy of the system. The second level of quality assurance (QAL2)<br />
guarantees the correct installation of the AMS and its proper operation at<br />
the plant. The third level (QAL3) is aimed to guarantee the maintenance<br />
and regular proper functioning of the measurement equipment and the<br />
measurement data provided.<br />
39
BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
Measurement instruments are marked according to obligatory<br />
identification system. Instrumentation equipment is checked before<br />
installation. Maintenance technician/maintenance engineer from Dept AR-<br />
22 supervises the handling of instruments according to established<br />
agreements. The supervision is documented in special daily and monthly<br />
sheets and protocols. In case of inefficient instrument, immediately the<br />
information is handed over to Specialist Company ordering them to take<br />
some activities that make the instrument operating properly. This fact, on<br />
1st shift, is notified by maintenance technician from AR-22 Dept, and on<br />
other shifts it is done by shift coordinator from A-2 Plant. Maintenance<br />
technician/maintenance engineer from Dept AR-22 inspects received<br />
instrument after service that has been done according to established<br />
agreements and reports all these activities in suitable sheet. In case when<br />
repair is impracticable, the instrument is subjected to be out of service.<br />
Lack of measured values are pointed with comment in Consolidated data<br />
report which is pass on to Vertis.<br />
In case of failure one of the stations from EMISJA System for recording of<br />
selected process measurements, redundant enables second station to<br />
collect data and storage them. There is possibility to fill lacking data from<br />
another station after end of campaign. In case of failure both of stations,<br />
any other PC with installed OPC Server can work as OPC Server.<br />
All the calibration procedures are performed according to the detailed<br />
calibration plan. On the date of verification, calibration records of the<br />
measuring and monitoring equipment have been verified on site.<br />
All measured data are collected to the emission computer KE MIKROS<br />
hard disc. Data are further processed in emission computer and hard disc<br />
of PC in AR 22 Department. Maintenance Technician/Maintenance<br />
Engineer from AR 22 Department is performing reports on daily and<br />
monthly basis. Data on monthly basis are send to Vertis for performing<br />
final calculations.<br />
For this monitoring period the names of the personnel involved is as<br />
follows:<br />
• Michal Czeszynsky <strong>ANWIL</strong> /Fertilizers Complex / AA Department<br />
• Piotr Nieznanski <strong>ANWIL</strong> / Fertilizers Complex / AR Department<br />
• Romuald Jancewicz <strong>ANWIL</strong> / Fertilizers Complex / A-2 Department<br />
• Bozena Balicka <strong>ANWIL</strong> / Fertilizers Complex / AR -22<br />
Department<br />
• Marcin Pasinski <strong>ANWIL</strong> / Fertilizers Complex /AR – 22<br />
Department<br />
• Jacek Mendelewski <strong>ANWIL</strong> / Fertilizers Complex / A-2<br />
Department<br />
• Pawel Slawinski <strong>ANWIL</strong> / Fertilizers Complex / A-21<br />
Department<br />
• Janusz Dzwonkowski <strong>ANWIL</strong> / Fertilizers Complex Department<br />
• Magdalena Soldacka <strong>ANWIL</strong> / Fertilizers Complex / A-2 Department<br />
40
BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
4.4.2 Findings<br />
Clarification Request CL (3)<br />
Report No: PL9000439<br />
Please provide necessary information regarding reporting procedures in<br />
the Monitoring Report.<br />
Response<br />
Information on the reporting procedure has been added to the sections<br />
5.17 of the monitoring report.<br />
Conclusion of the verification team<br />
Issue is closed.<br />
Clarification Request CL (4)<br />
Please provide necessary information about responsibilities in the<br />
Monitoring Report.<br />
Response<br />
Information on the responsibilities has been added to the sections 5.18 of<br />
the monitoring report.<br />
Conclusion of the verification team<br />
Issue is closed.<br />
Clarification Request 5 CL(5)<br />
Please provide corrective and preventive actions procedure.<br />
Response<br />
Corrective and preventive actions procedure is provided in the document<br />
named Troubleshooting_Instrukcija_KA_IJ_090802.pdf.<br />
Conclusion of the verification team<br />
Issue is closed.<br />
Clarification Request (CL) 9<br />
Please provide information concerning the internal audits.<br />
Response<br />
Protocol of the internal audit carried out in August 2009 is provided.<br />
Conclusion of the verification team<br />
41
BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Issue is closed.<br />
4.4.3 Conclusion<br />
The project complies with the requirements.<br />
5 PROJECT SCORECARD<br />
Risk Areas<br />
Completeness Source<br />
coverage/<br />
boundary<br />
definition<br />
Accuracy Physical<br />
Measurement<br />
and Analysis<br />
Baseline<br />
Emissions<br />
Conclusions<br />
Project<br />
Emissions<br />
Report No: PL9000439<br />
Calculated<br />
Emission<br />
Reductions<br />
� � �<br />
� � �<br />
Data<br />
calculations � � �<br />
Data<br />
management<br />
& reporting<br />
� � �<br />
Consistency Changes in<br />
the project � � �<br />
6 FIRST PERIODIC VERIFICATION STATEMENT<br />
Summary of findings and<br />
comments<br />
All relevant sources are covered<br />
by the monitoring plan and the<br />
boundaries of the project are<br />
defined correctly and<br />
transparently.<br />
State-of-the-art technology is<br />
applied in an appropriate manner.<br />
Appropriate backup solutions are<br />
provided.<br />
Emission reductions are<br />
calculated correctly<br />
Data management and reporting<br />
were found to be satisfying.<br />
Results are consistent to<br />
underlying raw data.<br />
<strong>Bureau</strong> <strong>Veritas</strong> Certification has performed a verification of the JI project<br />
“N2O emissions reduction project at Zakłady Azotowe Anwil S.A.”. The<br />
verification is based on the currently valid documentation of the United<br />
Nations Framework Convention on the Climate Change (UNFCCC).<br />
The management of the <strong>ANWIL</strong> is responsible for the preparation of the<br />
GHG emissions data and the reported GHG emissions reductions of the<br />
project on the basis set out within the project Monitoring and Verification<br />
Plan indicated in the final PDD version 1.3. The development and<br />
maintenance of records and reporting procedures in accordance with that<br />
plan, including the calculation and determination of GHG emission<br />
reductions from the project is the responsibility of the management of the<br />
project.<br />
<strong>Bureau</strong> <strong>Veritas</strong> Certification verified the Project Monitoring Report version<br />
10 for the reporting period as indicated below. <strong>Bureau</strong> <strong>Veritas</strong><br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
Certification confirms that the project is implemented as planned and<br />
described in validated and registered project design documents. Installed<br />
equipment being essential for generating emission reduction runs reliably<br />
and is calibrated appropriately. The monitoring system is in place and the<br />
project is generating GHG emission reductions.<br />
<strong>Bureau</strong> <strong>Veritas</strong> Certification can confirm that the GHG emission reduction<br />
is calculated without material misstatements. Our opinion relates to the<br />
project’s GHG emissions and resulting GHG emissions reductions<br />
reported and related to the valid and registered project baseline and<br />
monitoring, and its associated documents. Based on the information we<br />
have seen and evaluated we confirm the following statement:<br />
Reporting period for Line A: From 19/07/2008 to 24/02/2009 .<br />
Emission Reductions : 245,947 t CO2 equivalents.<br />
Reporting period for Line B: From 17/05/2008 to 10/01/2009 .<br />
Emission Reductions : 327,738 t CO2 equivalents.<br />
Reporting period for project Line A and Line B: From 17/05/2008 to<br />
24/02/2009<br />
Emission Reductions : 573,685 t CO2 equivalents.<br />
7 REFERENCES<br />
Category 1 Documents:<br />
Documents provided by that relate directly to the GHG components of the<br />
project.<br />
/1/ Project Design Document, version 1.3 dated 2 of April 2009<br />
/2/ Monitoring Report version 5, dated 11 th of November 2009<br />
Determination Report by Det Norske <strong>Veritas</strong> Certification AS (DNV)<br />
/3/<br />
dated 1 st of February 2009<br />
/4/ Monitoring Report version 6, dated 22 th of December 2009<br />
/5/ Monitoring Report version 7, dated 19 th of January 2010<br />
/6/ Monitoring Report version 8, dated 15 th of January 2010<br />
/7/ Monitoring Report version 10, dated 8 th of February 2010<br />
/8/<br />
/9/<br />
Letter of Approval of Ministry of Environment Poland, from 23 of<br />
January 2008.<br />
Annex to Letter of Approval of Ministry of Environment Poland,<br />
from 23 of January 2008, from 6 of February 2009.<br />
43
BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
/10/<br />
/11/<br />
/12/<br />
Report No: PL9000439<br />
Letter of Approval of the Office of Environmental Protection of<br />
Lichtenstein from 18 of August 2009.<br />
Letter about project registration under Track 1 procedure in Poland<br />
of Ministry of Environment, dated 20 th of August 2009.<br />
Initial verification Report by TÜV Süddeutschland, No.0085 dated<br />
26 th of August 2009.<br />
Category 2 Documents:<br />
Background documents related to the design and/or methodologies<br />
employed in the design or other reference documents.<br />
Documents checked during the verification onsite are presented in<br />
/13/<br />
Annex C<br />
Persons interviewed:<br />
List of persons interviewed during the verification or persons that<br />
contributed with other information that are not included in the documents<br />
listed above.<br />
/1/<br />
/2/<br />
/3/<br />
/4/<br />
/5/<br />
/6/<br />
/7/<br />
/8/<br />
/9/<br />
/10/<br />
Magdalena Ozimek Chemenko / Environment Protection<br />
Tadeusz Dembovski <strong>ANWIL</strong> / Prevention Manager<br />
Maria Stankiewicz <strong>ANWIL</strong> / HR<br />
Pawel Ziolkowski <strong>ANWIL</strong> / Utilities Complex<br />
Andrzej Wyslouch <strong>ANWIL</strong> / EMS & QMS<br />
Jaroslaw Ptaszynski <strong>ANWIL</strong> / Investment Dept.<br />
Michal Czeszynsky <strong>ANWIL</strong> /Fertilizers Complex / AA Department<br />
Piotr Nieznanski <strong>ANWIL</strong> / Fertilizers Complex / AR Department<br />
Romuald Jancewicz <strong>ANWIL</strong> / Fertilizers Complex / A-2<br />
Department<br />
Bozena Balicka <strong>ANWIL</strong> / Fertilizers Complex / AR -22 Department<br />
/11/ Marcin Pasinski <strong>ANWIL</strong> / Fertilizers Complex / AR -22 Department<br />
/12/<br />
Jacek Mendelewski <strong>ANWIL</strong> / Fertilizers Complex / A-2 Department<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
/13/ Pawel Slawinski <strong>ANWIL</strong> / Fertilizers Complex / A-21 Department<br />
/14/ Janusz Dzwonkowski <strong>ANWIL</strong> / Fertilizers Complex<br />
/15/ Magdalena Soldacka <strong>ANWIL</strong> / Fertilizers Complex / A-2<br />
Department<br />
/16/<br />
Andrzej Spychalski <strong>ANWIL</strong> / Media Department<br />
45
BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
APPENDIX A: COMPANY JI PROJECT VERIFICATION PROTOCOL<br />
Initial Verification Protocol Table 1<br />
Report No: PL9000439<br />
Objective Reference Comments Conclusion<br />
(CARs/FARs)<br />
1. Opening Session<br />
1.1. Introduction to audits /7/ The intention and the target of the audit were illustrated to<br />
the participants of the audit. Participants at the audit were<br />
the following persons:<br />
Verification team: Ms. Nadiia Kaiun Lead Auditor, <strong>Bureau</strong><br />
<strong>Veritas</strong> Poland, Mr. Witold Dzugan, Auditor, <strong>Bureau</strong> <strong>Veritas</strong><br />
Poland.<br />
Zaklady Azotove <strong>ANWIL</strong> S.A.:<br />
Magdalena Ozimek Chemenko / Environment Protection<br />
Tadeusz Dembovski <strong>ANWIL</strong> / Prevention Manager<br />
Maria Stankiewicz <strong>ANWIL</strong> / HR<br />
Pawel Ziolkowski <strong>ANWIL</strong> / Utilities Complex<br />
Andrzej Wyslouch <strong>ANWIL</strong> / EMS & QMS<br />
Jaroslaw Ptaszynski <strong>ANWIL</strong> / Investment Dept.<br />
Michal Czeszynsky <strong>ANWIL</strong> /Fertilizers Complex / AA<br />
Department<br />
Piotr Nieznanski <strong>ANWIL</strong> / Fertilizers Complex / AR<br />
Department<br />
OK<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
Objective Reference Comments Conclusion<br />
(CARs/FARs)<br />
1.2. Clarification of access<br />
to data archives, records,<br />
plans, drawings etc.<br />
1.3. Contractors for<br />
equipment and installation<br />
works<br />
Romuald Jancewicz <strong>ANWIL</strong> / Fertilizers Complex / A-2<br />
Department<br />
Bozena Balicka <strong>ANWIL</strong> / Fertilizers Complex / AR -22<br />
Department<br />
Marcin Pasinski <strong>ANWIL</strong> / Fertilizers Complex /AR – 22<br />
Department<br />
Jacek Mendelewski <strong>ANWIL</strong> / Fertilizers Complex / A-2<br />
Department<br />
Pawel Slawinski <strong>ANWIL</strong> / Fertilizers Complex / A-21<br />
Department<br />
Janusz Dzwonkowski <strong>ANWIL</strong> / Fertilizers Complex<br />
Department<br />
Magdalena Soldacka <strong>ANWIL</strong> / Fertilizers Complex / A-2<br />
Department<br />
/7/ The verification team got open access to all required plans,<br />
data, records, drawings and to all relevant facilities.<br />
/7/ Project has been implemented as defined in the PDD<br />
version 1.3 and the implementation is evidenced by<br />
statements of work completion (see list of verified<br />
documents).<br />
OK<br />
OK<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
Objective Reference Comments Conclusion<br />
(CARs/FARs)<br />
1.4. Actual status of<br />
installation works<br />
2. Open issues indicated in<br />
validation report<br />
2.1. Missing steps to final<br />
approval<br />
3. Implementation of the<br />
project<br />
/7/ There are no deviations from the PDD made final at the<br />
JISC.<br />
/2/ Based on the validation report the verification team<br />
identified no missing steps. The project has been approved<br />
by both NFPs. The Letters of Approval were presented to<br />
the verification team.<br />
Corrective Action Request (CAR) 1<br />
Please provide evidence of approval from the Lichtenstein<br />
side. CAR1<br />
3.1. Physical components /2/ Installing secondary N2O reduction catalyst underneath the<br />
primary catalyst precious metal catching and catalytic<br />
gauzes package in the ammonium burner as a N2O<br />
abatement technology was applied at two production lines A<br />
and B of Anwil plant. Secondary catalysts were installed in<br />
all 4 ammonia oxidation reactors of one production line A,<br />
and in all 4 ammonia oxidation reactors of another<br />
production line B.<br />
Anyway start date of project campaign for line A was 17 th of<br />
May 2008 meanwhile the secondary catalyst was installed<br />
on 18 th of July 2008 and start date of project campaign for<br />
CL1<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
Objective Reference Comments Conclusion<br />
(CARs/FARs)<br />
Line A was 14 th of July 2008 meanwhile the secondary<br />
catalyst was installed on 15 th of September 2008.<br />
Clarification Request (CL) 1<br />
Please clarify why start date of the project campaign is<br />
earlier than date of the secondary catalysts installation.<br />
3.2. Project boundaries /7/ Yes, the project boundaries are as defined in the PDD<br />
version 1.3. OK<br />
3.3 Emission reductions /2/ In the PDD version 1.3 the estimated amount of emission<br />
achieved<br />
reduction units is stated for each year during crediting<br />
period while actual amounts of emission reduction<br />
calculations in Monitoring Report were calculated for each<br />
campaign, for Line A and Line B, duration of which is 17<br />
May 2008 – 20 January 2009 and 14 th of July – 24 t h of<br />
February respectively.<br />
Clarification Request (CL) 2<br />
Please provide clarification how amounts of emission<br />
reduction calculations for 2008 for Line A and Line B and for<br />
2009 for Line A and Line B were calculated.<br />
CL2<br />
3.4. Monitoring and<br />
metering systems<br />
/7/ N2O emissions monitoring system is installed in two nitric<br />
acid lines A and B. It consists of the measurement devices<br />
part and data processing and storage part. Measuring<br />
instruments in accordance with process and technical<br />
project made on basis of accepted methodology AM0034.<br />
Monitoring system of N2O emission includes: OK<br />
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BUREAU VERITAS CERTIFICATION<br />
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Report No: PL9000439<br />
Objective Reference Comments Conclusion<br />
(CARs/FARs)<br />
• analyzer of N2O concentration in tail gases<br />
• ultrasonic flow meter for tail gases flow measurement,<br />
• pressure transmitter,<br />
• temperature transmitter,<br />
• Emission Computer – hardware and software dedicated for<br />
reports in environment protection.<br />
Nitric acid production, ammonia flow and air flow including<br />
necessary temperature and pressure parameters are<br />
measured continuously.<br />
Analogue signals 4-20mA from measurement devices<br />
installed on the nitric acid production lines are recorded on<br />
a 1 second basis in the data logger, where these signals are<br />
digitalized to 4 byte signals. Analogue signals 4-20mA from<br />
the DCS system are recorded on a 1 second basis and sent<br />
to the data logger, where these signals are digitalized to 4<br />
byte signals. All signals are then sent via converter to the<br />
emission computer, where these signals are stored.<br />
Data logger KX-6 collects measured data and processes<br />
them. All measurement data received from the data logger<br />
KX-06 are recorded on a 1 second basis to the emission<br />
computer KE MIKROS hard disc. Data are further processed<br />
in the emission computer, where corrected nitric acid flow<br />
and tail gas flow are calculated according to the formulae,<br />
described in MR version 10, sections 5.14.1 and 5.14.2 are<br />
calculated.<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
Objective Reference Comments Conclusion<br />
(CARs/FARs)<br />
All KE MIKROS values are archived on the emission<br />
computer’s hard disc.<br />
All analogue values including measured values, operational<br />
conditions, corrected data and normalized parameters data<br />
are recorded by the KE MIKROS on a 1 second basis. These<br />
data are archived for several months but not less than 3<br />
month. Due to the fact that this archive needs a lot of<br />
memory hourly averages are archived. Data overwriting<br />
process is controlled via special software which<br />
automatically overwrites oldest data in its memory after<br />
expiration of given period of time limited by a hard disc<br />
capacity. Hourly averages are archived in a paper form and<br />
also electronically in an Excel file on separate computer and<br />
it is possible to store them also on a CD-Rom. It is possible<br />
to access data stored on the emission computer hard disc.<br />
3.5. Data uncertainty /7/ The overall uncertainty was established due to the QAL2<br />
test results, as required by EN14181. Level of uncertainty is<br />
expressed in the calculations of the Baseline emission<br />
factor and Project emission factor, which are provided in the<br />
Emission Reduction model for the Project.<br />
OK<br />
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BUREAU VERITAS CERTIFICATION<br />
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Objective Reference Comments Conclusion<br />
(CARs/FARs)<br />
3.6. Calibration and quality<br />
assurance<br />
3.7. Data acquisition and<br />
data processing systems<br />
/2/ AMS installed at the operating plant is in compliance with<br />
the European norm EN14181 as required per Approved<br />
Methodology AM0028, which assumes three levels of quality<br />
assurance of the measurement systems - QAL1, QAL2 and<br />
QAL3.<br />
All the calibration procedures are performed according to<br />
the detailed calibration plan. On the date of verification,<br />
calibration records of the measuring and monitoring<br />
equipment have been verified on site. The list of all<br />
monitoring equipment with the internal numbers, established<br />
due to the monitoring system of the plant and calibration<br />
dates is presented in the supporting document to MR<br />
version 10 - Measuring devices specification list for Line A<br />
and Line B.<br />
Clarification Request (CL) 10<br />
Please clarify why the last calibration date for pressure<br />
transmitter PT 2211-2A on Line A is 15/07/2009 in the<br />
“Measurement devices specification list: Line A” while in the<br />
calibration record for this device last date of calibration is<br />
15/07/2008.<br />
/7/ Analogue signals 4-20mA from measurement devices<br />
installed on the nitric acid production lines are recorded on<br />
a 1 second basis in the data logger, where these signals are<br />
digitalized to 4 byte signals. Analogue signals 4-20mA from<br />
the DCS system are recorded on a 1 second basis and sent<br />
to the data logger, where these signals are digitalized to 4<br />
CL10<br />
OK<br />
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Report No: PL9000439<br />
Objective Reference Comments Conclusion<br />
(CARs/FARs)<br />
3.8. Reporting procedures<br />
byte signals. All signals are then sent via converter to the<br />
emission computer, where these signals are stored.<br />
Data logger KX-6 collects measured data and processes<br />
them. All measurement data received from the data logger<br />
KX-06 are recorded on a 1 second basis to the emission<br />
computer KE MIKROS hard disc. Data are further processed<br />
in the emission computer, where corrected nitric acid flow<br />
and tail gas flow are calculated according to the formulae,<br />
described in MR version 10, sections 5.14.1 and 5.14.2 are<br />
calculated.<br />
All KE MIKROS values are archived on the emission<br />
computer’s hard disc. Binary values such as measurement<br />
devices’ operational status, corrected values, status of KE<br />
MIKROS and other parameters are archived in different part<br />
of the memory.<br />
/2/ Collecting and processing of measured data was clearly<br />
presented in the Monitoring Report version 10 meanwhile<br />
the status of reporting procedures was not clear.<br />
Clarification Request 3 CL (3)<br />
Please provide necessary information regarding reporting<br />
procedures in the Monitoring Report.<br />
CL3<br />
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(CARs/FARs)<br />
3.9. Documented<br />
instructions<br />
3.10. Qualification and<br />
training<br />
/7/ Section 5 of the Monitoring Report version 10 Monitoring<br />
Plan (including software used) provides with the necessary<br />
information relating to the procedures for the monitoring and<br />
measurements.<br />
/7/ Training was provided by equipment producer. All the<br />
training plans and reports were presented to the verification<br />
team during site visit.<br />
3.11. Responsibilities /2/ Description of the system for management of emission<br />
reduction calculations was presented in a transparent and<br />
understandable way in the Monitoring Report version 10,<br />
anyway information regarding responsibilities of the<br />
departments within the monitoring system was not clear.<br />
Clarification Request 4 CL (4)<br />
Please provide necessary information about responsibilities<br />
in the Monitoring Report.<br />
3.12. Troubleshooting<br />
procedures<br />
/2/ Measurement instruments are marked according to<br />
obligatory identification system. Instrumentation equipment<br />
is checked before installation. Maintenance<br />
technician/maintenance engineer from Dept AR-22<br />
supervises the handling of instruments according to<br />
established agreements. The supervision is documented in<br />
special daily and monthly sheets and protocols. In case of<br />
inefficient instrument, immediately the information is handed<br />
OK<br />
OK<br />
CL4<br />
CL5<br />
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Report No: PL9000439<br />
Objective Reference Comments Conclusion<br />
(CARs/FARs)<br />
4. Internal Data<br />
4.1. Type and sources of<br />
internal data<br />
over to Specialist Company ordering them to take some<br />
activities that make the instrument operating properly. This<br />
fact, on 1st shift, is notified by maintenance technician from<br />
AR-22 Dept, and on other shifts it is done by shift<br />
coordinator from A-2 Plant. Maintenance<br />
technician/maintenance engineer from Dept AR-22 inspects<br />
received instrument after service that has been done<br />
according to established agreements and reports all these<br />
activities in suitable sheet. In case when repair is<br />
impracticable, the instrument is subjected to be out of<br />
service. Lack of measured values is pointed with comment<br />
in Consolidated data report which is pass on to Vertis.<br />
In case of failure one of the stations from EMISJA System<br />
for recording of selected process measurements, redundant<br />
enables second station to collect data and storage them.<br />
There is possibility to fill lacking data from another station<br />
after end of campaign. In case of failure both of stations,<br />
any other PC with installed OPC Server can work as OPC<br />
Server.<br />
Clarification Request 5 CL(5)<br />
Please provide corrective and preventive actions procedure.<br />
/2/ For the purpose of monitoring the emission reductions the<br />
following parameters are measured on both production lines<br />
A and B of <strong>ANWIL</strong>:<br />
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Report No: PL9000439<br />
Objective Reference Comments Conclusion<br />
(CARs/FARs)<br />
• NH3 Flow;<br />
- flow;<br />
- pressure;<br />
- temperature;<br />
• Air flow;<br />
- flow;<br />
- pressure;<br />
- temperature;<br />
• Nitric acid flow;<br />
- flow;<br />
- density;<br />
- temperature;<br />
• N2O concentration in the tail gas ;<br />
• Volume of the tail gas flow;<br />
• Tail gas temperature;<br />
• Tail gas Pressure;<br />
Forward Action Request (FAR) 1<br />
Please include in the updated Monitoring Report proper<br />
formulae for the conversion of the N2O concentration data<br />
from the ppmV units to the mg/Nm3 in the calculations of<br />
emission reductions. This data should be checked after<br />
each AST test during future verifications.<br />
FAR1<br />
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VERIFICATION REPORT<br />
Report No: PL9000439<br />
Objective Reference Comments Conclusion<br />
(CARs/FARs)<br />
Forward Action Request (FAR)2<br />
Please indicate all the monitoring parameters in the next<br />
monitoring report according to the PDD monitoring section<br />
D, or revise monitoring plan if different parameters are to be<br />
monitored.<br />
Clarification Request (CL) 6<br />
Please provide explanation for bigger production of Nitric<br />
Acid on Line B in comparison with Line A.<br />
Clarification Request (CL) 7<br />
Please provide reason of exceeding during baseline<br />
campaign the historic nitric acid production<br />
Clarification Request (CL) 8<br />
Please provide explanation of the reason for occurring<br />
circumstances under which operating conditions during<br />
baseline measurements can be outside the permitted range.<br />
4.2. Data collection /7/ All measurement data received from the data logger KX-06<br />
are recorded on a 1 second basis to the emission computer<br />
KE MIKROS hard disc. Data are further processed in the<br />
emission computer.<br />
All data necessary for the CO2 emission reductions<br />
calculation is collected in the Maintenance Technician/<br />
Maintenance Engineer Department. Maintenance<br />
Technician/Maintenance Engineer is performing reports on<br />
daily and monthly basis, which are send to Vertis for<br />
performing final calculations.<br />
FAR2<br />
CL6<br />
CL7<br />
CL8<br />
OK<br />
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Report No: PL9000439<br />
Objective Reference Comments Conclusion<br />
(CARs/FARs)<br />
4.3. Quality assurance /7/ AMS installed at the operating plant is in compliance with<br />
the European norm EN14181 as required per Approved<br />
Methodology AM000028, which assumes three levels of<br />
quality assurance of the measurement systems - QAL1,<br />
QAL2 and QAL3.<br />
CO2 emission reductions calculations are performing on the<br />
basis of received monthly raw data from <strong>ANWIL</strong>, AR 22<br />
Department by Vertis in the Emission Reduction Model.<br />
All measured data are collected to the emission computer<br />
KE MIKROS hard disc. Data are further processed in<br />
emission computer and hard disc of PC in AR 22<br />
Department. Maintenance Technician/Maintenance Engineer<br />
from AR 22 Department is performing reports on daily and<br />
monthly basis, which are send to Vertis for performing final<br />
4.4. Significance and<br />
reporting risks<br />
calculations.<br />
/7/ Maintenance technician/maintenance engineer coordinates<br />
the process of checking and calibration of instruments<br />
according to previously accepted schedule. In case of<br />
inefficient instrument, immediately the information is handed<br />
over to Specialist Company ordering them to take some<br />
activities that make the instrument operating properly. This<br />
fact, on 1st shift, is notified by maintenance technician from<br />
AR-22 Dept, and on other shifts it is done by shift<br />
coordinator from A-2 Plant. Maintenance<br />
technician/maintenance engineer from Dept AR-22 inspects<br />
received instrument after service that has been done<br />
OK<br />
OK<br />
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Report No: PL9000439<br />
Objective Reference Comments Conclusion<br />
(CARs/FARs)<br />
according to established agreements and reports all these<br />
activities in suitable sheet.<br />
In case when repair is impracticable, the instrument is<br />
subjected to be out of service. Lack of measured values is<br />
pointed with comment in Consolidated data report which is<br />
pass on to Vertis.<br />
5. External Data<br />
5.1. Type and sources of<br />
external data<br />
/7/ See section 5 of the MR version 10. OK<br />
5.2. Access to external data /7/ See section 5 of the MR version 10. OK<br />
5.3. Quality assurance /7/ See section 5 of the MR version 10. OK<br />
5.4. Data uncertainty /7/ See section 5 of the MR version 10. OK<br />
5.5. Emergency procedures /7/ Maintenance technician/maintenance engineer coordinates<br />
the process of checking and calibration of instruments<br />
according to previously accepted schedule. In case of<br />
inefficient instrument, immediately the information is handed<br />
over to Specialist Company ordering them to take some<br />
activities that make the instrument operating properly. This<br />
fact, on 1st shift, is notified by maintenance technician from<br />
AR-22 Dept, and on other shifts it is done by shift<br />
coordinator from A-2 Plant. Maintenance<br />
OK<br />
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BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report No: PL9000439<br />
Objective Reference Comments Conclusion<br />
(CARs/FARs)<br />
6. Environmental and<br />
Social Indicators<br />
6.1. Implementation of<br />
measures<br />
technician/maintenance engineer from Dept AR-22 inspects<br />
received instrument after service that has been done<br />
according to established agreements and reports all these<br />
activities in suitable sheet.<br />
In case when repair is impracticable, the instrument is<br />
subjected to be out of service. Lacks of measured values<br />
are pointed with comment in Consolidated data report which<br />
is pass on to Vertis.<br />
/7/ Secondary catalysts which are installed in all ammonia<br />
oxidation reactors of both production lines A and B of the<br />
enterprise breaks down N2O formation during oxidation<br />
process on N2 and O2 and thus leads to decrease of<br />
harmful emissions.<br />
6.2. Monitoring equipment /7/ See section 5 of the MR version 10 OK<br />
6.3. Quality assurance<br />
procedures<br />
/7/ See section 5.16 and section 6 of the MR version 10 OK<br />
6.4. External data /7/ See section 5 of the MR version 10 OK<br />
7. Management and<br />
Operational System<br />
OK<br />
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Report No: PL9000439<br />
Objective Reference Comments Conclusion<br />
(CARs/FARs)<br />
7.1. Documentation /7/ The company complies with all legal and statutory<br />
requirements of the Poland and the same were made<br />
available to the verification team. <strong>ANWIL</strong> has all the<br />
necessary permissions and licenses.<br />
7.2. Qualification and<br />
training<br />
/7/ See chapter 3.10. of this Table of this protocol OK<br />
7.3. Allocation of<br />
/7/ The responsibilities and authorities are described in the OK<br />
responsibilities<br />
Instruction on “Supervision the equipment for control,<br />
measurement and testing used in N2O reduction<br />
7.4. Emergency procedures /7/<br />
installation” and for each individual in job descriptions as<br />
required statutorily. Persons working at sites are aware of<br />
their responsibilities, and relative records are maintained.<br />
See chapter 3.12 and 5.5. of this Table of this protocol<br />
OK<br />
7.5. Data archiving /7/ Data are archived in the paper and electronic forms and<br />
then stored in AR 22 Department.<br />
7.6. Monitoring report /7/ Data information is laid down in the monitoring report<br />
version 10.<br />
OK<br />
OK<br />
OK<br />
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(CARs/FARs)<br />
7.7. Internal audits and<br />
management review<br />
/7/ All measured data are collected to the emission computer<br />
KE MIKROS hard disc. Data are further processed in<br />
emission computer and hard disc of PC in AR 22<br />
Department. Maintenance Technician/Maintenance Engineer<br />
from AR 22 Department is performing reports on daily and<br />
monthly basis. Data on monthly basis are send to Vertis for<br />
performing final calculations.<br />
Clarification Request 9 CL (9)<br />
Please provide information on internal audits.<br />
CL9<br />
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VERIFICATION REPORT<br />
Periodic Verification Checklist Protocol Table 2: Data Management System/Controls<br />
Identification of<br />
potential reporting<br />
risk<br />
1. Defined<br />
organizational<br />
structure,<br />
responsibilities<br />
and competencies<br />
1.1. Position and<br />
roles<br />
1.2.<br />
Responsibilities<br />
Identification,<br />
assessment<br />
and testing of<br />
management<br />
controls<br />
Areas of residual risks<br />
Report No: PL9000439<br />
Full For this monitoring period the names of the personnel involved is as follows:<br />
• Michal Czeszynsky <strong>ANWIL</strong> /Fertilizers Complex / AA Department<br />
• Piotr Nieznanski <strong>ANWIL</strong> / Fertilizers Complex / AR Department<br />
• Romuald Jancewicz <strong>ANWIL</strong> / Fertilizers Complex / A-2 Department<br />
• Bozena Balicka <strong>ANWIL</strong> / Fertilizers Complex / AR -22 Department<br />
• Marcin Pasinski <strong>ANWIL</strong> / Fertilizers Complex /AR – 22 Department<br />
• Jacek Mendelewski <strong>ANWIL</strong> / Fertilizers Complex / A-2 Department<br />
• Pawel Slawinski <strong>ANWIL</strong> / Fertilizers Complex / A-21 Department<br />
• Janusz Dzwonkowski <strong>ANWIL</strong> / Fertilizers Complex Department<br />
• Magdalena Soldacka <strong>ANWIL</strong> / Fertilizers Complex / A-2 Department<br />
Full Description of the system for management of emission reduction calculations was<br />
presented in a transparent and understandable way in the Monitoring Report version<br />
10, anyway information regarding responsibilities of the departments within the<br />
monitoring system was not clear.<br />
Clarification Request 4 CL (4)<br />
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Identification of<br />
potential reporting<br />
risk<br />
1.3. Competencies<br />
needed<br />
2. Conformance<br />
with monitoring<br />
plan<br />
2.1. Reporting<br />
procedures<br />
2.2. Necessary<br />
Changes<br />
Identification,<br />
assessment<br />
and testing of<br />
management<br />
controls<br />
Areas of residual risks<br />
Report No: PL9000439<br />
Please provide necessary information about responsibilities in the Monitoring Report.<br />
Full The responsibilities and authorities are described in the Instruction on “Supervision<br />
the equipment for control, measurement and testing used in N2O reduction<br />
installation” and for each individual in job descriptions as required statutorily.<br />
Training needs were identified in advance and training was delivered that was<br />
checked onsite.<br />
Full The monitoring plan is as per the registered PDD version 1.3. The uploaded version<br />
of PDD version 1.3 is publicly available at the site:<br />
http://ji.unfccc.int/JI_Projects/DB/JWG3JX3FGBI7QCXQDCVS3IGQTQKLHV/PublicPD<br />
D/U2XMTZ2BQ439J17DAV3PNKWD7O3PXX/view.html<br />
where it was placed during determination process.<br />
The JI specific approach for this project was used in monitoring process.<br />
Full Implementation of the project was as per Monitoring Plan in the determined version<br />
1.3 of the PDD.<br />
3. Application of<br />
GHG determination<br />
methods<br />
3.1. Methods used Full The reporting procedures reflect the monitoring plan content. The calculation of the<br />
emission reduction is correct.<br />
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Identification of<br />
potential reporting<br />
risk<br />
3.2.<br />
Information/proces<br />
s flow<br />
Identification,<br />
assessment<br />
and testing of Areas of residual risks<br />
management<br />
controls<br />
Full See section 3.4 of the Table 1 of this protocol.<br />
3.3. Data transfer Full See section 3.4 of the Table 1 of this protocol.<br />
Report No: PL9000439<br />
3.4. Data trails Full The necessary procedures have been defined in internal procedures and additional<br />
internal documents relevant for the determination of the all the parameters listed in<br />
the monitoring plan<br />
4. Identification<br />
and maintenance<br />
of key process<br />
parameters<br />
4.1. Identification<br />
of key parameters<br />
4.2.<br />
Calibration/mainte<br />
nance<br />
5. GHG<br />
Calculations<br />
Full The critical parameters for the determination of GHG emissions are the parameters<br />
listed in section D of the approved PDD version 1.3.<br />
Full The company maintains the elaborate calibration plan for each of the equipment. The<br />
audit team verified the status of all the equipment at the sites sampled for the audit<br />
and found them to be complying to the plan.<br />
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Identification of<br />
potential reporting<br />
risk<br />
5.1. Use of<br />
estimates and<br />
default data<br />
5.2. Guidance on<br />
checks and<br />
reviews<br />
5.3. Internal<br />
validation and<br />
verification<br />
5.4. Data protection<br />
measures<br />
5.5. IT systems Full<br />
Identification,<br />
assessment<br />
and testing of Areas of residual risks<br />
management<br />
controls<br />
Full See Section 6 of the Monitoring Report version 10<br />
Report No: PL9000439<br />
Full All measured data are collected to the emission computer KE MIKROS hard disc.<br />
Data are further processed in emission computer and hard disc of PC in AR 22<br />
Department. Maintenance Technician/Maintenance Engineer from AR 22 Department<br />
is performing reports on daily and monthly basis. Data on monthly basis are send to<br />
Vertis for performing final calculations.<br />
Full Monitoring procedure for JI Project includes the responsibility and frequency for<br />
carrying out internal audits.<br />
Clarification Request 9<br />
Please provide information concerning the internal audits.<br />
Full The necessary procedures relating to Information technology are in place to provide<br />
necessary data security, and also prevent the unauthorized use of the same.<br />
Data is collected in electronic database.<br />
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Report No: PL9000439<br />
Periodic Verification Protocol Table 3: GHG calculation procedures and management control testing<br />
Identification of potential reporting<br />
risk<br />
Potential reporting risks based on an<br />
assessment of the emission estimation<br />
procedures can be expected in the<br />
following fields of action:<br />
� the calculation methods,<br />
� raw data collection and sources of<br />
supporting documentation,<br />
� reports/databases/information<br />
systems from which data is<br />
obtained.<br />
Key source data applicable to the project<br />
assessed are hereby:<br />
� metering records ,<br />
� process monitors,<br />
� operational logs (metering<br />
records),<br />
� laboratory/analytical data (for<br />
energy content of fuels),<br />
� accounting records,<br />
Appropriate calibration and maintenance<br />
of equipment resulting in high accuracy of<br />
Identification, assessment and testing<br />
of management controls<br />
Regarding the potential reporting risks<br />
identified in the left column the following<br />
mitigation measures have been observed<br />
during the document review and the on<br />
site mission:<br />
Key source data for this parameter are:<br />
• meter reading.<br />
• Invoices and record for Fuels (and coal)<br />
for consumption and purchase.<br />
The metering equipments are installed<br />
appropriately in the enclosure panels and<br />
same are of reputed make.<br />
Calculation methods:<br />
The reporting procedures reflect the<br />
monitoring plan content and the<br />
calculation of the emission reduction is<br />
correct and also additionally deducting the<br />
project emissions caused by fossil fuel.<br />
Areas of residual risks<br />
The issue remaining is the way the data<br />
obtained is used to calculate the emission<br />
reduction in a conservative manner<br />
according to the approach prescribed in<br />
the PDD version 1.3 as well as the way<br />
data obtained is used to calculate the<br />
emissions reductions.<br />
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Identification of potential reporting<br />
risk<br />
data supplied should be in place.<br />
It is hereby needed to focus on those<br />
risks that impact the accuracy,<br />
completeness and consistency of the<br />
reported data. Risks are weakness in the<br />
GHG calculation systems and may<br />
include:<br />
� manual transfer of data/manual<br />
calculations,<br />
� position of the metering<br />
equipment,<br />
� unclear origins of data,<br />
� accuracy due to technological<br />
limitations,<br />
� lack of appropriate data protection<br />
measures (for example, protected<br />
calculation cells in spreadsheets<br />
and/or password restrictions).<br />
Identification, assessment and testing<br />
of management controls<br />
Report No: PL9000439<br />
Areas of residual risks<br />
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Report No: PL9000439<br />
Periodic Verification Protocol Table 4: Detailed audit testing of residual risk areas and random testing<br />
Areas of residual<br />
risks<br />
The issue<br />
remaining is the<br />
way the data<br />
obtained is used to<br />
calculate the<br />
emission reduction<br />
in a conservative<br />
manner according<br />
to the approach<br />
prescribed in the<br />
PDD.<br />
Additional verification<br />
testing performed<br />
There has been a<br />
complete check of data<br />
transferred from daily<br />
consumption and<br />
generation readings to<br />
the calculation tool. There<br />
was no error in such<br />
transfer. The correct<br />
installation of the<br />
metering equipment can<br />
be confirmed.<br />
Conclusions and Areas Requiring Improvement<br />
(including Forward Action Requests)<br />
Having investigated the residual risks, the audit team comes to the following<br />
conclusion:<br />
Immediate action is not needed with respect to the current emission reduction<br />
calculation. Those corrections have been considered during the verification<br />
process, so no residual risk is open.<br />
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Verification Protocol Table 5: Resolution of Corrective Action and Clarification Requests<br />
Report clarifications and<br />
corrective action<br />
requests<br />
Corrective Action<br />
Request (CAR) 1<br />
Please provide<br />
evidence of approval<br />
from the Lichtenstein<br />
side.<br />
Forward Action<br />
Request (FAR) 1<br />
Please include in the<br />
updated Monitoring<br />
Report proper<br />
formulae for the<br />
conversion of the N2O<br />
concentration data<br />
from the ppmV units<br />
to the mg/Nm3 in the<br />
calculations of<br />
emission reductions.<br />
This data should be<br />
checked after each<br />
Ref. to<br />
checklist<br />
question<br />
in tables<br />
2/3<br />
Report No: PL9000439<br />
Summary of project owner response Verification conclusion<br />
2.1. Investor Party LoA issued by the<br />
Principality of Liechtenstein is<br />
provided to the verifier.<br />
4.1. An appropriate formula for conversion<br />
of the N2O concentration data from<br />
the ppmV units to the mg/Nm3 in the<br />
calculations of emission reductions<br />
was included in the updated<br />
Monitoring Report version 10. Results<br />
of the following AST tests will be<br />
applied in the proper way in the next<br />
Monitoring Reports.<br />
Evidencing document was<br />
checked and found satisfactory.<br />
Issue is closed.<br />
Issue will be closed during next<br />
verification.<br />
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VERIFICATION REPORT<br />
Report clarifications and<br />
corrective action<br />
requests<br />
AST test during future<br />
verifications.<br />
Forward Action<br />
Request (FAR)2<br />
Please indicate all the<br />
monitoring parameters<br />
in the next monitoring<br />
report according to<br />
the PDD monitoring<br />
section D, or revise<br />
monitoring plan if<br />
different parameters<br />
are to be monitored.<br />
Clarification Request<br />
(CL) 1<br />
Please clarify why<br />
start date of the<br />
project campaign is<br />
earlier than date of<br />
the secondary<br />
Ref. to<br />
checklist<br />
question<br />
in tables<br />
2/3<br />
Report No: PL9000439<br />
Summary of project owner response Verification conclusion<br />
4.1. All the monitoring parameters will be<br />
indicated in the next monitoring report<br />
according to the PDD monitoring<br />
section D, or will be revised<br />
monitoring plan if different parameters<br />
are to be monitored.<br />
3.1. Starts of project campaigns on both<br />
lines A and B as defined in the<br />
Monitoring report are same as dates<br />
of the secondary catalysts installation.<br />
Issue will be closed during next<br />
verification.<br />
Issue is closed.<br />
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VERIFICATION REPORT<br />
Report clarifications and<br />
corrective action<br />
requests<br />
catalysts installation.<br />
Clarification<br />
(CL) 2<br />
Request<br />
Please provide<br />
clarification how<br />
amounts of emission<br />
reduction calculations<br />
for 2008 for Line A<br />
and Line B and for<br />
2009 for Line A and<br />
Line B were<br />
calculated.<br />
Clarification<br />
3 CL (3)<br />
Request<br />
Please provide<br />
necessary information<br />
regarding reporting<br />
procedures in the<br />
Monitoring Report.<br />
Ref. to<br />
checklist<br />
question<br />
in tables<br />
2/3<br />
Report No: PL9000439<br />
Summary of project owner response Verification conclusion<br />
3.4. Estimates of ERU quantities contained<br />
in the PDD have been calculated using<br />
estimated project emission factors and<br />
applying this factor on estimated<br />
annual HNO3 production during the<br />
crediting period 2008-2012 as<br />
required by the PDD format of the<br />
Section E.<br />
Assumptions used for calculation of<br />
annual ERUs estimates are defined in<br />
detail in the Annex 2 of the PDD.<br />
3.8. Information on the reporting procedure<br />
has been added to the sections 5.17<br />
of the monitoring report.<br />
Issue is closed.<br />
Issue is closed.<br />
Clarification Request 3.11. Information on the responsibilities has Issue is closed.<br />
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VERIFICATION REPORT<br />
Report clarifications and<br />
corrective action<br />
requests<br />
4 CL (4)<br />
Please provide<br />
necessary information<br />
about responsibilities<br />
in the Monitoring<br />
Report.<br />
Clarification Request<br />
5 CL(5)<br />
Please provide<br />
corrective and<br />
preventive actions<br />
procedure.<br />
Clarification Request<br />
(CL) 6<br />
Please provide<br />
explanation for bigger<br />
production of Nitric<br />
Acid on Line B in<br />
comparison with Line<br />
A.<br />
Ref. to<br />
checklist<br />
question<br />
in tables<br />
2/3<br />
Report No: PL9000439<br />
Summary of project owner response Verification conclusion<br />
been added to the sections 5.18 of the<br />
monitoring report.<br />
3.12. Corrective and preventive actions<br />
procedure is provided in the document<br />
named<br />
Troubleshooting_Instrukcija_KA_IJ_09<br />
0802.pdf.<br />
4.1. Both lines A and B have different<br />
primary catalysts and thus also<br />
separate production schedule. It<br />
means that starts and ends of<br />
campaigns on both lines are different<br />
and thus different HNO3 production is<br />
business as usual, as can be seen<br />
also on the overview of 5 historic<br />
campaigns HNO3 production in the<br />
Campaign_length worksheet of the<br />
Issue is closed.<br />
Issue is closed.<br />
73
BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report clarifications and<br />
corrective action<br />
requests<br />
Clarification Request<br />
(CL) 7<br />
Please provide reason<br />
of exceeding during<br />
baseline campaign the<br />
historic nitric acid<br />
production<br />
Clarification Request<br />
(CL) 8<br />
Please provide<br />
explanation of the<br />
reason for occurring<br />
circumstances under<br />
which operating<br />
conditions during<br />
baseline<br />
Ref. to<br />
checklist<br />
question<br />
in tables<br />
2/3<br />
Report No: PL9000439<br />
Summary of project owner response Verification conclusion<br />
4.1.<br />
emission reductions calculation model.<br />
Historic HNO3 production established<br />
as average of 5 historic campaigns<br />
was higher due to favorable market<br />
situation requiring in the spring 2008<br />
higher production of fertilizers. Spring<br />
is the peak of the production season<br />
in the fertilizers industry. From the JI<br />
point of view this issue has been<br />
handled in accordance with the PDD,<br />
i.e. emission data measured after<br />
reaching the historic campaign length<br />
have not been included into the<br />
baseline emission factors calculations.<br />
4.1. Operating conditions during the<br />
baseline campaigns had been outside<br />
the permitted range during start-up<br />
and shut-down periods.<br />
Issue is closed.<br />
Issue is closed.<br />
74
BUREAU VERITAS CERTIFICATION<br />
VERIFICATION REPORT<br />
Report clarifications and<br />
corrective action<br />
requests<br />
measurements can be<br />
outside the permitted<br />
range.<br />
Clarification Request<br />
(CL) 9<br />
Please provide<br />
information on internal<br />
audits.<br />
Clarification Request<br />
(CL) 10<br />
Please clarify why the<br />
last calibration date<br />
for pressure<br />
transmitter PT 2211-<br />
2A on Line A is<br />
15/07/2009 in the<br />
“Measurement devices<br />
specification list: Line<br />
A” while in the<br />
calibration record for<br />
this device last date<br />
of calibration is<br />
15/07/2008.<br />
Ref. to<br />
checklist<br />
question<br />
in tables<br />
2/3<br />
Report No: PL9000439<br />
Summary of project owner response Verification conclusion<br />
7.7. Protocol of the internal audit carried<br />
out in August 2009 is provided.<br />
3.6. This was technical mistake. Last<br />
calibration date for pressure<br />
transmitter PT 2211-2A on Line A is<br />
15/07/2008. Date was changed in the<br />
“Measurement devices specification<br />
list: Line A”. Changed document was<br />
provided to verification team.<br />
Issue is closed.<br />
Issue is closed.<br />
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Report No: PL9000439<br />
APPENDIX B: VERIFICATION TEAM<br />
The verification team consists of the following personnel:<br />
Nadiia Kaiun, M.Sci. (environmental science)<br />
Team Leader, Lead Verifier<br />
<strong>Bureau</strong> <strong>Veritas</strong> Poland.<br />
She has graduated from National University of Kyiv-Mohyla<br />
Academy with the Master Degree in Environmental Science. She is<br />
a Lead auditor of <strong>Bureau</strong> <strong>Veritas</strong> Certification for Environment<br />
Management System (IRCA registered). She performed over 15<br />
audits since 2008. She has undergone intensive training on Clean<br />
Development Mechanism /Joint Implementation and she is involved<br />
in the validation of 7 JI projects.<br />
Witold Dzugan, M.Sci. (environmental engineering)<br />
Verifier<br />
<strong>Bureau</strong> <strong>Veritas</strong> Poland<br />
He has graduated from Technical University of Poznan with master<br />
degree in environmental engineering / HVAC. He is EMS / QMS<br />
lead auditor BVC Poland, EU ETS Verifier. He has 12 years of<br />
experience in EMS implementation and certification with approx.<br />
1000 man-days of EMS / QMS certification audits. EU ETS verifier<br />
since 2007.<br />
Report was reviewed by:<br />
Ivan G. Sokolov, Dr. Sci. (biology, microbiology)<br />
<strong>Bureau</strong> <strong>Veritas</strong> Certification Internal reviewe<br />
<strong>Bureau</strong> <strong>Veritas</strong> Ukraine HSE Department manager.<br />
He has over 25 years of experience in Research Institute in the<br />
field of biochemistry, biotechnology, and microbiology. He is a<br />
Lead auditor of <strong>Bureau</strong> <strong>Veritas</strong> Certification for Environment<br />
Management System (IRCA registered), Quality Management<br />
System (IRCA registered), Occupational Health and Safety<br />
Management System, and Food Safety Management System. He<br />
performed over 130 audits since 1999. Also he is Lead Tutor of the<br />
IRCA registered ISO 14000 EMS Lead Auditor Training Course, and<br />
Lead Tutor of the IRCA registered ISO 9000 QMS Lead Auditor<br />
Training Course. He has undergone intensive training on Clean<br />
Development Mechanism /Joint Implementation and he was/is<br />
involved in the determination/verification of 26 JI projects.<br />
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APPENDIX C: DOCUMENTS CHECKED DURING VERIFICATION<br />
1.<br />
2.<br />
Results of the HNO3 production for 5 previous historical campaigns for<br />
Line A<br />
Results of the HNO3 production for 5 previous historical campaigns for<br />
Line B<br />
3. Results of the HNO3 production for baseline campaign for Line A<br />
4. Results of the HNO3 production for baseline campaign for Line B<br />
5. Results of the HNO3 production for project campaign for Line A<br />
6. Results of the HNO3 production for project campaign for Line B<br />
7. Result of the Internal Quality Audit SZJ*SZS* Nr. 3/ 2008<br />
The list of questions for audit of the monitoring system of N2O for<br />
8. auditing of Departments A-2, AR-22, dated 05/08/2009<br />
Installation and operating instructions for line B. Optimass. Coriolis<br />
mass flowmeters<br />
MFM 7050/7150 K<br />
MFC 050/051 F<br />
9. MFS 7000/7100 F<br />
10. Instruction for CORIMASS P class flow meters for Line B. Krohne.<br />
11. Refractometer installation protocol, enclosure Nr.11, dated 03/03/2009<br />
12. Malfunctions table. Clarifications of lacking measurements.<br />
13. N2O analyzer (SIDOR) data sheet.<br />
QAL 1 Certificate for Flowsic 100 USD gas volume flow meter, TÜF<br />
Rheinland Imissionsschutz und Energiesysteme GmbH, dated<br />
14. 08/05/2007.<br />
QAL 1 Certificate for SIDOR N2O analyzer, TÜF Nord Umweltshutz<br />
15. GmbH and Co. KG, dated 28/03/2007.<br />
QAL 2 Calibration report according EN 14181, AIRTEC, Project Nr.<br />
16. 1180310, dated 04/04/2008 for Line A<br />
QAL 2 Calibration report according EN 14181, AIRTEC, Project Nr.<br />
17. 1180310, dated 04/04/2008 for Line B<br />
18. Shewart_Span_1_3rdQ_4thQ_2007<br />
19. Shewart_Span_2_Jan_Feb_March_2008<br />
20. Shewart_Span_3_April_2008<br />
21. Shewart_Span_4_May_2008<br />
22. Shewart_Span_5_June_2008<br />
23. Shewart_Span_6_July_2008<br />
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BUREAU VERITAS CERTIFICATION<br />
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24. Shewart_Span_7_August_2008<br />
25. Shewart_Span_8_September_2008<br />
26. Shewart_Span_9_October_2008<br />
27. Shewart_Span_10_November_2008<br />
28. Shewart_Span_11_December_2008<br />
29. Shewart_Span_12_January_2009<br />
Report No: PL9000439<br />
30. Shewart_Span_13_February_2009<br />
31. Shewart_Span_14_March_2009<br />
32. Shewart_Zero_1_September_2007<br />
33. Shewart_Zero_2_October_2007<br />
34. Shewart_Zero_3_November_2007<br />
35. Shewart_Zero_4_December_2007<br />
36. Shewart_Zero_5_January_2008<br />
37. Shewart_Zero_6_February_2008<br />
38. Shewart_Zero_7_March_2008<br />
39. Shewart_Zero_8_April_2008<br />
40. Shewart_Zero_9_May_2008<br />
41. Shewart_Zero_10_June_2008<br />
42. Shewart_Zero_11_July_2008<br />
43. Shewart_Zero_12_August_2008<br />
44. Shewart_Zero_13_September_2008<br />
45. Shewart_Zero_14_October_2008<br />
46. Shewart_Zero_15_November_2008<br />
47. Shewart_Zero_16_December_2008<br />
48. Shewart_Zero_17_January_2009<br />
49. Shewart_Zero_18_February_2009<br />
50. Shewart_Zero_19_March_2009<br />
51. Emission Reduction Model Calculations Line A, Excel File.<br />
52. Emission Reduction Model Calculations Line B, Excel File.<br />
Emission Reduction Model User Manual, compliant with AM0034<br />
53. version 03.2<br />
54. Schedule of the AST and QAL 2 test for <strong>ANWIL</strong> JI Project.<br />
IPCC permit, WSIR/DW 6-EB/6618/14/06, dated 15<br />
55.<br />
th of December<br />
2006.<br />
56. Operating Conditions. Plant Manual.<br />
57. Permitted operating ranges of the plant.<br />
Instrukcja SZJ, Supervision the equipment for control, Issue 2<br />
measurement and testing used in N2O reduction installation, Issue 2,<br />
KA-IJ-09.08.02.<br />
58.<br />
59. QAL 3 Manual.<br />
60. Calibration record for mass flow meter DT2201A.<br />
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BUREAU VERITAS CERTIFICATION<br />
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61. Calibration record for mass flow meter DT2201B.<br />
Calibration record for Refractometer for measuring N2O concentration<br />
62. DY2201 for Line A.<br />
63. Calibration record for Difference pressure transmitter FT2219A.<br />
64. Calibration record for Difference pressure transmitter FT2219B.<br />
Calibration record for Atmospheric pressure transmitter PT2202 for<br />
65. Line A.<br />
66. Calibration record for pressure transmitter PT2202A.<br />
67. Calibration record for pressure transmitter PT2202B.<br />
68. Calibration record for pressure transmitter PT2211_1A.<br />
69. Calibration record for pressure transmitter PT2211_1B.<br />
70. Calibration record for pressure transmitter PT2211_2A.<br />
71. Calibration record for pressure transmitter PT2211_2B.<br />
72. Calibration record for pressure transmitter PT2247A.<br />
73. Calibration record for pressure transmitter PT2247B.<br />
74. Calibration record for „K” Thermocouple T2285-7A.<br />
75. Calibration record for „K” Thermocouple T2285-7B.<br />
76. Calibration record for „K” Thermocouple T2286_1A.<br />
77. Calibration record for „K” Thermocouple T2286_1B.<br />
78. Calibration record for „K” Thermocouple T2286_2A.<br />
79. Calibration record for „K” Thermocouple T2286_2B.<br />
80. Calibration record for „K” Thermocouple T2286_3A.<br />
81. Calibration record for „K” Thermocouple T2286_3B.<br />
82. Calibration record for „K” Thermocouple T2286_4A.<br />
83. Calibration record for „K” Thermocouple T2286_4B.<br />
84. Calibration record for temperature transmitter TT2202A.<br />
85. Calibration record for temperature transmitter TT2202B.<br />
86. Calibration record for temperature transmitter TT2211_1A.<br />
87. Calibration record for temperature transmitter TT2211_1B.<br />
88. Calibration record for temperature transmitter TT2211_2A.<br />
89. Calibration record for temperature transmitter TT2211_2B.<br />
90. JI project functional diagram.<br />
Standard EN 14181 – Stationary source emissions - Quality<br />
91. Assurance of Automated Measuring Systems.<br />
92. Act issued on May 11, 2001 “Law about measures”, Poland.<br />
Order of Minister of Environment dated 4 August 2003 on “Emission<br />
93. standards from installations”, Dz.U.no.163, pos.1584.<br />
Operating instruction for FLOWSIC 100 gas velocity and volume flow<br />
94. meter.<br />
Operating instruction for SIDOR. Extractive Multicomponent Gas<br />
95. Analyzer.<br />
96. Operating instruction for temperature transmitter, type APT-28.<br />
Operating instruction for pressure transmitters, type PR – 28, PR -50,<br />
97. PR – 54, PR – 50G.<br />
Maintenance instruction for pressure transmitters HD9408 and HD<br />
98. 9908.<br />
Project documentation. Monitoring system of N2O emissions in the A-<br />
99. 21 Department of Zakłady Azotowe Anwil S.A.<br />
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Report No: PL9000439<br />
List of articles published on the Anwil website as well as in Polish<br />
100. media about JI Project on Anwil.<br />
101. DIN EN ISO/IEC1 7025:2005 Certificate of the ARTEC Laboratory.<br />
Letter identification of measuring devices used in Fertilizer Complex in<br />
102. accordance with Polish Standard PN-89-42007.<br />
Consolidated data report, send by <strong>ANWIL</strong> to Vertis, dated February<br />
103. 2009.<br />
104. Daily inspection sheet.<br />
105. N2O Analyzer checking sheet.<br />
106. Inspection/ calibration protocol.<br />
107. Procedure AW-PJ/ PS-11 "Supervision of Records SZI and SZS".<br />
Annex 13 to the 13<br />
108.<br />
th Meeting of the Joint Implementation Supervisory<br />
Committee “Clarification regarding overlapping monitoring periods<br />
under the verification procedure under the Joint Implementation<br />
Supervisory Committee.”, version 1.<br />
109. Calibration record for difference pressure transmitter FT2211_1A.<br />
110. Calibration record for difference pressure transmitter FT2211_1B.<br />
111. Calibration record for difference pressure transmitter FT2211_2A.<br />
112. Calibration record for difference pressure transmitter FT2211_2B.<br />
113. Calibration record for difference pressure transmitter FT2219A.<br />
114. Calibration record for difference pressure transmitter FT2219B.<br />
115. Calibration record for difference pressure transmitter FTS2211_1A.<br />
116. Calibration record for difference pressure transmitter FTS2211_1B.<br />
117. Calibration record for difference pressure transmitter FTS2211_2A.<br />
118. Calibration record for pressure transmitter PT2202A.<br />
Report on parallel comparison tests for automated measuring systems<br />
of Line A and B N2O reduction complex in <strong>ANWIL</strong> S.A. nitric acid<br />
119. plant, dated August 2009.<br />
120. Emission Reduction Model User Manual version 4.<br />
80