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Presentation - Halliburton

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Tool Reliability in a Downhole Environment<br />

Chip LaCombe<br />

Drilling Optimization<br />

Manager


Tool Reliability in a Down Hole Environment<br />

Operators throughout the world rely on these special<br />

tools to improve the efficiency and lower the total cost of<br />

drilling and production programs. Downhole tool reliability<br />

is one factor that can directly impact these operational<br />

costs and efficiencies. This presentation will discuss<br />

processes to help identify and quantify the factors which<br />

can negatively impact downhole tool reliability and how<br />

reliability is managed.<br />

• Temperature<br />

• Fluids Environment<br />

• Downhole Dynamics - Vibration<br />

© 2012 HALLIBURTON. ALL RIGHTS RESERVED.<br />

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Factors Effecting Vibration<br />

• Hole Angle<br />

• Drilling Fluid Properties<br />

• Rig Electrical System<br />

• Backreaming With high RPM<br />

• Bit Type<br />

• Bit-Lithiology Interaction<br />

• Borehole Size/ BHA Size<br />

• BHA Stabilization<br />

© 2012 HALLIBURTON. ALL RIGHTS RESERVED.<br />

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Torque and Drag Analysis<br />

Is torque and drag typically only run at total depth to determine if the well can be drilled?<br />

Stretch<br />

Depth<br />

Inc.<br />

Helical Buckling -<br />

WOB<br />

Sinusiodal<br />

Buckiling<br />

Tripping Out Rot on Bottom Rot off Bottom Sliding<br />

9500 0 Rotating - 7K Sliding - 7K 12.6' 12' 12.6' 12'<br />

9600 0 Rotating - 8K Sliding -8K 12.8' 12.2' 12.8' 12.2'<br />

9950 32 Rotating - 16K 15K 13.5' 12.8' 13.4' 12.7'<br />

10600 61 22K 21K 14.8' 13.7' 14.3' 13.3'<br />

11100 89 22K 22K 15.4' 14.1' 14.7' 13.3'<br />

12100 89 22K 22K 16.7' 14.8' 15.5' 13.3'<br />

13100 87 24K 23K 18.2' 15.6' 16.3' 13.3'<br />

14100 88 24K 23K 19.9 16.3' 17.2' 13.3'<br />

15100 88 25K 24K 21.6" 17.1' 18' 13.3'<br />

15614 88 27K 25.5K 22.4' 17.5' 18.4' 13.4'<br />

© 2012 HALLIBURTON. ALL RIGHTS RESERVED.<br />

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Bottom Hole Assembly Modeling<br />

• MaxBHA<br />

– Critical Whirl<br />

– Bending Stresses<br />

– Endurance Stresses<br />

– Deflection<br />

© 2011 HALLIBURTON. ALL RIGHTS RESERVED.<br />

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© 2012 HALLIBURTON. ALL RIGHTS RESERVED.<br />

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© 2012 HALLIBURTON. ALL RIGHTS RESERVED.<br />

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© 2012 HALLIBURTON. ALL RIGHTS RESERVED.<br />

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Operational Practices – Poor Transition<br />

© 2012 HALLIBURTON. ALL RIGHTS RESERVED.<br />

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DDSr – Drillstring Dynamics Sensor<br />

Detect and avoid vibrations to maximize drilling efficiency<br />

Best results when utilized with proactive monitoring<br />

© 2012 HALLIBURTON. ALL RIGHTS RESERVED.<br />

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How it Works<br />

Vibration Detection Sensors And Vibration Mechanisms<br />

Mechanism Mode Frequency Measurement Device<br />

Bit Bounce Axial 1 - 10 Hz DDSr / M5-DDS2 / DDS /<br />

SVSS<br />

Bit Whirl Lateral / Torsional 3 – 50 Hz DDSr / M5-DDS2 / DDS /<br />

(SVSS / IVSS)<br />

BHA Whirl Lateral / Torsional 5-20 Hz DDSr / M5-DDS2 / DDS /<br />

(SVSS / IVSS)<br />

Stick-Slip Torsional 0.001 - 5 Hz DrilSaver III / DDSr / M5-<br />

DDS2 / TEM<br />

Lateral Shocks Lateral / Axial DDSr / M5-DDS2 / DDS /<br />

SVSS / IVSS<br />

Torsional Resonance Torsional 50 -250 HZ DDSr / M5-DDS2 / DDS<br />

Parametric Resonance Lateral / Axial / Torsional 1 – 50 Hz DDSr / M5-DDS2 / DDS<br />

Bit Chatter Torsional 50 – 250 Hz DDSr / M5-DDS2 / DDS<br />

Modal Coupling Lateral / Axial / Torsional 1-50 Hz DDSr / M5-DDS2 / DDS /<br />

DrilSaver III<br />

© 2012 HALLIBURTON. ALL RIGHTS RESERVED.<br />

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Real-Time Displays<br />

© 2012 HALLIBURTON. ALL RIGHTS RESERVED.<br />

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Advanced Drilling Technology – ADT Engineering<br />

Drillstring Integrity Service<br />

• Focuses on:<br />

• Prevention of mechanical overload<br />

• Protection from fatigue<br />

• Protection from excessive shocks and vibration<br />

• This is achieved by fully understanding the expected conditions and using all<br />

available tools to model, measure and optimize<br />

• Model BHA forces and natural frequencies<br />

• Measure downhole forces and vibration<br />

• Optimize BHA design and the selection of drilling parameters to prevent<br />

premature failure of drillstring components<br />

• Compare the performance of drilling assemblies to determine the most efficient<br />

design and bit selection<br />

© 2011 HALLIBURTON. ALL RIGHTS RESERVED.<br />

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© 2012 HALLIBURTON. ALL RIGHTS RESERVED.<br />

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Summary<br />

As you can see there are many factors affecting tool reliability. Proper planning,<br />

Execution, and monitoring can significantly and positively impact reliability,<br />

operational efficiency, as well as cost.<br />

© 2012 HALLIBURTON. ALL RIGHTS RESERVED.<br />

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Thank you, questions?<br />

© 2012 HALLIBURTON. ALL RIGHTS RESERVED.<br />

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