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Index
Type
CMLK
KHS
153
158
CFL
CMT
KHT
CMT, CMLK
KHS, KHT
155
155S
CFTV
151HF
110.230
DP1 … DP6
STL/STT
TVK
TF .../TM...
CMT.../CFT...
AG ...
152/ ...
DP1 … DP6/DPT5 ...DPT15
DPT20 … DPT45
SCE ServoControl single
110.342
110.120
IF ...
110....
110.265
Description
Thermoplug
Thermoplug
Thermal connection cable
Thermocouple
Flush mounted current receptacle
Power receptacle
Power receptacle
Assembly/Disassembly
Assembly/Disassembly
Plug for fault signal
Plug for standby mode
Power receptacle
Surface mounted thermocouple
PE ground cable connection
Overview of controllers with compatible
cables, plugs and receptacles
Power cable
Thermal cable
Plugs and receptacles for
power and thermal cables
Receptacles
Terminal connection diagrams for
power and thermocouple connections
Connection schemes
Connection schemes
Control module
Terminal block
Interfaces for injection molding machines
Fuses
Software update
Page
7. 2
7. 2
7. 2
7. 2
7. 3
7. 3
7. 3
7. 4
7. 4
7. 4
7. 4
7. 4
7. 5
7. 5
7. 6
7. 6
7. 6
7. 7
7. 7
7. 8
7. 8
7. 9
7.10
7.11
7.12
7.12-13
7.14
7.14
7.14
7.14
7.14
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4/13 Subject to technical changes
7. 1

Electrical connections
Thermoplug CMLK
Pluggable
Order code
CMLK100
CMLK200
CMLK250
Cable length (m)
1.0
2.0
2.5
CMLK
Thermoplug KHS
Pluggable, high temperature application
KHS
Order code
KHS200
Cable length (m)
2.0
Thermal connection cable 153
Order code
153/2
Cable length (m)
2.0
57
CML 153
153/3
3.0
Shielded, Fe-CuNi, insulation: PTFE.
Complete with 2 plugs, a connecting line
between the nozzle and the controller.
Ø9
CFL or connection
on the hot runner nozzle
Ø3,5
L
Controller
Thermocouple 158
Order code
110.305
110.306
110.307
110.308
*
*
L (mm)
52
62
100
200
* High temperature application
Flexible cable
length (m)
1.0
2.0
1.0
2.0
L
flexible
cable length
A CFL receptacle is required to connect the thermocouple to the controller via the thermal
connection cable 153.
Example:
90° installation ( The thermocouple connection
must be changed. See the order example)
Order example:
Hot runner nozzle of type 5SHT50 - plug position
A, standard = straight, angle 45° or 90°. Please
indicate the plug position in your order.
Minimum bend
radius R8
10
20
Plug position
View on the nozzle head
A
B
Ø3
20
45°
45°
Ø9
C
D
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4/13 Subject to technical changes
7. 2

Electrical connections
Flush mounted current receptacle CFL
31.5 1,2
The receptacle is used at the thermocouple for single nozzles.
Order code
flexible cable
Ø9
Ø10
CFL
Notes
1.5...7
Contact 1: - blue, CuNi soldered joint no. 1
Contact 2: + red, Fe soldered joint no. 2
flexible cable
8
4
blue
red
1
2
soldered joint
no. 1
soldered joint
no. 2
Male
Female
Plug
1
2
Flush mounted
current receptacle
2
1
The ground bushing has an anti-twist stop at the insulation section.
It is essential to solder the red thermocouple (Fe) with additional
soldering paste.
It must be ensured that soldered joint lugs and the thermocouple
wires do not establish any electrical connection through soldering tin
or through twisting in the insulated thermocouple wires.
Total dimension depends
on the nozzle type
Power receptacle
Pluggable
CMT
Power connection
may be bent only
once in this region
CMT
Ø10
Order code
CMT100
CMT200
Cable length (m)
1.0
2.0
CMT250
2.5
Total dimension depends
on the nozzle type
Power receptacle KHT
Pluggable, high temperature application
Connection
may be bent only
once in this region
KHT
9/10
Order code
KHT200
Cable length (m)
2.0
7. 3
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Subject to technical changes 4/13

Electrical connections
Power receptacle CMT
Thermoplug CMLK
Assembly
markings
push
Disassembly
pull
CMT
CMT
push
CMLK
pull
CMLK
Power receptacle KHT
Thermoplug KHS
Assembly
Disassembly
KHS
KHT
KHS
KHT
to unlatch
pull
push
to latch
push
pull
Plug for fault signal 155
Fits the control unit DP6, DPT5,- 10 and 15, 3 m cable included.
Order code
155
Plug for standby mode 155S
Fits the control unit DPT5,- 10 and 15, 3 m cable included.
Order code
155S
Power receptacle CFTV
For the power connection of the manifold,
2 threaded pins M3 x 3, 1 ceramic ring and 1 m cable are included.
Order code
CFTV100H
Length (m)
1.0
Threaded pin
Ceramic ring
CFTV150H
CFTV200H
1.5
2.0
Ø12
CFTV300H
111.021
752.675
3.0
Ceramic ring
Screw-in bushing
7.5
CFTV
Screw-in bushing
incl. ceramic ring
Manifold
Please see chapter 4.1 for details about the
position of the heater connections.
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4/13 Subject to technical changes
7. 4

Elektrische Electrical Verbindungen
connections
min. 12
for the mounting screw
Surface mounted thermocouple 151HF
The surface mounted thermocouple is used as thermocouple on
all manifolds. Delivered with 1m cable and cylinder screw
DIN EN ISO 4762 - M4 x 10 - 12.9.
Order code
151HF
Manifold-heater
825
14
8
ca. 31
(rigid)
PE
PE ground cable connection
The ground cable connection is required to ground the manifold.
A cylinder screw DIN EN ISO 1207 - M4 x 10 -12.9 is included, cable
length 1m.
Order code
110.230
7. 5
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Subject to technical changes 4/13

Electrical connections
Overview of controllers with compatible cables,
plugs and receptacles
Compact controllers
Controller
Power cables STL, STT
Order code
STT/5/32
* Number of cables
Notes
Cable
Receptacle
power / thermocouple
Controller
Operating voltage
230 V
For the 240 V Delta version (e.g. USA, Korea, Brasil, ...) the number of zones of the controller
must be equal to the number of zones of the power cable.
Example: Power cable STL/10 = 10 zones will only work with a DPT10 controller. When
another controller is used with a different number of zones, this may lead to power imbalance
resulting in a power fault.
For the Y version (e. g. Europe - 3~/N/PE - 400 V / 230 V - 50 Hz) any combination of
cables and controllers is possible. However, be aware that the maximum number of
zones is determined by the type of the controller and the cable.
Example: Power cable STL/0/5 for a total of 5 zones (DPT5).
Thermal cable TVK
*
DP1
DP2
DP3
DP5
DP6
STL/0/5
STL/0/8
STL/0/10
STL/0/15
STT/3/12
STT/3/12
Order code
TVK/3/5
TVK/4/5
TVK/3/8
TVK/4/8
TVK/3/15
TVK/4/15
TVK/3/12
TVK/5/32
Number of cables
1 *
1 *
1 *
KK1
KK2
KK3
KK5
KK6
1 *
1 *
DPT5
1 *
1 *
1 * 1 *
1 * 1 *
1 *
AG1
AG2
DPT5
DPT10
DPT15
DPT20
DPT30
DPT35
DPT40
DPT45
DPT60 multi z.
2 * 3 * 3 * 4 * 4 *
DPT10
DPT15
DPT20
DPT30
DPT35
DPT40
2 * 3 * 3 * 4 * 4 *
AG5 / 152/T5
AG5 / 152/T5
AG8 / 152/T8
2 * 3 * 3 * 4 * 4 *
DPT45
DPT60 multi z.
DPT75 multi z.
DPT90 multi z.
DPT105 multi z.
DPT120 multi z.
2 * 3 * 3 * 4 * 4 *
DPT75 multi z.
DPT90 multi z.
DPT105 multi z.
DPT120 multi z.
EVC4
1 *
Number of
control zones
230 V
5
5
8
8
15
15
12 per cable
32 per cable
Number of
control zones
230 V
5
8
10
15
12 per cable
-
32 per cable
Receptacle
attached to
the mold
Receptacle
attached to
the mold
Power cable STL/0/10
Power cable STT/3/12
152/T5
152/T5
152/T8
152/T8
152/T15
152/T15
152/T12
152/T32
AG5
AG8
AG15
AG15
AG12
AG12
AG32
number of
230V circuits
number of 24V or
5V circuits
number of
230V circuits
length
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4/13 Subject to technical changes
7. 6

Inhalt
Elektrische Electrical Verbindungen
connections
Thermal cable TVK, power cables STL, STT
a
c
Mold
b
L
Controller
Order
code
TVK/3/5
TVK/4/5
TVK/3/8
TVK/4/8
TVK/3/12
TVK/3/15
TVK/4/15
TVK/5/32
STL/0/5
STL/0/8
STL/0/10
STL/0/15
STT/3/12
STT/5/32
Controller
DPT5
DPT5
DPT10
DPT10
DPT20 - 45
DPT10 u. 15
DPT10 u. 15
DPTmultiz.
DPT5
DPT10
DPT10
DPT15
DPT20 - 45
DPTmultiz.
54
54
58
58
76
75
75
76
64
70
75
75
76
76
(mm)
a b c L
(m)
63
63
79
79
120
82
82
120
63
79
82
82
120
120
30
30
30
30
43
56
56
43
36
36
56
56
43
43
3
4
3
4
3
3
4
5
3
3
3
3
3
5
Plug to
Controller Mold
female male
female male
female male
female male
female male
female male
female male
female male
male female
male female
male female
male female
male female
male female
CFT5, TM5
64
CFT8, TM8
70
80
TF15, TM15, CFT15
75
CMT40
76
82
93
29
56
43
TF12, TM12,
CMT12, CMT32, CFT12, CFT32
91
63 29
Plugs and receptacles for power and thermal cables
Order
code
TVK/3/5
TVK/4/5
TVK/3/8
TVK/4/8
TVK/3/12
TVK/3/15
TVK/4/15
TVK/5/32
STL/0/5
STL/0/8
STL/0/10
STL/0/15
STL/2/3
STL/4/0
STL/4/1
STL/3/2
STL/4/6
STL/6/4
STL/8/0
STL/8/2
STL/4/11
STL/6/8
STL/6/9
STL/8/7
STL/12/0
STL/12/3
STT/3/12
STT/5/32
Notes
Required plug / receptacle to connect to
Controller
Mold
TF15
TF15
TF15
TF15
TF12
TF15
TF15
TF32
CMT40
CMT40
CMT40
CMT40
CMT40
CMT40
CMT40
CMT40
CMT40
CMT40
CMT40
CMT40
CMT40
CMT40
CMT40
CMT40
CMT40
CMT40
CMT12
CMT32
TM5
TM5
TM8
TM8
TM12
TM15
TM15
TM32
CFT5
CFT8
CFT15
CFT15
CFT15
CFT5
CFT5
CFT8
CFT5
CFT5
CFT15
CFT8
CFT15
CFT8
CFT5
CFT12
CFT32
120
43
Screws and reducers in various sizes are included with the plugs and
receptacles to accomodate the connection of various cable diameters.
7. 7
www.guenther-hotrunner.com
Subject to technical changes 4/13

Electrical connections
Receptacle
Power and thermocouple connections
are plugged in a receptacles (AG1 or AG2).
Non-standard receptacles can also be delivered.
Please contact us in this case.
AG1
AG2
AG5
AG8
AG12
AG15
AG32
max. 1 power zone 230 V, male
and 1 thermocouple, male
max. 2 power zones 230 V, male
and 2 thermocouples, male
max. 5 power zones 230 V, male
max. 8 power zones 230 V, male
max. 12 power zones 230 V, male
max. 15 power zones 230 V, male
max. 32 power zones 230 V, male
l
a
b
Ød
5,5
39
e
m
c
38
f
152/T5 max. 5 thermocouples, female
152/T8 max. 8 thermocouples, female
152/T12 max. 12 thermocouples, female
152/T15 max. 15 thermocouples, female
152/T32 max. 32 thermocouples, female
f
l
a
b
Ød
5,5
e
m
c
g
Order code
Thermo
connection
152/T5
152/T8
152/T12
152/T15
152/T32
Power
connection
AG5
AG1
AG2
AG8
AG12
AG15
AG32
Cut-out in the mold
a b c Ød e f g l m
70 83.0 32.0 3.4 17.5 27 - 57 24
86 98.0 32.0 3.4 17.5 27 - 74 24
130 142.5 45.5 4.5 32.0 29 - 104 37
92 105.0 59.0 4.3 42.0 29 70 74 48
130 142.5 45.5 4.5 32.0 29 - 104 37
70 80.0 43.0 4.5 32.0 29 - 52 35
83 93.0 43.0 4.5 32.0 28 55 65 35
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4/13 Subject to technical changes
7. 8

Materialabhängige Düsenauswahl
Inhalt
Elektrische Electrical Verbindungen
connections
Power and thermocouple connections
A receptacle (male) AG1 or AG2 is attached to the mold.
For information: a receptacle (female) at the combination cable KK1 od Kk2
View on the plug connections from the terminal side.
DP1
DP2
CFT1
AG1
CFT2
AG2
-thermocouple zone 2
230 V
3
2
1
6
5
4
-
+
6
5
4
3
2
1
230 V
230 V zone 2
230 V zone 1
5
4
3
2
1
10
9
8
7
6
blue
-
+
-
+
blue
10
9
8
7
6
5
4
3
2
1
230 V zone 2
230 V zone 1
female
male
female
-thermocouple 1
male
= Ele. circuit
blue
= Thermocouple
= Ground conductor
Thermocouple connections
A receptacle (female) 152/T5, 152/T8, or 152/T12 is attached to the tool.
View on the plug connections from the terminal side.
DP3-5/ DPT5
DP6/ DPT10
DPT20-45
TM5 152/T5
TM8 152/T8
TM12
152/T12
1
2
3
4
5
6
7
8
9
10
male
6
7
8
9
10
1
2
3
4
5
female
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
male
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
female
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9
10
11
12
male
female
= Ele. circuit 1
= Coded bolt
= Ground conductor
7. 9
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Subject to technical changes 4/13

Electrical connections
Thermocouple connection
A receptacle (female) 152/T/15 is attached to the mold.
View on the plug connections from the terminal side.
DPT15
TM15
152/T15
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
25
26
27
28
29
30
31
32
17
18
19
20
21
22
23
24
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
= Iron (Fe) +, red
= Constantine (CuNi) -, blue
= Zone 1
= Coded bolt
= Ground conductor
male
female
Power connection 230 V
A receptacle (male) AG5, AG8 or AG15 is attached to the mold.
View on the plug connections from the terminal side.
DP3-5/ DPT5
DP6/ DPT10
DPT20-45
CFT5 AG5 CFT8 AG8
CFT12
AG12
6
7
8
9
10
1
2
3
4
5
female
DP15
1
2
3
4
5
male
6
7
8
9
10
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
female
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
male
13
14
15
16
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
CFT15
AG15
female
male
9
10
11
12
13
14
15
16
1
2
3
4
5
6
7
8
25
26
27
28
29
30
31
32
17
18
19
20
21
22
23
24
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
= Ele. circuit 1
= Coded bolt
= Ground conductor
female
male
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4/13 Subject to technical changes
7. 10

Materialabhängige Düsenauswahl
Inhalt
Elektrische Electrical Verbindungen
connections
Connection scheme
DP1 1 zone, DP2 up to 2 zones
KK1
KK2
Mold
AG 1
AG 2
KK3/KK5
Connection scheme
DP3 up to 3 zones, DP5 up to 5 zones
Mold
AG5 152/T5
KK6
Connection scheme
DP6 up to 6 zones
Mold
AG8 152/T8
CMT40
TF15
Connection scheme
DPT5 up to 5 zones
DPT10 up to 10 zones
DPT15 up to 15 zones
STL
TVK
CFT 5
CFT 8 Mold
CFT15
AG 5
AG 8
AG15, coded
TM 5
TM 8
TM15
152T 5
152T 8
152T15, coded
7. 11
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Subject to technical changes 4/13

Electrical connections
Connection scheme
DPT20 - 45 up to 20 - 45 zones
One set of cables and the respective receptacles
are needed for 12 control zones.
STT/3/12
TVK/3/12
Mold
AG 12
152/T12
Connection scheme
ServoControl single SCE
With the ServoControl single control unit, up to 16 stepper motors
can be operated in order to drive the needles.
Order
code
Description
Cable length
(m)
Mold
110.341
1
Interface
110.342
110.362
110.363
110.339
110.340
110.347
110.365
2
3
3
4
4
5
5
Control module
Connection cable SCE
for DPT5-15
Connection cable SCE
for DPT20-45
Hybrid cable witht Y-end
Hybrid cable with Y-end
Connection cable Bus
Connection cable Bus
3.0
3.0
3.0
5.0
0.2
1.0
Hot runner controller
110.346
6
Connection cable DC
0.2
110.364
6
Connection cable DC
1.0
110.345
7
Motor cable
1.5
110.373
7
Motor cable
3.0
110.357
110.343
110.344
8
9
10
Encoder cable
Locking cap M12
Locking cap M8
1.5
Stepper motor SMA
Stepper motor SMA with
encoder E
SMA10 E
SMA E
Stepper motor with encoder
53
4.7
42
85
74.6 ±0.2
Fixing hole
for M4 screw
2
Control module
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4/13 Subject to technical changes
7. 12

Electrical connections
Connection schemes
for 4 and 8 stepper motors SMA
Connection scheme for 4 stepper motors
SCE
Injection
molding
machine
1
4
2
3
Hot runner
controller
7 8
SMA E
SMA E
Connection scheme for 8 stepper motors
Injection
molding
machine
1
SCE
4
2
3
Hot runner
controller
7 8
SMA E
SMA E
5
5
9
10
6
1
2
3
4
5
6
7
8
9
10
SMA E
Description
Interface
Motor- control module
Connection cable SCE
Hybrid cable witht Y-end
Connection cable Bus
Connection cable DC
Motor cable
Encoder cable
Locking cap M12
Locking cap M8
Stepper motor with encoder
9
10
7. 13
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Subject to technical changes 4/13

Electrical connections
Terminal block
The terminal block is used to connect two heating circuits of a 230V
manifold with a control circuit of the temperature controller. The
terminal block is made of porcelain to withstand the high temperatures
at the manifold.
16
Order code
110.120
20
20
Interfaces
Interfaces enable the injection molding machine to communicate with
the controller. The required software is already installed in the controller.
Order code
IFM/S-KIT 2
IFM/S-KIT 3
IFM/S-KIT 4
IFM/S-KIT 5
IF-AR-DPK/DPT
IF-EN-DPK/DPT
For injection molding machine
Intern, Master/Slave, 2 devices
Intern, Master/Slave, 3 devices
Intern, Master/Slave, 4 devices
Intern, Master/Slave, 5 devices
Arburg
Engel
Fuses
Order code
110.112
Description
F10A/250 V
Used for
DP 3-5, DPT 5-15,
DPT 20-45
110.114 FF16A/250 V
DP 1-6, DPT 5-15,
DPT 20-45, EVC4
Software update
Order code
Used for
110.265 DPT 5-15
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4/13 Subject to technical changes
7. 14