Buhler Presentation

Buhler Presentation Buhler Presentation

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Food Security and<br />

Its Key Challenges<br />

NCM<br />

Durban, South Africa<br />

March 15, 2013<br />

Dr. Peter C. Böhni<br />

1 | © Bühler | Milling Technology II 2011


Agenda.<br />

• Bühler Group – At a glance<br />

• The unsustainable world – A challenge<br />

• Food Security - A definition<br />

• Food Security in the view of:<br />

- Food Loss<br />

- Food Waste<br />

• Bühler’s Innovations for a better world<br />

- Isigayo<br />

- Instant Maize<br />

- NutriRice<br />

• Summary<br />

2 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Bühler at a glance.<br />

Global market leader with strong roots in local markets.<br />

• Group turnover (sales) 2012: CHF 2’400 million (= ZAR 23’200 million)<br />

• Over 10,000 employees and some 550 apprentices worldwide.<br />

• Present in over 140 countries.<br />

• About 70 affiliated companies and branch offices, 25 production sites, and<br />

more than 30 service stations around the globe.<br />

• High innovation rate (4.3% of sales for research and development).<br />

• Consistently high quality standard worldwide.<br />

• 100 % family-owned.<br />

3 | © Bühler | Corporate <strong>Presentation</strong> | Corporate Communications | 2013


In the region for the region.<br />

Global presence.<br />

4 | © Bühler | Corporate <strong>Presentation</strong> | Corporate Communications | 2013


Global market leadership.<br />

Successful in all markets.<br />

MALT<br />

75%<br />

SILVER PASTE<br />

75%<br />

WHEAT<br />

75%<br />

CHOCOLATE<br />

65%<br />

PET<br />

63%<br />

PASTA<br />

40%<br />

BREAKTFAST CEREALS<br />

35%<br />

DIE CASTING<br />

25%<br />

ANIMAL FEED<br />

20%<br />

OILSEEDS<br />

20%<br />

BIOMASS<br />

15%<br />

RICE<br />

15%<br />

5 | © Bühler | Corporate <strong>Presentation</strong> | Corporate Communications | 2013


Global Trends<br />

Development of the global population<br />

5428<br />

548<br />

727 603<br />

3672<br />

2050<br />

172<br />

314 438<br />

1950 2000 2050<br />

North America<br />

1950 2000 2050<br />

Europe<br />

2000<br />

1399<br />

9.3<br />

167<br />

519<br />

806<br />

221<br />

794<br />

1950 2000 2050<br />

Africa<br />

1950 2000 2050<br />

Asia<br />

13 31 47<br />

4<br />

5<br />

6.1 2000<br />

1987<br />

1974<br />

1950 2000 2050<br />

South America<br />

1950 2000 2050<br />

Oceania<br />

3<br />

1960<br />

2<br />

1927<br />

1<br />

1804<br />

1400 1450 1500 1550 1600 1650 1700 1750 1800 1850 1900 1950 2000 2050<br />

6 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Key Challenges<br />

The world is on an unsustainable track<br />

7 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


World Business Council for Sustainable Development<br />

A platform for strategic dialogues<br />

8 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Key Challenges<br />

The world is on an unsustainable track<br />

9 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Innovation Challenges<br />

Human Development within the limits of the planet<br />

10 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Innovation Challenges<br />

Resource-efficiency and/or increase in living standard<br />

11 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Food Security.<br />

A Definition.<br />

• Food security is a measure of<br />

ensured access to essential<br />

nutrition.<br />

• It refers to a household's or<br />

country's ability to provide future<br />

physical and economic access to<br />

sufficient, safe, and nutritious food<br />

that fulfills the dietary needs and<br />

food preferences for living an active<br />

and healthy lifestyle.<br />

12 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Food Security.<br />

Food Security Risk Index 2010<br />

• The WHO defines three facets of food<br />

security:<br />

- food availability (= sufficient<br />

quantities)<br />

- food access (= sufficient<br />

resources)<br />

- food use (=appropriate use based<br />

on knowledge of basic nutrition<br />

and care)<br />

• The FAO adds a fourth facet: the<br />

stability of the first three dimensions of<br />

food security over time<br />

The Food Security Risk Index 2010, released by risk analysis and rating firm Maplecroft, evaluates the risks to the supply of basic food<br />

staples for 163 countries. It uses 12 criteria developed in collaboration with the World Food Program, to calculate the ranking including:<br />

the nutritional and health status of populations, cereal production and imports, GDP per capita, natural disasters, conflict, and the<br />

effectiveness of government.<br />

13 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Three Paradoxes<br />

14 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Food Loss and Food Waste<br />

15 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Food Losses – Food Waste<br />

In the Case of Grains in 2011.<br />

16 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


17 | © Bühler | Sales Training BBS Food Safety | Michael Jacobs (GLMT4) | 2012<br />

Isigayo –<br />

Maize Mill


Market Requirements for the <strong>Buhler</strong> Compact Mill<br />

Isigayo concept of 26. November 2010.<br />

• Maize Mill with 1 t/h capacity (up to 2t/h<br />

with other grains)<br />

• Little infrastructure, easily transportable<br />

• Efficient extraction<br />

• Reliable production process (24/7)<br />

• <strong>Buhler</strong> coverage and Customer Services<br />

• Simple to operate and maintain<br />

• Return on Investment < 3 years<br />

18 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Completed mill<br />

19 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


NutriRice –<br />

An Innovation for a<br />

Better World


Vitamin and mineral losses during rice milling<br />

and polishing<br />

Brown rice<br />

White rice<br />

100<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

21 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Bühler fortified rice process<br />

Rice milling causes up to 20% of broken kernels<br />

Bühler/DSM proprietary fortified rice process allows to use the low cost<br />

by-product from rice milling<br />

Paddy<br />

Rice<br />

Rice Mill<br />

Whole Kernels<br />

Fortified<br />

Rice<br />

Broken Kernels<br />

Extrusion<br />

Fortification<br />

22 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Bühler rice fortification process<br />

Through extrusion cooking the mixture of rice flour and premix (vitamins and<br />

minerals) is formed into kernels resembling natural rice. Shape can be flexibly<br />

adjusted according to different natural rice shapes<br />

23 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Fortified Rice (Mix of natural rice with fortified<br />

rice kernels)<br />

Fortified rice kernels mixed with natural rice kernels uncooked and cooked and<br />

natural rice with red fortified rice kernels<br />

• Natural appearance<br />

• Option of coloured kernels<br />

• Fortified rice kernels with highly<br />

concentrated vitamin and mineral mix<br />

• Mixing ratio of e.g. 0.5 – 5% is<br />

sufficient.<br />

• Vitamin losses from processing to<br />

table are minimal.<br />

• Good organoleptic properties<br />

24 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Instant Maize


Instant / Quick Cooking Maize Meal.<br />

A <strong>Buhler</strong> Innovation (patented technology)<br />

• Traditional maize meal requires approx. 30 min of<br />

cooking.<br />

• Instant / Quick Cooking maize meal requires approx.<br />

3 min of cooking.<br />

• Shelf life > 6months; steaming and kilning at high<br />

temperatures during process strongly reduces<br />

microbiological counts<br />

+<br />

=<br />

• Same texture, elasticity and mouth feel as traditionally<br />

prepared maize meal.<br />

• First two plants are currently being commissioned in<br />

South Africa<br />

26 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Instant / Quick Cooking Maize Meal.<br />

Addressing the needs of Africa.<br />

• Energy Savings: Significant reduction in cooking<br />

time saves energy and reduces environmental<br />

burdens.<br />

• Enhanced Food Safety: The shelf life of the product<br />

is > 6months; steaming and kilning at high<br />

temperatures during process strongly reduces<br />

microbiological counts<br />

• Nutrition: Opportunities for fortification with a broad<br />

spectrum of vitamins and minerals.<br />

27 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Summary<br />

Food Security Key Challenges<br />

• Food Security (food and water supply)<br />

• Food Loss and Food Waste<br />

• Malnutrition: Too little or too much!<br />

Nutrient deficiencies vs. Obesity<br />

• Nutrition and/or energy disbalances (eating<br />

disorders, type two diabetes, heart disease,<br />

cardiovascular disease)<br />

• Food safety (natural vs. processed food)<br />

• Social trends (traceability of food, different<br />

lifestyle patterns and family structures)<br />

• Demands for transparency and public<br />

involvement in policy making<br />

28 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


Summary<br />

Food Security<br />

• The world produces enough food<br />

• Production plants for smaller<br />

communities (Isigayo)<br />

• Optimal use of by-products<br />

(NutriRice, LEURON)<br />

• Solutions for sustainable production<br />

(Instant maize, Ecomatik)<br />

Application<br />

Know-how<br />

Technology<br />

Process<br />

Nutrition<br />

Health<br />

Ingredients<br />

29 | © Bühler | Food Security | NCM | Dr. Peter C. Böhni | March 15, 2013


30 | © Bühler | Milling Technology II 2011<br />

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