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News Letter 1941 Jul-Dec - Air Force Historical Studies Office

News Letter 1941 Jul-Dec - Air Force Historical Studies Office

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from 50 to 75 hours of flight tests per month<br />

are about all a test pilot can withstand and<br />

remain physically fit.<br />

To calibrate an air speed meter, the teat<br />

pilot makes at least five two-way runs aver<br />

a measured course at an alti tude of about 25<br />

feet. The runs are made at approximately<br />

equal intervals between the high speed and<br />

the minimum safe flyi~g speed of the airplane.<br />

It 1s vitally 1.lIJportant to keep the<br />

air speed and altimeter readings constant<br />

during each run. If the pilot finds that<br />

the speed has changed after entering the<br />

course he immediately turns out and starts<br />

over. :l:achof the runs is timed with a stopwatch.<br />

The times, together with the indicated<br />

air speeds and free air temperature.,<br />

are later converted to calibration speeds by<br />

applying temperature-pressure corrections<br />

for the whole speed range of the airplane.<br />

In the speed runs, the limits of precision<br />

in determining horizontal s~eed at sealevel<br />

or at altitude must be withln plus or minus<br />

one per cent.<br />

The cruising speed is determined by using<br />

the nor~l rated power of the engine, not<br />

to exceed a maximum of 75 per cent.<br />

Saw-tooth climbs are so named because the<br />

tracings on the barograph record of a properly<br />

executed saw-tooth climb look like saw<br />

teeth. They are employed to determine the<br />

indicated speed at which the maximum rate<br />

of climb occurs at different altitudes. The<br />

maximum rate is obtained by climbing the<br />

airplane through specified altitude ranges<br />

a.tvarious speeds, wi th full power.<br />

.Check climbs establisb the true rate of<br />

climb from sea level to the airplane's service<br />

ceiling, the point at which the rate of<br />

climb drops off to 100 feet per minute. In<br />

this test, the airplane is climbed steadily<br />

to its service ceiling at the indicated<br />

speeds established for each zone by the sawtooth<br />

climb. Readings recorded for a check<br />

climb are free air temperature, r. p. m.,<br />

manifold pressure, and carburetor air temperature.<br />

Time and pressures are recorded by a<br />

barograph, and all data are coordinated with<br />

pressure altitude.<br />

The <strong>Air</strong> Corps definition of a test pilot<br />

is a pilot who is able to run full standard<br />

performance tests on any airplane. To measure<br />

up, the student test pilot still has<br />

more tests to master.<br />

pilot first flies for 30 minutes in level<br />

flitdlt at 2,000 feet, with military load and<br />

full power. Then he pulls into a climb and<br />

continues at best climbing speed to within<br />

2,000 feet of the service ceiling. Afterward<br />

a ground cooling test is obtained at 60 per<br />

cent of the ground r.:o.m. permissible.<br />

Those are the basic flight testing methods<br />

which the rookie test pilot practices for<br />

two or three months, and do not include the<br />

tests of air intake and exhaust systems,<br />

carbon monoxide tests; radio interference;<br />

armament; navi~ution lnstruments, and nigh~<br />

tests of lightlng equipment.<br />

The final requirement is to fill out r.Pilot's<br />

Observations "a lengthy questionnaire<br />

which inquires about the airplane's controllability<br />

stability, trim, balance, maneuverability,<br />

interior arrangements of equipment<br />

and contrQls, and all-around characteristics<br />

in the air and on the ground. Approximately<br />

157 questions must be answered.<br />

By studying the "Manual for Test Pilots'<br />

and talking with the other test ~ilots. the<br />

newcomer is ready for regular fllght tests<br />

after 10 or 12 weeks of practice. On an<br />

average, six months more are required to<br />

turn him into a seasoned test pilot taking<br />

his regular turn in rotation with t~e other<br />

test uilots in the more difficult flight<br />

test assignments.<br />

Due to the fatigue which follows a test<br />

flight to extreme altitude, a test pilot is<br />

not ordinarily expected to take more than<br />

one high altitude flight in one day but<br />

frequently he will take a number of dIfferent<br />

types of airplanes up for test flights<br />

on the same day. In one way of thinking<br />

an <strong>Air</strong> Corps test uilot is a highly traine!<br />

specialist- he must also be amazi~~ versatile<br />

in tkt his next assignment for flight<br />

test may bea 3D-ton, four-engine bomber, a<br />

tiny half-ton short-range liaison airplane,<br />

or any type between. Tne effective horsepower<br />

he controls may increase from a mere<br />

65 to 6,000 h.p. or more.<br />

It is not uncommon to find 40 or more<br />

different airplanes ready for flitdlt tests<br />

at one time. Typically they would include<br />

light, heavy and medium bombers, single- and<br />

twin-engine pur suits, observation, photographic<br />

and cargo airplanes, and a variety<br />

of basic combat transition, advance, basic<br />

and primary tra t ning airplanes.<br />

Routine flight tests of new development<br />

equipment are being made constantly at Wright<br />

Field by project officers as well as test<br />

pilots. In the equipment flight tests, the<br />

project officer is interested primariLy in<br />

recording the functioning of the new equipment<br />

under maximum operating conditions.<br />

<strong>Air</strong> Corps equipment is developed in a group<br />

of laboratories at Wright Field. There is<br />

an excusable misconceution that military<br />

airplanes and equipment are manufactured<br />

here, although none is for service use. Exr;>erimentalequipment<br />

is fabricated only when<br />

it cannot be obtained commercially without<br />

undue del~.<br />

Requests for routine flight tests of equipment<br />

ori~nate in the Production Engineering<br />

and the Experimental Engineering Sections.<br />

Some of the latter's laboratories contain<br />

laboratories within laboratories.<br />

Involving more real hazard than some of<br />

the more spectacular tests, take-off and<br />

landing tests are executed under maximum<br />

operating conditions on or near the ground.<br />

The object is to establish the minimum distances<br />

wi thin which an airplane can takeoff<br />

and clear a 50-foot obstacle. and come<br />

to a stop after landing over a 50-foot obstacle.<br />

In the take-off tests flaps are<br />

eet at ~arl~8 p~.itions, from lully closed<br />

to fully open, to determine the best flap<br />

posi tlon for a minimum run and getting the<br />

airplane off the ground and over a 50-foot<br />

obstacle as quickly as possible. The landing<br />

tests are just the reverse--landing the<br />

airplane and braking it to a stop as soon<br />

as possible after passing over a 5D-foot<br />

obstacle. The landing and take-off characteristics<br />

reveal, among other things, the<br />

minimum size of the base from which the airplane<br />

can be operated. The Power Plant Laboratory. for instance,<br />

consists of 25 '\U1its.each 8peci~idng in<br />

During the engine cooling tests, the test (Continned on page 25)<br />

-24-

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