Lynne Wong's PhD thesis
Lynne Wong's PhD thesis Lynne Wong's PhD thesis
CHAPTER 1. EXTRANEOUS MATTER IN CANE This thesis describes the work undertaken to examine the effect of extraneous matter on cane, bagasse and juice quality and its impact on milling performance, and subsequently to study certain chemical properties of sugar cane component parts in an attempt to explain the effects observed. 1.1 BACKGROUND TO THE MAURITIAN SUGAR INDUSTRY Mauritius is an island in the Indian Ocean; it covers an area of 1840 km 2 and is situated 880 km off the east coast of Madagascar, near the intersection of latitude 20° South and longitude 57° East. The climate is sub-tropical with only two seasons: winter prevailing from May to September and summer from October to April. Mauritius is prone to cyclones between the months of December and April. The Dutch took possession of the island, to which they gave the name Mauritius, in 1598. Sugar cane was introduced in 1639 in Mauritius from Batavia, the Dutch name for Jakarta of Indonesia. The intent was apparently to produce sugar but, at first, only a spirit known as “arrack” was produced. Later, the Dutch colonists managed to produce a dark brown sugar cake, but crystalline sugar was only successfully made in 1694. The Dutch abandoned Mauritius in 1710. Later, the French took possession of it, and the production of sugar on a significant scale was encouraged and developed. By 1755, sufficient sugar was produced to meet the needs of the local inhabitants and its neighbouring islands. In 1801 cane plantations covered 4220 hectares and 60 mills were producing 3000 tonnes of sugar (Anon., 1997). The British captured the island in 1810. It remained under British rule up to 1968 when it acceded to independence and became a sovereign state within the Commonwealth until 1992, when it became the Republic of Mauritius. Under British rule the cultivation of sugar cane was encouraged since it is more resistant than other crops to both drought and cyclones. In 1820, 106 mills were in operation and by 1825 the area under cane cultivation had reached 10 975 hectares, and the sugar production, 10 870 tonnes (Rouillard, 2001; Anon., 1997). Since then, the sugar industry has become the major agro-industry, and has remained so to this day. In 1858, the number of sugar mills in operation reached the record
number of 255, and cane land covered 46 025 hectares, producing 125 002 tonnes of sugar (Anon., 1858). The industry continues to evolve. In 1953, the annual sugar production amounted to 512 000 tonnes produced by 27 factories (Anon., 1997). A record production of 718 362 tonnes sugar was achieved in 1973 by 21 factories (d’Espaignet, 1974; Wong Sak Hoi, 2003). Today, the production is 504 653 tonnes in 2006 (Anon., 2007), and centralization of sugar factories has reduced their number to ten (see Fig 1.1). Mauritius has no option but to pursue the centralization of sugar factories in order to improve the efficiency of the industry, and to modernize the remaining factories so as to reduce the costs of sugar production. Since 1920, Mauritian sugar factories have produced electricity from bagasse, a by-product of the sugar industry. At first this was for their own demand, but since 1957, they have also been supplying to the national grid (Kong Win Chang et al., 2001). By 2004, they contributed to about 22% of the primary energy supply, and about 55% of the electricity sold by the grid (Central Electricity Board) was generated by sugar factories from bagasse (302 000 MWh) and from coal (835 000 MWh). Since the 1970s, the Mauritian economy has diversified from a sugar cane mono-crop economy based on sugar, to manufacturing (mainly textiles and garments) as well as tourism in the 1980s, while still relying heavily on sugar. More recently, it has started developing financial services as the fourth pillar of the economy. Because of the threats facing the Mauritian sugar industry, namely, the erosion of preferential access on its traditional export markets for sugar, and the challenges imposed by trade liberalisation, the Government decided that a sugar sector strategic plan for the period 2001-2005 be elaborated. The plan (Anon., 2001a) implied more centralisation, cost reduction, enhanced productivity, manpower rightsizing, an optimal use of cane sugar resources, well-planned diversification activities, improvement of value added products and the creation of new opportunities. Among the targets cited are: on the field side, the preparation of a substantial proportion of land that can be totally mechanised and the supply of irrigation water to land requiring irrigation, among others. On the factory side, the reduction of sugar factories from 14 to 7 or 8, the reduction of the cost of sugar production from 18 US cents/lb to 14 US cents/lb 2
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CHAPTER 1. EXTRANEOUS MATTER IN CANE<br />
This <strong>thesis</strong> describes the work undertaken to examine the effect of extraneous matter on<br />
cane, bagasse and juice quality and its impact on milling performance, and subsequently to<br />
study certain chemical properties of sugar cane component parts in an attempt to explain<br />
the effects observed.<br />
1.1 BACKGROUND TO THE MAURITIAN SUGAR INDUSTRY<br />
Mauritius is an island in the Indian Ocean; it covers an area of 1840 km 2 and is situated<br />
880 km off the east coast of Madagascar, near the intersection of latitude 20° South and<br />
longitude 57° East. The climate is sub-tropical with only two seasons: winter prevailing<br />
from May to September and summer from October to April. Mauritius is prone to<br />
cyclones between the months of December and April.<br />
The Dutch took possession of the island, to which they gave the name Mauritius, in 1598.<br />
Sugar cane was introduced in 1639 in Mauritius from Batavia, the Dutch name for Jakarta<br />
of Indonesia. The intent was apparently to produce sugar but, at first, only a spirit known<br />
as “arrack” was produced. Later, the Dutch colonists managed to produce a dark brown<br />
sugar cake, but crystalline sugar was only successfully made in 1694.<br />
The Dutch abandoned Mauritius in 1710. Later, the French took possession of it, and the<br />
production of sugar on a significant scale was encouraged and developed. By 1755,<br />
sufficient sugar was produced to meet the needs of the local inhabitants and its<br />
neighbouring islands. In 1801 cane plantations covered 4220 hectares and 60 mills were<br />
producing 3000 tonnes of sugar (Anon., 1997).<br />
The British captured the island in 1810. It remained under British rule up to 1968 when it<br />
acceded to independence and became a sovereign state within the Commonwealth until<br />
1992, when it became the Republic of Mauritius. Under British rule the cultivation of<br />
sugar cane was encouraged since it is more resistant than other crops to both drought and<br />
cyclones. In 1820, 106 mills were in operation and by 1825 the area under cane cultivation<br />
had reached 10 975 hectares, and the sugar production, 10 870 tonnes (Rouillard, 2001;<br />
Anon., 1997). Since then, the sugar industry has become the major agro-industry, and has<br />
remained so to this day. In 1858, the number of sugar mills in operation reached the record