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Lynne Wong's PhD thesis

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The extraction of fibres starting first with the tops, followed by green leaves, peeled stalk,<br />

rind and dry leaves, could be completed within one week. All the samples (12 x 5) were<br />

separated into fibre and pith/fines, dried and sealed in plastic bags pending dry sieving at a<br />

later stage.<br />

The optimum conditions for fibre extraction from the various components of the sugar<br />

cane plant depend on the type of sample processed: the sample mass used and the<br />

disintegrating time vary, as detailed in the following section.<br />

3.4.3.1 Cane stalk<br />

The peeled cane stalks were cut longitudinally into thin sticks (about 6-8 pieces depending<br />

on the diameter of the stalk), and put through a Jeffco cutter-grinder. About 500 g of the<br />

sample was then placed in a Jeffco wet disintegrator followed by 4 L of water. The<br />

disintegrator was operated at 8000 rpm for 30 seconds. The fibres were then inspected to<br />

see whether they were well separated and soft; if not, the disintegration was continued<br />

until good separation was obtained. After all the cutter-ground stalks had been processed<br />

in this manner, the resulting fibres and pith were washed free from gummy matter and<br />

rinsed under tap water, using a 38 μm sieve to catch the sample. Retting of the sample was<br />

then effected overnight in a bucket of water.<br />

The determination of Brix-free water in fibres involves contacting the fibres with a 10°<br />

Brix sucrose solution and measuring the increase in the Brix of the resulting solution. In<br />

order to ensure that any increase in Brix is due to the preferential absorption of the water<br />

by the fibres and not the elution of the residual Brix in the fibres into the solution, the<br />

fibres must be washed free of sucrose. Hence after retting, the sample which consisted of a<br />

mixture of fibres and pith, was well washed by filling the cup of the Pinette Emidecau<br />

press with some of the sample, which was then washed with 3 L of tap water. The<br />

washing was repeated two more times. The water in the sample was pressed out by using a<br />

pressure of 20 MPa and the cake was weighed. To test for residual Brix in subsequent<br />

washing, if the mass of the cake was for example 180 g, then (150 x 180)/16=1687.5 mL<br />

water were used to wash the sample. The wash liquid was tested for Brix by using a<br />

refractometer, and the Brix value was required to be less than 0.01. If not, the washing and<br />

testing was repeated until the Brix of the washings was less than 0.01. The volume of<br />

water calculated above to wash the sample, and to test for residual Brix in the washing, is<br />

82

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