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The quality <strong>of</strong> cut may be less important in trees cultivated for biomass where the supply chain<br />
objective is a material suitable for burning when compared to other cultivated agricultural crops.<br />
Nevertheless, the quality <strong>of</strong> cut may impact on the coppice or regrowth that grows from dormant buds<br />
under the bark <strong>of</strong> the cut stumps.<br />
The mallee harvester principle is to use a heavy disc saw to cut the base <strong>of</strong> the mallee stems and in<br />
many instances this will also skim the top <strong>of</strong>f the lignotuber from which the stems sprout (Figure<br />
2.6). Sawing is a process that involves many small cuts rather than a single blow by a knife as in the<br />
case <strong>of</strong> a canecane base cutter.<br />
The quality <strong>of</strong> the cut by the saw is a factor for the regeneration <strong>of</strong> the crop, as a clean cut without<br />
shattering the stump will reduce the opportunity for disease, and in young mallees a clean cut will<br />
minimise the risk <strong>of</strong> uprooting the lignotuber. The mallees are also relatively strong, and at some<br />
point the forces <strong>of</strong> saw impact may also become a matter <strong>of</strong> harvester durability, especially after<br />
several harvests when the lignotuber and root system have become quite large.<br />
Figure 2.6 The top <strong>of</strong> a mallee lignotuber removed by the harvester’s saw (above) and the condition<br />
<strong>of</strong> the site with cleanly cut stumps after passage <strong>of</strong> the harvester (right)<br />
It is anticipated that harvest speed will be restricted to less than about 4 km/hr to control the size <strong>of</strong><br />
each saw-tooth’s cut, maintain an acceptable level <strong>of</strong> impact force, and to allow the harvester to be<br />
directed onto the mallee stump without excessive lateral forces on the harvester’s head or the mallees.<br />
Processing the harvested mallees through the chipper is a complex process <strong>of</strong> passing very sharp<br />
knives, working against a fixed anvil, through strong wood at specific angles to the fibres <strong>of</strong> the<br />
wood. The process <strong>of</strong> chip formation involves both cutting <strong>of</strong> the fibres, and equally importantly, the<br />
splitting <strong>of</strong> chips behind the knife which allows the knife to continue its passage through the wood.<br />
Knife sharpness is critical and when knives lose their edge, even before they appear blunt to the<br />
naked eye, there will be a significant increase in the specific energy <strong>of</strong> chipping and reduced the<br />
capacity <strong>of</strong> the chipper to feed itself. Forestry chippers typically have a knife change about once a<br />
shift. The angle <strong>of</strong> grind on the knives is also a critical issue, so knives are normally removed and<br />
reground with specialised workshop machinery. The angle <strong>of</strong> knife impact upon the wood also needs<br />
to be within a narrow range to ensure chip quality is maintained and specific energy is minimised.<br />
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