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• Growth; this is very site specific, with several influential factors such as the suitability of the species to the site. • Depth of accessible soil profile or the presence of a permanent fresh water table within rooting depth could have a substantial impact on the trafficability of the site. • Competition between mallees is a significant issue, with high density blocks and belts with more than two rows on shallow soils being principal concerns (Peck et al 2011; Bartle et al, 2011). In future plantings should be surveyed by differential GPS at the time of planting which would expedite data management and allow harvesting to be guided by autosteer from the first harvest. The existing resource will need to either be surveyed prior to harvest or surveyed by the harvester using manual guidance for the first operation. Visibility on the harvester is limited as the machine is smaller than the crop plants, and harvester operation will be a complex task making autosteer an important capability for the medium to long term. In relation to harvest planning and resource management, the GIS capability combined with existing scheduling software from the sugar industry will make an important contribution to harvest efficiency and transport logistics. GIS will also enable better planning for resource expansion. Establishing new sites in the vicinity of existing plantings will make subsequent operations more efficient and may also be a way of bringing currently stranded assets into a harvesting programme. Resource location in relation to biomass processing facilities is a significant factor for reducing road transport costs. However given that the land resource is all privately owned by farmers who will continue to make most of their income from annual cropping, the ability of planners in the mallee industry to significantly influence resource location will be limited. The industry will have to select from the land that is offered. Industry planners will be able to demonstrate through GIS-based planning how alternative locations and layouts will impact upon farmer payments for harvest and haulage. 1 In this way the very significant cost of harvester to roadside haulage can be minimised to the farmers’ benefit. Sugar system The sugar industry is a mature industry that has been operating and adapting over many years to optimise supply efficiency. Current supply areas have been mapped and detailed GIS records are available industry wide for planning harvest and planting operations. Milling companies consolidate mapping information on a supply area basis to assist in resource management and planning. In most cases field layouts have been rationalised and information is available on potential new land for expansion. Contraction in the industry has taken place especially where urban encroachment has increased land value or where alternative high value crops (eg horticulture) have provided diversification opportunities. This has in some cases resulted in rationalisation of the number of mills serving a supply area. 1.4.2 Determination of seasonal supply volumes 1 Harvest and haulout, plus road transport, will be paid by the farmers, either directly if the operations are contracted by the farmers, or indirectly through the stumpage payment if the operations are contracted to the biomass purchaser. In forestry systems, stumpage payment is the residue left after all supply chain costs have been deducted. 23
Mallee system Most of the mallee biomass appears to be destined for use as an energy resource. Energy is a commodity required, at one extreme, continuously 365 days a year, through to about 2,000 hours a year, for example during the daylight operations of a rural business operating a small boiler for process heat. There will be no seasonal demand for the energy. The benefit of biomass as a primary fuel source is that, with appropriate storage and handling systems, it is easy to stockpile. However the difference between efficient and appropriate on one hand and dysfunctional and unaffordable stockpiling on the other depends upon the details of handling a relatively complex product. Wood chip handling is significantly different from handling whole-tree biomass, because the whole-tree material contains long pieces from the top of the branches. Some form of screening and upgrading is essential, and it may even be justified to convert the biomass to fuel pellets, because the high cost of pellet manufacture may be more than recovered by efficiency in fuel handling and boiler management further along the supply chain. To cover for times when field operations are interrupted, it will be essential to stockpile biomass at some point along the supply chain. Interruptions may occur due to seasonal factors including unstable soils in wet seasons, mallee regeneration problems when harvesting sites where soil moisture is exhausted and the mallees are under moisture stress, or vehicle movement bans during days of high fire risk. Before stockpiling, the minimum level of processing required will be: • Screening to remove oversize particles that are inevitable when chipping, and especially when chipping whole trees. Overs should be re-chipped back onto the screen to avoid the accumulation of a waste material that is difficult to handle and has no value. • Separation of the wood from the rest of the biomass, because wood chip and the mixture of leaf, bark and fines will dry out and store differently. Clean wood chip can be stockpiled green. The leaf, bark and fines mixture will need to be dried before stockpiling, and this may be easier if the eucalyptus oil is distilled from the green mass Sugar system Seasonal supply volumes are determined using a combination of methods. Determining mill opening and closing date and the length of milling season (typically around 20 weeks) is critical to ensure optimum use of crushing and processing capacity and to target the optimal harvesting window, which captures peak sucrose and cane quality. Stockpiling of cane as a buffer is not possible owing to deterioration of quality and harvest to crush delays of less than 12 hours are required. Long term historical data from cane supply and associated quality records are available on a field by field basis and are used to determine anticipated seasonal supply volumes. Sugarcane crop production modeling has also been used in the industry to forecast seasonal supply volumes based on prevailing and future weather scenarios. Satellite imagery is also used in some cases to assess infield crop variability, area under sugarcane and incremental proportion of the supply area harvested as the season progresses. This provides a sound basis for estimating remaining area to be harvested and volume of cane to be delivered. Information on tonnes cane delivered from each block of land is available from records of bin weight at the weighbridge. Each delivery bin can be referenced by RFID tag to the field of harvest and each harvester can be tracked by GPS to monitor, on a daily basis, the area harvested and delivery area supplying each bin. These systems allow users to manage the production and harvest progress and interpret remaining harvest areas and remaining supply volumes for the season. Section 6.5 of this report provides further detail on these methods. 24
- Page 1 and 2: Sustainable Biomass Supply Chain fo
- Page 3 and 4: Foreword This report provides an as
- Page 5 and 6: include business development (new p
- Page 7 and 8: Acknowledgments The authors would l
- Page 9 and 10: 4.1 Product Options and Supply Chai
- Page 11 and 12: Table 4.2 Assessment of current val
- Page 13 and 14: Figure 3.4 Tracked rigid self-prope
- Page 15 and 16: Executive Summary What the report i
- Page 17 and 18: • Biomass production potential of
- Page 19 and 20: • As the Industry expands, the mo
- Page 21 and 22: Harvesting, transport and storage s
- Page 23 and 24: Biomass processing, supply chain pl
- Page 25 and 26: Key barriers to biomass industries
- Page 27 and 28: Crop-Biomass Production Production
- Page 29 and 30: Figure 1.1 The cropping and pasture
- Page 31 and 32: Table 1.1 Mallee species used for p
- Page 33 and 34: 1.1.4 Growth Cycle Mallee System Ma
- Page 35 and 36: northern New South Wales (where it
- Page 37 and 38: Almost 80% of the industry now cuts
- Page 39 and 40: Bark has relatively high ash but as
- Page 41 and 42: Carbon sinks Planting of mallees to
- Page 43 and 44: Table 1.5(a) State Land area devote
- Page 45: out the fluctuations in farm income
- Page 49 and 50: inconclusive result may have been d
- Page 51 and 52: For a sustainable woody crop indust
- Page 53 and 54: changed significantly since they we
- Page 55 and 56: Figure 2.2 Biosystems Engineering p
- Page 57 and 58: Whole-of-crop harvesting represents
- Page 59 and 60: During the last decade the harvesti
- Page 61 and 62: single row, as this would improve t
- Page 63 and 64: 2.2.2.2 Weight Sugar System The Aus
- Page 65 and 66: Table 2.1 Harvester Comparison Tabl
- Page 67 and 68: The quality of cut may be less impo
- Page 69 and 70: ate than a 170 tonne/ha crop of sta
- Page 71 and 72: Dry Leaf 6.1 - 3.5 17.0 58.9 53.2 T
- Page 73 and 74: Bulk density will be a key consider
- Page 75 and 76: Table 2.4 EM levels in cane supply
- Page 77 and 78: L/T L/T 60 0.97 0.71 80 0.92 0.66 1
- Page 79 and 80: Total 7.5-26 16.5 Mallee System The
- Page 81 and 82: • waiting for mill delivery of em
- Page 83 and 84: perhaps at 10 - 20 km intervals. Th
- Page 85 and 86: transport arrangements, harvest gro
- Page 87 and 88: contractors and growers, and the fa
- Page 89 and 90: experience of the sugar industry wi
- Page 91 and 92: Table 2.11 Alternative harvest paym
- Page 93 and 94: onto the harvester. BR+F still send
- Page 95 and 96: Repairs and maintenance 2.10 Capita
• Growth; this is very site specific, with several influential factors such as the suitability <strong>of</strong> the<br />
species to the site.<br />
• Depth <strong>of</strong> accessible soil pr<strong>of</strong>ile or the presence <strong>of</strong> a permanent fresh water table within<br />
rooting depth could have a substantial impact on the trafficability <strong>of</strong> the site.<br />
• Competition between mallees is a significant issue, with high density blocks and belts with<br />
more than two rows on shallow soils being principal concerns (Peck et al 2011; Bartle et al,<br />
2011).<br />
In future plantings should be surveyed by differential GPS at the time <strong>of</strong> planting which would<br />
expedite data management and allow harvesting to be guided by autosteer from the first harvest. The<br />
existing resource will need to either be surveyed prior to harvest or surveyed by the harvester using<br />
manual guidance for the first operation. Visibility on the harvester is limited as the machine is<br />
smaller than the crop plants, and harvester operation will be a complex task making autosteer an<br />
important capability for the medium to long term.<br />
In relation to harvest planning and resource management, the GIS capability combined with existing<br />
scheduling s<strong>of</strong>tware from the sugar industry will make an important contribution to harvest efficiency<br />
and transport logistics. GIS will also enable better planning for resource expansion. Establishing new<br />
sites in the vicinity <strong>of</strong> existing plantings will make subsequent operations more efficient and may also<br />
be a way <strong>of</strong> bringing currently stranded assets into a harvesting programme.<br />
Resource location in relation to biomass processing facilities is a significant factor for reducing road<br />
transport costs. However given that the land resource is all privately owned by farmers who will<br />
continue to make most <strong>of</strong> their income from annual cropping, the ability <strong>of</strong> planners in the mallee<br />
industry to significantly influence resource location will be limited. The industry will have to select<br />
from the land that is <strong>of</strong>fered. Industry planners will be able to demonstrate through GIS-based<br />
planning how alternative locations and layouts will impact upon farmer payments for harvest and<br />
haulage. 1 In this way the very significant cost <strong>of</strong> harvester to roadside haulage can be minimised to<br />
the farmers’ benefit.<br />
Sugar system<br />
The sugar industry is a mature industry that has been operating and adapting over many years to<br />
optimise supply efficiency. Current supply areas have been mapped and detailed GIS records are<br />
available industry wide for planning harvest and planting operations. Milling companies consolidate<br />
mapping information on a supply area basis to assist in resource management and planning. In most<br />
cases field layouts have been rationalised and information is available on potential new land for<br />
expansion. Contraction in the industry has taken place especially where urban encroachment has<br />
increased land value or where alternative high value crops (eg horticulture) have provided<br />
diversification opportunities. This has in some cases resulted in rationalisation <strong>of</strong> the number <strong>of</strong> mills<br />
serving a supply area.<br />
1.4.2 Determination <strong>of</strong> seasonal supply volumes<br />
1 Harvest and haulout, plus road transport, will be paid by the farmers, either directly if the operations are<br />
contracted by the farmers, or indirectly through the stumpage payment if the operations are contracted to<br />
the biomass purchaser. In forestry systems, stumpage payment is the residue left after all supply chain costs<br />
have been deducted.<br />
23