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Nordzucker_GB 03-04_E_.pd 1 - Nordzucker AG

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Fraunhofer Institut für Produktionstechnik<br />

und Automatisierung. The automatic<br />

bagging station for 50-kilogram bags<br />

commissioned in Schladen will increase<br />

both safety at work and efficiency in the<br />

factory.<br />

Efficient Use of Energy<br />

In the Clauen factory, installation of a<br />

steam dryer with a water evaporation<br />

rate of 50 metric tons per hour has<br />

reduced energy requirements in the drying<br />

station by about 80 percent. The new<br />

system provides for uniform pellet drying<br />

during the entire campaign and saves<br />

the costs of the primary energy that had<br />

been used before. The Munzel factory<br />

has been equipped with a new boiler<br />

which generates the energy required in<br />

the liquid sugar plant. Since it can operate<br />

on the biogas produced in the factory’s<br />

waste water treatment plant, the<br />

use of fossil energy has been reduced. An<br />

additional vertical pulp press in the<br />

Nordstemmen sugar factory has helped<br />

reduce maintenance costs and energy<br />

requirements.<br />

Environment and Resources<br />

Conserving Production<br />

In the Uelzen plant, the expansion of the<br />

beet storage area and the reclaiming<br />

duct marks the completion of the third<br />

construction phase for the dry beet yard.<br />

Gentle handling of about 35,000 metric<br />

tons of beets safeguards beet supply to<br />

the factory at weekends. A new beet<br />

conditioning plant has also been installed<br />

in Uelzen. Since it has been encased for<br />

noise protection, the noise pollution level<br />

has been halved. Limited periods of contact<br />

between beets and washwater as<br />

well as four new flume water filters have<br />

much reduced the organic waste water<br />

load. In the Güstrow factory, the acidulation<br />

basins have been provided with<br />

covers, thus reducing odour emissions<br />

considerably. In the Schladen factory, a<br />

closed turbine cooling cycle has replaced<br />

a system for which well water had to<br />

be tapped. This has cut the cooling water<br />

requirements by more than half. The<br />

drives of the vertical pulp presses in the<br />

Nordstemmen factory have been encased<br />

to help reduce excessive noise exposure.<br />

Environment<br />

Our company policy and the environmental<br />

regulations that serve as a binding<br />

basis for the actions of our staff<br />

reflect the significance we attach to high<br />

quality standards in all fields.<br />

Certification<br />

The continuous improvement of environmental<br />

standards has been one of our<br />

central issues for many years. Since 1995,<br />

all the German <strong>Nordzucker</strong> locations<br />

have regularly taken part in the European<br />

Environmental Management and Audit<br />

System (EMAS II). In addition, they have<br />

obtained DIN ISO 9001:2000 and 14001<br />

certification. The annual factory audit<br />

was made in October 20<strong>03</strong>.<br />

In 20<strong>03</strong> we subjected the <strong>Nordzucker</strong><br />

plants in Poland, Slovakia and Hungary<br />

to an environmental impact assessment<br />

for the first time. Adaptation of EU law is<br />

<strong>Nordzucker</strong> 20<strong>03</strong>/20<strong>04</strong> 21

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