PNBE _TRD_ 86 (PDF) - Indian Railways
PNBE _TRD_ 86 (PDF) - Indian Railways
PNBE _TRD_ 86 (PDF) - Indian Railways
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Electrical construction, ECR, Page 1 of 117<br />
START OF DOCUMENT<br />
EAST CENTRAL RAILWAY<br />
ELECTRICAL CONSTRUCTION<br />
TENDER DOCUMENT<br />
Tender for<br />
Shifting of portal and Auxiliary Transformer and provision of insulated<br />
catenary near level crossing No. 1 at Patna Junction.<br />
TENDERNO. ELS/CON/MHX/<strong>PNBE</strong> (<strong>TRD</strong>) /<strong>86</strong>/05-06<br />
Issued to<br />
Price - Rs.1000/-<br />
Copy No.
Electrical construction, ECR, Page 2 of 117<br />
Tender Notice<br />
TENDER NO. ELS/CON/MHX/<strong>PNBE</strong> (<strong>TRD</strong>) /<strong>86</strong>/05-06<br />
Sealed Tenders are invited for and on the behalf of president of India, from reputed contractors for<br />
the following work.<br />
1. Name of work : Shifting of portal and auxiliary Transformer and<br />
provision of Insulated catenary near level crossing<br />
No. 1 at Patna Junction.<br />
2. Approximate Cost : 9.23 Lakhs<br />
3. Earnest Money : Rs. 18500/- (Eighteen Thousand Five hundred)<br />
only by DD/ FDR in favour of FA & CAO (Con)<br />
ECR. Mahendrughat, Patna, payable at Patna.<br />
4. Cost of Tender Paper : Rs.1000/- each (Non-refundable) to be deposited<br />
in cash with CBS/Chief cashier, Danapur, Patna,<br />
Hajipur, Dhanbad or by DD in favor of FA &<br />
CAO (Con) ECR Mahendrughat Patna, payable at<br />
Patna<br />
5. Date & time of selling of tender<br />
paper<br />
: From 30.08.05 to 13.09.05 (from 11:00 hrs. to<br />
17.00 hrs) except Saturday, Sunday & Holidays.<br />
6. Venue of selling of tender Paper : Office of Dy. Chief Electrical Engineer, East<br />
Central Railway, Mahendrughat,<br />
Patna(CAO/C/MHX office complex) &<br />
Dy.CEE/CON/Dhanbad on any working day.<br />
7. Date, Time and Venue for : On 14.09.05 up to 12:00 Hrs. in a sealed tender<br />
submission of tender<br />
box kept in the office of CAO (Con) East Central<br />
Railway, Mahendrughat, Patna. &<br />
Dy.CEE/CON/Dhanbad.<br />
8. Date, Time and Venue for : On 14.09.05 at 12.30 Hrs. (in presence of<br />
opening of tender<br />
contractors or their authorized representative at the<br />
office of CAO (Con) East Central Railway,<br />
Mahendrughat, Patna & Dy.CEE/CON/Dhanbad.<br />
9. Period of completion of the work : 120 (One Hundred Twenty) days from the date of<br />
issue of letter of acceptance.
Electrical construction, ECR, Page 3 of 117<br />
10 Cost of Tender paper should be deposited in cash to the Chief booking supervisor/chief<br />
cashier East Central Railway, Danapur, Patna, HJP and Dhanbad or by DD in favor of FA & CAO<br />
(Con) ECR, Mahendrughat, and Patna, payable at Patna. Tender Paper will be issued on production<br />
of the original money receipt or the DD with an authorized person.<br />
11. Eligibility criteria.<br />
a) Valid electrical contractor licence with electrical supervisor licence from any state /central<br />
government.<br />
12. Tenderer is advised to visit the site of work and acquaint themselves with site conditions and<br />
quantum of works in their own interest.<br />
13. Tender must be accompanied by prescribed amount of Earnest Money in acceptable form as<br />
mentioned in the tender documents. Tenders without prescribed earnest money will be liable to be<br />
summarily rejected.<br />
14. Tender paper shall also be available on Railway Board’s website http//www.indianrail.gov.in<br />
(during the above mentioned period). If tender paper is downloaded from website, the cost of<br />
tender paper should also be submitted by DD in favour of FA & CAO (Con) ECR,<br />
Mahendrughat, Patna, payable at Patna along with the tender documents. Tender papers<br />
downloaded from website without cost of tender paper shall be summarily rejected.<br />
15. In case the date of opening happens to be a holiday or unusual occurrence, the tender will be<br />
opened on the following working day at the same time and same venue.<br />
16. The railway reserves the right to cancel or modify the tender as a whole or partly<br />
Without assigning any reason what so ever may be.<br />
Deputy Chief Electrical Engineer<br />
East Central Railway, Hajipur.
Electrical construction, ECR, Page 4 of 117<br />
I N D E X<br />
Chapter Description Page No.<br />
Cover Page 1<br />
Tender Notice 2-3<br />
Preamble 5-7<br />
Part – I Chapter – I<br />
Instruction of Tender & Condition of<br />
tendering<br />
8-14<br />
Part-I Chapter – II Condition of Contract 15-44<br />
Part – I Chapter – III Price & Payment 45-50<br />
Part – I Chapter-IV Explanatory Notes of Schedule 51-59<br />
Part – I Chapter-V Schedule of work 60-63<br />
Part – II Chapter – I General Specification 64-74<br />
Part – II Chapter – II Foundations 75-78<br />
Part – II Chapter – III Structures 79-82<br />
Part-II Chapter – IV Equipments, Components & Materials 83-91<br />
Part – II Chapter – V Design & Drawings 92-100<br />
Part – II Chapter – VI Inspection & Testing 101-103<br />
Part – III Particular specification 104-105<br />
Part – IV Annexure 106-116<br />
Part – V Forms of Tenders 117-118
Electrical construction, ECR, Page 5 of 117<br />
PREAMBLE<br />
1. SCOPE<br />
The tender paper is related to OHE modification and shifting of portal and auxiliary<br />
Transformer and provision of Insulated catenary near level crossing No.1 at Patna Junction.<br />
2. FOREIGN EXCHANGE<br />
No foreign exchange and/ or import license will be released / provided to the contractor in<br />
connection with this contract.<br />
3. EARNEST MONEY<br />
The Tenderer shall deposit with in favor of FA & CAO/ Construction E.C.Rly,<br />
Mahendrughat, Patna (or his successor whose address will intimated subsequently A sum of<br />
Rs. 18500/-(Eighteen Thousand five hundred only.) as Earnest Money in the manner<br />
prescribed in para 1.1.5.<br />
5. SECURITY DEPOSIT<br />
The successful tenderer shall furnish security deposit for due fulfillment of the contract in<br />
favor of FA & CAO (CON), ECR, Mahendrughat, Patna or his successor (whose address will<br />
be intimated in due course) an amount calculated of the contract value as follows –<br />
i) For contracts upto Rs.1.0 lakhs : 10% of the contract value<br />
ii) For contracts more than Rs. 1<br />
Lakhs and upto to Rs.2 Lakhs<br />
: 10% for first 1 lakhs, 7.5% for the<br />
balance.<br />
iii) For contracts more than Rs. 2<br />
Lakhs and upto to 2 crores<br />
: 10% for first 1 lakhs, 7.5% for the next 1<br />
lakh 5% of the balance subject to<br />
maximum Rs.3 Lakhs.<br />
iv) For contracts above Rs.2 Crores : 5% of the contract value. The amount<br />
over and above Rs.3 lakhs to be<br />
recovered from the progress bills of the<br />
contractors @10% till it reaches 5% of<br />
Contact value.<br />
6. DEVIATIONS<br />
All the tenderers may please note that the offers seeking modified terms and conditions by<br />
way of deviations mentioned under either memorandum or deviation schedule for instance, higher<br />
mobilization advance, or any modification in respect of mobilization advance, on account/ progress<br />
payment, recovery rate, insurance warranty, will normally not be accepted.<br />
7. DELETED<br />
8. DELETED<br />
9. DESIGN SPEED –<br />
It is proposed that the traction overhead equipment for main line is made suitable for a<br />
maximum speed of 160 km/h. Regulated tramway type overhead equipment for a shed may<br />
be applicable as per RDSO design & specification.<br />
10. TYPE OF OHE TO BE PROVIDED
Electrical construction, ECR, Page 6 of 117<br />
Traction overhead equipment for main line will be conventional regulated type OHE Suitable<br />
for a maximum speed of 160 km/h as per RDSO design & specification.<br />
11. PERIOD OF COMPLETION<br />
All works relating to supply and erection of fixed electrical installation in each section<br />
covered shall be completed within a period of 120 days from the date of issue of letter of<br />
intent / letter of acceptance of tender whichever is earlier.<br />
12. TENDER PAPER<br />
Tender paper can be obtained from the office of Dy. Chief Electrical Engineer / Con/ East<br />
Central Railway, Mahendrughat, Patna and & DyCEE/CON/Dhanbad on production of<br />
deposit receipt/DD of Rs.1000/-( One Thousand) as prescribed in tender notice.<br />
13. CREDENITIALS:-<br />
a) Valid electrical contractor licence with electrical supervisor licence from any state /central<br />
government.<br />
14. ENGINEERING ORGANIZATION<br />
The Tenderer shall have adequate engineering organization required for the execution of the<br />
tendered OHE work as contractor or sub contractor.<br />
he Tenderer should have all the construction machinery, tools & plants, vehicles etc. required<br />
for the satisfactory execution of works. The details shall be furnished in the tender<br />
documents.<br />
16. FINANCIAL CRITERIA<br />
The Tenderer shall produce following documents along with the bid –<br />
(a) Audited balance sheet and income statement of just concluded year certified by Govt.<br />
recognized Chartered Accountant.<br />
These documents are required to ascertain the Company’s financial standing.<br />
17. LAST DATE FOR SUBMISSION OF TENDERS<br />
The tenders shall be submitted up to date and time indicated in tender notice in the<br />
office/offices as indicated in the tender notice. In case the day happens to be a holiday or<br />
unusual occurrence the tender will be submitted on the following working day at the same<br />
time and same venue.<br />
18. DATE OF OPENING OF TENDERS<br />
The Tenders will be opened at time, date and office/offices as indicated in tender notice. In<br />
case the day happens to be a holiday or unusual occurrence the tender will be opened on the<br />
following working day at the same time and same venue.<br />
19. All Tenderers are requested to submit their offer including price schedule in the tender<br />
documents issued by <strong>Railways</strong>.
Electrical construction, ECR, Page 7 of 117<br />
PART – I<br />
CHAPTER – I<br />
INSTRUCTIONS TO TENDERERS AND CONDITIONS OF TENDERING<br />
1.1.1 TENDER PAPERS<br />
The instruction to tenderers and conditions of Tendering, conditions of Tendering, Conditions<br />
of contract, prices, payment and explanatory notes, specifications and forms of Tender, included in<br />
parts of V shall, hereafter, be collectively referred to as the "Tender Paper".<br />
The intending Tenderer is advised to study the Tender papers carefully and to follow G.C.C.<br />
The Tenderer shall also acquaint himself with the local conditions, means of access to the site of<br />
work, nature of work and all other matters pertaining thereto.<br />
The submission of a Tender shall be deemed to have been done after careful study and<br />
examination of the Tender Papers with a full understanding of the implications thereof.<br />
1.1.2. INTERPRETATIONS<br />
The following Terms where after occurring in the Tender Paper and wherever used<br />
throughout the execution of the work, shall unless excluded by or repugnant to the context have the<br />
meaning attributed thereto as follows -<br />
CONTRACT<br />
Means the Contract resulting from the acceptance by the purchaser of this Tender either in<br />
whole or in part.<br />
CONTRACTOR<br />
Means the successful tenderer, i.e. the tenderer whose tender has been accepted either in<br />
whole or in part.<br />
CONTRACT'OR’S AGENT<br />
Shall mean the person or persons authorized under the duly executed power of attorney to<br />
take all actions relating to the work, as could be taken by the contractor himself. In the case of a firm<br />
of contractors, the agent shall have the same power as that of the Managing Director of the firm.<br />
CONTRACTOR’S REPRESENTATIVE<br />
Shall mean a person in supervisory capacity who shall be so declared by the Contractor and<br />
who shall be authorized under duly executed power of attorney to receive materials issued by the<br />
purchaser to the contractor for the works. He shall be responsible for proper execution of works at<br />
each or all places and shall take orders from purchaser’s Engineering and carry out the same.<br />
ENGINEER<br />
Shall mean the Chief Electrical Engineer (construction) in executive charge of said work and<br />
shall include superior officers of the E.C.Rly. He is responsible for ensuring that all field works<br />
covered by the contract carried out in accordance with approved design, drawing and specifications<br />
and conditions of contract as agreed to. He is also responsible for prices and terms of payment.<br />
“EQUIPMENT”.<br />
Mean all or any equipment considered necessary by the purchaser’s Engineers for the<br />
satisfactory operation, as a whole of the installation, including structures, foundations etc.<br />
GENERAL MANAGER/ CHIEF ADMINISTRATIVE OFFICER (CON)<br />
Means the officer in Administrative in charge of E.C.Rly and shall mean and include the<br />
officers to whom the functions are delegated. His postal address shall be intimated to the successful<br />
Tenderers in due course.<br />
MONTH<br />
‘Months’ means any consecutive period of thirty days.
Electrical construction, ECR, Page 8 of 117<br />
MATERIALS<br />
‘Materials’ means all equipments, components, fitting and other materials including, raw<br />
materials to complete the work.<br />
PURCHASER<br />
‘Purchaser’ means the president of India acting through his accredited officers or any one of<br />
them. The General Manager/ Chief Administrative Officer (Construction) in charge of the Railway<br />
(whose address will be indicated in due course) shall be deemed to be one of such accredited officer.<br />
PURCHASER’S ENGINEERS<br />
‘Purchaser’s Engineer means the Engineering appointed by the purchaser, as indicated in<br />
Part-III of the Tender papers who will decide all matters relating to design, manufacture, installation<br />
and commissioning of the plant and equipment at site.<br />
RAILWAY<br />
‘Railway’ means the E.C.Rly in whose territorial jurisdiction the work is to be carried out and<br />
includes the Govt. of India. Ministry of <strong>Railways</strong> (Railway Board) and / or General Manager of the<br />
E.C.Rly.<br />
SUB-CONTRACTOR<br />
‘Sub-contractor’ means and individual or a firm of a contractors or a company registered<br />
under <strong>Indian</strong> Company Act or an approved supplier of materials to whom the Contractor sublets<br />
portions of the contract after obtaining specific prior approval of the purchaser in writing for<br />
subletting of Contract.<br />
SITE<br />
‘Site’ means the areas to be taken up by the permanent works, together with any other area or areas<br />
as shall be determined by the Purchaser’s Engineers, which may be placed at the disposal of the<br />
Contract for the purpose of the Contract and also such area.<br />
Or areas used for store yards, work yard or work shop in proximity of the work as the<br />
purchasers Engineers may have authorized as an extension of the site, irrespective of the terms and<br />
conditions under which they are occupied by the Contract.<br />
"TENDERER"<br />
Tender means and includes any form of Engineers or Contractors or any company or body, corporate<br />
or otherwise, which submit the Tender, which has been invited.<br />
WORK OR WORKS<br />
Work or works means all or any of the items of the work for which the Tenderer/ Contractor<br />
has tendered/ contracted according to the specifications and drawings and annexure here to annexed<br />
or to the implied there from, or incidental there to or to be hereafter specified or required in such<br />
explanatory instructions and drawings, annexure and schedules and also such instructions and<br />
drawings additional to the aforementioned as a from time to time be issued by the Purchaser’s<br />
Engineers during the progress of the contracted work.<br />
WRITING<br />
Writing includes all matters written, type written and printed either in whole or in part.<br />
1.1.3 GENERAL<br />
a) All documents to be submitted in connection with this Tender shall be written in English and<br />
in Ink.<br />
b) All prices shall be expressed in figures in words.<br />
c) The definitions of technical terms used will be the same as given in the International Electro<br />
Technical Voluntary.<br />
d) METRIC – Dimensions, weight etc. shall be quoted in metric system. The terms ‘tonne’<br />
(=1000 kg.) shall be used indicate metric tonne (M.T.)<br />
1.1.4 CLARIFICATIONS
Electrical construction, ECR, Page 9 of 117<br />
Any clarification required by the Tenderer may be obtained from the Dy. Chief Electrical<br />
Engineer/CON (E.C.Rly), MHX.<br />
1.1.5 EARNEST MONEY<br />
The Tenderer shall deposit in favor of the Financial Advisor & Chief Accounts Officer<br />
(Construction) E.C.Rly, Mahendrughat, Patna , Earnest Money as indicated in tender notice.<br />
a) Tenderer shall hold the offer open for a periods of six months from the date fixed for opening<br />
the same, it being understood that the tender documents have been sold/ issued to the tenderer<br />
and the tenderer has been permitted to tender in consideration of the stipulations on his part<br />
that after submitting his tender, he will not resale from the offer or modify the terms and<br />
conditions thereof in any manner not acceptable to the Dy. Chief Electrical Engineer (Const.)<br />
E.C.Rly, MHX. Should the Tenderer fail to observe or comply with the foregoing stipulation<br />
the entire Earnest Money should be liable to the forfeited by the Railway.<br />
b) The receipt shall be incorporated in the bid. The earnest money should be in cash or in any of<br />
the following forms –<br />
(i) Deposit receipts, pay orders and demand drafts. These forms of earnest money could be either<br />
of the State Bank of India or of any of the Nationalized Banks. No confirmatory advice from the<br />
Reserve Bank of India will be necessary. The earnest money deposit in the form of guarantee<br />
bonds shall not be accepted.<br />
(ii) Deposits executed by the scheduled Banks (Other than the State Bank of India and the<br />
nationalized banks) approved by the Reserve Bank of India for the purpose.<br />
NOTE – In case the earnest money is deposited in cash the payment should be made to the FA<br />
& CAO (CON), ECR Mahendrughat, and cash receipts obtained from his should be furnished<br />
along with Tender bid.<br />
(a) No interest will be paid on the Earnest Money. It will be refunded in full to the<br />
unsuccessful Tenderer on application. In the case of successful Tenderer the deposit will be<br />
retained as part of payment of Security Deposit, or will be returned on payment of the full<br />
security deposit for due fulfillment of the contract .<br />
(b) The tenderer whose tender is accepted shall be required to appear at the office of the<br />
General Manager or the Chief Administrative Officer (Construction) or Chief Electrical Engineer<br />
or Deputy Chief Electrical Engineer (con), as the case may be in person, or in case of firm or<br />
corporation, a duly authorized representative to execute the contract documents within a<br />
reasonable time to be determined by the Dy. Chief Electrical Engineer (Const) E.C.Rly,<br />
Mahendrughat, Patna (MHX) after notice that the contract has been awarded to him. Failure to do<br />
so shall constitute breach of the agreement effected by the acceptance of the tender in which case<br />
the full value of the Earnest Money accompanying the tender shall stand forfeited without<br />
prejudice to any other rights or remedies. In the event of any tenderer whose tenderer accepted<br />
shall refuse to execute the contract documents as herein-before provides, the Railway may be<br />
determined that such tenderer as abandoned the contract and their upon the tender and the<br />
acceptance thereof shall be treated as cancelled and the Railway shall be entitled to forfeit the full<br />
amount of the Earnest Money and to recover the liquidate damages for such default.<br />
1.1.6 DELETED<br />
1.1.7 FORM OF TENDER<br />
(a) The Tenderer must submit his tender on the paper issued by <strong>Railways</strong> or downloaded<br />
from website. Tenders not submitted in proper FORMS as indicated below are liable to be rejected.<br />
The offers shall be put into a large and sealed envelope. The envelope shall also be super scribed<br />
with “name of work”, Tender Number and date of closing / opening .<br />
Tender shall consist of the following –
Electrical construction, ECR, Page 10 of 117<br />
1. Offer letter complete with summary of prices duly filled in Form-I.<br />
2. Memorandum of the Tender<br />
3. Complete technical data and particulars of the equipment offered, as specified in the tender<br />
papers together with descriptive literature, leaflets etc.<br />
4. Deviations from “Tender Papers”, if any.<br />
5. Alternative proposals of the Tender, if any.<br />
6. Prices: Schedule-I: Schedule of prices.<br />
7. Tenderer’s scheme of work and time schedule.<br />
8. Name of manufacturer/ place of manufacturer and inspection of supplier.<br />
9. Tenderer’s Credentials.<br />
10. Receipt for Earnest Money.<br />
11. Drawings, if any complete with list.<br />
12. Solvency certificate (Attested photo copy of the same) from Bank approved by RBI.<br />
13. Audit Balance Sheet (attested photo copy of the same) duly certified by Govt. registered<br />
Chartered Accountant.<br />
Note: Tender papers should be duly signed by the Tenderer on each and every page in token of his<br />
having studied the Tender Papers carefully.<br />
(a) Should the Tenderer have alternative proposals for basic arrangements, typical designs,<br />
and specifications drawings for components and materials which the Tenderer considers would<br />
improve the operating performance of the equipment or would reduce the cost of equipment. He shall<br />
clearly indicate in detail the technical and / or financial advantages, which would accrue to the<br />
purchaser, specifically for each alternative proposal suggested by him.<br />
(b) Tenderer may, if he deems it necessary, submit a short and concise memorandum of<br />
descriptive of matter, which cannot be incorporated in other parts of the Tender. In the event of the<br />
Tenderer quoting rates based on assumptions, which are contrary to the principles, laid down to the<br />
Tender papers the basis (or such assumptions, drawing particular attention to the rates to which they<br />
are connected should be incorporated in the memorandum. If so, mention is made in the<br />
memorandum it would be presumed that the same basis as has been laid down in the tender paper has<br />
been followed by the tender or even if a different basis is adopted that what has been laid down in<br />
tender paper. The tenderer shall keep length of such memorandum or descriptive matter to minimum.<br />
(c) Deviations from tender paper will not normally be agreed to. Should the tenderer be<br />
unable for good and sufficient reason to comply entirely with the tender papers he shall indicate the<br />
deviations desired by him in the tender. Such deviations, if any shall be kept down to the absolute<br />
minimum and reason for the deviation shall be indicated. The purchaser, however, reserves the right<br />
to cancel the tender, if deviations is not acceptable to him and if the tenderer is unwilling to modify<br />
the deviation in a manner acceptable to the purchaser. The tenderer in all cases shall indicate clearly<br />
the specific addition and amendment desired by him, to the relevant para of the tender papers.<br />
1.1.8 PRICE<br />
This is the works Contract. The unit of price is Rupees (Rs.) The price to be paid for supply<br />
and erection of various items of works or for material and other amount payable, shall be in<br />
accordance with accepted schedules or prices or rates as governed by the terms and conditions of<br />
payment included in Part-I, Chapter-III, prices and payment. The price shall be FIRM including all<br />
taxes. No price variation clause will be applicable in this tender.<br />
1.1.9 DELETED<br />
1.1.10 SPECIFICATION AND DRAWING
Electrical construction, ECR, Page 11 of 117<br />
The Tenderer shall follow the standard general arrangement drawings and other drawing and<br />
specification relating to the equipment, components and fittings specified in the Tender Papers. A list<br />
of standard drawings and specifications are enclosed in Annexure-I Part-IV. Copies of the above<br />
standard drawings are available for inspection in the Drawing Office of the Dy. Chief Electrical<br />
Engineers (Cons) E.C.Rly, MHX or his successor/ nominee (whose address will be intimated in the<br />
due course).<br />
1.1.11 SCHEDULE OF WORK<br />
(a)The Tenderer shall indicate the period in months within which he would complete the<br />
work of the entire section, in the offer letter of Tender assuming that the letter of acceptance of the<br />
tender is issued to him in month zero.<br />
(b)The Tenderer shall enclose with his offer the scheme of work and realistic time schedule<br />
on graph paper showing the period of time that he will take for the various items of work listed<br />
therein. Any reduction offered by the Tenderer in the period allowed for completion of works will be<br />
taken in to account while examining the offers.<br />
1.1.12 SIGNING OF TENDERS<br />
a. Any individual or individuals signing the Tender or other documents connected therewith<br />
should specify whether he is signing –<br />
• As a sole proprietor of the concern or his Attorney, or<br />
• As a Partner of Partners of the firm, or<br />
• For the firm per procreation, or<br />
• As a Director, Manager or Secretary in the case of a Limited Company.<br />
b. In the case of firm not registered under the <strong>Indian</strong> partnership Act, all the partners or the<br />
attorney duly authorized by all of them should sign the Tender and all other connected documents. A<br />
copy of the document empowering the individual or individuals to sign should also be sent with the<br />
Tender. The tenderer should disclose his constitution fully and copies of all necessary legal<br />
documents in support thereof should be submitted with the Tender, and originals there of should be<br />
produced as and when called for,<br />
c. Should the tenderer be a partnership firm and in the event of the contract becoming<br />
inoperable due to the death of its partner, the purchaser shall have the right to enter into a separate<br />
Agreement with the surviving Partner or partners of the firm to continue the execution of the work<br />
under the terms and conditions of this Agreement.<br />
1.1.13 TENDERER’S ADDRESS<br />
Every Tenderer shall state in the Tender his postal address fully and clearly. Any<br />
communication sent to the Tenderer by Post at his address shall be deemed to have reached the<br />
Tenderer duly and in the time notwithstanding the fact that the communication did not reach the<br />
Tenderer at all or in time for wherever reason Important document shall be sent by Registered Post.<br />
1.1.14 ERASURE OR ALTERATION<br />
No erasure or alteration in the text of the Tender Papers is permitted and any such ensure and<br />
/ or alteration will either be disregarded or render the tender void at the option of the purchaser. Any<br />
correction made in rate for work shall be installed by the Tenderer in ink and dated.<br />
1.1.15 DELETED<br />
1.1.16 PURCHASER NOT BOUND TO ACCEPT ANY TENDER
Electrical construction, ECR, Page 12 of 117<br />
The Purchaser shall not be bound to accept the lowest or any tender or to assign any reason<br />
for non-acceptance or rejection of a Tender. The Purchaser reserves the right to accept any Tender in<br />
respect of the whole or any portion of the work specified in the Tender papers or to sub divide the<br />
work among different Tenderer or to reduce the work or to accept any Tender for less than tendered<br />
quantities without assigning any reason what so-ever.<br />
In case the overall value of the tender by a public sector undertaking of the Central<br />
Government is up to 10% higher than the lowest tender of a private tenderer, the railway reserves the<br />
right to give purchase preference to the tender of such Public Sector undergoing at the lowest price<br />
bid.<br />
1.1.17 TENDER AGREEMENT<br />
The fact for the submission to the Purchaser of a Tender shall be deemed to constitute an<br />
Agreement between the Tenderer and the purchaser hereby such Tender shall remain open for<br />
acceptance either in part or in full, or as may be modified by negotiation, by the purchaser for a<br />
period of six months from the date on which tenders are opened, during which period the Tenderer<br />
shall not withdraw his offer nor amend, impair or derogate there from. The Earnest Money deposited<br />
shall be forfeited if the tenderer unilaterally withdraws, amends, impairs or derogate from the tender<br />
in any respect within the said period of six months.<br />
The Tenderer shall be deemed to have agreed as aforesaid in consideration of his Tender<br />
being considered by the Purchaser in terms here of provided the same has been duly submitted and is<br />
otherwise in order. When the successful Tenderer is notified in writing at his address given in the<br />
Tender within the said period of six months that his Tender has been accepted by the Purchaser<br />
either in whole or in part, he shall be bound by the terms of agreement constituted by Purchaser until<br />
a formal contract has been executed between him and the Purchaser in replacement of such<br />
Agreement .<br />
1.1.18 TENDER CONFIDENTIAL<br />
The Tenderer (whether his tender be accepted or not) shall treat the contents of his tender as<br />
private and confidential. He shall treat the prices quoted by him as strictly confidential till the<br />
Tenders are opened (see para 1.1.23)<br />
1.1.19 CANVASSING AND BRIBERY<br />
(a) No Tenderer shall canvass any Government official or the Purchaser’s Engineers in<br />
respect of this or any other Tender. Contravention of this condition will involve rejection of the<br />
Tender. This clause shall not be deemed to prevent the Tenderer from supplying the purchaser any<br />
information asked for by him.<br />
(b) Any bribe commission, gift or advantage given promised or offered by the Tenderer, or<br />
his partner. Agent or servant or any one on his or their behalf, to any officer, servant representative<br />
or agent of the Purchaser or any person on his or their behalf, in relation to the obtaining of this or<br />
any other contract with Purchaser, shall in addition to the criminal liability he may incur under the<br />
prevention of corruption Act (1908) subject the Tenderer to the cancellation of this and all other<br />
Tenders. Any question or dispute as to the commission of any offence under the present clause shall<br />
be decided by the Purchaser, in such manner and on such evidence or information as may be thought<br />
fit and sufficient, and his decision shall be final and conclusive in the matter.<br />
(c) Should a Tenderer be a retired Engineer of the Gazetted Rank or any other Gazetted<br />
Officer working before his retirement whether in executive or administrative capacity or whether<br />
holding a pensionable post or not in any Department of any of the Railway owned and administered<br />
by the President of India for the time being or should a Tenderer being a Partnership firm have as
Electrical construction, ECR, Page 13 of 117<br />
one of its partners a retired Engineer or a retired Gazetted officer as aforesaid, or should be Tenderer<br />
being an incorporated company have any such retired Engineer or retired Officer as one of its<br />
Directors or should a Tenderer have in his employment any retired Engineer or retired Gazetted<br />
Officer as aforesaid, the full information as to the date of retirement of such engineer of gazette<br />
officer from the said service, and in cases where such engineers or officers have not retired from<br />
Government Service at least two years prior to the date of the submission or the Tender, as to<br />
whether permission for taking such contract, or if the Contract be a partnership firm of an<br />
incorporated company, to become a partner or Director as the case may be, or to take employment<br />
under the Contractor, has being obtained by the Tenderer or the engineer or the officer as the case<br />
may be, from the President of India or any officer duly authorized by him in this behalf, shall be<br />
clearly stated in writing at the time of submitting the tender (see offer letter form-1). Tenders without<br />
the information above referred to or a statement to the effect that no such retired engineers or retired<br />
Gazetted officer is so associated with a Tenderer, as the case may be shall be rejected.<br />
1.1.20 INDIAN LABOUR AND MATERIALS<br />
(a) The Tenderer shall utilize <strong>Indian</strong> Labour including supervisory staff, for the execution of<br />
this contract to the maximum possible extent.<br />
(b) The Tender shall be prepared on the basis that all the materials required to procured for<br />
the works are procured from indigenous sources in full.<br />
1.1.21 TENDERER’S CREDENTIALS<br />
Tenderers should produce all their credentials along with the tender paper.<br />
SUBMISSION OF TENDER<br />
The tender should be submitted in the form stated in clause 1.1.7 and enclosed in sealed cover super<br />
scribed “Tender for (Name of work) and addressed to the Dy. Chief Electrical Engineer (Con), East<br />
Central Railway, MHX and dropped in the tender box placed for purpose at nominated place/places<br />
not later than the date, and time prescribed in the preamble. The Tender as cannot be dropped in the<br />
tender box due to large size, shall be handed over to the Dy. Chief Electrical Engineer (Con)/<br />
E.C.Rly MHX or his successor / nominee in person not later than prescribed date and time and the<br />
receipt there of obtained.<br />
1.1.22 OPENING TENDER<br />
Tender will be opened in the office/offices as mentioned in the tender notice in the presence<br />
of the Tenderers or their representatives. After opening of the tender documents that are submitted by<br />
the tenderer with all legal formalities by finance nominee and executive nominee, which are<br />
nominated by concerned officer in-charge, the total prices are only read out with the presence of all<br />
tenderers or their authorized representative. Authorization certificate should be submitted on opening<br />
of the tender. No individual rate will be read out.<br />
1.1.23 MISCELLANEOUS<br />
Tender documents are not transferable. The cost of the Tender papers is not refundable.
Electrical construction, ECR, Page 14 of 117<br />
PART – I<br />
CHAPTER – II<br />
Condition of Contract<br />
1.2.1 SCOPE<br />
This chapter deals with the conditions of contract under which the various works coming<br />
under the preview or this contract are to be executed by the contractor.<br />
1.2.2. CONDITION OF CONTRACT<br />
If the tender submitted by a tenderer is accepted and the contract awarded to the tenderer, the<br />
various works coming under the purview of the contract shall be governed by the Terms and<br />
Conditions included in the tender papers covering the following: -<br />
1. Preamble to the Tender Papers.<br />
2. Instructions to tenderer and conditions of tendering, as included in Part-I, Chapter – I,<br />
3. Conditions of contract, as included in Part-I Chapter – II,<br />
4. Price and Payments, as included in Part-I, Chapter-III,<br />
5. Explanatory notes of schedule I, Schedule of prices, Part-I, Chapter-IV,<br />
6. General specifications, as included or referred to in Part-II<br />
7. Particular specification, as included or referred to in Part – III, and Annexure under Part IV<br />
and Forms under Part-V, and as modified or amended by the Letter of Acceptance of Tender.<br />
1.2.3 PURCHASER’S REPRESENTATIVE<br />
Subject as otherwise provided in this contract, all notices to be given on behalf of the<br />
purchaser and all other action to be taken on his behalf, may be given or taken, as the case may be,<br />
on his behalf by the General Manager or his successor.<br />
1.2.4 CONTRACTOR’S REPRESENTATIVE<br />
The contractor’s Representative shall be a person as defined in Para 1.1.2<br />
1.2.5 CONTRACTOR’S OFFICE AND ADDRESS<br />
The contractor shall, within a month of issue of letter of Acceptance of Tender establish an<br />
office at a convenient place indicated in Part-III, for progressing designs and drawing and field work<br />
expeditiously in consolation and with the approval of the purchaser. He shall intimate the purchaser<br />
and address thereof to which all correspondence shall be sent. Any communication sent to the<br />
contractor by post at his said address shall be deemed to have reached the contractor duly and in<br />
time. Important documents shall be sent by Registered Post.<br />
1.2.6 PURCHASER’S ADDRESS<br />
The list of addresses to which correspondence and documents relating to the contract should<br />
be sent, is included in Part-III.<br />
1.2.7 Deleted<br />
1.2.8 TAXES<br />
(a) The contractor and all personnel employed by him shall pay such taxes like Income Tax<br />
as are payable under Statutory Laws of India and the purchaser will not accept any liability for the<br />
same.<br />
(b) Deduction of Income Tax at source as per the provision of Finance Act and Income Tax<br />
Act in force may be made form the contractor. Sub contractor and the amount so deducted may be<br />
credited to the Central Government.<br />
1.2.9 BRIBERY
Electrical construction, ECR, Page 15 of 117<br />
Any, bribe, commission, gift or advance given, promised or offered by the contractor, or his<br />
partner, Agent or servant or any one on his or their behalf to any officer, servant, repetitive or agent<br />
of the purchaser or any person on his or their behalf in relation to the obtaining or the execution of<br />
this or any other contract with the purchaser, shall, in addition to the criminal liability he may incur<br />
under the prevention of corruption Act (1908), subject the contractor to the cancellation of this and<br />
all other contracts, and also to payment of any loss resulting from any such cancellation to the like<br />
extent as is provided in case of cancellation due to other causes, and the purchaser shall be entitled to<br />
deduct the amounts or payable form any moneys otherwise due to the contractors under this of any<br />
other contract as envisaged under para 1.2.42. Any question or dispute as to the commission of any<br />
offence under the present clause shall be decided by the purchaser, in such manner and on such<br />
evidence or information as may be thought fir and sufficient and his decision shall be final and<br />
conclusive in the matter.<br />
1.2.10 RAILWAY PASS<br />
No Railway Pass for the conveyance of the contractor or his Agents or his Labour and /or<br />
store will be granted.<br />
1.2.11 LAWS OF INDIA<br />
This contract shall be governed by the laws for the time being in force in the Republic of<br />
India.<br />
1.2.12 FORCE MAJEURE<br />
If, at any time, during the continuance of this contact the performance, in whole or in part by<br />
either party, or any obligations under this contract shall be prevented or delayed by reason of any<br />
war, hostility, acts of the public enemy, civil commotion. Sabotage, fires floods, earthquakes,<br />
explosions, epidemics quarantine restrictions, strikes, lockout, any status. Statutory Rules,<br />
regulations orders or requisitions, issued by any Government Department or competent authority or<br />
acts of God there-in-after referred as event then provided notice of the happening of any such event<br />
is given by either party to the other within twenty one days form the date of occurrence thereof<br />
neither party have any claim for damages against the other in respect of such non-performance or<br />
delay in performance and the obligation under the contract shall be resumed as soon as practicable<br />
after such event has come to an end or ceased to exist. PROVIDED FURTHER that if the<br />
performance in whole or part of any obligation under this contract is prevented or delayed by reason<br />
or any such event beyond a period as mutually agreed to by the purchaser and the contractor after<br />
any event or 60 days in the absence of such as agreement whichever is more, either party may at its<br />
option terminate the contract provided also that if the contract is so terminated under this clause, the<br />
purchaser will at the time of such termination take over form the contractor, at prices as provided for<br />
in the contract, all erected equipment or equipments under erection as also all or any portion of<br />
unused, undamaged and acceptable equipments, whether in storage or in the course of manufacture,<br />
at schedule rates or at prices mutually agreed to, where schedule rates are to available.<br />
1.2.13 NOTICE UNDER LOCAL LAWS<br />
The purchaser shall, throughout the continuance of the contract and in respect of all matters<br />
arising out of the contracts, serve all notices and obtain all consents and way leaves, approvals and<br />
permissions required to be taken by the purchaser under any regulations and by-laws of the local or<br />
other authority, which shall be applicable to the works.
Electrical construction, ECR, Page 16 of 117<br />
1.2.14 DETERMINATION OF CONTRACT<br />
(a) Notwithstanding the provisions under para 1.2.13 the purchaser may at any time by a<br />
notice in writing, summarily determine the contract without liability to pay any compensation to the<br />
contractor in respect thereof in any of the following events.<br />
i) INSOLVENCY<br />
If the contractor being an individual or if a firm any partner in the contractor’s firm shall at<br />
any time be adjudged insolvent or shall have a receiving order or orders for administration of his<br />
estate made against him or shall take any proceedings or liquidate or compensation under any law<br />
relating to insolvency for the time being in force or make any conveyance or assignment of his assets<br />
or enter into any arrangement or composition with his creditors or suspend payment, or if the firm be<br />
dissolved under the partnership Act.<br />
OR<br />
ii) LIQUIDATION<br />
If the contractor being a company shall pass a resolution or the court shall make an order for<br />
the liquidation of its affairs or a receiver or manager on behalf of the debenture holders shall be<br />
appointed or circumstances shall have arisen which entitled the court or debenture holders to appoint<br />
a receiver or manager.<br />
iii) BREACH OF CONTRACT<br />
If the contractor commits any breach of this contract not herein specifically provided for,<br />
provided always that such determination shall not prejudice any right of action of remedy which<br />
shall have occurred or shall accrue thereafter to the purchaser any extra expenditure which the<br />
purchaser is thereby put to, but shall not be entitled to any gain on re-purchase. In the event of such<br />
determination, without prejudice to the other rights and remedies of the purchaser including the<br />
rights of the forfeit in the security. Deposit, the purchaser shall be entitled to have the work of<br />
remainder thereof performed executed and or carried out by any other agency at the cost and the risk<br />
of the contractor and hold the contracts liable for reimbursement in the event of any loss on this<br />
account.<br />
(iv) If, at any time after the submission of the Tender, the Tenderer/ Contractor being a<br />
partnership firm admits as one of his partners or employees under it, or being an incorporated<br />
company, elects or nominates or allows to act as one of its directors or employees under it is any<br />
capacity whatsoever any retired engineer of the Gazetted rank or any other retired Gazetted officer<br />
working before his retirement, whether in the executive or administrative capacity, whether holding<br />
any pensionable post or not in any department of any of the <strong>Railways</strong> for the time being owned and<br />
Administered by the President of India, before the expiry of tow years form the date of retirement<br />
form the permission form the President of India or any Officer duly authorized by him in this behalf<br />
to become a partner or a Director or to take employment under the contractor, as the case may be, or<br />
v) if the contractor fails to give at the time of submitting the said tender.<br />
a) The correct information as to the date of retirement of such retired engineer or retired<br />
office form the said service or as to whether any such retired Engineer or retired Officer was under<br />
the employment of the contractor at the time of submission the said tender, or<br />
b) The correct information as to such engineers or officers obtaining permission to take<br />
employment under the contractor, or<br />
c) Being a partnership firm, the correct information as to whether any of the partners was<br />
such a retired Engineer or a retired officer, or
Electrical construction, ECR, Page 17 of 117<br />
d) Being an incorporated company, correct information as to whether, any of the Directors<br />
was such a retired engineer or retired officer, or<br />
vi) (a) If the contractor having such a retired engineer or retired officer suppress and not<br />
discloses at the time of submitting the said Tender the fact of his being such retired engineer or<br />
retired officer, or makes at the time of submitting the said Tender wrong statement in relation to his<br />
obtaining permission to take the contract or if the contractor be a partnership firm or an incorporated<br />
company, to be a partner or Director of such firm or company as the case may be to seek<br />
employment under the contract.<br />
(b) Exceptions: Termination of contract will not arise in case of voluntary liquidation means<br />
for amalgamation or re-organization, provided the Railway formed company takes over the full<br />
responsibilities and liabilities of the liquidated firm and it is acceptable to the purchaser.<br />
(c) Termination of contract under this para and 1.2.29 will not arise in case of breaches or<br />
defects of a minor nature. The General Manager or his successor shall be the sole authority to decide<br />
whether breaches and defects are of minor nature.<br />
(d) (i) Right of Railway to determine contract :<br />
The purchaser shall be entitled to determine and terminate the contract at any time should in<br />
the purchaser’s opinion, the cessation of work becomes necessary owing the paucity of funds or from<br />
any other cause whatever in which case the value of approves materials at site and of work done to<br />
date by the contractor will be paid for in full at use rates specified in the contract. Notice in writing<br />
form the purchaser of such determination and the reason there for shall be conclusive evidence<br />
thereof.<br />
(ii) Payment on determination of contract :<br />
Schedule the contract be determined under sub- clause (i) above and the contractor claims<br />
payment for expenditure incurred by him in the expectation of completing the whole of the work by<br />
vouchers to the satisfaction for compensation or otherwise whatsoever on account of an profit<br />
advantage which he might have decided form the execution of the work in the but which he did not<br />
derive in consequence of determination of the contract. The <strong>Railways</strong> decision on the necessary and<br />
propriety of such expenditure shall be final and conclusive.<br />
1.2.15 LOSS IN TRANSIT<br />
If loss or damage occurs to the stores or any part there of during transit by rail, the contractor<br />
shall have only such remedy as is available to the public against the carrier under the <strong>Indian</strong><br />
<strong>Railways</strong> (Amendment) Act. 1961, No. 39 of 1961.<br />
1.2.16 AGREEMENT<br />
(a) The successful Tenderer shall, within 30 days on receipt of letter of Acceptance, be<br />
bound to executive and agreement based on accepted rates and conditions, in such forms as the<br />
purchaser may prescribe and lodge the same with the purchaser together with the conditions of<br />
contract, specifications and schedule of prices referred to herein duly completed. The form for<br />
agreement is to be supplied by the purchaser during execution of agreement.<br />
1.2.17 SECURITY DEPOSIT<br />
(a) On receipt of the letter of Acceptance of Tender form the purchaser the successful<br />
tenderer shall within a period of 21 days, deposit with the Financial Advisor & Chief Accounts<br />
Officer (Construction) E.C. Rly. Mahendrughat or his successor (whose address will be intimated in<br />
due course) and amount as indicated in the preamble to wards payment of a Security Deposit for the<br />
fulfillment of the contract. The earnest money already paid by the successful Tender (see para 1.1.5)
Electrical construction, ECR, Page 18 of 117<br />
may at the discretion of the successful Tenderer be adjusted to wards payment of this security deposit<br />
and the additional amount shall be paid in any one of the following forms.<br />
i) Cash<br />
ii) Government securities at 5% below market value.<br />
iii) Deposit receipt of the State Bank of India<br />
iv) Guarantee Bonds executed by the State Bank of India.<br />
v) Guarantee Bonds executed by Nationalized Bank/ any of the scheduled Bank as defined in<br />
the Reserve Bank of India Act of 1934.<br />
vi) A deposit in post Office saving Bank.<br />
vii) Deduction form the on account bill @ 10% form running on account bill subject to maximum<br />
rupees Three Lacs. The amount so deducted shall be released after 12 month or after<br />
submitting B.G. of equivalent value.<br />
viii) National Saving Certificate 12 years National Certificates, 10 years Defense Deposit<br />
Certificates and National Defense value.<br />
ix) Fidelity bonds of Nationalized General Insurance company in the from approved by the<br />
purchaser.<br />
x) Railway Bonds issued by India Railway Finance Corporation.<br />
b) Security deposit in cash will bear no interest. If the successful Tendered so desires, he<br />
may withdraw his Earnest Money Deposit if made in Cash (as Earnest Money) after furnishing a<br />
deposit of equal amount in any of the above forms. Government Securities and post Office Saving<br />
Bank Account should be hypothecated and discharged in about of the finance advisor and Chief<br />
Accounts Officer (Con) ECR Railway Mahendrughat or his successor (Whose address will be<br />
unlimited in due course and deposit receipts, guarantee Bonds and National Savings Certificates<br />
should be in the name of the Financial Adviser and Chief Accounts (Constructions) E.C. Railway,<br />
Mahendrughat, Patna or his successor (whose address will be intimated in due course). The<br />
Contractor tendering paper securities in the form (ii) (iii) (vi) and (vii) above should advise in the<br />
Chief Financial Engineer E.C. Railway, Mahendrughat t, Patna or his successor, Nominee (whose<br />
address will be intimated in due course) in good time regarding refund or renewal interest if timely<br />
information for refund or renewal of these paper securities is not given the purchaser. 1.2.18<br />
SCHEME OF WORK<br />
(a) Within a period of 15 days beginning form the date of issue of letter of Acceptance of<br />
Tender the contractor shall submit to the Dy. Chief Electrical Engineer (Con.) E.C. Railway<br />
Mahendrughat, Patna, the following documents (See Para- 1.1.11)<br />
(i) Detailed time schedule for design and submission of various documents enumerated in<br />
Part-II, Chapter –V. Design and drawing to be supplied by the purchaser shall also included in the<br />
time schedule to make it comprehensive. The comprehensive schedule shall be planned in a manner<br />
such that the entire basic designs and drawings are accepted by the purchaser within a period not<br />
exceeding one third of the total period allowed for completing the work. This period allowed for and<br />
working drawings, within a period not exceeding two third of the total period allowed for completing<br />
the work. This period shall be reckoned form the state of issue of the letter of Acceptance of Tender.<br />
The schedule shall take into account the time required for study by the purchaser who reserves for<br />
this purpose 7 days for verifying the designs and drawings.<br />
NOTE: The above provision is applicable provided the purchaser has been able to supply all<br />
pegging plans and other drawings and designs in a uniformly spread out manner to the maximum<br />
extent possible over a period ending at least one month before the target dates allowed to the<br />
contractor.
Electrical construction, ECR, Page 19 of 117<br />
(ii) A detail time schedule shall be in form of a pert network consisting of an adequate<br />
number of activities covering key phases of work for each section. The network shall indicate the<br />
interface facilities and materials to be supplied by the purchaser and dress by which those are<br />
required. The planning for each stage of work shall be done in the order of priority as given by the<br />
purchaser and should be such as to complete the centre work within the stipulated period.<br />
(b) WORKS TO BE DONE AS APPROVED :-<br />
The planning shall be finalized in consultation with the purchaser and approved by the latter<br />
in writing before commencement latter of the work and the contractor shall be held responsible for<br />
the execution of the work in full compliance with approved against and drawings. Designs and<br />
drawing modified at site by the purchaser’s Engineers shall be treated as approved. However, such<br />
modifications shall be incorporated in the designs and drawings and re-submitted for formal<br />
approval.<br />
(c) MONTHLY PROGRESS REPORT :-<br />
The contractor shall furnish to the Dy. Chief Electrical Engineer (Con.) E.C. Railway,<br />
Mahendrughat , Patna or his successor/ nominee (whose address will be advised in due course)<br />
during the first week of every calendar month, a progress report showing progress of finalization of<br />
designs and drawings, materials and equipment received at site and the works carried out during the<br />
preceding month and up-to-date progress of these items along with the total quantum of designs and<br />
drawings, materials and equipments and the works required for the contract.<br />
(d) For finalizing the scheme for work out-line in above sub-para, the contractor shall make use<br />
of the latest network analysis techniques like CPM technique, PERT chat etc.<br />
1.2.19 QUALITY ASSURANCE PROGRAMME IN SUPPLY AND ERECTION :<br />
(a) All materials used in the work shall be of the best quality and of the class most suited for the<br />
purpose specified and procured from the sources approved by Research, Design & Standard<br />
organization/ central organization for Railway Electrification. It is essential that the manufacturer<br />
from whom supply is arranged should have long experience of design and manufacturer of<br />
equipments, components, materials and fittings. The requisite facilities for testing prototypes<br />
supplied against this contract should be available with the manufacturer, the manufacturer shall<br />
arrange to carry out the prototype tests at his own cost in a Testing Laboratory approved by the<br />
purchaser. Only tested quality steel shall be used. The contractor shall ensure that the purchaser’s<br />
prescribed quality Assurance Standards are rigidly followed in the manufacturer and erection/<br />
installation of all the materials/ components and fittings / equipment required for the work.<br />
(b)<br />
Quality of materials and Erections:<br />
All erection work carried out shall also be of the best quality acceptable to the purchaser.<br />
1.2.20 DELETED<br />
1.2.21 OTHER RAILWAY STORE :<br />
If any material other than those specified as railway supply item in schedule of work is<br />
supplied by the purchaser either at the contractor’s request or suo motto in order to prevent any<br />
possible delay in the execution of the works likely to occur due to the contractor’s inability to make<br />
adequate arrangements for supply thereof or otherwise, recovery will be made from contractor’s bill<br />
at the issue rate or market rate prevailing at the time of supply, whichever is higher, plus 5% on<br />
account of initial freight and 2% on account of incidental charges together with supervision charges<br />
at 12.5% of the total cost inclusive of material freight and incidental charges or schedule-3 rate,<br />
whichever depot or RE siding shall be to the purchaser’s source of supply and the contractor’s depot<br />
of RE siding shall be to the contractors account. If, however, the material required by the contractor<br />
is not available in purchaser’s stock or the purchaser decides not to supply the same, be that for<br />
whatever reason, the purchaser shall not be bound to arrange for the supply at cost quoted above or at<br />
any other cost not will this fact be accepted as an excuse for delay in execution of works.
Electrical construction, ECR, Page 20 of 117<br />
NOTE : If the contractor runs short of materials and such materials are available in purchaser’s<br />
stock, the material may be supplied by the purchaser in exceptional cases with the specific approval<br />
of the project in charge/ Chief Electrical Engineer on loan to the contractor, who will return these on<br />
receipt supplies or within two months whichever is earlier. The value of the loaned material would<br />
be computed by the purchaser based on schedule-1 rates and hire charges @18% per annum would<br />
be charges form the subsequent progress payments due to the contractor. In case the contractor fails<br />
to return the material within the stipulated two months period from the date of loaning of material,<br />
the material loaned earlier would be treated as sold. The recovery of the value of the sold material<br />
would be on the basis of the issue rate or market rate prevailing at the time of supply or market rate<br />
at the end of two months period, whichever is higher, plus 5% freight charges and 2% incidental<br />
charges together with supervision charges at 12.5% of the total cost inclusive of material, freight and<br />
incidental charges or schedule-3 rates whichever is higher. This recovery would be made form any<br />
bill submitted by the contractor subsequently either ‘On Account’ or ‘Progress Payment’. If<br />
prevailing market rates are not available, the recovery rates may be worked out by escalating the last<br />
purchase rate @ 10% escalation per annum. The last purchase rate shall, however, not be more that<br />
one year old.<br />
1.2.22 CONTRACTOR’S ORGANISATION:<br />
(a) In addition to the establishment of an office as per para 1.2.5, the contractor shall set<br />
up at least one main depot of receiving and storing steel work and other materials and establish a<br />
workshop for small fabrication and assembly work, if considered necessary by the contractor. If, he<br />
and the purchaser deem it necessary, sub-depots may be set up to ease operation or work trains and<br />
distribution of materials. The location of contractor’s depot and sub-depots will be mutually agreed<br />
upon by the purchaser and the contractor. For the main and sub-depots, the purchaser shall offer open<br />
space reasonably level and workable and suitable for storage of materials free of charge, inside<br />
Railway premises, which will be convenient from the point of view of operation. The depot shall as<br />
for as possible be located such as to be accessible by road. Accommodation, other facilities and<br />
running the establishment shall be borne by the contract. Labour charges for laying of additional<br />
sidings or alterations to the sidings, if considered essential by the contractor, shall be borne by the<br />
contractor. The recoverable costs shall be finalized and mutually agreed upon, before the tracks are<br />
laid. Track materials such as Rails, fastenings and ballast, and / or ashes cinder only for additions or<br />
alterations to sidings shall be provided free of charge to the contractor by the purchaser. Maintenance<br />
of all sidings will be done by the purchase at his own cost. On completion of the work the cost of<br />
dismantling such additional sidings shall be borne by the contractor. In case of difference of opinion<br />
in these maters in decision of the General Manager or his successor shall be final.<br />
(b) The purchaser will also provide free of charge stabling lines for work trains at suitable<br />
stations, should it be considered necessary to suit convenience of operation or to avoid haulage of<br />
work trains back to main or sub-depots except for the purpose of recoupment of stock on work trains.<br />
Space or storage of ballast and sand may also be provided free of charges along such stabling lines as<br />
convenient to the purchaser. The receipt of storage of materials at the main and sub-depots shall be<br />
so planned as to avoid transport of materials between the main and sub-depots and vice versa to the<br />
maximum extent possible.<br />
(c) The main depots will be located at stations as indicated in Part-III. The proposed location<br />
/s of sub-depots and stabling lines is / are to be given by the Tenderer for scrutiny and approval by<br />
the purchaser.
Electrical construction, ECR, Page 21 of 117<br />
(d) For the main depot the services of a commercial clerk shall be provided, when required,<br />
for complying with commercial formalities of receiving and dispatching goods required. The cost of<br />
such clerk’s will be borne by the purchaser.<br />
(e) The contractor shall hand over the depot, sub-depot area complete with sidings within a<br />
period of one year form completion of the work cleared of all contractor’s stores or refuse unless<br />
otherwise agreed to buy the purchaser.<br />
(f) The contract will be responsible for transfer of materials form source if supply to the main<br />
or sub-depots, between depot/s and workshop’s except where otherwise stated. If wagons are<br />
required, the purchase will use his good offices for expeditious allotment. The contractor will be<br />
responsible for all loss and/ or damage in the transfer of materials and for demurrage or wharf age he<br />
may incur, and no loss damage or expenses incurred on this account will be reimbursed by the<br />
purchaser. Work trains for transport between depots or between depot/s and work site will be<br />
provided to the extent indicates in para 1.2.27.<br />
(g) Electricity may be supplied at places where spare capacity is available for running or<br />
machinery and for lighting. The contractor shall provide his own distribution system in consolation<br />
and with the approval of the purchaser. The cost of providing connections and of energy consumed<br />
shall be paid by the contractor to the purchaser in accordance with relevant rules and prevailing rates<br />
of the Railway.<br />
(h) At places where piped water supply is available the purchaser may supply water to the<br />
contractor at convenient points for his office, workshops and stores if necessary in connection with<br />
the work. The contractor shall arrange to lay his own pipettes for distribution in consolation and with<br />
the approval of the purchaser. The contractor shall be charged for consumption by the Railway at the<br />
rate of Rs. 2/- only per 1000 hires. The contractor shall arrange water at the work site at his own cost<br />
However, in exceptional cases where the purchaser is satisfied that it is not feasible for the contractor<br />
to arrange water due to its non- availability nearby, water may be made available free of cost in<br />
water tanks at watering station/s which may be carried to work site through work trains. The<br />
decision of the Purchaser in regard to supply of water through work trains shall be final and binding<br />
on the contractor.<br />
(i) The Contractor shall arrange at his own cost all tolls, plants and facilities as necessary for<br />
erection and testing of the equipments, in compliance with the Specification.<br />
(j) No. conservancy excess charges will be recovered from the Contractor. The Tenderer<br />
should take not of this while quoting rates.<br />
1.2.23. CONTRACTOR’S DRAWINGS ETC<br />
Any calculations, designs, drawings, schedules, information, data progress charts etc,<br />
required by the Purchaser’s Engineer in connection with the Contract, shall be furnished by the<br />
Contractor at his own expenses. The Contractor will be required to furnish drawing, designs and<br />
calculations etc, for basic designs and employment schedules provided by the Purchaser in case no<br />
modification/deviation is required for a particular basic design/ employment schedule. In case of new<br />
developments in designs, comments on Research Designs and Standards Organization (hereinafter<br />
called R.D.S.O.) basic drawings/designs/ employment schedules will be submitted by the Contractor<br />
to the Purchaser. If the R.D.S.O.’s drawings/designs/employment schedule is not revised, Contractor<br />
need not submit drawings/ designs/employment schedule In the event of Contractor suggesting any<br />
alteration/deviation in standard drawings he shall submit the retraced drawings with full calculations<br />
and justification of the change to the Purchaser. The Purchaser if convinced of the need of the<br />
alteration, shall be approach R.D.S.O. for necessary approval.
Electrical construction, ECR, Page 22 of 117<br />
1.2.24. SUB-CONTRACTORS<br />
a) The Contractor may sub-let a part of the works under this contract and enter into contract<br />
with suppliers for supply of materials<br />
b) The names of all sub-Contractors proposed to be employed for execution of work or any part<br />
thereof including manufacture of components and fittings shall be submitted by the Contractor to the<br />
Purchaser and got approved by him before the Contractor enters into an agreement with the Sub-<br />
Contractor for the purpose. &<br />
c) The Contractor shall arrange for effective supervision of Sub-Contractor’s work and remain<br />
solely responsible for materials supplied and for works carried out on his behalf by the subcontractor/s.<br />
1.2.25. QUALITY ASSURANCE MATERIALS<br />
a) All the equipments, materials, fittings and components will be subject to quality control<br />
programme of the manufacturer, being part of the quality Assurance programme of the Contractor.<br />
The materials may also be inspected by the Purchaser or his representative either at the manufacture<br />
works or at the Contractor’s depot. The Purchaser or his representative shall have the right to be<br />
present during all the stages of manufacture and shall be accorded free of charge all reasonable<br />
facilities for inspections and testing as well as to examine the stage inspection report of the<br />
manufacture in addition to the quality audit which the contractor may institute as a part or his<br />
programme so as to satisfy himself that the materials are in accordance with specifications, approved<br />
drawings and designs and Purchaser’s prescribed quality Assurance Standards.<br />
b) ERECTION<br />
All erection work will also be subjected to the Quality Assurance Programme including<br />
inspection by the Purchaser or his representative to ensure that the work is done in accordance with<br />
the specifications and approved drawings and designs and Purchaser’s prescribed Quality Assurance<br />
Standards.<br />
c) EXPENSES OF PURCHASER’S REPRESENTATIVE<br />
All the expenses of Purchaser’s representative shall be borne by the Purchaser whether the<br />
inspected materials in finally utilized in work or not.<br />
d) The decision of the General Manager or his successor shall be final in respect of acceptability<br />
or otherwise of any material, fitting, components or equipments required for the work.<br />
e) QUALITY ASSURANCE PROGRAMME<br />
For proper control of quality and to ensure that the materials, equipments and fittings are<br />
manufactured according to specification and the erection is according to approved instructions,<br />
drawings, specifications, the Contractor shall adopt a suitable quality assurance programme to ensure<br />
quality at all necessary points, whether at manufacture’s works, or in his depot or at work site as<br />
well as during erection. Such quality assurance programme shall also meet the requirement of the<br />
Purchaser’s Prescribed Quality Assurance Standards. This programme of the Contractor shall<br />
generally cover the following.<br />
1. The organization to manage and implement the Quality Assurance Programme.<br />
2. The documentation control system:-<br />
(i) Basic control system<br />
(ii) Adopted at manufacturer’s works<br />
(iii) Adopted at the Contractor’s Depot and work site<br />
3. Procedure adopted for:-<br />
(i) Source Inspection
Electrical construction, ECR, Page 23 of 117<br />
(ii) Incoming raw material inspection<br />
(iii) Verification of materials purchased.<br />
(iv) Fabrication controls<br />
(v) Site erection controls<br />
4. Inspection and Test Procedure for:-<br />
(i) Manufacturer and quality control procedure<br />
(ii) Field activities<br />
5. System of handling storage.<br />
6. System of quality audit.<br />
1 System of maintenance of records.<br />
2 For the purpose of obtaining ‘ On Account Payment’ (see para1.3.9.) the<br />
contractor shall submit along with invoice the documents and noted in the<br />
prescribed Quality Assurance Standard which should internals cover be<br />
following as may be applicable in each case.\<br />
(i) Material test reports on raw materials used material type and routine test report on<br />
components specification.<br />
(ii) Inspection plan with reports of the inspection plan check points<br />
(ii) Routine test report<br />
(iii) Factory test results as required under the specification<br />
(iv) Quality audit report including test check report of Purchaser’ representative if any.<br />
1.2.26. CRANES – No crane will be provided to the Contractor except for erection of bridge mast.<br />
In case of erection of bridge mast, Crane will be provided at free of cost.<br />
1.2.27. Tower Wagon<br />
a) The Purchaser may provide tower wagon, if available, to the Contractor for final checking<br />
free of cost.<br />
b) LADDER TROLLEYS -<br />
In addition to tower wagon, the Contractor may use light ladder trolleys on tracks for carrying<br />
out installation of droppers and adjustments of traction overhead equipment. The ladder trolleys shall<br />
not weigh more than 200 kg. And should be capable of being removed from the track easily and<br />
quickly. The detailed drawings of these should be submitted within 3 months from the date of issue<br />
of Letter of Intent/Acceptance of Tender to enable the Purchaser to obtain approval from the<br />
competent authorities for the use at such trolleys on tracks, if required.<br />
k) In order to minimize block to the track the tenderer shall consider the working conditions on<br />
the sections and assess use of alternative methods of construction on a part or whole of the work. He<br />
should submit clear proposals along with financial implications if any to the Purchaser for such<br />
special methods of saving of blocks that could be obtained along with reduction / redundancy of the<br />
facilities being provided by the Railway in terms of Clauses 1.2.26, 1.2.27 and 1.2.28.<br />
1.2.28. TRAFFIC BLOCKS<br />
a) The Purchaser will make arrangements to obtain traffic block (hereinafter referred to as<br />
block) necessary for the running and operation of tower wagon and light ladder trolleys and track<br />
lorries for works to be carried out along or adjacent to the track (See 1.2.27. a). The Contractor shall,<br />
However, carry out maximum amount or work possible without blocks. Works such as grouting of<br />
traction masts muffing and erection of brackets shall invariably be done without blocks Installation<br />
of droppers and adjustment of traction over-head equipment may also be permitted to be carried out
Electrical construction, ECR, Page 24 of 117<br />
with light ladder trolleys protected by banner flags in accordance with General and Subsidiary Rules<br />
of <strong>Indian</strong> <strong>Railways</strong>.<br />
b) Block will normally be granted any time during day or night to suit convenience of traffic<br />
operation. The Contractor shall equip himself to carry out all construction during night block also<br />
efficiently by suitable lighting equipment. The block granted will ordinarily be on one track at a time<br />
over a distance covered by one or two consecutive block sections. In case of blocks to be granted<br />
after sunset the Contractor will be informed at least 24 hours in advance. The duration of block,<br />
national and maximum which would ordinarily be granted on different tracks and in different<br />
sections, during day and/ or nighttime, is indicated in part-III, Block shall not be availed of by the<br />
Contractor when it is not possible for him to complete the specific fieldwork within the block period<br />
granted by the Purchaser.<br />
c) Block periods shall be counted from the time the track is placed at the Contractor’s disposal<br />
at the work spot till it is cleared by the Contractor. All blocks asked for and granted shall be<br />
reckoned in accordance with part 1.2.27. If by the contract completion date the total reckoned period<br />
of block works out to less than the specified number of block hours per kilometer of single track to<br />
be equipped as indicated in part-III, the Contractor shall be eligible for corresponding extension of<br />
time for completion of the work.<br />
d) Block will normally be granted for work trains or for carrying out other work in one block<br />
section except, when the work overlaps two adjacent block sections, when block will be granted over<br />
both the block sections. The contractor shall organize the various works so as to use fully the block<br />
granted to him. He shall ensure that none of the equipment obstructs at any time at any track for<br />
which he has not been granted a block.<br />
e) The contractor shall in consultation with the Purchaser submit a weekly block programme for<br />
works or for work trains 7 days in advance of the week for which the programme has been<br />
submitted. At the end of each week a comparison shall be made between the block periods asked for<br />
by he Contractor and that availed of by the Contractor, fraction of an hour in the total being ignored.<br />
f) Block will be subject to normal operating conditions and rules of the Railway. All formalities<br />
of exchanging private numbers etc. with the traffic control will be carried out by the Purchaser’s staff<br />
and for this purpose the Purchaser will depute a representative for each erection gang, who will be<br />
responsible for imposing traffic block and also removing the same after men, material and equipment<br />
have been cleared by the Contractor from running tracks and the some declared sage for traffic by<br />
the Purchaser’s representative incase or works involving safety of running tracks.<br />
The protection required for block working i.e. flagmen flags etc shall be provided by the<br />
contractor. Competency for the above shall however be given by the Railway authorities.<br />
g) Block required for carrying out works necessitated by the thefts pilferage accidents or such<br />
other incidents shall be granted by the Purchaser over and above the normal requirements of block<br />
and shall not be counted for the purpose of para 1.2.27(a). or 1.2.28<br />
h) Traffic blocks given after energisation (See 1.2.46) (a) shall not be reckoned for the purposes<br />
of Para 1.2.27 (d) or 1.2.28 (c).<br />
1.2.29 DEFAULT AND DELAY –<br />
The Contractor shall execute the work with due diligence and expedition keeping to the<br />
approved time schedule. Should he refuse or neglect to comply with any responsible orders given to<br />
him in writing by the Purchaser’s Engineer in connection with the work or contravene the provision<br />
of the Contract of the progress of work lags persistently behind the time schedule due to his neglect<br />
the Purchaser shall be at liberty to give seven days notice in writing to contractor requiring him to
Electrical construction, ECR, Page 25 of 117<br />
make good the neglect or contravention complained of and should the Contractor fail to comply with<br />
the requisitions made in the notice within seven days from the receipt thereof, it shall be lawful for<br />
the Purchaser to take the work wholly or in part out of the contractor’s hands without any further<br />
reference and get the work or any part thereof, as the case may be completed by other agencies at the<br />
expense of the contractor without prejudice to any other right or remedy of the Purchaser.<br />
1.2.30 LOSS SUSTAINED DUE TO DEFAULT AND DELAY<br />
a) In the event of any loss to the Purchaser on account of execution and / or completion of the<br />
work or any part thereof by agencies other than the contractor, in terms of para 1.2.29, the Contractor<br />
shall be liable to reimburse the loss to the Purchaser without prejudice to the other rights and<br />
remedies of the Purchaser and the reimbursement in full or in part as the case may be shall be met at<br />
the option of the purchaser from out of all or any of the following sources, viz:<br />
i. Any amount due and payable to the contractor by the Purchaser on any account whatsoever;<br />
ii. The Contractor’s Security deposit in the hands of the Purchaser as far as available; and<br />
iii. Any other assets whatsoever of the Contractor<br />
b) In the event of reimbursement from out of sources.<br />
i) and/or (ii) above-mentioned the Purchaser shall have the right of appropriation suo-moto.<br />
NOTE: The above Para should be read in conjunction with Para 1.2.42.<br />
1.2.31. CORRECTNESS OF WORK AND MATERIALS:<br />
a) The contractor shall be solely responsible for the correctness of the position levels and<br />
dimensions of the works according to approved drawings, notwithstanding that he may have been<br />
assisted by the Purchaser or his men in setting out the same.<br />
b) If any dimension figured upon a drawing differs from that obtained by scaling the drawing,<br />
the figured dimension should be normally taken as correct unless it is prima facie mistake. But all<br />
such cases shall be brought to the notice of the Purchaser’s Engineers and the discrepancy set right<br />
before execution.<br />
1.2.32. CONTRACTOR’S RESPONSIBILITY FOR DISCREPANCY<br />
a) All designs and drawings submitted by the contractor shall be based on a thorough study and<br />
shall be such that the contractor is satisfied about their suitability. The purchaser’s approval will be<br />
based on these consideration, notwithstanding the approval communicated by the Purchaser, during<br />
the progress of the contract for designs and drawings, prototype samples of components, materials<br />
and equipment after inspection of material, after erection and adjustments to installations, the<br />
ultimate responsibility for correct design and execution of work shall rest with the contractor unless<br />
the Purchaser insists on adoption of his own designs in spite of the contractor not being agreeable to<br />
it.<br />
b) The contractor shall be responsible for and shall bear and pay the costs for any alteration of<br />
works arising from any discrepancies errors or omissions in the designs and drawings supplied by<br />
him. Whether such designs and drawings have been approved by the Purchaser or not.<br />
1.2.33. ADDITIONS & ALTERATIONS TO ERECTED EQUIPMENT<br />
The purchaser may additional installations or modifications to be carried out on the works he<br />
deems necessary, either during the execution of after a part or whole of the installations coming<br />
within the purview of the contract has been put into commercial service Further it may be necessary<br />
and expedient to energise overhead equipment which has been completed and finally adjusted in<br />
portions in yards. This will necessitate erection of new equipment in the vicinity of joining energized<br />
equipment in case the prices for such additional works or modifications are not covered by the<br />
schedule of prices and are such that either party considers additional prices for such works justified
Electrical construction, ECR, Page 26 of 117<br />
such additional works or modifications shall be carried out only after the additional prices proposed<br />
by the Contractor are accepted by the Purchaser. In case additional installations or modifications are<br />
required to be carried out under this Para. The purchaser shall grant a reasonable extension of time,<br />
should it be necessary.<br />
1.2.34. QUANTUM OF WORK & MATERIALS<br />
The approximate quantities of various items of works are included in schedule of prices. The<br />
Contract value may vary within plus or minus 25% of the grand total of Schedule-1, as included in<br />
the Letter of Acceptance of Tender, Such variations shall in no degree affect the validity of the<br />
Contract and it shall be performed by the Contractor as provided there in and be subjected to the<br />
conditions, stipulations and obligations originally and expressly included for in specifications and<br />
drawings and the amount to be paid therefore shall be calculated in accordance with the accepted<br />
schedule of rates. Wherever a contingency arises and if the <strong>Railways</strong> so desire the contractor will<br />
undertake additional quantum of work even beyond the 25% variation at the accepted schedule of<br />
rates and on original terms and conditions wherever applicable on mutually agreed additional time<br />
within the validity of contract.<br />
NOTE<br />
As specified above in sub-clause 1.2.34 and reiterated here for clarification the 25% limit for<br />
variation allowance under the contract without any changes in rates or condition of the contract is on<br />
the contract value as a whole as included in the Letter of Acceptance of the Tender and not on the<br />
value of work on any individual item.<br />
1.2.35. COMPETENT SUPERVISORS<br />
a) The erection of all equipment according to the specifications will be done by the Contractor<br />
at his cost. For this purpose the Contractor shall employ competent representatives to supervise the<br />
erections of the equipment and the carrying out of the works at all stages. The said representatives<br />
shall be present at site during working hours and any written orders of instructions which the<br />
Purchaser’s Engineers may give to the said representatives of the Contractor shall be deemed to<br />
have been duly given or communicated to the Contractor.<br />
b) The contractor or his representative will accompany the Purchaser’s Engineers on inspection<br />
in proceed to their offices whenever called upon to do so.<br />
c) The Contractor’s representative shall give the necessary direction at his workmen and ensure<br />
that they execute their work in sound and proper manner. He shall complex only such supervisors,<br />
worker and labour for the execution of any of the works as are careful and skilled in their respective<br />
trades and callings. If and whenever required by the purchaser’s Engineers the Contractor shall<br />
submit a correct return showing the names of all personnel employed by him for the contract. In the<br />
event of the Purchaser’s Engineer being of the opinion that the Contractor is not employing a<br />
sufficient number of the competent staff as is necessary for the proper execution of the work within<br />
the time prescribed, the Contractor shall forthwith on receiving intimation to this effect take on the<br />
additional number of staff as advised by the Purchaser’s Engineers.<br />
1.2.36. TRAINING OF PURCHASER’S STAFF<br />
The Contractor shall train free of charge in manner mutually of the purchaser and contractor<br />
such staff of the purchaser as may be required. The wages and allowances and all other associated<br />
expenses of such staff shall be paid by the purchaser.<br />
1.2.37. WORK BY OTHER AGENCIES :<br />
(a) Any other works undertaken at the same time by the purchaser or the Railway director or<br />
through some other agencies at the same time or section where the contractor is carrying out his<br />
work will not entitle the contractor to prefer any claim regarding any delay or hindrance he may<br />
have to face on this account but the purchaser shall grant a reasonable extension of time to the
Electrical construction, ECR, Page 27 of 117<br />
contractor. The contractor shall comply with any reasonable extension of time to the contractor. The<br />
contractor shall comply with any instruction, which may be given to him by the purchaser in order to<br />
permit simultaneous execution of his own works and those undertaken by other contractors or the<br />
Railway without being entitled on this account to any extra charge.<br />
(b) The contractor shall not be entitled to any extra payment due to hindrance resulting form<br />
normal Railway operations, such as delay on account of adequate number of and duration of blocks<br />
not being-granted, operational delay in movement of work trains etc. but the purchaser shall grant a<br />
reasonable extension of time to the contractor .<br />
(c) The contractor shall take note that owing to works being carried out by the purchaser and<br />
others, there may be breaks in the continuity of the locations for work owing to works such as track<br />
remodeling being undertaken. But the contractor shall not be entitled to claim any extra payment on<br />
account of such breaks. However, such breaks in the continuity of work would be reasonable ground<br />
for extension date’s for the work.<br />
(d) If the purchaser is unable to supply materials to the contractor as specified in the contract, in<br />
time, the contractor shall not be entitled to any extra payment on account of such delay in supply.<br />
However, such delays in supply will be reasonable ground of extension of completion date/s for the<br />
work.<br />
(e) In cases where the lines to be electrified are not in their final position, the purchaser will<br />
furnish the remodeling plans for such lines to the contractor and / or peg out the altered or for<br />
remodeled position of the tracks to be electrified to enable preparation of designs and assessment of<br />
quantities of components required for the work. However, the contractor may not undertake<br />
fieldwork on such track till they are in final position. The contractor shall not be entitled to any<br />
compensation in case of delay in such remodeling work, but the purchaser will grant a reasonable<br />
extension of the time for completion.<br />
(f) In course of checking the overhead equipment layout plans, the contractor shall prepare a list<br />
of infringement, if any exist, and advise the purchaser in time. The purchaser will arrange for<br />
removal of these infringements. The works, which will be carried out by the purchaser are detailed<br />
below.<br />
(i) Alterations of slewing of tracks to accommodate traction structures of overhead equipment or<br />
to suit the Railway requirement.<br />
(ii) Alterations of over bridge, tunnel, foot-over and irrigation through, raising of bridges or<br />
troughs, or lowering of track to give sufficient clearance for overhead equipments.<br />
(iii) Protection at over bridge to prevent accidental or malicious interference with overhead<br />
equipment.<br />
(iv) In cuttings, any work necessary to provide clearance for traction structures.<br />
(v) At viaducts and bridges, any alterations required to enable traction structure to be<br />
accommodated.<br />
(vi) Alterations to stations buildings, signal gantries, signal cabins and other similar<br />
constructions, which may be required for erection of overhead equipment, with requisite<br />
electrical clearances.<br />
(vii) Deleted.<br />
(viii) Removal of signal, telephones and power lines and guys to enable overhead equipment to be<br />
erected, with requisite electrical clearances.<br />
(ix) Any blasting work required for excavation in rock other than for foundations.
Electrical construction, ECR, Page 28 of 117<br />
(x) Any rail strapping or other similar work/s necessary for the installation of track structures and<br />
overhead equipment on bridges and over- bridges.<br />
(xi) Any special steel work and fittings for attachment for masts / portals on steel girder of other<br />
bridges, or for attachment to other non-traction structures of the Railway for carrying or<br />
anchoring overhead equipment conductors.<br />
(xii) Dismantling and drilling of pipers of bridges and walls, supply and grouting of dowel pins or<br />
holding down bolts, in the piers of bridges or walls.<br />
(xiii) Clearing the way and removing all infringements for erection of 25KV feeder lines form grid<br />
sub-stations.<br />
NOTE : Chopping / turning of tree branches required for erection of overhead equipment shall be<br />
done by the contractor . At least four meter clearance should be available between the nearest OHE<br />
structure / components and tree branches no extra cost will be payable for this work to the contractor.<br />
(g) In the course of checking layout plans and general arrangement drawings for switching and/<br />
or booster stations, the contractor shall prepare a list of infringements if any exist, and advise the<br />
purchaser in time. The purchaser will arrange for removal of these infringements at his own cost.<br />
1.2.38 ACCESS TO WORK SITE :<br />
(a) Access to the site for the purpose of this contractors shall be accorded to the contractor by<br />
the purchaser at all times. In the execution of the work no person other then the contractor<br />
or his duly appointed representative or approved sub-contractor and bonafide workmen<br />
shall have access to the site. Access to the site of work at all times shall be allowed by the<br />
contractor to officials or approved representatives of the purchaser or to Railway Staff for<br />
purpose of maintenance.<br />
(b) The purchaser or his authorized representative shall have the right to refuse admission to<br />
the work site of any person employed by the contractor whom the purchaser or his<br />
Engineer may consider undesirable<br />
(c) The purchaser or his Engineer shall be at liberty to object to the employment or nay<br />
person as contractor’s Agent / Representative, approval sub-contractor’s supervisors,<br />
workman or labourer for execution of this contract on the ground of misconduct<br />
incompetence or negligence. The contractor on receipt of notice of such objection in<br />
writing from the purchase or his place any other competent person and shall not allow the<br />
person so objected to, to enter of the site of work subsequently or remain in the executive<br />
of the contract. The purchaser will not be liable to pay any cost or damage on this account<br />
1.2.39 INFRINGEMENT OF PATENTS :<br />
(a) The contractor is forbidden to use any patents or registered drawings, process of patterns in<br />
fulfilling his contract without the previous consent in writing of the owner of such patents, drawings,<br />
patterns or trademarks, except where these are specified by the purchaser himself. Royalties where<br />
payable for the use of such patented processes registered drawings or patterns shall be borne<br />
exclusively by the contractor. The contractor shall advise the purchaser of any proprietary rights that<br />
may exist on such processes, drawings or patterns, which he may use of his own accord.<br />
(b) In the case of patents taken out by the contractor of the drawings or patterns registered by<br />
him, or of those patents, drawings or patterns for which he holds a license the signing of the contract<br />
automatically gives the purchaser the right to repair by himself the purchased articles covered by the<br />
patent or by any person or body chosen by him and to obtain form any sources he desires the<br />
components parts required by him in carrying out the repair work. In the event of infringement of<br />
any patent rights due to above action of the purchaser, he shall be entitled to claim damages form the
Electrical construction, ECR, Page 29 of 117<br />
contractor on the grounds of any loss of any nature which he may suffer e.g. in the case of<br />
attachment because of counterfeiting.<br />
(c) INDEMNIFICATION BY CONTRACTOR :<br />
In the event of nay claim or demand being made or action being brought against the<br />
purchaser for infringement of letters patent in respect of nay equipment, machine, plant work of<br />
thing used or supplied by the contractor under this contract or in respect of any method of using or<br />
working by the purchaser of such equipment, machine, plant, work or thing, the contractor shall<br />
indemnify the purchaser and keep him indemnified and harmless against all claims, costs, charges<br />
and expenses arising from or incurred by reason of such claim provided that the purchaser shall<br />
notify the contractor immediately after any claim is made and that the contractor shall be at liberty, if<br />
he so desires with the assistance of the purchaser if required but at the contractor’s expense to<br />
conduct all negotiations for the settlement of the same or any litigations that may arise there form<br />
and provided that no such equipment, machine, plant, work or thing, shall be used by the purchaser<br />
for any purpose or in any manner other than that for which they have been supplied by the contractor<br />
and specified under this contract.<br />
1.2.40. INSURANCE :<br />
(a) The contractor shall take out and keep in force a policy or policies of insurance against all<br />
liabilities of the contractor or the purchaser at common law or under any statute in respect of<br />
accidents to parsons who shall be employed by the contractor in or about the site of the contractor’s<br />
offices for the purpose of carrying out the works on the site. The contractor shall also take out and<br />
keep in force a policy or policies of insurance against all recognized risks to their offices and depots.<br />
Such insurance shall in all respects be to the approval of the purchaser and if he so requires, in this<br />
his name.<br />
(b) INSURANCE OF MATERIALS AND INSTALLATION :<br />
The contractor shall take out and keep in force a policy or policies of insurance for all<br />
materials in storage and traction installations excluding foundations under erection and/ or erected<br />
until such materials and installations are provisionally handed over to the purchaser. For this<br />
purpose, the traction installations in a section see para 1.2.46 shall be deemed to have been<br />
provisionally handed over, when a provisional Acceptance Certificate is issued for the section or the<br />
traction installations in the section are commissioned or on the expiry of three months after<br />
installations are given ready in all respect for handing over as per para 1.2 (a), whichever is earlier,<br />
for commercial use. The contractor shall not be liable for losses, damages to equipments erected in<br />
the course of erection or in store at the contractor’s depot, in consequence of mutiny or other similar<br />
cause over which the contractor has no control and which cannot he insured. Such losses or damages<br />
shall be the liability of the purchaser and if required by the purchaser, be made good by the<br />
contractor, at the cost of purchaser.<br />
NOTE : It may be noted that the beneficiary of the insurance policy should be Rly or the policies<br />
should be pledged in favour of <strong>Railways</strong>. The contractor shall keep the policy policies current till the<br />
installations are provisionally handed over to the purchaser. It may also be noted that in the event of<br />
contractor’s failure to keep the policy current and alive, renewal of the policy will be done by the<br />
purchaser, for which the cost of the premium will be recovered from the contractor as per the<br />
procedure laid down in clause 1.3.10, Chapter – III.<br />
(c) The contractor should, however, insure the stores brought to site, against risks in consequence<br />
of war and invasion, as required under the Emergency Risk (goods) Insurance Act in force form time<br />
to time.
Electrical construction, ECR, Page 30 of 117<br />
NOTE : Deleted.<br />
(d) The contractor shall take out all insurance covers in connection with this contract with<br />
General Insurance Corporation of India.<br />
(e) Deleted.<br />
(f) For purpose of enabling the contractor to take the insurance cover in connection with this<br />
contract, the purchaser will advise the approximate price of all the Railway supply<br />
materials tow months before the same are handed over to the contractor at his depot.<br />
However, the recovery in case of shortages of such materials will be made in accordance<br />
with provisions as per G.C.C.<br />
1.2.41. ACCIDENT :<br />
(a) The contractor shall, in respect of all staff engaged by him or by his sub- contractor,<br />
indemnify and keep the purchaser at all times indemnified and protected against claims made<br />
liabilities incurred under workmen’s compensations Act. The Factories Act and the payment<br />
of wages Act and rules made there under form time to time or under any other labour and<br />
Industrial legislation made from time to time.<br />
(b) The contractor shall indemnify and keep the purchaser indemnified and harmless against<br />
suits, clams, demands, costs, charges or expenses arising in connection with any death or<br />
injury sustained by any person or persons within the Railway premises and any loss or<br />
damage to Railway property sustained, due to acts or omission of the contractor, his subcontractor,<br />
his agents or his staff during the execution of this contract irrespective of whether<br />
such liability arises under the Workmen’s Compensation Act. or any other scheme in force<br />
for the time being.<br />
(c) The contractor’s liability to meet third party claims of the type outlined above will be<br />
applicable only in cases where accidents have been caused by bad design workmanship,<br />
material or negligence on the part of the Contractor and further the liability of the Contractor<br />
will be limited to Rs. 25 lacks for any one accident.<br />
(d) The contractor shall be responsible for all repairs and rectification of damages to traction<br />
installations erected or under erection due to railway accident, thefts pilferage or any other<br />
cause, without delay to minimize or to avoid traffic detentions in a section until the<br />
installations are provisionally handed over to the Purchaser (See para 1.2.46.)<br />
(e) CLEARING DAMAGED INSTALLATIONS -<br />
The Contractor shall at has cost arrange for expeditious clearing of the railway track/s or<br />
traction installations instructing or fouling the track/s when they are damaged as a result of railway<br />
accident or any other cause, upon the oral / telephonic /written instructions from the Purchaser. If the<br />
Contractor fails to clear the tracks expeditiously and within reasonable time, the purchaser will<br />
arrange to clear the track/s or the damaged traction installing and recover the expenses incurred from<br />
the contractor. If during such clearance operations further damage is caused to the installations, the<br />
purchaser is not liable to reimburse the contractor the cost of such further damage in the installations.<br />
(f) The contractor shall arrange for temporary slewing of overhead equipment for crane<br />
operation for derailment of rolling stock due to accidents for which the contractor is not responsible,<br />
if required by the Railway or the purchaser, at the cost of the purchaser (Item 31 of schedule – I )<br />
until the installations are provisionally handed over to the purchaser. If the contractor fails to slew<br />
the overhead equipment within reasonable time incurred form the contractor. After the crane<br />
operations are completed the contractor shall restore the overhead equipment to its normal positions.
Electrical construction, ECR, Page 31 of 117<br />
NOTE for sub-para (d) & (e) :-<br />
For the works mentioned in (d) and (e) above the contractor will be granted blocks and work train/s<br />
will be made available to him over and above the normal requirements of block and works train(s)<br />
which shall not be counted for the purpose of para 1.2.27 (d) or 1.2.38 (c) [See para 1.2.28 (g)].<br />
1.2.42. CONTRACTOR’S LIABILITY FOR COSTS AND DAMAGES :<br />
(a) Withholding and lien in respect of sump claimed<br />
Whenever any claim or claims for payment of a sum of money arises cut of or under the contract<br />
against the contractor, the purchaser shall be entitled to withhold and also have lien to retain such<br />
sum or sums in whole or in part from the security, if any deposited by the contractor, the purchaser<br />
shall be entitled to withhold in said cash security deposit or the security if any, furnished as the case<br />
may be and also have lien over the same pending finalization or adjudication of any such claim. In<br />
the event of the security being insufficient to cover the claimed amount or amounts referred to supra<br />
from any sum of sums found payable or which at nay time thereafter may become payable to the<br />
contractor under the same contract or any other Department of the Central Government pending<br />
finalization or adjudication of any such claim. It is AN agreed term of the contract that the sum of<br />
money or moneys of with held or retained under the lien<br />
referred to by the purchaser till the claim arising out of or under the contract is determined by the<br />
arbitrator (if the contract is governed by the arbitration clause) or by the competent court as the case<br />
may be and that the contractor will have no claim for interest or damages whatsoever on any account<br />
in respect of such withholding or retention under the lien referred to supra and duly notified as such<br />
to the contractor. If the contractor is a partnership firm or a limited company, the purchaser shall be<br />
entitled to withhold and also have a lien to retain to wards such claimed amount or amounts in whole<br />
or in part form any sun found payable to any partner/ limited company, as the case may be, whether<br />
in his individual capacity or otherwise.<br />
(a) Any sum or sums of money due and payable to the contractor (including the security deposit<br />
returnable to him) under the contract may be withheld or retained by way of lien the purchase against<br />
nay claim of this or nay other Railway or any other Departments of the Central Government in<br />
respect of payment of a sum of money arising out of or under nay other contract made by the<br />
contractor with this or any other Railway or nay other Railway or nay other department of the<br />
Central Government.<br />
(b) It is an agreed term of the contract that the sum of money withheld or retained under this<br />
clause by the purchaser will be kept withheld or retained as such by the purchaser will the claim<br />
arising out of or under any other contract is either mutually settled or determined by the Arbitrator, if<br />
the other contract is governed by the Arbitrator, if the other contract is governed by the Arbitration<br />
shall have no claim or interest or damages whatsoever on may be, and that the contractor shall have<br />
no this account or any other grounds in respect of any sum of money withheld or retained under this<br />
clause and duly notified to the contractor.<br />
1.2.43. SAFETY MEASURES :<br />
(a) The contractor shall take all precautionary measures in order to ensure the protection of his<br />
own personnel moving or working on the Railway premises, but shall then conform to the rules and<br />
regulations of the Railway. If and when, in the course of the work there is likely to be nay danger to<br />
persons in the employment of the contractor due to running traffic while working in the Railway<br />
sidings and premises, the contractor shall provide necessary protection i.e. Flagmen, Flag etc<br />
required in track working. Competency for the above shall, however be given by the Railway<br />
authorities. The purchaser shall remain indemnified by the contractor in the event of any accident
Electrical construction, ECR, Page 32 of 117<br />
occurring in the normal course of work, arising out of the failure of contractor or his men to exercise<br />
reasonable precaution at all places of work.<br />
(b) Blasting of rock for foundation work shall be done only after due notice is given to the<br />
purchase and time/s and date/s for blasting operations greed to by the purchaser blasting if required<br />
to be done in the vicinity of the track, shall not be undertake and the purchaser’s flagmen on duty<br />
take necessary steps to protect trains and the track is adequately protected by the contractor against<br />
damage by blasted rocks. The contractor shall follow detailed interactions, which will be issued to<br />
him regarding blasting operations in the vicinity of tracks. The flagmen or protection of trains and<br />
the track in such cases will be appointed by the purchaser and no expenses on this account will be<br />
charge form the contractor.<br />
(c) During stringing operations every case shall be taken to prevent conductor-hanging low over<br />
tracks on which traffic block has not been given. All conductors shall be pulled out before traffic<br />
black so that such conductors do not infringe with moving traffic.<br />
(d) Ladder trolleys shall be used with caution. They shall not be put on tracks unit the Flagmen<br />
are on duty to protect the trolleys and the Purchaser’s representative authorized in writing for<br />
the trolleys to be put on the tracks. Ladder trolleys shall be promptly removed on interactions<br />
form the Purchaser’s representative and well in advance of trains. No flagmen for the above<br />
job will be provided by the contractor.<br />
(e) While working within station limits, especially on passenger platforms, the Contractor shall<br />
ensure that at all times sufficient space is left for free movement of passenger traffic. He must cover<br />
and/or barricade the excavations carried out in such areas and continue to maintain these till the work<br />
is completed, with a view to avoid and accident to public or to Railway Staff.<br />
(g) The works must be carried out most carefully without any infringement of the <strong>Indian</strong> Railway<br />
Act or the General and Subsidiary Rules in force on the Railway in such a way that they do not<br />
hinder Railway operation of affect the proper functioning or damage any railway equipment’s<br />
structure or rolling stock except as agreed to by the Purchaser provided that all damage and<br />
disfiguration caused by the Contractor to any Railway property must be made good by the Contractor<br />
at his own cost failing which cost of such repairs shall be recovered from the Contractor.<br />
(h) If safety of track or track drainage etc. is affected, as a consequence of works undertaken by<br />
the Contractor, the purchaser shall, after take immediate steps to restore normal conditions. In case of<br />
delay, the purchaser shall, after giving due notice to the Contractor in writing, take necessary steps<br />
and recover the costs form the Contractor.<br />
(i) Moreover, if any time the works to be carried out directly concern the safety of trains, the<br />
Contractor’s staff must comply fully with the Railway regulations given to him reason operate an<br />
installation concerning train safety or train movement. They shall notify the authorized<br />
representative of the Purchaser who will take all necessary steps in this regard.<br />
(j) The Contractor shall be responsible for safe custody of all equipment’s till provisional<br />
acceptance.<br />
(k) The Contractor’s liability to meet third party claims of the type outlined above will be<br />
applicable only in cases where accidents have been caused by bad design workmanship material or<br />
negligence on the part of the Contractor and further the liability of the Contractor will be limited to<br />
Rs. 5 lacks for any one accidents.<br />
(l) The Contractor shall ensure that unauthorized, careless or inadvertent operation of switch<br />
gear, which may result in accident to staff and/ or damage to equipment, does not occur.<br />
(m) The Contractor shall abide by all instructions issued by the Purchaser form
Electrical construction, ECR, Page 33 of 117<br />
time to time in connection with protection/ safety of track/ Railway installation / personnel as well as<br />
quality control. The Contractor should not leave the excavated pits unfilled overnight. Due to any<br />
reason if it become necessary to leave the pit untilled overnight, it should be filled back effectively<br />
with sand bags to the satisfaction of the Purchaser’s representative.<br />
1.2.44. RECOVERY / PENALTY FOR DELAY IN COMPLETION<br />
The time for completing the works by the date or extend date fixed for completion shall be<br />
deemed to be the essential of the contract and if the contractor shall fail to complete the works within<br />
the time prescribed, the Railway shall, satisfied that the works can be completed by the contractor<br />
within a reasonable short time, thereafter be entitled without prejudice to any other right or remedy<br />
available the behalf, to recover the by way ascertained on liquidated damages a sum equivalent to<br />
one half of one percent of contract value of the works for each week or part of week thereof subject<br />
to0 maximum of 10% of the value of contract, Contractor is in default and allow the contractor such<br />
further extension of time as the Engineer may decide. If Railway is not satisfied that the works can<br />
be completed by the Contractor and in the event of failure on the part the contractor to complete the<br />
works within the further extension of time allowed as aforesaid the Railway shall entitle, without<br />
prejudice to any other right or remedies available on the behalf, to appropriate in contractor security<br />
deposit and rescind the contract under clause 1.2.29 and 1.2.30 of the conditions, whether or not<br />
actual damage is caused by defaults.<br />
NOTE : For the purpose of this para the value of the work shall be calculated on the basis of unit<br />
prices including in Schedule-I<br />
1.2.45 EXTENSION OF TIME :<br />
(1) If such a failure as aforesaid shall have arisen form any cause which the Purchaser may admit<br />
as being a reasonable ground for extension of time, the Chief Administrative Officer, Chief<br />
Electrical Engineer or his successor(s)/ nominee shall allow such additional time as he may in his<br />
absolute discretion consider to be reasonably justified by the circumstance of the case.<br />
1.2.46 PROVISIONAL ACCEPTANCE<br />
(a) Immediately after completion of works at each switching/ booster station or after completion<br />
of work in a section of overhead equipment between tow consecutive switching stations<br />
hereinafter referred to as a sub-group the contractor shall certify and advise the purchaser in<br />
writing that the installation is (i) Complete (ii) Ready for advise satisfactory commercial<br />
service and (iii) Ready to be handed over. He will also place at the disposal of the Purchaser<br />
the required staff for checking it and putting it into operation.<br />
(b) The test or tests as stipulated in part-II, Chapter VII of the specification excluding power<br />
collection tests which would be carried out subsequently in connection with the taking over<br />
by the Purchaser of the equipment and installation shall be carried out jointly by the<br />
purchaser and the Contractor within a month after the receipt of the Contractor’s<br />
notifications, as stated in sub-para above.<br />
(c) After inspection and satisfactory conclusion of tests and when the purchaser is satisfied with<br />
the satisfactory working of the installations, he will issue a “Provisional Acceptance<br />
Certificate” which would be signed by both the parties. The provisional Acceptance<br />
Certificate will not be withheld for any minor defects.<br />
(d) Should the result/s of inspection and tests/s be not satisfactory, an extension of the month<br />
will be granted to the Contractor to make good the defects and deficiencies pointed out by the<br />
purchaser. Fresh inspection and tests will then be carried out after the contractor has<br />
attended to the defects and deficiencies. If these tests are also not satisfactory the purchaser
Electrical construction, ECR, Page 34 of 117<br />
may proceed at the Contractor’s expenses by all means deemed expedient, to the purchase<br />
may proceed at the Contractor’s expenses by all means deemed expedient, to have the<br />
installation made satisfactory until they comply with the specifications and approved<br />
drawings and designs.<br />
(e) In such a case or in case of delay in completing the work under this contract within the time<br />
limit, the purchaser reserves the right if he deems it possible to use in a reasonable manner<br />
any section or any part of the section even if some installations of the sections are not<br />
completely erected. The purchaser will give to the Contractor for this purpose seven days<br />
previous notice. The Contractor shall then take at his own expense all necessary steps to<br />
complete the works in accordance with the provisions of the contract reasons other then for<br />
which the contractor is responsible, the provisional Acceptance Certificate’ shall be issued at<br />
or within a mutually agreed reasonable period not exceeding three months after completion<br />
of the relevant sections as indicated in sub-para/s above.<br />
NOTE :<br />
1) Provisional Acceptance Certificate for each section will be issued immediately after all tests<br />
(excluding power collection tests) are completed to the satisfaction of the purchaser. Should the<br />
purchaser be unable to complete the tests and energise the line within a reasonable time which shall<br />
not exceed 1 month form the date of Contractor’s notification the issue of provisional Acceptance<br />
Certificate shall not be delayed and shall be issued within a maximum time of 3 months after<br />
notification under para 1.2.47(a) has been given. The power collection tests shall normally be carries<br />
out for the entire group/s within three months of the date of energisation of the last section in the<br />
group/s.<br />
2) The issue of provisional Acceptance Certificate shall not be withheld for rectification of<br />
minor defects, which may reasonably be considered not essential for energisation and operation of<br />
installation. In such cases only the value of materials and cost of rectification of minor defects shall<br />
be withheld form the payments of provisional Acceptance Certification is completed.<br />
1.2.47 DEFECTIVE EQUIPMENTS TO BE CHANGED<br />
Notwithstanding the issue of a provisional Acceptance Certificate and partial or full<br />
use of any equipment, if the completed equipment of any portion thereof before finally taken over at<br />
the end of the guarantee period be found to be or to have become defective in course of usage by the<br />
Railway due to faulty material, design or workmanship or otherwise fails to fulfill the requirement of<br />
the Contract and/ or its purpose, the workmanship or otherwise fails to fulfill the requirement of the<br />
Contractor and/ or its purpose the purchaser shall normally give the contractor prompt notice setting<br />
forth the particulars of each defects or failure and the contractor shall forthwith make the defects<br />
good or modify or replace the equipment as may be directed by the purchaser Engineer at his own<br />
cost in all respects to make it comply satisfactorily with the said requirements should the contractor<br />
fail to do so within a reasonable time the service of the said notice upon him or should time not<br />
permit of service of such notice the purchaser may repair or reject and replace the whole or part of<br />
such defective equipment as the case may be at the cost of the contractor. The contractor’s full<br />
liability under this clause shall be satisfied by the payment to the purchaser of the extra total cost, if<br />
any of such replacement delivered and erected as provided for in the original contract, such extra<br />
cost being the ascertained difference between the price paid by the purchaser under the provisions<br />
above mentioned, for such replacement and the contractor’s price for the plant so replaced, plus the<br />
sum, if any, paid by the purchaser not so replace the rejected equipment within a reasonable time, the
Electrical construction, ECR, Page 35 of 117<br />
contractor of all moneys paid by the purchaser to him in respect of such rejected equipment.<br />
Rejected/ defective materials shall be returned to the contractor to the extent possible.<br />
b) Provisions of this para will apply only in respect of the equipment’s and components supplied<br />
by the contractor or his sub-contractor.<br />
1.2.48 USE OF REJECTED EQUIPMENT<br />
In the event of such rejection as aforesaid, the purchaser shall, without prejudice to his other<br />
rights and remedies and in particular, without prejudice to his rights under the clause just preceding<br />
be untitled to the use of the rejected equipment for a time the reasonably sufficient to enable him to<br />
obtain other replacement equipment. During such period, if the rejected equipment is used<br />
commercially, the contractor shall not be entitled to the payment on eneragisation (1.2.14) until such<br />
rejected equipment is rectified and/ or replaced, but the purchaser shall not be entitled to claim any<br />
damages arising out of rejected equipment in respect of such period.<br />
1.2.49 GUARANTEE<br />
(a) The contractor shall guarantee satisfactory working of the installations erected by him, for a<br />
period of twelve months form the date of commercial operation or form the date of provisional<br />
Acceptance of each section (para-1.2.46) by the purchaser, whichever is earlier. The guarantee<br />
for spares should be coincident with the guarantee for erected equipment.<br />
(b) During this period of guarantee the contractor shall keep available an experienced engineer and<br />
necessary equipment to attend to any defective installations resulting form defective erection<br />
and/ or defects in the equipment supplied by the contractor. This engineer shall not attend to<br />
rectification of defects, which arise out of normal wear and engineer shall not attend to<br />
rectification of defects, which arise our of normal wear and tear and come within the purview of<br />
routine maintenance work. The contractor necessary due to faulty materials, design or<br />
workmanship for the satisfactory working of the equipment. The final decision shall rest with<br />
the General Manager /CAO (CON)/ Chief Electrical Engineer/ o his successor(s) / Nominee.<br />
(c) During the period of guarantee the contractor shall be liable for the replacement at site or any<br />
parts which may be found defective in the equipment whether such equipment be of his own<br />
manufacture or those of his sub-contractors, whether arising from faulty design, materials,<br />
workmanship or negligence in any manner on the part of the contractor provided always that<br />
such defective parts as are not reasonable at the promptly returned to the contractor if so<br />
required by his at his (Contractor’s) own expenses. In case of type defects in contractor’s<br />
equipment and components detected during the guarantee period, Contractor should replace all<br />
such items irrespective of the fact whether all such items have failed or not. The contractor shall<br />
bear the cost of repair carried out on his behalf by the purchaser at site. In such a case, the<br />
contractor shall be informed in advance of the works propose to be carried out by the purchaser.<br />
(d) If it becomes necessary for the contractor to replace or renew any defective portion of the<br />
equipment under the para aforesaid then the provisions of the said para shall also apply to the<br />
portions of the equipment so replace or renewed until the expiration of six months from the data<br />
of such replacement or renewal or until the end of the above mentioned period (see sub-para-<br />
1.2.49 (a)) whichever is later. Such extension shall not apply case of defects shall not apply in<br />
case of defects of a minor nature, the decision of the General Manager or his successor/<br />
nominee being final in the matter. If any defect be not remedied within at the contractor’s risk<br />
and expense, but without prejudice to any other rights and remedies which the purchaser may<br />
have against the contractor in respect of such defects of faults.
Electrical construction, ECR, Page 36 of 117<br />
(e) The repaired or renewed parts shall be delivered and erected on site free of charge to the<br />
purchaser.<br />
(f) Any materials, fittings components or equipment’s supplied under 1.2.34 shall also be covered<br />
by the provisions of this paragraph. The liability of the contractor under the guarantee will be<br />
limited to re-supply of equipment’s, components depot or, in the event of closure of the depot,<br />
at the stores depot of the Engineer-in-charge of maintenance of overhead equipment of the<br />
section covered by the contract.<br />
(g) In the case of materials, components, fittings and equipment’s supplied by the purchaser under<br />
para 1.2.20(b), no liability will rest on the contractor for failures on account of defective<br />
materials if not yet erected on line will be returned by the contractor to the purchaser and such<br />
quantities will be considered for the purpose of final reconciliation over and above allowance<br />
PERMISSIBLE.<br />
1.2.50 FINAL ACCEPTANCE<br />
(a) The final acceptance of the entire equipment installed in the section shall take effect from the<br />
date of expiry of the period of guarantee as defined in Para-1.2.49 of the expiry of the last of<br />
the respective periods of guarantee of various sections for which provisional Acceptance<br />
Certificates are issued or brought into commercial operation, provided in any case that the<br />
contractor has complied fully with his obligations under clause 1.2.49 in respect of each<br />
location o of the section, provided also that the attention has been paid by way of<br />
maintenance by the purchaser.<br />
(b) If on the other hand the contractor has not so complied with his obligation under para 1.2.49<br />
in respect of any section, the purchaser may either extend the period of guarantee in respect<br />
of that section until the necessary works are carried out by the contractor or carry out those<br />
works or being them carried out suo-moto on behalf of the contractor at the contractor’s<br />
expenses after expiry of the period of guarantee for each section, a certificate of final<br />
acceptance for the section shall be issued by the purchaser and the last of such certificate will<br />
be called the last and final acceptance certificate. The contract shall not be considered as<br />
completed until the issue of final acceptance certificate by the purchaser.<br />
(c) The purchaser shall not be liable to the contractor for any matter arising out of or in<br />
connection with the contract or execution of the work unless the contractor shall have made a<br />
claim in writing in respect thereof before the issue of final acceptance certificate under this<br />
clause. Notwithstanding the issue of final acceptance certificate, the contractor and the<br />
purchaser (subject to sub-clause as above) shall remain liable for fulfillment of any obligation<br />
incurred under the provision of the contract prior to the issue of final and for determining the<br />
nature and extent of such obligation the contract shall be deemed to remain in force between<br />
the parties hereto.<br />
1.2.51 PAYMENT<br />
Payments will be governed by the terms specified in part-I Chapter III and in accordance with<br />
accepted schedule of price read with relevant parts of the other parts and Chapters of the Tender<br />
Paper. The purchaser retains the right to withhold money due to the contractor arising out of this<br />
contract for any default of the contractor form other contracts, which the contractor may have with<br />
the Government of India.<br />
(i) The contractor shall whenever required, produce or cause to be produced for examination by the<br />
purchase quotation/invoice, cost or other account, book of account voucher, receipt letter,<br />
memorandum, paper or writing or any copy of or extract form any such document and also
Electrical construction, ECR, Page 37 of 117<br />
furnish information and returns verified in such manner as any be required in any case relating<br />
to the execution of the this contract or relevant for verifying or ascertaining the cost of the<br />
execution of this contract (the decision of the purchaser on the question of relevancy of any<br />
documents, information or return being final and binding on the parties). The contractor shall<br />
similarly produce vouchers etc. required, to prove to the purchaser that materials supplied by<br />
him are in accordance with the specifications laid down in the contract.<br />
(ii) If any portion or the work be carried out by a sub-contractor or any subsidiary allied form or<br />
company the purchaser shall have power to secure the books such sub-contractor or any<br />
subsidiary or allied firm or company through the contractor and such books shall be open to his<br />
inspection. The contractor should seek prior permission from the purchaser for subletting whole<br />
and / or part of the work to any sub-contractor.<br />
(iii) It is an agreed terms of the contract that the purchaser reserves to itself the right to carry out<br />
post-payment Audit and / or technical examination of the works and the final bill, including all<br />
supporting vouchers, abstracts etc. and to make a claim on the examination any over payment to<br />
him is discovered have been made in respect of any work done or alleged to have been done by<br />
him under the contract.<br />
1.2.52 SITE CLEARANCE<br />
(a) At the end of each spell or work and on completion of the work the contractor shall as a part<br />
of his contractual obligation, leave the tracts, switching booster station uses and their<br />
approaches store yards etc. cleared of rubbish and obstruction of all kinds according to the<br />
instructions of the purchasers representatives. Besides he shall take all necessary steps in the<br />
course of the execution of the works to avoid the presence of lease earth and ballast on<br />
platforms, in drainage on the track formation and pathways in the vicinity. If within a<br />
fortnight of completion of the particular item of site work the refuse is not cleared, the<br />
purchaser will arrange to get them removed at the cost of the contractor. However, before the<br />
purchaser actually gets the site cleared he shall send intimation in writing to the contractor<br />
expressing his intention.<br />
(b) The storage of equipment, tools and machinery used by the contractor shall be done in an<br />
orderly manner and anything used by the contractor for execution of the works shall in no<br />
way constitute a danger or hindrance to the working of the Railway or to the movement of its<br />
staff or passengers.<br />
1.2.53 EQUIPMENTS, COMPONENTS AND MATERIALS RECEIVED FOR WORK<br />
The contractor shall utilise all equipment, components or materials, produced specifically for<br />
the purpose of execution of the work in the work of other requirements. Any surplus materials left<br />
over at the end of the work shall not be disposed off without prior approval of the purchaser in<br />
writing. The purchaser may within a period of six months form the date of provisional Acceptance of<br />
the last section, switching/ Booster station notify the contractor of the purchaser’s interest in any or<br />
all of the surplus materials and shall have the right to take over the materials as indicated at prices in<br />
schedule. The materials so notified by the purchaser shall take over by the purchaser and paid for in<br />
full. The contractor may use in any manner deemed fit only such surplus materials which are not<br />
covered by the purchaser’s notification after getting the approval of the purchaser in writing.<br />
1.2.54 ARBITRATION<br />
Arbitration & Consideration Ordinance Act 1996 which has been incorporated as clause no.-<br />
63 & 64 of general condition of contract (G.C.C.) is applicable in this case .
Electrical construction, ECR, Page 38 of 117<br />
1.2.55 PAYMENT DURING ARBITRATION<br />
Work under the contract shall unless otherwise directed by the purchaser continue during the<br />
Arbitration proceedings and no payment due to or payable be purchaser shall be withheld on account<br />
of such proceedings. Notwithstanding any one contained herein, the Arbitrators/ Presiding<br />
Arbitrators, as the case may be shall be full authority to direct with holding of any payment of such<br />
action is considered of proper at any time.<br />
1.2.56 REFUND OF SECURITY DEPOSIT<br />
(a) After issue of the certificate of Final Acceptance as defined in 1.2.50 and provided all the dues<br />
payable by the contractor to the purchaser have been duly paid otherwise made good by the<br />
contractor and tracings of all completion drawings as furnished, the security deposit shall be<br />
refunded to the contractor on production and surrender of the related granted by the purchaser,<br />
and on production of no claim certificate given by the contractor duly counter signed by the<br />
purchaser’s Engineer and where the security deposit is in the form of Bank Guarantee, it will be<br />
released.<br />
(b) The Security Deposit shall, however, be liable to be forfeited in case of any breach by the<br />
contractor of any of the conditions of the contract or for not completion of the full contract<br />
without prejudice to other rights and remedies of the purchaser whether specifically provided for<br />
therein or otherwise.<br />
1.2.57 PROVISIONS OF CONTRACT LABOUR REGULATION AND ABOLITION ACT<br />
(i)<br />
The contractor shall comply with the provisions of the contract labour regulation and Abolition<br />
Act 1970 and the contract labour regulation and Abolition Central Rules, 1971 as modified form<br />
time to time, wherever applicable and shall also indemnify the purchaser form and against any<br />
claims under the aforesaid Act and the rules.<br />
(ii) The contractor shall obtain a valid license under the aforesaid Act as modified form time to<br />
time before the commencement of the work and continue to have a valid license until the<br />
completion of the work. Any failure to fulfill this requirement shall attract the penal provisions<br />
of the contract arising out of resultant non-execution of the work.<br />
(iii) The contractor shall pay to labour employed by him, directly or thorough sub-contractors, the<br />
wages as per provisions of the aforesaid Act and the rules, wherever applicable. The contractor<br />
shall, notwithstanding the provisions of the contract, cause to be paid the wages to labour<br />
indirectly engaged on the work including any engaged by his sub-contractors in connection with<br />
the said work, as if the labour has been immediately employed by him.<br />
(iv) In respect of all labour directly or indirectly employed in the work for performance of the<br />
contractor’s part of the contract, the contractor shall comply with or cause to be complied with<br />
the provisions of the aforesaid Act and the rules wherever applicable.<br />
(v) In every case in which, by virtue of the provisions of the aforesaid Act of the rules, the<br />
purchaser is obliged to pay any amount of wages to a workman employed by rules, the<br />
contractor of his sub-contractor in execution of the work or to incur any expenditure in<br />
providing welfare and health amenities required to be provided under the aforesaid Act and the<br />
rules or to incur any expenditure on account of the contingent liability of the purchaser due to<br />
the contractor’s failure to fulfill his statutory obligations under the aforesaid Act or the Rules,<br />
the purchaser will recover from the Contractor the amount of wages so paid or the amount of<br />
expenditure so incurred and without prejudice to the rights of the purchaser under section 20<br />
sub-section (2) and section 21 subsection (4) of the aforesaid Act, the purchaser shall be at<br />
liberty to recover such amount or part thereof by deducting it from the security deposit and/ or
Electrical construction, ECR, Page 39 of 117<br />
form any sum due by the purchaser to the contractor whether under the contract or otherwise.<br />
The purchase shall not be bound to contest any claim made against it under sub- section (1) of<br />
section 20 and sub-section (4) of section 21 of the aforesaid Act except on the written request of<br />
the contractor and upon his given the full security for all costs for which the purchaser might<br />
become liable in contesting such claim. The decision of the purchaser regarding the amount<br />
actually recoverable form the contractor as stated above, shall be final and binding on the<br />
contractor.<br />
1.2.58 PROVISIONS OF APPRENTICES ACT, 1961<br />
(a) The contractor shall be responsible to ensure compliance with the provisions of the Apprentices<br />
Act. 1961 and the rules and order issued there under form time to time in respect of Apprentices<br />
directly of through petty contractors or sub- contractor’s employed by him for the purpose of<br />
carrying out the contract. If the contractor directly or through petty contractor’s sub contractors<br />
fails to do, his failures will be a breach of the contract and the Railway may in its discretion,<br />
rescind the contract. The violation of the provisions of the Act.<br />
NOTE: The contractor’s are required to engage Apprentices when the works undertaken last of a<br />
period of one year or more and/ or the cost of work is Rs. One lakhs or more.<br />
(b) EMPLOYMENT UNDER ENGINEERING WORKS CONTRACTS<br />
Under this scheme it is proposed to get employment to un-employed Engineering graduates/<br />
diploma holders with the Railway contractors. Fresh Engg. Graduates without any experience of<br />
any kind will be taken under training by the contractor on stipend specified by the competent<br />
authority. Engineering graduates/ diploma holders who have gained experience and have<br />
completed a period of 6 months will be paid rate specified form time to time by the competent<br />
authority. Under the above provision, the contractor is required to employ such Engineers<br />
Diploma holders or the rates specified above and in the ratio for such Employment as indicated<br />
below: -<br />
Contract Value No. of Engg./Diploma Duration<br />
Holders to be employed<br />
Rs. 10/- lakhs 2 Engineering Degree holders Duration of<br />
And above 2 Engineering Diploma holders the contract<br />
Under the above scheme it would be obligatory for the contractor to give a declination along with<br />
his tender to the effect that the Graduate Engineer/ Diploma holders having been employed by<br />
him under the particular work for which tender is submitted are in accordance with the rates and<br />
ratios specified above and none of them is related to him (contractor) failing which the tender<br />
may be disqualified. In case of wrong information having been given by the contractor, which<br />
comes to light subsequent the contract may be rescinded and action taken in accordance with<br />
para 1.2.14 of Tender Papers.<br />
Technical staff should be available at site whenever required by the Engineer-in-charge to take<br />
instructor. In the case the contractor fails to employ the technical staff as aforesaid he shall be<br />
liable to pay a reasonable amount not exceeding a sum of Rs. 2000/- (Rupees Two Thousand
Electrical construction, ECR, Page 40 of 117<br />
only) for each month of default in case of graduate Engineer and Rs. 1000/- (Rupees One<br />
Thousand only) for each month of default in case of Diploma Holder (overseer). The decision of<br />
the Engineer-in-charge as to the period for which the contractor did not employ the required<br />
technical staff and as to the reasonable of the amount to be deducted on this account shall be final<br />
and binding on the contractor.<br />
1.2.59 SUSPENSION OF WORKS<br />
The contractor shall on the order of the Engineer suspend the progress of the work or any part<br />
thereof for such time or times and in such manner as the Engineer may considered necessary and<br />
shall during such suspension properly protect and secure the far as is necessary in the opinion of<br />
the Engineer.<br />
If such suspension is :<br />
(a) Provide for the contractor, or<br />
(b) Necessary for the proper execution of the works or by reasons of weather conditions or by some<br />
default on the part of the contractor, or<br />
(c) Necessary for the safety of the works or any part thereof the contractor shall not be entitled to the<br />
extra cost (if any) incurred by him during the period of suspension of the works, but in the event<br />
of any suspension ordered by the Engineer for reasons other than aforementioned and when each<br />
such period of suspension exceeds 14 days, the contractor shall be entitled to such extension of<br />
time for completion of the work as Engineer may consider proper having regard to the periods of<br />
such suspensions and to such compensation, as the engineer may consider reasonable in respect<br />
of salaries or wages paid by the contractor to his employees during the period of such<br />
suspensions.<br />
(d) Suspensions lasting more than three months : If the progresses of the works or any part thereof is<br />
suspended on the order of the engineer for more than three months at a time the contractor may<br />
serve a written notice of the engineer requiring permission within 15 days form the receipt<br />
thereof to proceed with the works or that part thereof in regard to which progress is suspended<br />
and if such permission is not granted within that time the contractor by a further written notice<br />
where t affect part only of the works as are submission on such part or the contractor by the<br />
Railway.<br />
1.2.60 DELETED<br />
1.2.61 DELETED<br />
1.2.62 RIGHT OF RAILWAY TO DETERMINE CONTRACT :<br />
The Railway shall be entitled to determine and terminate the contractor at any time should in<br />
the Railway’s opinion, the concession of works become necessary owing to paucity of funds or from<br />
any other cause whatever, in which case the value of approved materials at site and of work done to<br />
date by the contractor will be paid for in full at the Railway of such determination and the reason<br />
therefore shall be conclusive thereof.<br />
1.2.63 REPRODUCED CLAUSES FORM RAILWAY’S GENERAL CONDITIONS OF<br />
CONTRACT WITH LATEST AMENDMENT :<br />
*22(5) Meaning and intent of specification and drawings : If any ambiguity arises as<br />
to the meaning and intent of any portion of the specifications and drawing or as to execution<br />
or quality of any work or material or as to the measurements of the works the decision of the
Electrical construction, ECR, Page 41 of 117<br />
Engineer thereon shall be final subject to approval within days of such decision being<br />
unmated to the contractor to the Chief Electrical Engineer.<br />
Eastern Railway Engineer-in-chief who shall have the power the correct any errors<br />
omissions or discrepancies in the specification drawings classification of the worker or<br />
materials and whose decision in the matter in dispute or doubt shall be final and conclusive.<br />
*25 Shed, Store houses and yards: The Contractor shall at his own expense provide<br />
himself with sheds, Store houses and yards in such situations and in such numbers as in the opinion<br />
of the Engineer requisite for carrying on the works and the Contractor shall keep at each of such<br />
sheds, store houses and sufficient quantity of materials and plant in stock as not to delay the carrying<br />
out of the works with due expedition and the Engineers representative shall have free access to sheds<br />
store houses and yards at any time for the purpose of inspecting the stock of materials and plant so<br />
kept in hand and any materials or plant which the Engineer may object to shall not be brought upon<br />
or used the works but shall be forth with removed from the sheds, store houses or yards by the<br />
Contractor. The Contractor shall at his own expense provide and maintain suitable motor mills,<br />
soaking vats, or any other equipment necessary for the execution of the works.<br />
*26 Provision of efficient and competent staff : The contractor shall place and keep on the<br />
works at all times and efficient and competent staff to give the necessary directions to his workman<br />
and to see that they execute their work in sound and proper manner and shall employ only such<br />
supervisor, workmen and labourers in or about the execution of any of the works as are careful and<br />
skilled in their various trades and callings. The contractor shall at once remove from the works any<br />
agent, permitted sub-contractor supervisor, workmen and laborers who shall be objected to by the<br />
engineers, he shall submit a correct return showing the names of all staffs and workmen employed by<br />
him. In the event of the engineer being of the opinion that the contractor is not employing on the<br />
works a sufficient no. of staff and workmen is necessary for the proper completion of the works<br />
within the time prescribed, the contractor shall forthwith on receiving intimation to this effect take on<br />
the additional no of staff and labours specified by the engineer within 7days of being so required and<br />
failure on the part of the contractor to comply with such instructions will entitle to Railway to<br />
rescind the contract under clause-62 of these conditions.<br />
*27 Workmanship and testing:<br />
(1) The whole of the works and/or supply of materials specifies and provided in the contract or<br />
that may be necessary to be done in order from and complete any pert there of shall be executed in<br />
the best and most substantial workman like manner with material of the best and most approved<br />
quality of their respective Kinds, agreeably to the particulars contained in or implied by the<br />
specification and as referred to in and represented by the drawing or in such other additional<br />
particulars, instruction and drawings may be found requisite to be given during the carrying on of the<br />
works and to the entire satisfaction of the engineer according to the instruction and direction with the<br />
contractor may from time to time received from the engineer. The materials may be subjected to test<br />
by means of such machine, instruments and appliances as the engineer may direct and wholly at the<br />
expense of the contractor.<br />
(2) Removal of improper work and material.<br />
The Engineer or the Engineer’s representatives will be entitles or order from time to item.<br />
(a) The removal from the site within the time specified in the order of any materials which in his<br />
opinion are not in accordance with the specifications of drawings.<br />
(b) The substitution of proper and suitable materials and
Electrical construction, ECR, Page 42 of 117<br />
(c) The removal and proper re-execution notwithstanding any previous tests thereof or “on account”<br />
payments therefore of any works which in respect of materials of workmanship is not in his opinion<br />
in accordance within the specifications and in case default on the part of the contractor in carrying<br />
out such order, the <strong>Railways</strong> shall be entitles to rescind the contract, under clause-62 of this<br />
conditions.<br />
*28 Facilities for Inspection: The Contractor shall afford the Engineer and the Engineer’s<br />
representative every facility for entering in and upon every portion of the work at all hours for the<br />
purpose of inspection or otherwise and shall provide or labour materials plank, ladders pumps<br />
appliances and things of every kind required for the purpose and engineer and the engineer’s<br />
representative shall at all time have free access to every part of the works and to all places at which<br />
materials for the works are stored or being prepared.<br />
*45 (a) Measurements of work : It shall be open to the Contractor to take specific objection<br />
to any record measurement or classification on any ground within seven days of the date of such<br />
measurement. Any re-measurement take by the Engineer or the Engineer’s absence after due notice<br />
has been given to him in consequence objection made by the Contractor shall be final binding on the<br />
Contractor and no claim whatsoever shall therefore be entertained regarding the accuracy and<br />
classification of the measurements.<br />
Provisions of payments of Wages Act:<br />
The Contractor shall comply with the provisions of the payment of Wages. Act 1936 and the<br />
rules made there under in respect of all employees directly or through petty. Contractors or sub-<br />
Contractors employed by him in the works. If in compliance with the terms of the contract, the sub-<br />
Contractors shall supply any labour to be used wholly or partly under the direct order and control of<br />
the Engineer whether in connection with works to be executed hereunder or otherwise for the<br />
purpose of the Engineer and labour shall be nevertheless be to comprise persons by the Contractor<br />
and any money which may be ordered to be paid by the Engineer shall be deemed to be moneys<br />
payable by the Engineer or behalf of the Contractor and the Engineer may on failure of the contractor<br />
to repay such moneys to the railways deduct the same from any moneys due to the contractor in<br />
terms of the contract. The <strong>Railways</strong> shall be entitled to deduct from any money due to the Contractor<br />
either under this contract or any other contract) all moneys paid or payable by the Railway by way of<br />
compensation of aforesaid or for costs of expenses in connection with any claim thereto and the<br />
decision of the Engineers upon question arising out of the effect of force of this clause shall be final<br />
and binding upon the Contractor.<br />
*55(a) Provision of Contract Labour (Regulation and Abolition) Act19:<br />
In every case in which by virtue of the provisions of the aforesaid Act or the Rules, the<br />
Railway is obliged to pay any account of wages to a workman employed by the Contractor or his<br />
sub-Contractor in execution of the work or to incur any expenditure in providing welfare and health<br />
amenities required to be provided under the aforesaid. Act and Rules or to incur any expenditure on<br />
account of the contingent liability of Railway due to the contractor’s failure to fulfill his obligations<br />
under the aforesaid Act or the Rules the Railway will recover from the Contractor, the amount of<br />
wages so paid or the amount of expenditure so incurred, and without prejudice to the rights of the<br />
Railway under section 20 and sub-section (2) and section 21 sub-section (4) of the aforesaid Act. The<br />
Railway shall be at liberty to recover such amount or part there of any deduction from the security<br />
deposit and or from any sum due by the Railway to the Contractor whether under the contract or<br />
otherwise. The Railway shall not be bound to contest any claim made against it under sub-section (1)<br />
of section 20 and sub-section (4) of section 21 of the aforesaid Act accept on the written request of
Electrical construction, ECR, Page 43 of 117<br />
the Contractor and upon his giving to the Railway full security for all costs for which the Railway<br />
might become liable in contesting such claim. The decision of the Railway regarding the amount<br />
actually recoverable from the contractor ad stated above, shall be final and binding on the<br />
Contractor.<br />
*61(2) Payment on determination of contract: Should the contract determined under subclause<br />
(1) of this clause and the Contractor claims payment for expenditure incurred by him in the<br />
expectation of completing the whole of the works. The Railway shall admit and consider such claims<br />
as are deemed reasonable and are supported by vouchers to the satisfaction of the Engineer. The<br />
Contractor shall have no claim to any profit or advantage, which is might have derived from the<br />
execution of the work in full but which he did not derive in consequence of determination of the<br />
contract. The Railway’s decision on the necessity propriety of such expenditure shall be final and<br />
conclusive.<br />
*62 Reproduced under clause 1.2.29: Reproduced Clauses from Central Railway’s General<br />
conditions of contract 1956 with latest Amendment.<br />
*18 Illegal Gratification: Any bribe, commission gifts or advantage given promised or<br />
offered by or on behalf of the contractor or his partner agent or servant of any one of his or on their<br />
behalf of any officer or employee of the Railway of to any person on his of behalf on relations to the<br />
obtaining or the execution of this or any other contract with the Railway shall in addition to any<br />
criminal liability which he may incur subject to contractor to the rescission of the contract and all<br />
other contract with the Railway and to the payment of any loss or damage resulting from such<br />
decision and the Railway shall be entitled to deduct the amount so payable from any moneys due to<br />
the Contractor under the contract or any other contracts with the Railway. The Contractor shall not<br />
lend or borrow from or have or inter in to any monetary dealing or transactions either directly of<br />
indirectly with any employees of the Railway and if he shall do so the Railway shall be entitled<br />
forthwith to rescind the contract in all other contracts with the Railway. Any question or dispute as<br />
the commission of any offence or compensation payable to the Railway under this clause shall be<br />
settled by the chief Engineer of Engineer in Chief of Railway in such manner as be shall considered<br />
fit and sufficient and his decision shall be final and conclusive.<br />
Footnote: Please read Chief Engineer/ Engineer-in Chief as Chief Electrical Engineer/ in the clauses<br />
of G.C.C.
Electrical construction, ECR, Page 44 of 117<br />
PART-I<br />
CHAPTER-III<br />
PRICES AND PAYMENTS<br />
PARA NO.<br />
SUBJECT<br />
1.3.1 Scope<br />
1.3.2 Schedule of prices<br />
1.3.3 Prices of equipment’s. Components and materials<br />
1.3.4 Prices of spares. Spare components and fittings and additional supplies.<br />
1.3.5 Payment and Recoveries.<br />
1.3.6 Invoicing procedure.<br />
1.3.7 Payments for designs.<br />
1.3.8 Payments for foundations.<br />
1.3.9 On Account Payments<br />
1.3.10 Recoveries from the Contractor<br />
1.3.11 Progress Payments for supply and erection<br />
1.3.12 Payments for spares and additional supplies.<br />
1.3.13 Excise Duty and Sales Tax<br />
1.3.14 Payments on Provisional acceptance of each sub-group<br />
1.3.15 Payment for surplus materials<br />
1.3.16 Final settlement<br />
1.3.17 Measurements<br />
1.3.18 Mobilization advance<br />
1.3.19 Variation.
Electrical construction, ECR, Page 45 of 117<br />
1.3.1 Scope<br />
This chapter deals with prices to be paid for supply and/or erection of various items of work or<br />
for supplies and other amounts payable in accordance with accepted schedules or prices and<br />
rates and terms conditions of payment mentioned herein. This is a works contract. The total prices<br />
for the completed items of work are the actual prices payable to the contractor as per the terms<br />
and conditions of the contract. The unit of price is rupees.<br />
1.3.2 (a) Schedule of Prices<br />
The unit prices of various items of work shall be included in schedule-1. All unit prices shall<br />
be FIRM irrespective of minor variations in basic quantities and use or alternative types of various<br />
components and fittings approved by the Purchaser. Minor changes in basic designs shall not affect<br />
unit prices, so long as such changes are mutually agreed to by the purchaser and the Contractor. All<br />
unit prices shall be in RUPEES.<br />
(b)Unit prices<br />
For materials:<br />
The unit prices indicated in schedule, shall include the prices of materials including all<br />
incidental charges for transport, loading/unloading and handling of materials, commission for<br />
arranging dispatch by rail direct from manufacturer’s Factory and completing all necessary<br />
formalities in this respect, such as submission of forwarding notes, arranging placement of wagon,<br />
collection of Railway receipts all insurance premium banker’s charges for bank guarantee, indemnity<br />
bond, inclusive of cost of stamp etc. as also siding or shunting charges, if any levied by the Railway.<br />
The prices shall include Excise Duties and Sales Tax as also works contract tax, if any,<br />
payable on supplies. Hence the question of reimbursement from Railway on all statutory deduction<br />
does not arise. The prices shall also include provision for losses and wastage in transit and erection.<br />
No separate prices for supply of concreting materials shall be included against item-2 in Schedule-1.<br />
These shall be included in the unit prices for erection for this item.<br />
For Erection:<br />
The unit price indicated in Schedule-1 shall include cost of erection and testing to be done by<br />
the Contractor to the extent indicated in Part-II, Chapter-VII and also cover all cost of administration<br />
of the contract insurance premium banker’s charges for guarantee, cost of stamps, cost of storage,<br />
loading/unloading and handling of materials and for a road transport which the Contractor may use<br />
for carriage of materials between his depot and depot/s and site of work. The unit prices shall include<br />
cost of works and adjustments necessary to be done by the Contractor during of after the tests carried<br />
out by the Purchaser as per Part-II, Chapter-VII.<br />
(c) Other Prices Adjustment:<br />
No adjustment on account of variation in insurance and freight charges (Road or Rail) will be<br />
permitted No adjustment of unit price or prices of fitting, materials equipment or components on<br />
account of price fluctuation of raw materials will be permitted.<br />
(d) Quantities:<br />
The approximate estimated quantities of various items of work are included in schedule.
Electrical construction, ECR, Page 46 of 117<br />
(e) If it is considered that the work included in Schedule-1 would not cover all works involved<br />
in putting the installation into commission additional items of work, which are considered<br />
necessary, and unit prices of such items shall be included in Schedule-I. Explanatory notes<br />
for such additional items shall be given under deviations from Tender Papers (See Part-V).<br />
(f) Explanatory Notes:<br />
Explanatory Notes for various items of works included Schedule-I are gives in Chap. IV,<br />
Part-I.<br />
(g) New items or Work:<br />
If during the execution of the work the Contractor is called upon to carry out any new item of<br />
work not included Schedule-I, the Contractor shall execute such work at such prices as may<br />
be mutually agreed with. Purchaser before commencement.<br />
1.3.3. PRICE OF EQUIPMENT. COMPONENTS & MATERIALS<br />
The prices of individuals equipment, components and materials required for the work<br />
inclusive of Excise Duty, Sales Tax and Insurance Premium under the Emergency Risks (Goods<br />
Insurance Act in force (para 1.2.40 C) if, any shall be related to the actual prices of the components<br />
and materials to the Contractor as obtained by him at the time of submitting his tender. If required by<br />
the Purchaser, the Tenderer/ Contractor shall substantiate such prices, if it considered that the<br />
components and materials in addition as alternative to those included in Schedule-I, are required for<br />
the work, such items shall be included separately No. adjustment of rates is permissible if alternative<br />
approved fittings are used for any rates whatsoever.<br />
1.3.4. DELETED<br />
1.3.5. PAYMENTS AND RECOVERIES:<br />
Subject to any deduction or recoveries, which the Purchaser may be entitled to make under<br />
the contract. The Contractor shall unless otherwise agreed to be entitled to the following payments<br />
subject to conditions stipulated subsequent paragraphs.<br />
(i) payment for designs, (1.3.7.)<br />
(ii) Payments for foundations, (1.3.8.)<br />
(iii) On account payments, (1.3.9.)<br />
(iv) Progress payments for erection (1.3.11.)<br />
(v) Payment for provisional acceptance for each sub-group.<br />
(vi) Payment for surplus material taken over.<br />
(vii) Final settlement.<br />
1.3.6. INVOICE PROCEDURE<br />
(a) The Contractor shall submit his invoicing procedure for approval by the purchaser within 1<br />
month from the date of receipt of Letter of Acceptance of Tender Separate invoices shall be<br />
submitted for different types of payments mentioned move all invoices shall be submitted with<br />
original supporting documents are requited at support of saver invoice, true certifies copies of the<br />
original documents may be forwarded to the Purchaser’s Engineers with his consent.<br />
(b) Invoices shall be submitted only on the basis of agreed principles and prices. Quantities and<br />
measurements of works completed shall be approved by the Purchaser’s Engineer prior to the<br />
submission of invoices. For this purpose, the Schedule of quantities and measurements submitted by<br />
the Contractor for approval of the Purchaser’s Engineer may be only up to the extent of work<br />
completed except in case of payment on provisional acceptance under Para 1.3.14.
Electrical construction, ECR, Page 47 of 117<br />
1.3.7. PAYMENTS FOR DESIGNS<br />
Payments for designs shall be made on the basis of prices included in item-1. Schedule I. The<br />
amount payable shall be based on assessed quantities against item 1 of Schedule I (Assessment-1)<br />
(See Para 2.5.9.)<br />
Payment for design and drawing will be made in two installments, first 50% will be paid on<br />
submission of designs and drawings and approval and balance 50% on approval of as erected<br />
drawings and submission of all RTF and Ferro copies.<br />
1.3.8. PAYMENT FOR FOUNDATIONS<br />
Payment for foundation 90% payment will be made on completion of casting of foundation<br />
duly certified by representative of Railway and recorded in the M.B. The balance 10% payment<br />
against foundation will be released on completion of entire foundation work and on issue of<br />
provisional acceptance certificate duly certified by competent officer of Electrical Department of<br />
E.C.Rly. Constructions.<br />
NOTE: Such payments will be made only on approval and certification by the Purchaser’s<br />
representative.<br />
1.3.9. ON ACCOUNT PAYMENTS<br />
(a) General:<br />
On account payment will be made for equipment Components, fittings and materials as<br />
described below. No on account payment will be made on supply of concreting materials.<br />
(b) Equipments, Components & Fittings:<br />
On account payment for equipment, components fittings and materials required for the<br />
execution of work will be made to the extent of 90% of the unit prices of such equipment,<br />
Components, fittings and materials as per Schedule-1. On handling over of the material to Purchaser<br />
at his Depot against received challan and inspection certificate issued by Railway representative and<br />
production of following documents.<br />
(i) Railway printed bill form in duplicate for the Consignment showing the quantity against the<br />
items and description of each consignment.<br />
(ii) Manufacturer’s certificate for large value items wherever necessary as decided by Railway<br />
Engineer duly counter signed, along with inspection certificate issued by authorized<br />
representative of C.E.E/E.C. Rly.<br />
(iii)Certificate of current statutory taxes and dues.<br />
(iv) Detailed entries made in the M.B.<br />
(v) The Contractor’s supply items will be reissued to contractor at purchaser’s depot for erection<br />
purpose on submission of Indemnity Bond. The indemnity bond shall be in prescribed form valid<br />
for one year beyond the date of completion of work. In event of extension to the time of<br />
completion the contractor shall extend the validity equivalent cash would be held by the<br />
purchaser from the payments due to the Contract to achieve the require progress of work. In case,<br />
if contractor is not in a position to furnish additional BG or cash withheld will be<br />
returned/refunded soon after it is not required i.e. additional material issued to improve the<br />
progress work is erected. After completion of work surplus material if any kind and not required<br />
by the purchaser will be returned to contractor. Indemnity bond will be returned if no material if<br />
outstanding after material.<br />
(g) “ On account payments” will commence only when Schedule I (Assessments-I) is approved by<br />
the Purchaser.
Electrical construction, ECR, Page 48 of 117<br />
(h) Balance 10% of the rate quoted against the supply items of the Schedule will be released on issue<br />
of completion certificate by competent authority.<br />
1.3.10. RECOVERIES FROM THE CONTRACTOR<br />
(a) All the recoveries for material supplied and services rendered by the Purchaser to the<br />
Contractor and other refund due from the Contractor shall unless otherwise specified, ordinarily be<br />
made by deductions from payments due to the Contractor covering the value of supply and erection<br />
in the progress payment for erection. (See Para 1.3.11.) and from payment on provisional Acceptance<br />
(See Para 1.3.14.)<br />
(b) The cost of materials supplied by the Purchaser under the second sub-para of 1.2.20. will be<br />
recovered in full by the Purchaser at the relevant price on Schedule’ or book rate or last purchase rate<br />
which ever is higher, to the extent of requirement of such materials for each sub-group from the<br />
payments to made under Para 1.3.11. and 1.3.14.. The cost of materials supplied by the Purchaser<br />
under the aforesaid sub-para 1.2.2. (b) will be recovered in full by the Purchaser at the appropriate<br />
prices quoted in Schedule-I or book rate of last purchase rate whichever is higher to the extent or<br />
requirement of such material for each sub-group from the payments to be made under para 1.3.14.<br />
(c) The cost of materials if supplied under para 1.2.21. will be recovered in the manner indicated<br />
in the sub-para (a) above<br />
(d) The material supplied under para 1.2.20. (b), 1.2.21 shall be covered by the valid standing<br />
Indemnity Bond.<br />
1.3.11. PROGRESS PAYMENT FOR ERECTION<br />
(a) General<br />
In case the Contractor if unable to complete any item of work in particular subsection for<br />
reason accepted as adequate by the purchaser, progress payments will be made to the extend of work<br />
completed in the subsection Supplementary progress payments will be made on respect of the left<br />
over works when the work is completed.<br />
Adjustment of on account payment:<br />
On completion of each items of work in Schedule I on each agreed sub-section the contractor shall<br />
be payments to the extent of the prices for supply and or erection included in Schedule I.<br />
The progress payments towards erection will be made as follows:<br />
(i) Foundations (as per Para 1.3.8.)<br />
(ii) Masts and Portals:<br />
On completion of erection of masts and portals of each location the contractor shall receive payment<br />
to the extent of 90% of the prices for erection of masts and portals<br />
(iii) Other items of supply and/or erection : on completion of erection of other items included in<br />
schedule-I, on each agreed subsection the contractor shall receive payments to the extent of 90% of<br />
the erection prices included in schedule-I . All the above payments shall be subject to any<br />
recoveries, which may be due under Para- 1.3.10.<br />
(iv) Progress payment for the erection of traction masts and portals/structures will be made only<br />
when traction masts of structures are erected in the foundation blocks and muffing is completed.<br />
Progress payment for erected bracket assemblies will be made even thought the register arm dropper<br />
and steady arm not erected and final revision and adjustment are not done.<br />
1.3.12. PAYMENT FOR ADDITIONAL SUPPLIES- DELETED<br />
1.3.13. EXCISE DUTY SALES TAX
Electrical construction, ECR, Page 49 of 117<br />
Excise duty, Sales Tax, Octroi and any other local levies taxes on works contracts on supplies<br />
will be included in the rates quoted by the Contractor in the relevant Schedule. The Purchaser is to be<br />
made from the Registered dealers only for that particular class of goods.<br />
1.3.14. PAYMENT OF PROVISIONAL ACCEPTANCE<br />
On completion of entire work and on issue of provisional acceptance certificate balance 10%<br />
of the price will be paid.<br />
1.3.15 . PAYMENT FOR SURPLUS MATERIALS : DELETED<br />
1.3.16. FINAL SETTLEMENT<br />
On Expire of Guarantee period and issue of the certificate of final acceptance of the entire<br />
installation (See Para 1.2.50.) the security deposit will be refunded or Bank Guarantee released to the<br />
Contractor after adjustment of any dues payable by the Contractor.<br />
1.3.17. MEASUREMENTS<br />
(a) Payment for field work shall be made in accordance with approved designs and drawings<br />
and measured in relevant units except where provided for or otherwise. In case the dimensions of the<br />
work are more than those shown in approved design and drawings. The Contractor will not be<br />
entitled to any extra amount unless dimensions were increased on account of Physical impossibility<br />
in carrying out the work in accordance with approved drawing and the work is accepted without<br />
being rejected payment will be made as per work actually done.<br />
(b) The measurement shall be made Generally in accordance with standard engineering practice<br />
and in conformity with the Explanatory note for schedule-I (part-I, Chapter-IV).<br />
1.3.18. MOBILISATION ADVANCE- No mobilization advance will be given.<br />
1.3.19. VARIATION: Variation will be applicable in this tender as per Rly. Board’s letter no.<br />
94/CE-1/CT/4, dt.17.10.2002.<br />
The conditions of variation are mentioned below.<br />
a) The payment shall be made at the accepted rates for the quantity executed till the total value<br />
of the executed work is up to 25% above the agree mental.<br />
b) In case the railway decides to get done the additional value of the work beyond 25% above<br />
the agreement value under this contract, the following rates will be applicable.<br />
(i) The rates will be reduced by 2% for the overall value of the executed works beyond<br />
25% above the agreement value when the total value of the executed work is up to<br />
40% above the agreement value.<br />
(ii) The rates will be further reduced by 2% (i,e, total 4%) for the over value of the<br />
executed work beyond 40% above the agreement value when the total value of the<br />
executed work is up to 50% above the agreement value.<br />
(iii) Fresh negotiation rates shall be applicable for the value of the executed work beyond<br />
50% above the agreement value.<br />
However, Railway reserves the rights to execute value of work above the agreement value in best<br />
and most economical manner as may consider fit by other agency.<br />
c) No claim whatsoever will be entertained in this matter and decision of Railway as per above<br />
conditions will be binding on the contractor.
Electrical construction, ECR, Page 50 of 117<br />
PART-1<br />
CHAPTER-IV<br />
EXPLANATORY NOTES OF SCHEDULE-1<br />
1.4.3 GENERAL<br />
i) All materials supplied shall strictly be as per specification mentioned for respective item of<br />
governing RDSO/CORE specification for the item.<br />
ii) All OHE and switching station item shall be purchased from approved supplier of<br />
CORE/RDSO for respective item. List of approved source of supply shall be given to successful<br />
Tenderer.<br />
iii) Quantities mentioned in scope of work are based on approximate assessment of site. However<br />
actual quantities may very depending upon site conditions. The contractor will first submit detailed<br />
design and drawings after survey (LOP), and only after approval of LOP the supply of material<br />
should be commenced.<br />
iv) Except for the materials mentioned in annexure-4, Railway will not supply any other<br />
materials and contractor has to arrange his own tools and tackles for carrying out the work.<br />
v) All the materials as specified in annexure-4 shall be issued by Sr. Sec. Engineer/CON.<br />
Contractor has to make his won arrangement for transporting the same from store to work site, if<br />
required. The contractor has to make his own arrangement for loading of contact and catenary wire<br />
drums on reel wagons at nearest Railway siding.<br />
vi) Permit to work for carrying out work under power Block shall be granted by Sr. S.E./CON.<br />
Program for power block with details shell be submitted one week in advance <strong>Railways</strong> will not<br />
assure guarantee of availability of power block on pre appointed day and time.<br />
vii) As the work is to be carried out in electrified running lines, contractors has to take all safety<br />
precautions for his staff and <strong>Railways</strong> shall not be responsible for any accidents or injuries to<br />
contractor’s labour during execution of work.<br />
viii) Contractors shall take due care and caution to avoid any damage to rail property during<br />
execution of work. Any damage/loss to Railway property due to negligent working of contractor<br />
shall be realized from the payments dye to him.<br />
ix) Safety of materials against theft after erection till the final charging shall be contractor’s<br />
responsibility. This will include materials issued by <strong>Railways</strong> for erection.<br />
x) Railway reserves the right to undertake, any of the items covered under this schedule,<br />
departmentally in case of urgency/accident etc. Contractor shall not have any claim on such works.<br />
xi) In case of any discrepancies in this chapter and other parts of tender documents the provision<br />
of this chapter will prevail.<br />
xii) Detailed technical specification for supply, erection, inspection & testing are included in Part-<br />
II. In case of any conflicts in provision of this chapter and Part-II. The provision in this chapter will<br />
prevail.<br />
Note :- Any clarification of these explanatory notes of schedule items will intimated to office of The<br />
Dy. Chief Electrical Engineer/ Construction/E.C.R./ Danapur.<br />
1.4.10. PROGRAMME FOR EXECUTION<br />
i) After issue of LOA the contractor shall submit detailed programme for execution within 21<br />
days for approval of Railway.<br />
ii) After carrying out the survey the contractor shall submit detailed programme for execution.<br />
The contractor shall locate proper site to set up his depot for supply of materials, subject to approval<br />
of the purchaser engineer.
Electrical construction, ECR, Page 51 of 117<br />
1.4.11. INSPECTION<br />
a) All items will be procured from CORE/RDSO approved manufacturers and contractor shall<br />
produce documentary evidence for the same. All supply items may by inspected/tested by authorized<br />
representative of Dy. CEE/ECR/MHX at manufacturer’s premises or at site if required by Rlys. The<br />
contractor shall intimate in advance for readiness of material for inspection.<br />
b) All works shall be carried out as per specification and contractor shall offer for stage wise<br />
inspection of items carried out. Any work rejected by inspecting official shall be rectified/replaced as<br />
per instruction and decision of site in-charge shall be final in this regard.<br />
c) Final check of OHE will be done by Tower Wagon during load shifting, which will be<br />
provided by <strong>Railways</strong> however contractor has to arrange all other measuring and inspection tools and<br />
tackles.<br />
d) Detailed procedures for inspection have been included in Part-II, Chapter VII.<br />
1.4.6. EXPLANATORY NOTES ON SCHEDULE OF PRICES: (Detailed scope of work)<br />
Explanatory notes for various items of work in Schedule-1, given below:<br />
The basic quantities of components and materials required to make up a unit of work for<br />
selected items, are indicated for guidance only. There may be minor variation to suit erection but no<br />
adjustment in prices for various items of work, provision for loss and wastage in transit and erection<br />
should be provided for, over and above the basic quantities of components and materials required to<br />
make up a unit of work indicated herein, except where otherwise specified for materials supplied by<br />
the Purchaser.<br />
In the explanatory notes given in this Chapter, the term small parts steel work is meant to<br />
cover fabricated steel work made from rolled steel section, complete with bolts and nuts and washers<br />
where required for fastening the small parts steel work to any structural member. The term<br />
“attachment” wherever used is intended to cover castings, forgings, machined or welded components<br />
or fittings, which are attached directly to a structural member, or mounted on small parts steel work<br />
and shall include bolts and nuts for fastening the attachment to the structural member of small parts<br />
steel work.<br />
In the explanatory notes given in this chapter, the term “ bimetallic connection: is meant to<br />
cover any connection between a copper conductor and an Aluminum conductor. The clamps used for<br />
such connections shall be made of a suitable Aluminum alloy or copper alloy and the<br />
Copper/Aluminum conductor shall be wrapped with a bimetallic (Aluminum copper) strip to prevent<br />
direct contact between aluminum and copper.<br />
Special notes for measurements are included in this Chapter under various items where<br />
necessary.<br />
NOTES FOR MEASURMENT : For the purpose of payment against this item, the length of track<br />
shall be measured as under.<br />
1. General : By the difference in chainage of the length under consideration, as incorporated in<br />
the lay out plans.<br />
2. Turnouts : The track taking off shall be deemed as starting from the toe of the switch of the<br />
turn out.<br />
3. Crossovers : The length of track shall be taken as the difference in the chainage of the toes of<br />
switches of the two turnouts constituting the cross over.<br />
4. Diamond crossing with or without slips. The two tracks crossing each other shall be<br />
measured independently as per not 1 above as though there were no crossing No extra shall be<br />
provided for slip points.
Electrical construction, ECR, Page 52 of 117<br />
5. Dead ends and tops of loops : The lengths for payment under this item shall be up to the<br />
chainage of anchor mast of the terminating OHE.<br />
6. Over and above, this will include the price for design and drawings for switching stations.<br />
Explanatory note for schedule<br />
Item No. 1: - Preparation of design and drawing for overhead equipment including switching<br />
station.<br />
The price shall cover submission of design and drawing of overhead equipments suitable for<br />
regulated/ tramway type indicating location of structures, chainage, type of foundation, type of mast,<br />
stagger, versine, implantation and all location covering engineering object like bridge, culvert, shed,<br />
cabin station. Building hut, shelter shed etc and signal pole through the section. The price shall also<br />
include the following-<br />
(i) Making minor modification with the approval of the purchaser of the layout of structures and<br />
overhead equipment layout plans, including stagger, location of cut in insulators etc.<br />
(ii) Preparation of cross section drawing and structure erection drawings for each structure<br />
locations.<br />
(iii) Choice of type and size of foundations to suit soil and loading conditions, except for the ones<br />
which are considered as ‘Works under other agencies’.<br />
(iv) Preparation of long section drawings of overhead equipment where such drawings are<br />
required including detailed study of over line structures such as foot over bridges, road over bridges<br />
etc, for maintaining the specified height of contact wire and requisite clearance.<br />
(v) Preparation of other designs and drawings including drawings of small parts steel work (other<br />
than those which R.D.S.O. st 2.1.49 standard drawings are available) and detailed designs for L.T.<br />
supply transformer stations.<br />
(vi) Supply of copies of all drawings, including completion drawings-8 copies Ammonia print<br />
with two copies of RTF print and finally. “As erected drawings” are supplied to the purchaser with 8<br />
copies Ammonia print and two copies RTF print All other requirements specified in part-II-Ch. V<br />
should be complied.<br />
In case of preparation of the overhead equipment pegging plans by the purchase for any part<br />
of the section is delayed, the contractor may be asked to prepare pegging plans for the sections. No<br />
extra payment will be made for the preparation of such pegging plans. The total length of track for<br />
which the contractor may be asked to prepare such pegging plans, will not exceed 2% of final total<br />
quantity against this item.<br />
This price shall also cover soil investigation and testing in an approved manner<br />
Item No.2: - Supply and Erection of traction masts.<br />
The price shall cover cost of supply, erection, alignment and seating before grouting of<br />
individual traction masts and masts for LT supply transformer stations whether rolled or fabricated<br />
including those for head spans.<br />
Note: For the purpose of payment, the weights of individual traction masts and masts of head span<br />
shall be determined for each type on the basis of the payable weights per meter length shown below<br />
for standard types. For special types, the payable weights per meter length will be indicated by the<br />
purchaser at the time of approval of designs.
Electrical construction, ECR, Page 53 of 117<br />
PAYABLE UNIT WEIGHTS FOR STANDARD MASTS<br />
SL. NO. TYPE OF MASTS Weight in kg. Per meter<br />
including of galvanization<br />
1 6”x 6”x 25.15 BFB 38.03<br />
2 162x154x27.1 kg. BFB 38.00<br />
3. 200x200x19.9 kg. BFB 51.20<br />
4. 8”x 6 x 35 1b RSJ 53.39<br />
5. S-1 53.39<br />
6. S-3 74.74<br />
7. S-4 53.39<br />
8. S-5 111.5<br />
9. S-6 52.1<br />
10. S-7 74.71<br />
11. S-8 108.84<br />
12. K-100 24.25<br />
13. K-125 30.60<br />
14. K-150 38.31<br />
15. K-175 44.38<br />
16. K-200 49.30<br />
17. K-225 56.21<br />
18. K-250 66.37<br />
19. B-100 27.03<br />
20. B-125 31.68<br />
21. B-150 38.91<br />
22. B-175 44.51<br />
23. B-200 50.76<br />
24. B-225 67.50<br />
25. B-250 76.60<br />
26. Dwarf Mast 199.43(Full length)<br />
Item No. 3: Supply & erection of fabricated steel work other than masts.<br />
The price shall cover cost of supply & erection, alignment and setting before grouting,<br />
wherever required of drop arms, chairs, standard super mast and suspension arrangement for feeders<br />
and return conductor, multiple cantilever cross arms, chairs for bracket assemblies suitable for<br />
regulated conventional type OHE and all other small parts steel works, the erection of which if<br />
carried out by the Contractor irrespective of whether they are supplied by the purchaser or the<br />
contractor.<br />
The price of galvanized bolts and nuts, fasteners wherever required as per approved design<br />
and drawing shall be calculated @ 15% of total SPS.
Electrical construction, ECR, Page 54 of 117<br />
For standard fabricated steel work for which R.D.S.O.’s approved drawings are available, the<br />
weight of steel work as specified in R.D.S.O.’s drawings shall be considered for payment. However<br />
in case the unit sectional weight of any member indicated in R.D.S.O.’s drawing in not in<br />
conformity with the unit sectional weight as per the latest specification, the weight of the fabricated<br />
steel work, shall be calculated on the basis of latest I.S. specification and the same will be considered<br />
for payment. For the nonstandard fabricated steel work, the calculated weight to be considered for<br />
payment under this item shall be included in the relevant drawing based on latest is sectional weight<br />
at the time of submitting the designs for approval of the purchaser.<br />
Item No. 4: Supply and erection of cantilever assembly suitable for / Conventional type OHE<br />
(regulated).<br />
The price shall cover supply, fabrication and erection of any bracket assembly suitability for<br />
regulated conventional type OHE on a traction mast or support on drop arm and shall include those<br />
on high level platforms/sheds, in the vicinity of turnouts, over bridges or overlaps and at locations<br />
with reduced encumbrance or terminating wires. The price shall cover on a flat rate basis. The price<br />
shall include the cost of supply of all components including galvanized steel tubes and top and<br />
bottom attachments but excluding insulators.<br />
The price shall include: -<br />
Rly I.D. No. Description of components Qty. per<br />
3020 Mast fitting for hook insulator Set 1<br />
2400 Tubular stay arm assembly (including galvanized Steel Set 1<br />
tube).<br />
2403-1/2402 Tubular stay sleeve with adjuster Set 1<br />
2380 Hook bracket Set 1<br />
2140 Large catenary direct clamp Set 1<br />
2160-1 Large register arm hook Set 1<br />
2080 Large bracket tube assembly (o.49 mm) (including Set 1<br />
galvanized steel tube).<br />
3070-1/2 Mast bracket fitting assembly Set 1<br />
2540-1 BFB steady arm assembly Set 1<br />
2550-3 Standard anti-wind clamp Set 1<br />
1220 Contact wire swivel clip Set 1<br />
Item No. 5& 6 Supply and erection of Stay and Bracket Insulators.<br />
The price is applicable to the provision of a stay and Bracket insulator assembly for<br />
suspension of single and double cantilever. The price shall cover supply of Insulators, but excluding<br />
small parts steel work, with bolts, nuts etc, if any<br />
Item No. 7: Supply & erection of 25 KV post insulator.<br />
The price is applicable to the provision of a 25KV post insulator to support copper or<br />
aluminum jumper/bus bars. The price shall cover supply of all components and fittings/angle
Electrical construction, ECR, Page 55 of 117<br />
iron(outrigger) to support the jumpers and supply of post insulators. The price shall cover supply and<br />
erection of all components required for the assembly, including post insulator.<br />
Item No. 8: Foundation And Plinth<br />
The price shall cover excavation, supply and handling of all material and accessories.<br />
Casting concrete including frame work where necessary, tamping of concrete, grouting of masts and<br />
finishing the top of concrete foundation of anchor blocks. The price also includes dismantling of all<br />
connected temporary arrangements, back filling with earth and compacting the same to the required<br />
height and width as per drawing to ensure safety of foundation, confirming the expose height of<br />
foundation block to within 10 cm, and removal of soil. The price also includes the cost of cements.<br />
All other requirement of part-II, chapter-II should be complied by the contractor.<br />
1. The prices under item 15 shall be same for any shape or size of concrete blocks. In<br />
calculating the individual volume of concrete, fraction of a cubic meter beyond the third decimal<br />
shall be rounded off to the next nearest third decimal.<br />
2. The price under item 14 shall apply for concerning of all foundation for masts, gantries:<br />
portals anchor blocks for guy rod.<br />
3. For purpose of computation of volume of concrete under item 14. The volume of steel work<br />
embedded in the foundation block and muff shall be ignored.<br />
4. Cost of concrete will be paid for only under item 14.<br />
5. For purpose of computation of volume of concrete under item 14, the volume of<br />
Concrete shall include the volume of sand and bitumen in sand cored foundation. However, for the<br />
purpose of computation of quantity of cement utilized in sand erected foundations, the volume of the<br />
sand and bitumen used in core hole should be deducted from the total volume of the foundation.<br />
6. For purpose of computation of volume of concrete the volume of each muff for all masts shall<br />
be taken as 0.02 cum except for masts with balance weight and for each column of portal, each head<br />
span mast & 2 or 3 track cantilever masts, and special fabricated masts for which the volume of muff<br />
shall be taken as 0.08 Cu.m irrespective of the size and shape of muff on a flat basis.<br />
7. The prices under item 14 shall also include the cost of concrete cable trenches and trench<br />
covers at the switching station as well as embankment of drain pipes, where required.<br />
8. The prices under item 14 shall also cover the cost of diversion of masonry/earth drain<br />
wherever necessary for casting of foundations and will also cover cost of removal or infringement<br />
using chisel and hammer.<br />
9. The depth of excavation shall be measured from the formation level to the maximum<br />
excavated point. The prices shall also include restoring of platform surface for formation of platform<br />
Item No.9: Supply & Erection of Copper jumper:<br />
The Price shall cover, on a flat rate basis, the supply of all components and fittings required<br />
for providing a flexible copper jumper connection including parallel clamps, bimetallic and<br />
Aluminum copper ALCU strips, wherever required, and terminal or tee clamps at either end, and<br />
jumper wire. The price shall also cover the supply and erection of the copper jumper assembly<br />
including jumper wire.
Electrical construction, ECR, Page 56 of 117<br />
Item No. 10: Supply & Erection of a structure bond:<br />
The price shall cover supply of all materials Including mild steel flat (40x6mm) required to<br />
provide a structure bond connecting a traction mast or structure to the nearest non track circuited rail<br />
or earth electrode, including all fastenings at both ends. The price shall include shaping and drilling<br />
of the bond and rail and erection of all materials including the bond. The price shall also include<br />
provision of head shrinkable PVC tube for structure bond under track-circuited rail. This would also<br />
cover connection to earthling terminals of equipments lime. L.T. transformers with structures and<br />
then rails as per approved drawing.<br />
Item No.11: Supply and erection of a Inter Track bond:<br />
The price shall cover supply of all material Including mild steel flat (40 x 6mm) required to<br />
provide a structure bond connecting a traction mast of structure to the nearest non track circuited rail<br />
or earth electrode, including all fastenings at both ends. The price shall include shaping and drilling<br />
of the bond and rail and erection of all materials including the bond. The price shall also include<br />
provision of head shrinkable PVC tube for structure bond under track-circuited rail. This would also<br />
cover connection to earthling terminals of equipments lime L.T. transformers with structures and<br />
then rails as per approved drawing.<br />
Item No.12: Supply & Erection 9 tonne insulators:<br />
The price is applicable to the provision of a 9 tonne insulator assembly for suspension of an<br />
all aluminum 25 KV feeder (single of double spider), 130 sq.mm or 65 sq.mm overhead equipment<br />
conductor or 19/2.79 mm all aluminum catenary or any other similar type of suspension, cut in<br />
insulators in insulated overlaps, insulators at anti creep and other termination arrangements. The<br />
price shall cover supply of all components required including the appropriate suspension/ termination<br />
plan and the 9 tonne insulator assembly but excluding small parts steel works with bolts, nuts etc, if<br />
any. The price shall include the cost of provision of a flat arm or tape only to be used in connection<br />
with suspension of SPIDER conductor.<br />
Item No. 13: Supply and erection of number plate.<br />
The various types of all other boards under these items is to be supplied & erected as per<br />
RDSO’s specification and as per instruction of purchaser’s engineer. The price shall also cover for<br />
supply and erection of all accessories for all type of boards<br />
Item No. 14 : Supply and erection of 25 KV Caution board.<br />
The price shall cover supply, painting lettering and fixing Caution board made as RDSO<br />
drawing and approved manufacturer. The price shall also cover for supply and erection of all<br />
accessories for all type of boards covered .<br />
Item No. 15 : Dismantling charges for OHE shifting/slewing & cutting/removal of old mast<br />
including loading & un loading & transportation of all released material from site to DOS<br />
depot.<br />
The price shall cover dismantling or existing OHE including SPS and termination assembly<br />
on the mast after taking proper precaution and the instruction of purchaser’s engineer. The<br />
dismantling overhead equipment in complete with all respect shall be handed over to the purchaser’s<br />
executive depot. This work will have to be carried out as per instruction of the purchaser’s engineer.
Electrical construction, ECR, Page 57 of 117<br />
The contractor should have experienced men and tools and tackles for tackle this type of job. This<br />
work will have to be carried out under power block.<br />
The price shall cover for temporary slewing or lowering of erected OHE adjusted and / or<br />
unadjusted to ground for special works, at the instruction of the Purchaser and restoration and readjustment<br />
of the equipment after completion of special works. The price shall be per span or part<br />
thereof. Including anchoring spans. Additional components or materials used during such restoration<br />
or re-adjustment will be paid for item no.12. The work will have to be carried out under power block.<br />
The price shall cover the cutting of traction masts. Care should be taken that during cut of<br />
mast should not damage any Railway property. The cut mast shall be handed over to the purchaser’s<br />
depot. For cutting the mast necessary arrangement and precautions have to be taken by the<br />
conductors before hand. The work will have to be carried out as per the instruction of the purchaser.<br />
During.<br />
Item No. 16 :- Supply and erection of 25 KV /230 V ,10 KVA LT Supply Transformer<br />
The price shall cover supply and erection of 10 KVA LT supply transformer complete with<br />
terminal connectors on a mast. The price shall also cover oil filtration and pre- commissioning test as<br />
approved by the railway. The contractor shall make his own arrangement for oil filtration equipment<br />
as well as power supply required for the same. All necessary tools, equipment’s, instruments<br />
required for carrying out oil filtration/checks/tests and commissioning shall be arranged by the<br />
contractor. The price shall not include erection of small parts steel work and 25 KV DO Fuse.<br />
Item No. 17: - Supply and erection of 25 KV drop out fuse.<br />
The price shall cover supply and erection of 25 KV Dropout fuse switch complete with all<br />
mounting accessories and terminal connectors as required. The price shall not include erection of<br />
small part steel work and insulators.<br />
Item No. 18 :-Supply and erection of Anti climbing device. .<br />
The price shall cover supply and erection of anti climbing device should be painted with<br />
two coat of red oxide finished with two coats of Aluminum paint.<br />
Item No. 19 :- Supply and erection of insulated single core unarmoured 240 sq.mm XLPE<br />
cable<br />
. The price shall cover supply of insulated single core unarmored 240 sq.mm.<br />
XPLE for each location and required proper components for erection of the same for each location.<br />
The price shall also cover erection and adjustment of special components wherever required.The<br />
price shall also cover the cutting of existing Feeder wire, supply and erection of splices on both<br />
ends of feeder wire.<br />
tem No. 20 :- Erection and laying of 50 Sq.mm Aluminium cable in ground.<br />
The price shall cover supply, installation in trenches and connecting up of L.T. Power<br />
supply cable between the L.T. supply transformer at switching station and L.T. distribution board,<br />
provided by the purchaser inside the control cubical. The price shall cover supply and erection of<br />
suitable cable boxes, if required, and connectors at both ends.
Electrical construction, ECR, Page 58 of 117<br />
Item No. 21 :- Supply and erection of Insulated catenary cable in span under over line<br />
structure.<br />
The price shall cover supply of insulated catenary wire, catenary splice (1090) for<br />
each location and required dropper clip and erection of the same for each location. The price shall<br />
also cover erection and adjustment of special droppers wherever required. The insulated catenary<br />
wire to be supplied shall be as per RDSO’s specification No.ETI/OHE/75(04/95) with A&C slip<br />
Nos. 1&2. The work shall be executed in accordance with drawing No.ETI/OHE/SK/570. The price<br />
shall also cover the cutting of existing Catenary wire, supply and erection of all materials and<br />
components including adjustments of dropper wires.<br />
Item No. 22 :- Supply and erection of Protective screen at on ROB.<br />
Supply and erection of protective screen on ROB’S/FOB’s. The price shall cover on<br />
per track basis on both sides of ROB/FOB, the cost of all material required for fabrication of<br />
protective screen including angle, Tee, expanded metal (Jali), GI sheets, paints etc. The price shall<br />
also include the labour cost for fabrication, erection and painting at various locations. The fabrication<br />
and erection work shall be done as per RDSO’s Drg. No.ETI/C/0068Mod-E.<br />
Item No. 23 :- Supply and erection of Catenary Splice ( 65 Sq.mm ) :-<br />
The price shall cover supply and erection of Catenary splice (65 sq.mm.)types<br />
specified, including bolts, nuts etc, required at the end of Catenary.<br />
Item No. 24 :- Supply and erection of terminal connector ( 19 mm ) multiple hole<br />
( Bolted Type):-<br />
The price shall cover supply and erection of terminal connector<br />
(19mm)) multiple hole (Bolted type) types specified, including bolts, nuts etc, required at the end of<br />
Catenary.
Electrical construction, ECR, Page 59 of 117<br />
.Schedule of work:- Shifting of portal and Auxiliary Transformer and provision of insulated<br />
catenary near level crossing No. 1 at Patna Junction.<br />
S No. Description of items Units Qty. RATE (In Rupees)<br />
(In figs & in Words)<br />
1 Preparation of design & Drawing for over<br />
head equipment including switching station<br />
TKM 1<br />
AMOUNT (in<br />
Rupees)<br />
(In figs & in Words)<br />
2<br />
Supply & Erection of traction masts portals.<br />
TTC, Dwarf masts main masts of switching<br />
stations including fabricated structures for<br />
feeder, A.T. etc.<br />
(a) Supply<br />
MT 4<br />
(b) Erection MT 4<br />
3<br />
Supply & erection of fabricated steel work<br />
other than mast.<br />
(a) Supply<br />
MT 1<br />
(b) Erection MT 1<br />
4<br />
Supply and erection of cantilever assembly<br />
complete set without insulator for<br />
conventional OHE.<br />
(a) Supply<br />
Each 8<br />
(b) Erection Each 8<br />
5<br />
Supply & erection of Stay Insulator.<br />
(a) Supply<br />
EACH 8<br />
(b) Erection EACH 8<br />
6<br />
Supply & Erection of Bracket Insulator.<br />
(a) Supply.<br />
EACH 8<br />
(b) Erection EACH 8
Electrical construction, ECR, Page 60 of 117<br />
S No. Description of items Units Qty. RATE (In Rupees)<br />
(In figs & in Words)<br />
7<br />
Supply & erection of 25 KV post Insulator.<br />
EACH 8<br />
AMOUNT (in<br />
Rupees)<br />
(In figs & in Words)<br />
(a) Supply.<br />
(b) Erection. EACH 8<br />
8 Foundation and plinth by concrete in other<br />
than hard soil and rocky soil.<br />
Cum. 25<br />
9<br />
Supply & erection of copper Jumper.<br />
(a) Supply.<br />
EACH 2<br />
(b) Erection. EACH 2<br />
10<br />
Supply & erection of structure bond<br />
(a) Supply.<br />
EACH 2<br />
(b) Erection EACH 2<br />
11<br />
Supply & erection of inter track bond<br />
(a) Supply<br />
EACH 4<br />
(b) Erection EACH 4<br />
Supply and erection of 9 ton insulator.<br />
( a ) Supply :-<br />
EACH 4<br />
12<br />
( b ) Erection:- EACH 4<br />
13<br />
Supply and erection of number plate.<br />
( a ) Supply:-<br />
Each 2<br />
( b ) Erection:- Each 2<br />
14 Supply and erection of caution Board.<br />
( a ) Supply:-<br />
Each 14
Electrical construction, ECR, Page 61 of 117<br />
S No. Description of items Units Qty. RATE (In Rupees)<br />
(In figs & in Words)<br />
( b ) Erection:- Each 14<br />
AMOUNT (in<br />
Rupees)<br />
(In figs & in Words)<br />
15 Dismentalling charges for OHE shifting ,<br />
Slewing & Cutting/removal of old mast<br />
including loading & Unloading &<br />
Transportation of released material from site<br />
to nearest OHE Depot.<br />
Nos. 4<br />
16 Erection of 25 KV/ 230 Volt AT. Each 1<br />
17<br />
Supply & erection of Drop out fuse<br />
assembly.<br />
(a ) Supply<br />
Each 0<br />
(b) Erection Each 1<br />
Supply and erection of anti climbing device . Each 1<br />
18<br />
19<br />
Supply and erection of insulated Single core<br />
Unarmoured 240 Sq. mm aluminium XLPE<br />
Cable .<br />
(a) Supply<br />
mtr 70<br />
(b) Erection mtr 70<br />
20 Erection and Laying of 50 Sq. mm alumunium<br />
cable in ground.<br />
Mtr. 100<br />
21. Supply and erection of Insulated catenary<br />
cable in span under over line structure.<br />
( a ) Supply:-<br />
Mtr. 195
Electrical construction, ECR, Page 62 of 117<br />
S No. Description of items Units Qty. RATE (In Rupees)<br />
(In figs & in Words)<br />
( b ) Erection:- Mtr. 195<br />
AMOUNT (in<br />
Rupees)<br />
(In figs & in Words)<br />
22. Supply and erection of protective screen at<br />
on ROB.<br />
( a ) Supply:-<br />
Set of<br />
2 Nos.<br />
5<br />
23<br />
Supply and erection of Catenary splice<br />
( 65 sq.mm) .<br />
( a ) Supply:-<br />
Nos. 12<br />
( b ) Erection:- Nos. 12<br />
24 Supply and erection of Terminal connector<br />
( 19 mm) Multiple hole ( Bolted type )<br />
Nos. 2<br />
TOTAL<br />
Signature of Tenderer with seal
Electrical construction, ECR, Page 63 of 117<br />
PART – 11, CHAPTER - 1<br />
GENETALSPECFELEATIONS<br />
GENERAL<br />
2.1.1. INTRODUCTION<br />
This part of Tender papers is divided into seven Chapters and contains general, technical and<br />
other specifications for design and erection of complete 25KVA.C 50Hz single phase traction<br />
overheads equipment including regulated tramway type switching stations. L.T. supply transformer<br />
stations complete with foundations, structures, return Conductors and 25 K.V feeders, if any. This<br />
part also gives reference to technical specifications of materials and components, procedure for<br />
submissions of designs an drawings of basic arrangements, components and fittings designs and<br />
other typical designs relating to overhead equipment including regulated tramway, switching stations<br />
and booster transformer stations A list off the standard drawings is included in Annexure - 1. Part-<br />
IV.<br />
SCOPE OF WORK<br />
The sections of the <strong>Indian</strong> <strong>Railways</strong> to be equipped with tension overhead equipment in<br />
accordance with this specification are detailed in part-III where in the particular features of the<br />
sections to be electrified and their special requirements are indicated.<br />
2.1.2 DELETED<br />
2.1.3 DELETED<br />
2.1.4 SYSTEM PARTICULARS:<br />
The nominal voltage of the overhead equipment will be 25KVA.C 50Hz single phase. The<br />
supply voltage may however rise up to 27.5 KVA. One terminal of the 25 KVA system will be<br />
solidly earthed at the traction sub-station and also connected of the running rails. The terminal will<br />
be connected to the overhead equipment through witch gear provided at the traction sub-station and<br />
at the feeding station.<br />
2.1.5. ROLLING STOCK :<br />
LOCOMOTIVES<br />
The electric locomotives will generally be equipped with DC/AC motors fed through<br />
rectifiers/ inverters installed on the locomotives.<br />
2.1.6. POWER SUPPLY<br />
(a) SUB-STATIONS-<br />
Electric power will be supplied at 25 KV A.C 50 Hz. single phase from traction sub-stations<br />
to feeding stations speed 50 to 80 km apart along the track.<br />
(b) SWITCHING STATIONS<br />
Power supply will be controlled to the different sections of traction overhead equipment by<br />
switching stations. At these stations the switching will be effected by means of "Interrupters" which<br />
are single pole, non-automatic circuit barkers .<br />
(c) FEEDING STATIONS-<br />
Supply will be effected to the overhead equipment through switchgear installed at feeding<br />
stations. All feeding station will be located normally near the track.<br />
(d) SECTIONING STATIONS<br />
The sub-stations can not, as a rule be paralleled and consequently a neutral section of<br />
overhead equipment with insulated overlaps on either side will be provided approximately midway<br />
between the two consecutive feeding stations. Neutral section may also by provided at feeding<br />
stations. Facilities for bridging the neutral section between feeding stations will be provided at<br />
sectioning stations.<br />
(e) SUB-SECTIONING STATIONS
Electrical construction, ECR, Page 64 of 117<br />
In order to facilitate maintenance of overhead equipment and to permit insulation of faulty<br />
sections and expeditious restoration of power supply in healthy sections. Sub-sections with insulated<br />
overlaps will be provided between the feeding stations and the sectioning stations.<br />
OVERHEAD EQUIPMENT<br />
2.1.10 TRACK<br />
(a) GAUGE AND TRACK CENTERS-<br />
The track gauge is 1676 mm (5ft. 6 inch.) .In multiple track zones. the normal distance<br />
between track centers varies between 4270 mm (40ft.) and 4420 mm (14ft) 6 inch<br />
(b) SPEED.<br />
The overhead equipment which shall be of the simple poly graphical type and pre-sag should<br />
be designed if a maximum speed of 160 m/h (Approx. 100 miles/h) if regulated and for a maximum<br />
speed 80 Km/h (Approx 50 miles/h) if unregulated. unless otherwise specified i8n part-III for any<br />
particular section.<br />
(c) CURVES -<br />
The minimum radius permissible is 175m (573 ft.) i.e. a 10 degree curve in station limits,<br />
the curvature at a I in 8.5 turnout is 8 degree i.e. of radius 219m ( 716ft)<br />
(d) SUPER ELEVATION<br />
The maximum super elevation is 165mm ( 6.5inch) On curve the minimum setting of<br />
structures shall be decided on the basis of maximum super elevation ( See para 2310) For purposes<br />
of design and erection of overhead equipment. the actual super elevation as existing at site or as<br />
indicated to the contractor shall be adopted.<br />
(e) LOW JOINTS -<br />
For low or loosely packed rail joints a difference of 25 mm 41 inch in the level of opposite<br />
rails may be taken as the basis for estimating the displacement of the pantograph with respect to its<br />
normal position.<br />
(f) FORMATION -<br />
Generally sections with more than one track have common formation in curtain lengths.<br />
however the formation for different tracks may be separate (see relevant drawing listed in Annexure-<br />
I part IV )<br />
(g) DISPLACEMENT -<br />
The general design of overhead equipment shall permit on displacement of 100mm of -<br />
100mm of tracks without difficulty and adjustment of the overhead equipment on this account shall<br />
be of such a nature as could be dome convenient without changing any component of the overhead<br />
equipment<br />
2.1.11. SECTIONING<br />
(a) INSULATED OVERLAPS.<br />
Insulated overlaps are provided for facility of isolation. Some of the overlaps may be<br />
provided with manually operated isolated switches.<br />
(b) YARD SUPPLY<br />
The sectioning diagram/s also indicate the tracks in stations yards and siding whose<br />
equipments is electrically independent from those of other tracks. The overhead equipment in yards<br />
and sidings is to be fed through isolator switch of interrupter in accordance with arrangement<br />
indicated in the sectioning diagram/s<br />
(c) SECTION INSULATORS -<br />
Section insulators shall be provided as indicated in the sectioning diagrams. or cross-over<br />
between main tracks and to isolate sections of overhead equipment in yards and sidings. Section<br />
insulators may also be used to form neutral sections at special locations as indicated in the approved<br />
drawings.
Electrical construction, ECR, Page 65 of 117<br />
(d) Deleted.<br />
(e) FEEDERS & RETURN FEEDERS 25 KV ALONG TRACK FEEDERS-<br />
25 KV along track feeders may connect sections of overhead equipment to a switching station<br />
or an isolator switch or gantry. Such feeders will be run usually on traction structures and sometimes<br />
on independent masts. A single 'SPIDER' conductor shall be used for such feeders.<br />
f) Deleted<br />
(g) SCHEMATIC ARRANGEMENTS -<br />
The different arrangements of feeders return feeders, 25 KV along track feeders and return<br />
conductors are shown in the drawing listed in Annexure 0I, part -IV<br />
(h) SECTIONING DIAGRAM -<br />
The provisional sectioning diagram/s of the sections to be electrified is/are included in part -<br />
III.<br />
2.1.12. PANTOGRAPHS<br />
(a) The out line of the pantograph, its dimensions and its current collecting area are shown in a<br />
drawing listed in Annexure - 1,Part- IV.<br />
(b) NUMBER AND PRESSURE -<br />
Each EMU will equipped with 3 pantographs. The working pressure of the pantograph on the<br />
contract wire may vary between 5 and 15 Kg/ m<br />
(c) SPACING IN MULTIPLE HEADED TRAINS -<br />
The distance between adjacent running pantographs in the case of multiple heading would<br />
normally be 20 metre. This distance may, however, be reduced to 79 metre between two pantographs<br />
in very exceptional cases.<br />
(d) INSULATION CLEARANCE -<br />
The electrical clearances for the pantograph on tangent tracks and on curves for design and erection<br />
of overhead equipment shall be based on the schedule of Dimensions 1676 mm Gauge, 1939 printed<br />
in 1973 in metric units. Issued by the Ministry of Railway (Railway Board), Government of India<br />
and other orders that be issued by the <strong>Railways</strong> Board from time to time.<br />
2.1.13 OVERHEAD EQUIPMENT<br />
(a) BRIEF DESCRIPTION-<br />
Essentially the traction overhead equipment shall consist of a standard catenary wire from<br />
which a grooved contact wire is suitably suspended by means of droppers In order to cater for a<br />
speed of 160 kmph the contact wire is given a pre-sag of about 100mm for 72 m span and reduced<br />
suitably for other spans.<br />
(i) Tramway type Overhead equipment-<br />
Regulated Equipment- In tramway type equipment only a contact wire is provided without a<br />
continuous catenary or droppers and is auto-tensioned at the anchor by weight. The contact wire is<br />
supported by swiveling type of brackets on individual masts as indicted in Drg. no.<br />
ETI/OHE/G/04204. Moreover the bridle wire is used for more supporting the contact wire.<br />
Generally, the principles applicable to normal overhead equipment are also applicable to regulated<br />
tramway equipment except as specified below.<br />
A. Span- The maximum span is restricted to 63m. The general arrangement<br />
B. Section Insulators- Where a section insulator assembly is to be provided. The provision of a<br />
structure to support the assembly is obligatory. The arrangement is shown in Drg. no<br />
ETI/OHE/G/4203<br />
C. The arrangement of tramway equipment at anti-creep and points and crossing s are shown in Drg.<br />
No. ETI/OHE/G/4205 and 04208 respectively.
Electrical construction, ECR, Page 66 of 117<br />
(ii) Unregulated equipment -<br />
The general arrangement of tramway equipment to be adopted for head span and cantilever type<br />
construction is shown in Drg. N0. ETI/OHE/G/04101, The principles applicable to normal OHE are<br />
applicable to this type of unregulated equipment except as specified below.<br />
A The maximum span is restricted to 30 m. In station areas, where this type runs side by side<br />
with conventional equipment with contact and catenary wires. The maximum span may be increase<br />
31.5 m.<br />
B. Where a section insulator is to be provided the provision of a structure becomes obligatory.<br />
(b) CATENARY-<br />
The catenary wire shall be either of cadmium copper 19/2, 10 mm, 65mm 2<br />
(c) CONTACT WIRE-<br />
The contact wire shall be grooved and made of hard drawn copper having 107 sq. mm cross section<br />
(continuous cost)<br />
(d) DROPPERS-<br />
Droppers shall be made of hard drawn round copper wire approximately 5 mm dia Droppers shall be<br />
spaced not more than 9 mm apart (see Annexure -I, Part - IV)<br />
(e) ENCUMBRANCE-<br />
As a general rule, the nominal "encumbrance" i.e. the center distance between the catenary and the<br />
contact wire at the support shall be 1.4 m. Deviation from this figure will be permitted in special<br />
cases (e.g. spans near over-bridges, structures with more than one cantilever etc.)<br />
(f) JUMPERS<br />
All jumpers connected to OHE conductors shall be of copper only. The in-span jumpers potential<br />
equalizer jumpers at insulated overlaps and neutral section, shall be of 50 mm sq. nominal 19/1.8<br />
mm size Flexible jumpers of nominal section 105 sq mm. 19/7/1.06 mm size shall be used at<br />
overlaps, turnouts, crossings etc.<br />
(g) BRIDDLE WIRE- As per RDSO specification.<br />
(h) ANTI THEFT JUMPER-<br />
Anti theft jumper of 50 sq mm. nominal 19/1.8mm in size shall be used in out of run wire of<br />
conventional OHE and copper cadmium anti-creep wire as an anti theft measure.<br />
2.1.14- TYPE OF EQUIPMENT<br />
The overhead equipment used shall normally be either of the regulated or unregulated type.<br />
(a) REGULATED<br />
In the regulated type of overhead equipment, the tension of both the catenary and the contact wires<br />
shall be maintained at a constant value at all temperatures by means of automatic tensioning devices<br />
desired to take up the variation in the length of overhead equipment due to temperature variation.<br />
An anti-creep shall be provided at a point approximately midway between two tensioning devices<br />
and not more than 750 meters form any one of them.<br />
The general arrangement of an anti-creep is shown in a drawing listed in<br />
Annexure-I The arrangement shall generally consist of the galvanized steel wire anchored on the<br />
masts adjacent to the anti-creep central mast in accordance with the relevant drawing listed in<br />
Annexure-I. Part -IV. Alternatively, the arrangement may consist of anchoring the catenary on either<br />
side of the boom of a portal with the contact wire running through and providing a jumper<br />
connection as per general arrangement shown in typical drawing listed in Annexure-I, Part-IV. The<br />
purchaser shall indicated the type of anti-creeps to the adopted in the pegging plans.<br />
(b) UNREGULATED -<br />
The unregulated type of overhead equipment has no provision for automatic regulation of tension of<br />
either the catenary or the contact wire.
Electrical construction, ECR, Page 67 of 117<br />
(c) Tramway Type equipment Regulated Contact wire only -<br />
In tramway type equipment regulated, only a contact wire is provided without a continuous<br />
catenary or dropper. The tension in the contact wire is regulated At supper bridle wire is used for<br />
supporting the contact wire.<br />
(d) The section in which different types of equipment should be provided are indicated in part-III<br />
2.1.15 PLANE OF CONTACT<br />
(a) REGULATED -<br />
The regulated overhead equipment shall be so erected that the contact wire has the designed sag.<br />
(b) Unregulated -<br />
In the case of unregulated equipment the contact wire shall have no sag at an ambient temperature of<br />
35 0 C<br />
(c) Tramway Type-<br />
In Tramway type equipment, the contact wire will have its own natural sag when crated.<br />
(d) DROPPER -<br />
Dropper charts to be used for standard span of regulated and unregulated overhead equipment would<br />
be supplied by the purchaser. Dropper for non-standard spans. span with section insulators and<br />
special locations shall be calculated by the Contractor in accordance with the method indicated by<br />
the purchaser and submitted to the Purchaser for approval.<br />
2.1.16. - TENSIONS<br />
(a) REGULATED<br />
(i) In regulated equipment the tension in the catenary and in the contact wire shall be 1,000 kgf. in<br />
each conductor.<br />
(b) UNREGUALATED -<br />
In unregulated equipment the tension in the catenary and in the contact wire at 35 degree C without<br />
wind shall be 1,000 kgf. in each conductor.<br />
(c) Tramway Type -<br />
In regulated type Tramway equipment, the tension shall be 1250 kgf.<br />
* SUPPLEMETARY INSULATION -<br />
If a terminating wire passes a live conductor to which it should not be connected, i.e. in a different<br />
elementary section, the portion of the terminating wire close to the live conductor shall be separated<br />
by means of insulators. The insulators shall be located in such a manner as to clear the zone of the<br />
pantograph under the worst conditions and as far away as is possible from live conductors.<br />
2.1.21- TYPES OF STRUCTURES<br />
(a) The overhead equipment of main tracks in case of multiple tracks section shall be electrically and<br />
mechanically independent of the one another by provision of independent cantilever masts to the<br />
maximum extent possible ( sec Annexure-l for general arrangement drawings).<br />
(b) HEADSPANS -<br />
Head span construction may be adopted with unregulated overhead equipment. A single head span<br />
shall not normally cover more than six tracks (See Annexure-l for general arrangement drawings of<br />
head span carrying compete overhead equipment).<br />
* PORTALS -<br />
In cases where the tracks in a multiple track section do not permit location of independent masts and<br />
where automatic tensioning of overhead equipment is required, rigid portals may be used. Also in<br />
the vicinity of points and crossings, portals may be used, provided it is not possible to have<br />
prescribed setting with independent cantilever masts. These structures shall be equipped with<br />
standard bracket assemblies for supporting individual equipment of different tracks. The use of such<br />
structures is to be avoided as far as possible and for this purpose, the Purchaser will arrange to slew<br />
the tracks if practicable A single portal shall normally not cover more than five tracks . Portal
Electrical construction, ECR, Page 68 of 117<br />
structures shall also be employed at anti-creep central locations and such portals will have necessary<br />
guy arrangement.<br />
(d)FOUNDATIONS -<br />
Foundations for all structures shall be designed in an economical manner by following the methods<br />
of design indicated by the Purchaser and observing the schedule furnished by him (See part -II,<br />
Chapter -II<br />
2.1.22- CANTILEVER ASSEMBLY<br />
The bracket assembly carrying overhead equipment shall be o the swiveling type. The assembly shall<br />
be such that the process adopted will permit easy adjustment of the whole equipment under erection<br />
to cater for displacement of the track during maintenance up to the extent of 100mm on either side<br />
except as otherwise relaxed by the Purchase (See Para 2.1.10 (g) ). In special instructions. Pull-off<br />
arrangements may be used with the approval of the Purchaser (See Annexure -I ) for drawings of<br />
the bracket assembly and components.<br />
2.1.23 -OVERLAPS<br />
Overlaps shall be provided at suitable intervals such that neither the tension length exceeds 1.500M<br />
nor the fixed anchor to balance weight anchor exceed 750 meters<br />
2.1.17. - CLEARANCE<br />
(a) GENERAL -<br />
The distance between live parts and parts at earth potential ( for parts likely to be earthed shall be as<br />
large as possible . In all cases the values given in schedule of Dimensions. 1039, 1676 mm gauge<br />
1939 printed in metric units, 1973 or its latest revision shall be observed along with any other<br />
supplementary rules, that may be issued by the Railway Board and advised to the Contractor.<br />
(b) OVER BRIDGES & TUNNELS-<br />
The clearance which are to be made available at over bridges, signal, gantries and other over line<br />
structures shall be based on the above rules.<br />
* PLATFORM SHEDS AND OTHER STRUCTURES -<br />
In the course of checking the overhead equipment pegging plans, the Contractor shall prepare a list<br />
of platform sheds and other structures in the vicinity of track to be<br />
wired The<br />
clearances to these structures shall be in accordance with those shown in the relevant drawings listed<br />
in Annexure-l, Part- IV. If these clearances are not available. the Contractor shall advise the<br />
Purchaser in time to enable the later to take up necessary modifications.<br />
2.1.18- HEIGHT OF CONTACT WIRE<br />
(a) Normally, the minimum height of contact wire above rail level shall be 5.50m at mid span under<br />
the worst temperature and conditions. This height may be reduced under bridges and in tunnels to the<br />
extent permitted by the purchaser. The minimum height shall be - 80m. In electric locomotive sheds<br />
and over electric locomotive inspection pits, the minimum height shall be 5.80m. At level-crossing,<br />
the minimum height shall be 5,50m Any infringement restricting minimum height at level crossings<br />
will be removed by the Purchaser.<br />
(b) GRADIENT O CONTACT WIRE -<br />
Any change in the height of the contact wire shall be made gradually and the maximum slope shall<br />
not normally exceed 3mm per metre on main lines and 10mm per metre on sidings, The and span of<br />
any section with a gradient of contact wire shall have a slope not greater than half the main slope.<br />
2.1.19 - STAGGER<br />
To ensure uniform wear of contact strips of pantographs, the contact wire shall normally be<br />
staggered in manner which will be indicated by the Purchaser.<br />
2.1.20 - TERMINATION -<br />
(a) GENERAL -<br />
Traction overhead lines shall be terminated using components specified to Chapter 2.4 The<br />
termination may be carried forward by one or two spans if anchoring facilities so require.
Electrical construction, ECR, Page 69 of 117<br />
(b) Terminating wires shall be electrically connected to the conductors with which the are likely to<br />
approach closely or come into contact under normal conditions<br />
(a) GENERAL<br />
The two contact wires at the overlapping zone should be each other in a plane parallel to the track<br />
and run separated from each other (See Annexure - I for general<br />
arrangement drawings).<br />
(b) INSULATED<br />
I the case of insulated overlaps, the separation between the two contact and the two catenary wires<br />
shall be 0.5m (See Annexure - 1 for general arrangement drawings)<br />
2.1.24- POINTS & CROSSINGS<br />
Arrangements of overhead equipment of different types e.g. regulated, unregulated of tramway at<br />
points and crossings shall be in accordance with the standard drawings listed in Annexure- 1.<br />
2.1.25 - SECTION INSULATORS<br />
(a) BRIEF DESCRIPTION<br />
The section insulators shall provide effective electrical isolation of two elementary electrical section<br />
of overhead equipment and permit smooth passage of the pantograph in either direction at all speeds<br />
up to 70 KM/H The outline of a section insulator is shown in a drawing listed in Annexure - 1. The<br />
section insulators shall be pf the single wire type.<br />
(b) SIZE AND WEIGHT -<br />
The section insulator assembly shall be such that it should be possible to install the insulator in the<br />
overhead equipment provided the axial distance between the catenary and the contact wire with<br />
section insulator in position is not less than 450 mm. The weight of the complete assembly shall not<br />
be more than 45 Kg. for single wire type excluding the weight of the catenary insulator and catenary<br />
ending clamps.<br />
2.1.26- ISOLATORS<br />
Manually operated isolators single or double pole type. With or without earth contact assembly may<br />
be required to bridge certain section insulators or insulated overlaps (see para-2.1.11). In certain<br />
large yards, isolators controlling different lines may be grouped together on a gantry (See Annexure-<br />
1).<br />
2.1.27. - RETURN CONDUCTORS - Deleted<br />
2.1.28. - BRIDGES AND TUNNELS<br />
(a) OVERBRIDGES -<br />
The complete overhead equipment (i.e. both the catenary and the contact wires) shall normally pass<br />
under over-line structures. Additional intermediate suspension points shall be provided, if necessary,<br />
to ensure the specified minimum height of contact wire being maintained. In special cases catenary<br />
may be anchored on either side of the overline structure and the contact wire carried underneath.<br />
(b) TUNNELS AND CUTTINGS -<br />
The arrangements proposed for the equipment in tunnels and cuttings shall take into account the<br />
special features of each location and shall be in accordance with general design specified in part - II.<br />
(c) SAFETY SCREENS -<br />
On over - bridges, metallic protective screens shall be provided in order to prevent any person from<br />
coming into contact with the live overhead equipment. Such screens shall be properly earthed.<br />
(d) HEIGHT GAUGES AT LEVEL CROSSINGS -<br />
Height gauges will be provided at all level crossings in accordance with the general arrangement<br />
drawings listed in Annexure - 1.<br />
2.1.29. - BONDING AND EARTHING<br />
(a) Bonding and earthing should be done in accordance with the code for bonding and Earthing.
Electrical construction, ECR, Page 70 of 117<br />
(b) LONGITUDINAL AND TRANSVERSE BONDING<br />
Longitudinal and transverse bonding of tracks, bonding of structures including traction structures in<br />
rails and associated earths shall be provided in accordance with the above code.<br />
(c) TRACTION STRUCTURE BONDING<br />
Every traction mast or structure shall be bonded to a non - track circuited rail unless if it is provi9ded<br />
with continuous earth wire or it is individually earthed by means of an earthing station. For general<br />
arrangement drawing (see Annexure - 1).<br />
(d) Double rail track circuit -<br />
When track circuits are provided on both rails, traction masts/structures shall not be bonded to rails<br />
but shall be provided with an earth wire made of steel reinforced aluminum conductor consisting of 6<br />
strands of aluminum and one strand of steel each of 4.09 mm diameter (conforming to IS : 398 PT. II<br />
1976 ) The earth wire shall be run on traction masts or structures. They shall be divided into different<br />
electrical sections not exceeding 1000 m. long. The earth wire in each such section shall be<br />
connected at two traction structures, situated at a distance not exceeding 250 m on either side of the<br />
mid-point of the section to two 10 ohm earths which will be provide by the Contractor. Sections on<br />
which earth wire is required to be provided are indicated in part III<br />
2.1.30 - L.T.SUPPLY TRANSFORMER STATIONS - (See para 2.1.40)<br />
2.1.31 - LIGHTNING ARRESTORS<br />
No lighting arrestors will be provided on the traction overhead equipment.<br />
2.1.32 - VERAMIC BEADED GLASS FIBER TYPE SHORT NEUTRAL SECTIONS<br />
ASSEMBLY - Ceramic beaded glass fiber type section insulator assembly shall consist of resin<br />
bonded fiber glass (or equivalent insulators covered with either Tether for equivalent) or ceramic<br />
beaded with PTFE spacers (or similar) adequately dimensioned and rated for the application. The<br />
insulators shall have suitable end fitting for connections to the contact ire through end fitting. For<br />
smooth passage of pantograph without any shock form contact wire to insulator and vice-versa,<br />
suitable runners preferably of stainless steel shall be provided. The central position of the assemble<br />
along with arc trap shall be solidly earthed as the later with earthing clamp is provided to trap any arc<br />
current caused by break of contact between pantograph and live contact wire when it passes from<br />
contact wire to insulator. The distance between arc trap and nearest line position shall be adjustable<br />
up to a max. of 320mm suitable means of suspension of the components of the assembly from the<br />
catenary conductor shall be provided. The complete assembly shall be as light as possible and so<br />
constructed that adjustments of components can easily be made during erection of maintenance and<br />
also for ensuring smooth passage of pantograph.<br />
In the catenary conductor, resin bonded fiber glass insulators with suitable covering shall be<br />
provided. The insulators shall have suitable end fittings for connections to catenary wire through end<br />
fittings. The central portion shall be solidly earthed.<br />
The neutral section assembly shall be suitable for erection symmetrically on either side of the<br />
cantilever bracket support with regulated or unregulated conventional / composite OHE where one<br />
point each for suspension of catenary conductor & contact wire is available as also show in GA<br />
drawing under Annexure - 1
Electrical construction, ECR, Page 71 of 117<br />
L.T.SUPPLY TRANSFORMER STATIONS.<br />
2.1.40 - DESCRIPTION<br />
L.T. Supply transformer stations -<br />
L.T. Supply transformer stations shall essentially comprise of a mast mounted transformer connected<br />
to the traction overhead equipment through dropout fuse switches. The 240 V side shall be connected<br />
to a distribution board located at the remote control cubicle by drawing for L.T. supply transformer<br />
stations for single double and multi-track section is in included in Annexure - 1.<br />
2.1.41 - SCOPE OF WORK -<br />
The work involved for supply and erection of the L.T. Transformer at Station for uninterrupted<br />
power supply .<br />
2.1.42 - CLEARANCES -<br />
No part of the installation which is live at 25 KV shall be erected at a height less than 3m form the<br />
datum level. Clearance between any part live at 25 KV and any part at earth potential (or part likely<br />
to be earthed) shall not normally be less than 500 mm. This clearance may be reduced under special<br />
circumstances but in no case static clearance shall be less than 320 mm and any dynamic vertical and<br />
horizontal clearances 270 mm and 220 mm respectively. The clearance between any part live at 3<br />
KV and any part at earth potential (or part likely to be earthed) shall be not be less than 150 mm<br />
under static condition and 70 mm under dynamic conditions.<br />
2.1.43- SETTING OF GANTRIES<br />
The gantries are normally aligned parallel to the track. The minimum distance of the face of the<br />
gantry from the center line of the nearest track is referred to as the 'setting' of the gantry. The setting<br />
shall normally be 3.5 m. Setting of the individual gantries of different stations will be furnished by<br />
the purchaser.<br />
2.1.44 - DATUM LEVEL<br />
The datum level will be the finished level of the gantry mast foundation. All vertical dimension shall<br />
be stated with respect to this datum level. Datum levels of individual stations will be indicated on the<br />
location and connection diagrams.<br />
2.1.45. MOUNTING OF EQUIPMENT AND BUSBAR ARRANGEMENT<br />
(a) The interrupters and isolators shall be mounted in such a way that these can be manually<br />
operated conveniently be a person standing on the ground. The indictors showing the ' OPEN' or<br />
"CLOSED' position of the equipment shall be arranged as to be visible form out-side the fencing<br />
enclosure on the side of the main arrange<br />
(b) The bus bar arrangement for typical switching station is schematically indicated in a drawing<br />
included in Annexure - 1<br />
2.1.46. FENCING & ANTICLIMBING DEVICES -<br />
Every switching stations, together with its associated control cubicle shall be enclosed by fencing<br />
except at feeding stations that are located within the traction sub-station premises. The fencing shall<br />
have an anti-climbing device also at top.<br />
At booster transformer and L.T. supply transformer station, suitable anti-climbing devices consisting<br />
of galvanized steel clamp fixtures shall be mounted on each mast. The device shall be fitted below<br />
the transformer supporting beam or steel work. The general arrangement drawings indicating the<br />
fencing and anti-climbing devices, are indicated in Annexure- 1<br />
2.1.47 NUMBERING<br />
Each booster transformer, interrupter, potential transformer, L.T. supply transformer and isolator<br />
shall carry an enameled number plate to be allocated to the various equipments as per specification<br />
No. ETI/OHE/53 (6/88) with addendum and corrigendum slip No. 1 of (12/88), 2 of(8/89), 3 of<br />
(6/90), and 4 of (8/92).
Electrical construction, ECR, Page 72 of 117<br />
2.148 INTERLOCKING ARRANGEMENTS<br />
Interlock shall be provided, between each interrupter and its associated double pole isolator, to<br />
prevent operation of the isolator form the open to the closed position or vice-isolator, to prevent<br />
operation of the isolator form the open position and to prevent operation of interrupter either<br />
manually or by remote control unless the isolator is lock in the open or closed position. The<br />
interlocking device shall consist of a lock combined with an electrical contact to make or break the<br />
remote control circuit on the operation mechanism of the interrupter and a lock on the isolator<br />
operating mechanism and interlock key for the two locks.<br />
2.149 EARTHING ARRANGEMENTS<br />
Earthing of switching stations, booster transformer stations and L.T. transformer stations shall<br />
generally comply with the code of practice for earthing IS : 3034-1987 except where other wise<br />
specified below:<br />
Earthing System -<br />
(i) Switching Stations -<br />
Each switching station, two separate and independent earth pits shall be provided, one for earthing<br />
the HT equipment and other for earthing the L.T. equipment. The general arrangement earthing<br />
connections at a typical switching station is shown in relevant drawing included in Annexure - 1<br />
(ii) Earth Circuits -<br />
Each earth circuit shall take the form of a closed ring and shall be provided with a minimum of two<br />
earth electrodes. Each earth electrode shall consist of galvanized Iron pipe, 40mm nominal bore at<br />
least 3.1m long provided with a spike at one end and welded lug suitable for taking minimum size of<br />
40 x 6 mm mild steel flat, directly at the other. The pipe shall be embedded into the ground. The<br />
earth electrodes of the HT and the L.T earth circuits shall be located as far apart as it is possible. The<br />
drawing of typical earth electrode is included in Annexure - 1<br />
(iii) HT earth circuit -<br />
The resistance to earth of the HT earth circuit shall be less than 2.0 ohms. If this value cannot be<br />
achieved with a maximum of four separate but inter connected earth electrodes then the additional<br />
earth electrodes shall have the surrounding earth treated with charcoal and salt filling. All masts,<br />
structures, fencing uprights and equipment pedestals shall be connected by the two separate and<br />
distinct connections to the closed loop of the earth bus. Earth bus and connection to it shall be of<br />
M.S. flats of a minimum size 40 mm x 6 mm Potential transformers and lightning arrestors shall be<br />
bonded to masts/structures by 25 mm x 3 mm copper strips.<br />
(iv) LT earth circuits -<br />
The LT earth circuit shall also comprise of a minimum of two inter-connected earth electrodes as<br />
described in Para (iii) above and the total resistance to earth of the earth circuit shall be less than 2<br />
ohms. This circuit will not form a part of this contract at those feeding stations that are located within<br />
the traction sub-station premises. All low tension equipment control boards, one terminal of the<br />
seconderies<br />
of the potential and LT supply transformers, metal casing of battery chargers, earth connections of 8<br />
SWG galvanized iron wire to the LT earth bus. The section of the LT earth bus shall be the same as<br />
that of the HT earth circuit.<br />
(v) Earth Strips -<br />
The earth bus and connections of HT earth circuit shall be painted with two coats of red oxide zinc<br />
chromate primer to IS2074 : 1992 with a minimum thickness of 1:5 mils (40 microns) and with two<br />
finishing casts of bitumen 85/25 (blown grade to IS : 702 : 19988) with 20% mica to a thickness of<br />
about 15 mils (375 microns) either by hot application or by brushing a solution of it with suitable<br />
viscosity to obtain the thickness in minimum number of coats and buried at a depth of 300 mm below<br />
the ground level.
Electrical construction, ECR, Page 73 of 117<br />
The earth bus of the LT earth circuit shall run along the wall fixed on wooden gut ties at a height of<br />
300 mm from the floors. The connections to equipment will run form the bus along the wall .... in<br />
recesses in the floor. All recesses will be covered with cement plaster after finishing the work. The<br />
connection of earth strips to each other shall be made by 10 mm dia. Steel rivets or by welding. The<br />
connection to the various items of equipment and structures or fencing posts shall be made with G.I<br />
bolts .The earth connection to the structural members hall be made at a height of about 150 mm.<br />
above the foundation.<br />
(vi) Inter connection -<br />
The HT and LT earthing systems shall be interconnected In addition at all switching stations, the HT<br />
earth shall be connected by the two independent mild steel flats each of minimum size 40 mm x 6<br />
mm painted with two coats of red oxide zinc chromate primer to IS : 2074 :1992 and finished with<br />
two coats of bitumen 85/25 blown grade as described above, to the non-track circuited rail in a<br />
single-rail-track-circuited section and to the neutral point of an impedance bond provided by the<br />
purchaser where double-rail-track circuiting is employed so as to limit high potential gradients<br />
developing in the vicinity of switching stations in the event of fault.<br />
10 L.T. supply Transformer Stations-<br />
The earthing arrangement of a pole mounted LT supply transformer station shall comprise inter<br />
connected earth electrode/electrodes having a resistance not exceeding 10 ohms. If this value can not<br />
be achieved with two electrodes, additional electrodes shall have surrounding earth treated with<br />
charcoal and salt filling. The Transformer and lightning arrestor shall be connected to the supporting<br />
steel structure by means of 2 independent connections at the top means of 25 mm x 3 mm copper<br />
strip. At the bottom, the steel structures shall be connected to the inter-connected earth electrodes<br />
and to the nearest traction rail by means of two independent connections of mild steel flats having a<br />
minimum size of 40 mm x 6 mm. In addition, the earth electrode should be connected to the traction<br />
rail be means of red oxide zinc chromate primer to IS : 2074 : 1992 with a minimum thickness of 1.5<br />
mils (40 microns) and with two finishing coats of bitumen 85/25 (blown grade to IS : 702 : 1988)<br />
with 20 % mica to a thickness of about 15 mils (375 microns) either by hot application or be<br />
brushing a solution of it with suitable viscosity to obtain the thickness in minimum number of coats.<br />
2.1.50 CABLE CONNECTION<br />
(a) All PVC cables provided Out-door shall be either laid in the trenches or neatly clamped to the<br />
structures as approved by the Purchaser.<br />
(b) Termination of cables -<br />
The cable shall be terminated neatly and all the crores arranged and dressed properly. Suitable<br />
indexed terminal strips of ferrules shall be provided at all terminals to facilitate maintenance.
Electrical construction, ECR, Page 74 of 117<br />
PART - II<br />
CHAPTER - II<br />
FOUNDATIONS<br />
2.2.1 SCOPE<br />
This chapter deals with the design of foundations and anchor blocks for traction structures carrying<br />
overhead equipment (including those on bridges), structures at switching stations and booster<br />
stations and other concrete work. It also deals with the specification for concrete.<br />
2.2.2 DESIGN OF FOUNDATION<br />
(a) SOIL PRSSURE -<br />
For design of foundations for traction structures carrying overhead equipment. the Contractor shall<br />
determine the type and allowable pressure of soil at suitable intervals and adopt the type and size of<br />
foundations, suitable for particular locations with the help of the approved employment schedules. In<br />
cases of particularly weak soil, the bearing pressure may have to be determined for each location<br />
where so advised by the Purchaser, Soil bearing pressure, using SPT (falling weight equipment)<br />
should be determined generally for every 5 kilometer interval or less wherever change of soil is<br />
encountered. In general IS code of practice (IS: 6403:1981) should be followed. In addition, at every<br />
250 m the soil bearing pressure should be determined by dial gauge type penetro meters. Dial gauge<br />
type penetro meters shall also be made available by the Contractor at each foundation site so as to<br />
facilitate cross check at each individual location. For design of foundation for masts and gantries at<br />
witching stations and booster stations. the Contractor shall determine the type and allowable bearing<br />
pressure of soil at the locations of such stations and shall prepare designs for the foundations suitable<br />
for each locations to suit the bearing pressure of the soil in consultation with the purchaser.<br />
(b) STRUCTURES CARRYING OVER-HEAD EQUIPMENT -<br />
Foundations for traction structures carrying overhead equipment shall be either of the side bearing,<br />
side gravity or new pure gravity type according to their location, formation of the sub-grade and<br />
bearing pressure of the soil. In new filled up soil or cinder formation. pure gravity sand-filled core<br />
foundations, or foundations with cast-in-site reinforced concrete piles, or cantilever types foundation<br />
with counter-weights or guyed foundations may be adopted.<br />
(c) ON BRIDGE PIERS -<br />
Complete design of foundations for traction structure on bridges to suit different locations and local<br />
conditions will be furnished by the Purchaser.<br />
(d) MASTS & FABRICATED STRUCTURES AT SWITCHING STATIONS. -<br />
Foundations for the masts of gantries at switching stations shall be of the pure gravity type. The base<br />
of which shall rest on consolidated soil.<br />
(e) FENCING POSTS -<br />
Foundation for fencing posts shall rest on consolidated soil depth of unconsolidated soil is less than<br />
1.5 m below the datum level and shall be rectangular parallel piped in shape. If the depth of<br />
unconsolidated soil is more than 1.5 m the foundation block shall rest on reinforced concrete piles<br />
cast-in-site or reinforced concrete foundation may be adopted as desired by the Purchaser.<br />
(f) TYPICAL DESIGN<br />
Typical design and drawings of side bearing and new pure gravity and side gravity type foundations<br />
are included in the drawings listed in Annexure - I. Employment schedules for standard foundations<br />
for traction structures or carious locations and types are also included in the drawings listed in<br />
Annexure - I, Part IV<br />
(g) SPECIAL FOUNDATIONS -<br />
In the case of foundation at locations not covered by the employment schedules furnished by the<br />
purchaser, the Contractor shall prepare special designs and furnish full design calculations justifying
Electrical construction, ECR, Page 75 of 117<br />
the choice of the type of foundations for such locations. In black cotton soil especially pile<br />
foundations of under reamed type as per RDSO's standard designs (Reference RDSO's Drawings No.<br />
ERI/C/0062 MOD "A") or any other approved design. may have to be cast at limited locations for<br />
trial purpose. The tenderer may furnish the technical details of alternative design, construction<br />
methods proposed to be adopted and their previous background/experience if any. The decision of<br />
the Purchaser with regard to feasibility and suitability of adoption of the alternative design for each<br />
type of foundation will be final.<br />
(h) EQUIPMENT PEDESTALS -<br />
Pedestals for interrupters and L.T. Supply transformers where required, shall be of mass concrete<br />
with ht base resting on consolidated soil.<br />
(j) CABLE TRENCHES -<br />
The cable trench shall rest on original ground if the depth of unconsolidated soil is less than 0.5 m. If<br />
the depth of the unconsolidated soil is more than 0.5 m. ,the cable trench shall be made of reinforced<br />
cement concrete of approved design supported at suitable intervals on concrete pillars.<br />
2.2.3. BEARING PRESSUR -<br />
(a) GUIDING INFORMATION -<br />
Subject to Para 2.2.2 (a) above, the following allowable bearing pressures may generally be expected<br />
for various kinds soil. The information is given for general guidance only.<br />
(i) Average good soil in banks and cutting 11,000 kg/sq.m.<br />
(ii) Moorum soil in cutting<br />
22,000 kg/sq.m.<br />
(iii) New banks & bad soils in banks and cutting 5,500 kg/sq.m.<br />
(iv) Black cotton soil-pure gravity foundation shall normally be adopted. However, under reamed<br />
pile foundations may be adopted at the option of the Purchaser in limited locations for trail purpose.<br />
In the case of dry black cotton soil, the soil should be subjected to a bearing pressure as close as<br />
possible but not exceeding 16,500 kg/sq.m. the depth of the foundation block being not less than 2.8<br />
m. In the case of wet black cotton soil, the soil should be subjected to a bearing pressure as close as<br />
possible but not exceeding 8,000 kg./sq.m.<br />
In the case of hard rock, a hole should be blasted in the rock, or by means of any other drilling and<br />
pneumatic method and the mast sealed into it with concrete.<br />
2.2.4 CONCRETE<br />
Concrete for foundations shall be nominal mix of grade M, 10 obtained by mixing cement, coarse<br />
aggregate, fine aggregate and water in accordance with proportions given vide Table 3 of IS: 456<br />
1978 reproduced below. For grouting, muffing, embedding of structures in foundations and for cable<br />
trenches at switching stations, nominal mix concrete M.15 obtained by mixing materials in<br />
proportions as indicated in Table - 3 pf IS 456-1978 shall be used Volume batching may be adopted<br />
vide clause 9.2.2 of Is 45601978 reproduced below-<br />
IS : 456-1978<br />
TABLE-3<br />
PROPORTIONS FOR NOMINAL MIX CONCRETE<br />
(Clause 8.3,8.3.1 and 8.3.2)<br />
Grade Total quantity of dry proportion of Quantity<br />
of aggregate by mass per fine aggregate of water<br />
concrete 50kg of cement, to of coarse aggregate per 50 kg.<br />
be taken as the sum of (by mass) of cement max<br />
the individual masses<br />
of the fine and coarse<br />
aggregates max.
Electrical construction, ECR, Page 76 of 117<br />
1 2 3 4<br />
KG<br />
Litres.<br />
M5 800 Generally 1: 2 60<br />
M7.5 625 but subject to 45<br />
M10 480 an upper limit 34<br />
M 15 350 of 1.5.5 and 32<br />
M20 250 a lower limit of 1.2.5 30<br />
NOTE The proportions of the fine to coarse aggregates should be adjusted form upper limit<br />
to lower limit progressively as the grading of the fine aggregates becomes finer and the maximum<br />
size of coarse aggregate becomes larger Graded coarse aggregate shall be used.<br />
Example:<br />
For an average grading of the fine aggregate (that is zone II of Table 4 of IS 383-1970*) the<br />
proportions shall be 1:1.5. and 1:2 for maximum size of aggregate 10mm. 20mm and 40mm<br />
respectively.<br />
* Specification for coarse and fine aggregates from natural sources for concrete (second revision).<br />
" In case uniformity in the materials used for concrete making has been established over a period of<br />
time, the proportioning may be done by volume batching. Provided periodic checks are made on<br />
mass/volume relationships of the materials. Where weigh-batching is not practicable, the quantities<br />
of fine and coarse aggregate (not cement) may be determined<br />
by volume. If the fine aggregate is moist and volume batching is adopted, allowance shall be made<br />
for bulking in accordance with IS 23<strong>86</strong> (Part - III) - 1963"*<br />
* Method of test for aggregates for concrete part - III specific gravity. density, voids. absorption and<br />
bulking.<br />
In judging the acceptability of the materials, quality of concrete and the method of work, the<br />
Purchaser will generally observe the provisions of the "<strong>Indian</strong> Standard code of Practice for plain and<br />
Reinforced Concrete. IS: 456-1978. The crushing strength of concrete shall not be less than the limits<br />
given below: -<br />
Crushing strength of 15cm cubes by works test.<br />
Concrete. At 7 days age. At 28 days age.<br />
(a) M. 10 70 kg/cm 2 100 Kg/cm 2<br />
(b) M. 15 100 kg/cm 2 150 Kg/cm 2<br />
NOTE : (a) Test specimen of works tests shall be taken at the site of work from mixture of concrete<br />
ready for pouring into the foundation hole. All tests shall be carried out in accordance with IS:516-<br />
1959 or its latest version. The sample of concrete from which test specimens are made shall be<br />
representative of the entire batch.<br />
(c) Age is reckoned form the day of casting.
Electrical construction, ECR, Page 77 of 117<br />
2.2.5 SIZE AND GRADING OF AGGREGATES<br />
The graded coarse aggregate 40 mm nominal size ( table 2 of IS : 383- 1970 ) shall be used for<br />
foundation. A coarse aggregate for grouting muffs and embedding shall be of 20 mm graded nominal<br />
size as per table 2 of IS : 3830 1970 (specification for coarse and fine aggregate from natural<br />
sources for concrete).<br />
Fine aggregate shall be graded from 10 mm downwards. The maximum size of aggregate for under<br />
reamed pile foundation shall be 20 mm graded nominal size.<br />
2.2. 6 SAND CORED FOUNDATIONS<br />
After erection of masts in sand-cored foundations, the core hole of the foundation blocks shall be<br />
filled with fried sand and covered with a layer of bitumen of 80 mm thickness below 30 mm from<br />
top level of the block. A hemispherical shaped muff shall be provided on such foundations in lieu of<br />
standard type.<br />
2.2.7 SINKING OF CONCRETE SHELLS<br />
Where the water - level is high, one or more sections of reinforced concrete shells may have to be<br />
sunk before casting concrete, The size of each of shell shall be 1,200 mm outside dia x 50 mm thick<br />
x 600 mm high reinforced with 6mm (1/4 inch) dia rods spaced 150 mm apart, both longitudinally<br />
and circumferentially. the concrete shall be of grade M. 15 as per provisions of para 2.2.4.<br />
2.2.8. TYPE OF FOUNDATION IN BLACK COTTON SOIL<br />
Types of foundations in black cotton soil. The foundations in dry black cotton soil should be of type<br />
BC or NBC or any other type as approved by the purchaser<br />
2.2.9. CEMENT<br />
The cement to be used in the construction of RCC structures should be ordinary port land cement to<br />
IS : 269-1976<br />
************************
Electrical construction, ECR, Page 78 of 117<br />
PART -II<br />
CHAPTER-III<br />
STUCTURES<br />
2.3.11 SCOPE<br />
The chapter deals with the design of steel structures and steelwork for overhead equipment,<br />
switching stations, booster transformer station and L.T. supply transformer stations and the<br />
specification for steel and prestressed concrete trial mast.<br />
2.3.2 TYPES<br />
Structure and gantries may consist of any or more of the following types: -<br />
(i) Broad flange beams.<br />
(ii) Rolled steel joists (I section)<br />
(iii) Fabricated steel Structures (welded/bolted).<br />
Structure/ uprights shall generally be embedded in concrete foundation blocks; in special cases<br />
structures may be secured by means of holding down bolts. Limited quantity (approx 700nos.) of<br />
circular spun prestressed concrete masts may also be used at the sole discretion of the Purchaser.<br />
2.3.3 DESIGN<br />
(a) STEEL STRUCTURES -<br />
Designs for steel Structures shall, except where otherwise provided, comply with the <strong>Indian</strong> standard<br />
code of practice for use of structural steel in General Building Construction IS: 800-1984. The<br />
thickness of smallest steel sections used shall be 5 mm for galvanized members.<br />
(b) All the steel structures and small part steel for carrying overhead equipment are to be fully<br />
galvanized after drilling and fabrication as per specification ET1/ OHE / 13 (4/48) with A & C slip<br />
number 1 of 5/<strong>86</strong>, 2 of 4/90, 3 of 4/90 and no painted structures are to be used.<br />
2.3.4 CANTILEVER MASTS<br />
(a) LOAD-<br />
For purposes of design the worst possible combination of all loads that may occur shall be<br />
considered.<br />
The load shall include the following (weights to be assumed for design of structures are show against<br />
important items.<br />
I. Weight of overhead equipment (1.60 kg/metre for each conventional and 1.32<br />
kg/metre for each composite OHE)<br />
II. Weight of bracket supporting the overhead equipment 60 kg/ normal bracket).<br />
III. Weight of a man (60 kg).<br />
IV. Weight of an earth wire (0.32 kg/meter).<br />
V. Weight of feeder, return conductor or other special equipment wherever they occur.<br />
VI. The effect of eccentricity of vertical and horizontal loads on the brackets due to<br />
variation in temperature.<br />
VII. Wind loads perpendicular and parallel to the track. The wind pressure adopted shall<br />
be taken as that indicated in part - III.<br />
VIII. Radial forces on the mast, due to stagger, curvature, anchorage etc.<br />
IX. Weight of the mast it self.<br />
X. any other load or loads that may occur due to special location of the Structures.
Electrical construction, ECR, Page 79 of 117<br />
(b) DEFLECTION-<br />
Notwithstanding the provisions contained in IS:8000 - 1984 referred to in para 2.3.3. above<br />
regarding permissible deflection, the following shall apply.<br />
(k) The deflection at the top of the mast due to permanent loads shall not exceed cm and the mast<br />
shall be so erected that is becomes reasonable vertical after application of permanent loads.<br />
(ii) The additional deflection under maximum wind pressure shall not exceed 8 cm at the level of the<br />
contact wire.<br />
(c) TORSION -<br />
The torsional rotation of the mast due to permanent loads shall not exceed 0.1 radian.<br />
(d) TYPICAL DESIGN<br />
The typical design of a traction mast is included in the set of standard drawings listed in Annexure -<br />
I, part -IV, Employment schedules for standard masts for various location and types are included in<br />
the standard drawings listed in Annexure -I part IV, to enable selection of suitable type for different<br />
locations and local conditions.<br />
2.3.5 ANCHOR MASTS<br />
(a) Masts at which overhead equipment ill be anchored shall also normally be of the same type as<br />
those in other locations. Anchor masts shall normally be provided with suitable guys may be<br />
permitted in special cases.<br />
(b) DWARE MASTS -<br />
At certain location where due to local conditions it is not feasible to anchor the guy rod on a<br />
foundation block in the ground. a dwarf mast shall be used in accordance with approved designs.<br />
2.3.6 HEAD SPANS<br />
(a) LOAD -<br />
The loads to be considered shall be as detailed in para 2/3/4/(a) as far as applicable and at their worst<br />
combination.<br />
(b) SAG FOR HEAD SPAN WIRE -<br />
The sag of the head span wire shall be approx. one-tenth (1/80) of the span.<br />
(c) MINIMUM TENSION IN CROSS SPAN & STEADY SPAN WIRE -<br />
For purpose of design, a minimum tension of 200 kg, shall be ensured in the span wires for worst<br />
combination of temperature and wind load.<br />
(d) DEFLECTION OF MAST -<br />
Deflection at the top of the mast or structure shall be limited to one-eightieth (1/80th) of its height<br />
above foundation.<br />
11. TYPICAL DESIGN -<br />
Typical design for head span mast carrying overhead equipment for 4 tracks will be furnished to the<br />
contractor.<br />
2.3.7 PORTALS<br />
(a) GENERAL -<br />
Portals shall be of fabricated steel of standard types of purchaser's designs. The most important<br />
designs are covered by Drawings listed in annexure-I, Part -IV.<br />
(b) LOAD -<br />
The load shall be as detailed in para 2.3.4. at (a) as applicable.<br />
2.3.8 STURUCTURES ON BRIDGES -<br />
(a) The structure may be either cantilever masts or portal s (hinged or fixed at base) depending on the<br />
type and condition of bridge pier capping. As far as possible cantilever mast grouted in foundations<br />
blocks on pier will used. Where this is not possible cantilever masts with holding down bolts or<br />
suitable portal (hinged or fixed at the base may be adopted.<br />
(b) Designs of structures on bridges to suit different locations and local conditions will be furnished<br />
to the contractor by the purchaser.
Electrical construction, ECR, Page 80 of 117<br />
2.3.9 SPECIAL STRUCTURES -<br />
In the case of structures at locations not covered by the employment schedules furnished by the<br />
Purchaser, the contractor shall furnish complete design calculations justifying the choice of the type<br />
of structures for such locations.<br />
2.3.10 SETTING OF STRUCTURES -<br />
(a) The setting is the distance from the Central line of the track, on straight or curve to the face of the<br />
mast/ structure of fitting located on the mast.<br />
(b) On straight and outside of curve, the standard setting shall be as per the relevant drawing<br />
included in Annexure - I Part - IV Minimum setting of structures shall be 2.5 m plus curve allowance<br />
as required. Whenever this distance can not be provided, specific approval of Purchaser shall be<br />
obtained before erection. Setting of Portal Upright overlap/turn-out structures, anchoring structures<br />
and other masts carrying more than one OHE will be 3.0 m wherever possible.<br />
(c) EXTRA CLEATANCE ON CURVES -<br />
The minimum setting of structures on curves shall be determined by adding to the above minimum<br />
figures an extra clearance indicated in the table included in the set of standard drawings listed in<br />
Annexure - 1, Part - IV<br />
(d) STRUCTURES WITH COUNTER WEIGHTS -<br />
In case of structures carrying counter- weight assemblies, the term "setting" shall refer to the<br />
minimum distance of the counter-weight from the track center under the worst conditions of wind.<br />
(c) STRUCTURES ON PLATEORM -<br />
The setting of structures on platform shall be not less than 4.75 m.<br />
(f) STRUCTURES NEAR SIGNALS -<br />
In the vicinity of signals, structures shall be located in al manner which shall ensure good visibility<br />
where necessary, the setting shall be increased as per the relevant drawing included in Annexure - 1,<br />
Part - IV.<br />
(g) MARKING ON STRUCTURES-<br />
The value of setting of masts/structures shall be painted on each mast/structure The figure shall be 25<br />
m in size in white on a red background. In addition, the track level shall also be marked on the<br />
mast/structure by a horizontal red printed strike.<br />
2.3.11. NUMBERING OF STRUCTURES CARRYING OVERTHEAD EQUIPMENT<br />
All structures shall be numbered in accordance with the numbering given in the approved overhead<br />
equipment layout plans. Enameled number plate shall be provided in each mast or structure as pre<br />
approved designs (See Annexure - Part -IV)<br />
2.3.12. STEEL WORK FOR SWITCHING STATIONS AND GANTRIES<br />
(a) HORIZONTAL MEMBERS OF GANTRY -<br />
Horizontal member of main as well as auxiliary gantry carrying isolator switches. Insulators,<br />
potential transformers etc. shall be made from steel sections viz. channels, angles and small joists,<br />
single or fabricated. They shall preferably be attached to masts by means of clamps to avoid drilling<br />
of masts sections.<br />
(b) For purpose of design, all possible loads which may occur in the worst combination shall be<br />
considered. The loads shall include the followings: -<br />
(i) Weight of insulators, instrument transformers, isolator switches, bus bars, and their accessories.<br />
(ii) Loads caused by feeders, along and across tracks, return feeders etc.<br />
(iii) Loads caused by anchorage due to guying of anchored masts (where applicable).<br />
(iv) Pull of Push on the structures due to anchorage and radial tension (where applicable).<br />
(v) Wind load on the different structures, conductors and equipment. The wind pressure shall be<br />
taken as that indicated in part - III.<br />
(vi) Weight of men working in the structures.
Electrical construction, ECR, Page 81 of 117<br />
(vii) Weight of structure itself.<br />
(viii) Erection loads.<br />
(ix) Any other load or loads which may occur due to special equipment wherever they occur.<br />
(c) TENSION OF CONDUCTORS -<br />
For purpose of designs, the maximum tension of different conductors, without wind load, shall<br />
normally be as under: -<br />
(i) Deleted.<br />
(ii) Maximum tension in the cross feeders at switching station under worst conditions :<br />
(1) For spans less than 18m 100 kgf.<br />
(2) For spans more than 18 m 200 kgf.<br />
(iii) Maximum tension in longitudinal feeders running parallel to the track at the switching stations<br />
under worst conditions. 1,500 kgf.<br />
(iv) Tension in anchored overhead equipment in case of sectioning and paralleling stations- 2,000<br />
kgf.<br />
(d) DEFLECTION OF GANTRY MASTS -<br />
Deflection under the permanent loads (at an average temperature of 35 C without wind) at the too of<br />
the fabricated structures of mast shall be limited to one eightieth (1/80) of its height above<br />
foundation.<br />
(e) ANCHOR MAST -<br />
Masts of the gantry at which feeder or overhead equipment will be anchored at the switching stations<br />
shall normally be provided with suitable guys, but struts shall not be permitted.<br />
(f) CHAIRS AND BRACKETS -<br />
Chairs, brackets and supporting steel work carrying potential transformers, lightning arrestors,<br />
insulators, etc. shall be made of fabricated steel and be mounted on the main auxiliary gantry<br />
preferably by means of clamps to avoid drilling of masts sections.<br />
(g) UPRIGHTS AND FENCING -<br />
Uprights carrying operation handles of isolators and fencing posts shall be made from steel sections,<br />
viz. channels, angles of small joists, either single of fabricated.<br />
2.3.13. STEEL -<br />
Steel conforming to IS: 2062-1992 shall be used for all fabricated steel work.<br />
*******************************
Electrical construction, ECR, Page 82 of 117<br />
PART - II<br />
CHAPTER - IV<br />
EQUIPMENTS, COMPONENTS & MATERIALS<br />
2.4.1. GENERAL<br />
This chapter deals with the details and specifications of the equipments components & materials to<br />
be used for traction overhead equipment, switching stations, booster transformer station & LT supply<br />
transformer stations. This chapter does not cover structures and foundations, which are dealt with in<br />
part - II chapter II and III. In general based on the specifications issued by various bodies, such as<br />
Bureau of <strong>Indian</strong> Standards, British Standard institution etc. Specifications have been issued by the<br />
purchaser. Such specification may be brought separately form the office of the purchaser. All these<br />
specification are included in the set of drawings and specifications referred to in Para 1.1.10<br />
2.4.2 COMPLIANCE WITH STANDARD SPECIFICATIONS<br />
In the technical specifications of equipments, components and materials, references are made to the<br />
following standard specifications:<br />
1) International electro Technical Commission (abbreviated as IEC) publications<br />
2) British Standard (abbreviated as BS).<br />
3) Bureau of <strong>Indian</strong> standards (abbreviated as IS).<br />
Tenders may however, officer equipment in accordance with the appropriated national standard<br />
specifications of the country of manufacture. But such offers will be treated as deviations and should<br />
be quoted for in the manner specified in para 1.1.7 (b) English rendering of the text illustrations of<br />
the national standard specifications and explanatory notes on the specific deviations form IEC,<br />
British Bureau of <strong>Indian</strong> standards, in question, shall also be submitting in form -3 in case of doubt,<br />
the purchaser shall decide the clause and specification applicable and the contents of the<br />
specification applicable and the contents of the specification and standard mentioned above shall<br />
guide such decisions.<br />
2.4.3 QUALITY ASSURANCE<br />
The provision of Part-I or quality assurance will apply, including facilities to provided by the<br />
manufacturer (see para 1.2.25)<br />
2.4.4 PROTO TYPE TESTS<br />
(a) FITTINGS, COMPONENTS AND MATERIALS<br />
All the fittings, components & materials to be supplied by the contractor, in terms of the contract.<br />
The requisite number of proto types of components shall be supplied free of cost to the purchaser for<br />
tests and approval. The tests will be conducted in a laboratory selected by the purchaser. Test to be<br />
carried as per RDSO's specification on. ETI/OHE/49 with its latest amend.<br />
(b) EQUIPMENTS -<br />
This comprises inspection and tests conducted on the first equipment of a specified manufacturer,<br />
which the purchaser considers sufficient to prove that the design is in conformity with the<br />
specification at the manufacturer's factory. The type tests shall be conducted on each equipments as<br />
indicated in the individual specifications referred to in para 2.4.1 above, in the presence of the<br />
purchaser's representative. The contractor shall arrange to get these tests conducted at his own cost.<br />
(c) RESPONSEBILITY -<br />
Any testing and approval by the purchaser of prototype shall in no way absolve the contractor of his<br />
responsibility under the terms of the contract for the equipment supplied and erected.<br />
(d) EXEMPTION FROM PROTOTYPE TESTS -
Electrical construction, ECR, Page 83 of 117<br />
If prototype samples of equipments, components or fittings of any manufacturer have already been<br />
approved in connection with the electrification of other sections of <strong>Indian</strong> <strong>Railways</strong>, in the 25KV,<br />
50Hz single phase A.C system prototype samples of such equipments, components or fittings will be<br />
exempted from the tests. Supply of bulk quantities shall, however, be effected only after the<br />
purchaser's prior approval is obtained in writing.<br />
(e) The results of prototype tests will be communicated to the contractor as expeditiously as<br />
possible. Amy delay in this respect will be ground for extension of time for completion under para -<br />
1.2.45.<br />
2.4.5 INSPECTION AND TESTS :<br />
These comprise inspection and tests conducted at the manufacturers factory for ensuring quality of<br />
manufactured items as part of the Quality Assurance programme.<br />
2.4.6. TEST CERTIFICATES :<br />
Three copies of the test certificates of successful prototype tests carried out at the manufacturer's<br />
factory on all equipments shall be furnished to the purchaser with in a month after completion of the<br />
prototype tests. Three copies of the routine tests carried out on each equipment shall also be<br />
furnished, after the equipment is passed by the purchaser's representative for inspection (See para<br />
1.2.25)<br />
2.4.7. BULK MANUFACTURE :<br />
Bulk manufacture nay be undertaken only after specific at written approval of the purchaser of his<br />
representative has been obtained indicating that tests on the prototype are satisfactory. Where<br />
prototype have already been approved in connection with it manufacturer may proceed after<br />
exemption from prototype tests is received from the purchaser in writing.<br />
2.4.8. INTER - CHANGERBILITY :<br />
All equipments, components and fittings shall be inter - changeable and supplies shall be in<br />
accordance with the purchaser's designs unless otherwise specifically approved by him. Components<br />
such as fuses, indication lamps etc. should be replacable with substitutes available indigenously as<br />
for as possible.<br />
2.4.9. TECHNICAL SPECIFICATIONS :<br />
The following specifications (latest revision) will govern the supply and testing of important<br />
materials, components and equipments : - conductors has to be supplied as per RDSO's Drg. No.<br />
ETI/OHE/G/5600Mod. A or latest Gr. A<br />
Structural steel IS : 2062-1992<br />
IS : 800-1984<br />
IS : 808-1989<br />
Tensile testing IS : 1731-1971<br />
IS : 2004-1991<br />
IS : 1608-1972 For steel products etc.<br />
Welding IS : 816-1969<br />
Disc insulator IS : 731-1971<br />
IS : 3188-1980<br />
Dropper wire IS : 282-1982<br />
Annealed copper IS : 9968 (PT.2) 1981<br />
Jumper wire
Electrical construction, ECR, Page 84 of 117<br />
AL Jumper wire IS : 694: 1990<br />
All aluminium conductor<br />
IS : 398 (PT-I)-1976<br />
Aluminum conductors<br />
Galvanized steel reinforced IS : 398 (PT-III) 1976<br />
Material for Aluminium IS : 5082-1981<br />
Tubular bus bar<br />
Dimensions for Aluminium IS : 2673-1979<br />
Tubular bus bar<br />
General requirements for IS : 1387-1993<br />
the supply of metals and metal<br />
proudest<br />
Galvanized stay strand IS : 2141-1992<br />
PVC insulated cables IS : 1354-(Part-1) 1988<br />
Tin bronze castings IS : 306-1983<br />
aluminium bronze castings IS : 3091-1965<br />
Malleable iron castings IS : 2108-1977<br />
Coarse and fine aggregate IS : 383-1970<br />
From natural sources for<br />
Concrete<br />
Code of practice for general IS : 456-1978<br />
Construction of plain and<br />
Reinforced concrete<br />
Method of tests for strength IS : 516-1950<br />
or concrete<br />
Gray iron castings IS : 210-1978<br />
Aluminium castings IS : 617-1975<br />
Copper strip for formed IS : 1897-1985<br />
Fittings.<br />
Cadmium copper conductor<br />
For overhead Rly. Traction.<br />
Contact wire<br />
(Continuous cast. )<br />
ETI/OHE/50(6/97)AMEND-1(6/97)<br />
ETI/OHE/76(6/97)
Electrical construction, ECR, Page 85 of 117<br />
Annealed stranded copper<br />
ETI/OHE/3(2/94)With A&C ship<br />
Conductors for Jumper wire No.1of (4/95)<br />
Copper Bus bar. RE/30/OHE/5(11/60) IS - 613<br />
Structural Steel tubes.<br />
ETI/OHE/11(5/89).<br />
Hot dip galvanization of steel<br />
ETI/OHE/13(4/84) with A&C Slip<br />
Masts (Rolled and fabricated) No.1 of (5/<strong>86</strong>). 2 of (4/90)&3 of (4/90).<br />
Tubes and fittings used on 25 KV<br />
A.C. OHE<br />
Stainless Steel wire ropes.<br />
25KV solid core insulator<br />
Including those for polluted<br />
Zones.<br />
25KV single and double pole<br />
Isolator.<br />
ETI/OHE/14/(9/94)with incorporated<br />
Slip No.. 1 of (9/95) & 2 of (1/97).<br />
ETI/OHE/15(9/91).<br />
ETI/OHE/16(1/94).<br />
Bolts, nuts and washers. ETI/OHE/18(4/84)with A&C Ship No. 1 of Nov<br />
1984 2of (6/87) & 3 of (9/87)<br />
Aluminum Alloy Section and<br />
Tubes.<br />
Standard drawings for Traction<br />
Overhead equipment.<br />
ETI/OHE/21(9/74)<br />
RE/OHE/25(3/66)<br />
Section Insulator Assembly ETI / OHE / 27(8/84)<br />
with A&C ship No. (10/92)<br />
Enameled Steel Plates<br />
Galvanized. Steel Wire<br />
ETI/OHE/33A.<br />
ETI/OHE/36(12/73).<br />
Fittings for 25 KV 50 HZ A.C.<br />
ETI/OHE/49(9/95) WITH A&C Slip No.<br />
Traction equipment. 1OF (3/97).<br />
25 KV Potential Transformer. ETI/PSI/8(10/92) With A&C Slip No. 4 (6/97).<br />
25 KV Potential Transformer. ETI/PSI/8(10/92) With A&C Slip No. 4 (6/97).<br />
25 KV drop out fuse switch & ETI/PSI/14(1/<strong>86</strong>) With A&C Slip No. 1<br />
operating pole for use with<br />
10 KVA,25 KV/230 VLT
Electrical construction, ECR, Page <strong>86</strong> of 117<br />
supply transformer (4/87).<br />
25 KV/240 V,10KV LT ETI/PSI/15(11/92) With A&C Slip No. 1<br />
supply transformer of MAY /93.<br />
Metal oxide gapless type<br />
ETI/PSI/71 Rev. 1 (1/87) WITH A&C<br />
Lightning Arrestor for use slip no. 1 of 3/87.2 of 9/90. 3 of (2/91)<br />
On 25 KV side. 4 of 12/91. 5 of (8/94).<br />
110 V Lead Acid Battery ETI/PSI 157 (7/94) A&C slip No. 1&2<br />
40 AH SMF.<br />
25KV Vacuum interrupter single pole ETI/PSI 46 (9/94)<br />
3-Pulley type regulating<br />
ETI/OHE/48A (9/85) With A/C Slip<br />
Equipment (3:1) No.1 of 11/87<br />
Ceramic beaded short ETI/OHE 63 (5/91) With A/C slip No 1<br />
Neutral section assembly of (10/92) & 2 of (2/94)<br />
110 V 40 AH battery Charger SMG. ETI/PSI/156 (7/94).<br />
Aluminium alloy stranded Catenary ETI/OHE 54 (2/<strong>86</strong>) with A/C slop no. 1 of<br />
wire 19/2.79 mm (11/89) & 2 of (10/92)<br />
Bi-metallic (AL-CU) STRIP ETI/OHE/55 (4/92)<br />
Insulated cadmium copper catenary ETI/OHE/75(4/95)<br />
2.4.10 NOMENCLAQTURE AND MARKING<br />
(a) All components and fittings supplied by the contractor's shall bear the respective<br />
identification number and a mark to identify the source of supply except in the case of<br />
galvanized tubes, and cuts and / or any other fittings as may the agreed to by the<br />
purchaser.<br />
(b) In case of insulators, galvanize steel tubes, stainless steel wire rope and conductors,<br />
name of manufacturer shall be specified in "As Erected " drawings for identification.<br />
2.4.11. STEEL WORK AND PROTECTION AGAINST RUST<br />
(a) GALVANISING<br />
All ferrous materials and fittings shall be hot dip galvanized according to the specification<br />
ETI/OHE 13 (4/84) 13(4/84) with A/C slip no 1 of (5/<strong>86</strong>) no.2 of (4/90) & no. 3 of (4/90).<br />
(b) PAINTING<br />
Some components or parts may, with the approval of the purchaser , be protected only by<br />
paint and parts so protected shall be given two coats of composite aluminum primer and two<br />
coats of aluminum paints the second coat of aluminum paint shall be applied after<br />
erection.<br />
(c) RECTIFICATION AT SITE<br />
In days of modifications which would damage the protective coat, repairs to such damage<br />
would be allowed only in exceptional circumstances. The part damaged shall be protected in<br />
accordance with the method indicated in specification ETI/OHE 13 (4/84) WITH a/c SLOP0<br />
NO. 5/<strong>86</strong>, 2 OF 4/96 & 3 OF 4/90
Electrical construction, ECR, Page 87 of 117<br />
or any other method approved by the purchaser The contractor shall in all such cases obtain prior<br />
permission from the purchaser before carrying out repairs<br />
2.4.12. BRACKET ASSEMBLY COMPONENTS ARRANGEMENT FOR NORMAL OHE<br />
(High Speed)<br />
The arrangement of the different fittings and structural components of bracket assemblies are<br />
shown in drawings listed in Annexure-1 Part -IV The employment schedule of bracket will be<br />
furnished to the Contractor.<br />
(a) BRACKET :<br />
Bracket tubes shall be of seamless cold drawn or electric resistance weld steel complying with<br />
ETI/OHE 11(5/90) with an insulator near the support The length of the tubes shall be such that there<br />
is a free length of about 200mm beyond the catenary suspension bracket. To facilitate adjustment<br />
during track maintenance (See Para 2.6.10 (b)<br />
(c) TUBULAR STAY ARM :<br />
Steel tubes with adjustable steel rods shall be for tubular stay arm of all bracket assemblies.<br />
(d) REGISTER ARM :<br />
Steady arm shall normally be fitted in all assembles for overhead equipment in running. The steady<br />
arm shall be of light alloy BFB section arranged to work always in tension in accordance with<br />
ETI/OHE 21 (9/74) Steady arms of secondary tracks may be off solid galvanized steel Roding .The<br />
contact wire shall be fixed by a simple swivel clip without threaded parts Steady arms shall normally<br />
be 1/0 m long but for special locations such as turn outs. Diamond crossing etc Steady arms shall be<br />
longer as indicated in the relevant drawings listed in Annexure-1 Para- IV<br />
Bent Steady arms of aluminum alloy tubes conforming to Spec ETI/OHE/21(9/74) shall be used for<br />
neutral Section overlap and in the Central mast of a 4 span insulated overlap.<br />
2.4.13 DROPPERS :<br />
(a) GENERAL DESIGNS :<br />
The droppers shall generally be designed as shown in standard drawings and made of copper wire<br />
about 5mm diameter conforming to IS 282:1982 and shall be attached to the catenary wire by a<br />
copper dropper clip the Contact wire shall be held by a clip of aluminum bronze as shown in the<br />
standard drawings. The distribution of dropper shall be in accordance with standard design.<br />
(b) LOADING :<br />
The droppers shall be able to withstand a vertical load of 200 Kg at the point of attachment to the<br />
contact wire and the clip shall not slip under a horizontal load of 120 kgf.<br />
(c) The permissible tolerance in the overall length of a dropper will be +/-5mm,<br />
2.4.14 INSULATORS :<br />
(a)<br />
All insulator shall be of the solid core type. All solid core insulators shall conform to<br />
ETI/OHE/15(9/91).<br />
(b) INTER CHANGEABILITY :<br />
For free inter changeability only the following types insulators shall be used. While the<br />
shapes of the insulators may vary slightly from those shown in the drawings, the essential<br />
dimension of the galvanized malleable cast iron caps as given in standard drawings shall be<br />
adopted.<br />
(i)<br />
(ii)<br />
(iii)<br />
Stav Arm Insulators: - These insulators will be used in conjunction with the tubular stay<br />
arm of all bracket assemblies.<br />
Bracket Insulators: - These will be used at the base of each bracket assembly in conjunction<br />
with bracket tubes.<br />
9 - Tonne Insulators: - These will be used at all places for cut- u and terminal insulation<br />
including those in return conductors, but excluding those in earth wire.
Electrical construction, ECR, Page 88 of 117<br />
(iv)<br />
Solid core post Insulators: - These will be used at all places for supporting isolators<br />
mechanisms, bus bars, jumpers etc. of 25 KV.<br />
2.4.15. END FITTINGS AND SPLICES GENETAL DESINGNS :<br />
(a) Terminating or ending fittings and splices in copper conductor shall be of the cone type<br />
clamping on both the inner and cuter strands of conductor except for contact wire ending<br />
clamps which may be of wedge type. The arrangement shall be easy to install and also e such<br />
as would apply the clamping pressure gradually without shock (See ETI/OHE/49 (9/95) with<br />
A.C. slip No. 1 of 13.27).<br />
(b) LOADING :<br />
All the parts shall be capable of withstanding without damage, a load greater than the ultimate<br />
strength of the wire to which they are fitted. In the case of thread no damage shall occur when<br />
they are subjected to a load equal to two third of the ultimate strength of the wires.<br />
(c) RESTRICTED USE OF SPLICES:<br />
The use of splices shall generally be avoided and their use shall be restricted to the minimum<br />
necessary. Over main tracks, there shall be no splice in the contact wire on first erection.<br />
Elsewhere, not more than one splice be used in any tension length (i.e. anchor to anchor) for<br />
which prior approval shall be taken form the Purchaser. Additional splices may, however, be<br />
provided to enable retention of conductors which are found defective during and /or after<br />
erection. Splices may also be permitted for repair of damage due to thefts or Railway<br />
accidents.<br />
(d) STRENGTH OF ASSEMBLED FITTINGS:<br />
The strength of fittings assembled with appropriate conductors or wires shall not be less than<br />
(e)<br />
that of the conductor or wire itself.<br />
ADDITIONAL TERMINATING WIRES<br />
Cadmium copper stranded wire of 65 sq. mm nominal section or 37/2.1 mm (130 mm as used<br />
in head span construction) may be used as additional terminating wires of extending single<br />
and double conductors respectively. if termination at the nearest structures is not feasible.<br />
2.4.16 ELECTRICAL CONNECTIONS FOR OHE<br />
(a) GENERAL DESIGNS :<br />
All electrical connections between conductors shall be made by parallel clamps. The general<br />
arrangements of connections are shown in the standard drawings, listed in Annexure -1<br />
(b)<br />
JUMPER<br />
Copper jumper shall be of any of the followings :-<br />
(i) Large jumpers of annealed copper in accordance with specification ETI.OHE/3 (2/94)<br />
with A and C Slip No. 1 of (4/95).<br />
(ii) Small jumper of annealed copper in accordance with the specification IS: 9968 (PR.<br />
2) - 1981 & ETI/OHE/3 (2.94) A & C No . 1<br />
(c) BUSBARS :<br />
Bus bars or rigid jumpers of copper where used shall be of 18 mm $ copper rod in<br />
accordance with RE/30/OHE/5 (11/60 IS. 613). Aluminium bus bars wherever used shall be<br />
of 36/28 mm tubing (See 2.4.22). Aluminium tubular bus bars shall be made of AI. Alloy<br />
grade thickness shall be as per class. I. IS- 2673-1979.<br />
(d)<br />
FEEDERS:<br />
Feeders shall be of all Aluminium conductor 19/3/99 mm /SPIDER<br />
2.4.17 TERMINAL CONNECTORS FOR EQUIPMENTS<br />
Interrupter, Booster Transformer and L.T supply Transformer shall be supplied by the<br />
purchaser along with the terminal connectors suitable for taking jumper/bus bar as required
Electrical construction, ECR, Page 89 of 117<br />
However. ALCU strip shall be provided by the Contractor for bimetallic connections<br />
wherever required.<br />
2.4.18 REGULATING EQUIPMENT:<br />
(a) GENERAL :<br />
A general arrangement is shown in the standard, drawings listed in annexure -1, part - IV.<br />
The regulating equipment should have a minimum adjustment range of 950 mm. Stainless<br />
steel wire rope in accordance with ETI/OHE/14 (9/94) with incorporated A&C slip No. 1 to 4<br />
shall be used in these equipments and these shall be sufficiently flexible for the purpose.<br />
(b) COUNTER WEIGHT :<br />
Counter weights and arrangements used shall be such that those could be accommodated<br />
within 330 mm (13 inches) measured transverse to the track under the worst conditions of<br />
wind. The vertical upward movement shall be limited with a fixed top.<br />
(c)<br />
REDUCTION RATIO:<br />
Reduction Ration in the arrangement used shall be three in case of three pulley type<br />
2.4.19 HEAD SPAN CONSTRUCTION : (See Para 2.1.21 and 2.3.6)<br />
(a) SIZE AND FACTOR OF SAFETY :<br />
All span wires used in head span construction shall be of stranded cadmium copper conductor<br />
65 sq. mm cross section All the wires shall be designed with a factor of safety of not less than<br />
4 under the most unfavourable conditions.<br />
(b) TURN BUCLES :<br />
Each span wire shall be equipped with a turn buckle at each end of the span.<br />
(c) ADDITIONAL INSULATORS :<br />
Additional insulators shall be provided as necessary in head span. cross span and steady span<br />
wires to ensure electrical independence between the equipment in different elementary<br />
electrical sections.<br />
2.4.20 (ISOLATORS :<br />
25 KV Isolator switches shall comply with specifications as indicated in Para 2.4.9.<br />
2.4.21 INSULATION LEVEL :<br />
Interrupters, potential transformers line indication type, 42 KV lighting arrestors and other<br />
equipments shall be suitable for insulation level indicated in the relevant specifications.<br />
2.4.22 BUSBARS<br />
(a)<br />
No splicing will normally be allowed in the tubular bus bars unless the length of the bas bars<br />
exceed 6 m.<br />
(b) GENERAL :<br />
The bus bar shall be clean, smooth, mechanically sound and free form surface and other<br />
defects. Provision shall be made when necessary to allow for expansion and contraction of<br />
bus bars caused by temperature variations the open ends of the bus bar shall be covered by<br />
suitable caps, whenever the tubular bus bars are required to be bent, the radius of the bent<br />
shall be not less than 200 mm.<br />
JOINTS :<br />
(c)<br />
(d)<br />
The joints in bus bars shall be mechanically and electrically sound so that the temperature<br />
rise under normal working condition does not exceed 40 degree C for and ambient<br />
temperature of 65 degree C.<br />
All Aluminium joints shall be thoroughly clean and smeared with suitable oxidation<br />
inhibiting joint compound before and after assembling the joint. Similar procedure shall be<br />
followed for connecting the equipment the terminals to the aluminium bus bars with<br />
bimetallic connectors.
Electrical construction, ECR, Page 90 of 117<br />
2.4.23 CABLING<br />
(a) CABLE FOR LT SUPPLY :<br />
240V AC supply form LT supply Transformer at switching station shall be brought and<br />
terminated on the LT AC distribution Board in the remote control cubicles at the switching<br />
station 1100V 25 sq. mm aluminium 2 Core PVC insulated PVC Sheathed and steel armored<br />
heavy duty cable conforming to IS: 1554 (Part-I_ : 1988<br />
(b) CONTROL & INDICTION CIRCUITS :<br />
All other Cables for control and indication at switching station shall be 1100 V grade PVC<br />
insulated and sheathed armoured (heavy duty) complying with IS 1554 (Part -I) : 1988. The<br />
cables shall be Provided as indicated in the Table below.<br />
PURPOSE RUN CIRCUIT CORE SIZE & No OF<br />
Control & indication From each<br />
Of interrupters interrupter to<br />
terminal Board<br />
Heater supply for (i) Form interrupter<br />
interrupter control to interrupter<br />
mechanism cabinet (ii) Form each<br />
interrupter to fuse<br />
box.<br />
(iii) From fuse box<br />
to distribution<br />
Board.<br />
Battery Supply (i) 110V Battery<br />
Charger to 110V<br />
(ii) 110 V Batter to<br />
15 A, DC fuse box.<br />
(iii) 15 A DC fuse<br />
box to terminal<br />
board.<br />
VOLTAGE MATERIAL CORES<br />
110V D.C 2.5 sq. mm 2<br />
240V A.C<br />
- do-<br />
-do-<br />
110V D.C<br />
110V D.C<br />
110V D.C<br />
4.0 sq. mm<br />
Aluminium<br />
- do -<br />
-do-<br />
2.5 sq. mm<br />
copper<br />
2.5 sq. mm<br />
copper<br />
2.5 sq. mm<br />
copper<br />
NOTE :(1) In case of feeding station which are located within the traction substation premises, the<br />
cables shall be run form individual equipment and terminated inside the sub station control room<br />
(2) Notwithstanding the size of cable given above, the Tenderer shall assured that various<br />
cables would suit the ratings of equipment offered by him.<br />
(c) SPECIFICATION:<br />
The cables shall be resistant to decay abrasion, acids alkalis and other corrosive materials. All<br />
indoor wiring all on walls shall be clamped neatly on teak wood battens fixed to the wall be means of<br />
wall plugs wooden pegs. The cable run lay out at a typical switching station shown in the relevant<br />
drawings already include in Annexure -I<br />
2.4.24 LITERATURE OF EQUIPEMENT<br />
The contractor shall within six months of issue of letter of acceptance of tender, supply 25<br />
copies of detailed schedule, catalogues and drawings of all parts of the equipment.<br />
2<br />
-do-<br />
-do-<br />
2<br />
2<br />
2<br />
******************************************
Electrical construction, ECR, Page 91 of 117<br />
PART-II, CHAPTER-V<br />
DESIGNS&DRAWINGS<br />
2.5.1. General<br />
(a) This Chapter deals with the procedure for approval of designs and drawings<br />
(b) The type designs shall be as few as possible to cover the largest field of application<br />
consistent with economic consideration.<br />
(c) In all drawings as far as possible only such symbols as are in international use, shall be used.<br />
2.5.2. CONTRACTOR’S DRAWINGS<br />
(a) The Contractor shall submit to the Purchaser for approval except where otherwise specified<br />
below, all detailed designs and drawings which are necessary to ensure correct supply of<br />
equipments, component and materials and to enable correct and complete erection of overhead<br />
equipment, switching stations, LT supply transformer stations in an expeditious economic<br />
manner.<br />
(b) RESPONSIBILITY:<br />
It is to be clearly understood that all original drawings and designs shall be based on a<br />
thorough study. General designs and dimensions shall be such that the contractor is satisfied<br />
about the suitability of the designs for the purpose. The purchaser’s approval will be based on<br />
these considerations and not withstanding the purchaser’s acceptance, the ultimate responsibility<br />
for the correct design and execution of the work shall rest with the contactor in terms of the<br />
conditions of contract.<br />
2.5.3. STANDARDS FOR DRAWINGS<br />
All designs, legends, notes on drawings and schedules of materials shall be in English and<br />
shall be prepared in the metric system. All designs and drawings shall conform to<br />
specifications RE/ OHE/25 (3/66).<br />
2.5.4. BASIC DESIGNS<br />
(a) STANDARD DESIGNS :<br />
Where the Contractor adopts designs and drawings conforming to the standard designs,<br />
drawings and specifications of the research, designs and standard organisations. Manakangar,<br />
Kucknow-226 011 (RDSO) for basic arrangements, equiprnents, components & fittings of<br />
traction overhead equipment, switching stations, L.T. supply transformer stations and adopts<br />
employment schedules furnished by the purchaser, he shall verify each design, drawing and<br />
employment schedule and satisfy himself that these are correct before use within two months<br />
of the issue of letter of acceptance of Tender the contractor shall indicate to the purchaser, the<br />
list standard basic arrangements, components and fittings drawings and employment<br />
schedules, which he will adopt for the purpose of the work. The procedure outlined in Para-<br />
1,2,23 shall be followed approval of basic designs. The contractor for his use and reference<br />
shall obtain reproducible transparent film (50 microns) each of such standard basic<br />
arrangement, component & fitting drawings and employment schedules from Dy Chief<br />
Electrical Engineer, E.C. Rly. MHX on payment as per the prescribed rates.<br />
(b) DEVIATIONS :<br />
Normally deviations from the standard drawings of the purchaser will not be accepted.<br />
However, in exceptional cases where the contractor desires to suggest improvements as<br />
results of his experience or other development, he shall justify his proposals with supporting<br />
explanatory notes.
Electrical construction, ECR, Page 92 of 117<br />
(c) STANDARD DRAWINGS EMPLOYMENT SCHEDULES ETC.-Deleted<br />
2.5.5 SPECIAL DESIGNS<br />
(a) In case where standard designs, drawings or employment schedules do not cover requirement<br />
of special locations or site conditions, the contractor shall submit his own designs or<br />
drawings along with supporting calculations and notes for scrutiny and approval of the<br />
purchaser.<br />
(b) Such special designs shall generally by in conformity with basic designs furnished by the<br />
purchaser and in accordance with the specifications. If the Contractor wishes to adopt special<br />
designs, which do not conform to the general basic designs of the purchaser, he shall submit<br />
alternative designs and drawings justifying his proposals.<br />
2.5.6. PARTICULAR DESIGNS AND WORKING DRAWINGS FOR OHE<br />
(a) PURCHASER’S PEGGING PLANS :<br />
The pegging plans for sections to be equipped indicating the type of overhead equipment,<br />
locations of masts and other general particulars prepared on the basic of the latest survey will<br />
be furnished by the purchaser. The Contractor shall verify and check these plans at site.<br />
(b) CONTRACTOR’S PEGGING PLANS :<br />
If the Contractor is called upon to carry out survey and prepare overhead equipment pegging<br />
plans, he shall submit such plans for approval after checking their feasibility at site.<br />
(c) PRINCIPLES OF LAY OUT :<br />
The Contractor shall in all cases ensure that the final pegging plans are in conformity with the<br />
latest principles of preparation and checking of OHE layout plans and sectioning diagram<br />
issued by RDSO.<br />
(d) PROVISIONAL LAYOUT PLANS :<br />
The Contractor shall prepare and submit overhead equipment layout plans incorporating the<br />
following information’s :-<br />
(i) The run of wires in different thickness or color in special cases and termination.<br />
(ii) The run of wires for future wiring indicated to the contractor in dotted lines.<br />
(iii) Erect position of all cut in insulators, including section insulators.<br />
(iv) Direction and value of stagger at each traction structure location.<br />
(v) Clearance of live conductors to structures in the vicinity including bridges, signals, gantries<br />
etc.<br />
(vi) Lay out of feeders.<br />
(vii) Jumper connections and connection to switches and switching stations.<br />
(viii) List of infringements.<br />
(ix) Kilometer nos. and type of structures.<br />
(x) Location and no. of switches.<br />
(xi) Schematic sectioning diagram drawn to convenient scale showing section insulator, no. of<br />
switches, elementary sections and connections to switches and switching stations.<br />
(xii) Table giving references of approved profile drawings, feeder layout plan and other relevant<br />
drawings.<br />
(xiii) Implantation.<br />
(xiv) Location of mast.<br />
(e) OHE PROFILE DRAWINGS :<br />
After completion of the overhead equipment layout plans, the contractor shall prepare an<br />
overhead equipment profile drawings showing the actual height of the contact wire under<br />
each over line structure the gradient and height of the contact wire on either side of the<br />
structure and the encumbrances at structures until normal height or contact wire and<br />
encumbrances are restored.
Electrical construction, ECR, Page 93 of 117<br />
(f) CROSS SECTION DRAWINGS :<br />
While the layout plans are being finalised, the contractor shall submit for approval, in-so-far<br />
as yards between outer most points and crossing are concerned cross section drawings for<br />
each structure showing guy rods, if any indicating the cross section of the formation, height<br />
and nature of soil, type of foundation block structure proposed, reverse deflection of the<br />
structure and all necessary particulars for erection of the foundation and the structures. In the<br />
preparation of drawings, care shall be taken to show all obstruction such as signal wires,<br />
point rods and their correct location in references to track/tracks as well as underground<br />
obstructions like pipe cables, etc after connecting such information from the site.<br />
In open line sections, cross sections shall be submitted in the following proforma,<br />
separately for each railway line for special foundation drawings with all necessary details<br />
shall be submitted to the purchaser. In case of side bearing foundation with extra depth,<br />
formation details at such location and necessary details of anchor foundation will be<br />
submitted.<br />
CROSS SECTION FOR THE OPEN ROUTE SECTION<br />
Km.............................<br />
to.............................<br />
Sl. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14<br />
...................................................................................................................<br />
LOCATION NO.<br />
CHANGE<br />
D SETTING<br />
DISTANCE<br />
E in m.<br />
T<br />
A<br />
I<br />
L<br />
S<br />
STEP DISTANCE<br />
in m.<br />
F.B.M.CODE<br />
SOIL TYPE &<br />
PRESSURE<br />
FOUNDATION TYPE & SIZE<br />
MAST SIZE AND<br />
LENGTH in m.<br />
REVERSE DELECTION<br />
(cm.)<br />
SUPER MAST
Electrical construction, ECR, Page 94 of 117<br />
LENGTH in m.<br />
CROSS ARM<br />
LENGTH in m.<br />
ANY OBSTRUCTION<br />
(G) FINAL LAYOUT PLANS :<br />
After all the cross section drawings in a section covered by the layout plan are finalized and<br />
foundations are cast, the contractor shall revise the layout plans to take into account any<br />
modifications to the locations of structures during the process of casting of foundations.<br />
(h) STRUCTURE ERECTION DRAWINGS :<br />
The c contractors shall then submit structure erection drawings for each structure<br />
incorporating all the details included in the cross section drawings for the structure and as<br />
erected at site and the details or the bracket assembly, mast extensions, isolator mounting<br />
frame and anchorage of overhead equipment, feeder or return conductors proposed for each<br />
structure together with all particulars necessary for the correct erection of overhead<br />
equipment at the structure. For structure with isolators, the details of electrical connections<br />
shall also be incorporated. In open line sections the contractor shall submit structure erection<br />
particulars in the tropical proforma as given below separately for each main line track in<br />
addition to particular details as indicated in the proforma for cross-section drawings.<br />
Modification to this proforma is found necessary will be finalised at time of structure erection<br />
drawings.<br />
Sl. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15<br />
...................................................................................................................<br />
LOCATION NO.<br />
CHANGE<br />
1. ENCUMBRANCE<br />
2. CONTACT WIRE<br />
HEIGHT<br />
3. STAGGER<br />
(I) CATENARY<br />
(II) CONTACT<br />
4. STAY ARM<br />
(I) (a) M<br />
(b) CODE<br />
5. BRACKET<br />
(i) (b) M<br />
(ii) CODE<br />
6. REGISTER
Electrical construction, ECR, Page 95 of 117<br />
(i)<br />
(ii)<br />
C/D (M)<br />
CODE<br />
7. STD/BENT<br />
CODE<br />
8. IDENTIFICATION MARK OTHER REFERENCES/CODES FOR MISC ITEMS LIKE<br />
STEEL WORK FOR STAY/BRACKET ATTACHMENT MISC. SINGLE/DOUBLE CAT<br />
ETC. WILL BE INDICATED.<br />
9. Deleted<br />
2.5.7. PARTICULARS DESIGNS & DRAWING FOR SWITCHING<br />
STATIONS & BOOSTER STATIONS.<br />
(a) PURCHASER’S LOCATION PLAN ETC.<br />
The location plans and schematic diagrams of connection for all the switching<br />
stations, and L.T. supply transformer stations will be furnished by the purchaser to the<br />
contractor. These will indicate the following as applicable.<br />
i) Overhead equipment layout in the vicinity of switching or other stations.<br />
ii) Location of main masts.<br />
iii) Arrangement of cross feeders and longitudinal feeders to be anchored on the<br />
gantry if any, including jumper connection to the overhead equipment.<br />
iv) Scheme of connections of interrupters.<br />
v) Position of the remote control cubicle with respect to the switching stations.<br />
vi) Fencing outline at the switching stations.<br />
The contractor shall satisfy himself about the correctness and applicability of the location plans given<br />
by the purchaser before adopting them for detailed designs.<br />
(b) DETAILED DRAWINGS :<br />
The Contractor shall submit for a approval of the purchaser. The following drawings :-<br />
i) Cross section drawings for each switching station indicating the cross section of the formation<br />
transverse to the tract at such location of main masts and longitudinal section parallel to the track<br />
along the central line of the interrupters. This drawing shall be prepared after an accurate survey and<br />
site and shall indicate the nature of the soil, its bearing capacity, and compactness and in case of<br />
loose soil, transverse section of the parent soil. In the preparation of the drawings care shall be taken<br />
to show all obstruction to be removed such a signal wire, rods and their correct location with<br />
reference to the tracks as well as underground construction like pipes, cables etc. after collection<br />
such formation from the site.<br />
ii)GENERAL ARRANGEMENT DRAWINGS :<br />
General arrangement drawings for switching station indicating the general arrangement of all<br />
equipment, run bus bars, position of pedestal insulators steel framework and fencing. The drawing<br />
shall also given a schematic connection/diagram and an isometric view of bus bars and connection<br />
The drawing shall include an elevation view of the switching station from behind at transverse cross<br />
section and plan sectional views at the level of feeder anchors insulator beams, potential transformer<br />
and ground. Each drawing shall have a schedule of all equipment required at the switching stations<br />
along with drawing reference of details of the equipments.<br />
iii) STRUCTURAL DRAWINGS :<br />
Structural assembly drawing for switching station indicating the steel framework assemble.<br />
The drawing shall include one elevation view of the steel framework assemble from behind. A<br />
transverse cross section and plan views at various levels such as at the level of feeder anchors,
Electrical construction, ECR, Page 96 of 117<br />
Insulator beam/and ground. In the assemble each component number shall be marked with its<br />
reference number. The drawing shall also have a schedule of component numbers along with<br />
drawing reference various numbers. The weight of the component numbers shall be indicated in a<br />
separate weight schedule. The drawings shall be prepared for the various structural components.<br />
Individual drawings shall be made for each component and this shall include all fixing board, nuts<br />
and washers whose sizes will be maintained all the drawings. A unit isolator beams, potential<br />
transformer beam weight of the component shall also be given in the drawings.<br />
iv) FOUNDATION LAYOUT AND CROSS SECTION DRAWINGS :<br />
Foundation layout and cross section drawings for each switching station indicating by out of<br />
all foundation in plan, transverse cross section of various foundation through central line of main<br />
masts, interrupters, fencing uprights and LT supply transformers if any, an longitudinal sections<br />
parallel to track through the central line of the cable trench. all foundation shall be marked serially on<br />
the drawing and listed in a schedule on the drawing indicating the volume of concrete for each<br />
foundation block.<br />
v) FENCING LAYOUT DRAWINGS :<br />
Fencing layout drawings for each switching station indicating the layout of the entire fencing<br />
and anti climbing device in plan. Each up right, fencing plan and fixture on the upright shall be<br />
indicated on the drawing by its reference number. A schedule of components viz. uprights, panel<br />
fixture and barbed oil shall be included in the drawings indicating the drawing reference of<br />
components. An individual drawing shall be made for each type pane, fencing and fixture for<br />
mounting the anti climbing device. The drawing of each fencing post shall indicate the unit weight of<br />
the fencing post.<br />
vi) EARTHING LAYOUT DRAWINGS :<br />
Earthing layout drawings for each switching station indicating the layout of full earthing<br />
system in plan. The drawing shall show the location of earth electrodes and mark the run of earthing<br />
strips and connection to each equipment, mast, fencing post and fencing panel. All components shall<br />
be marked with their reference for further details of the run of conductors and connections, separate<br />
drawings which may be common to all switching station may be made and reference to this drawings<br />
mark on the layout. A schedule of components shall be made out in the given drawing reference of<br />
components.<br />
vii) CABLE RUN LAYOUT :<br />
Cable run layout of each switching station indicating inter connection between various<br />
equipments, indoor and outdoor along with schematic arrangements and physical disposition of<br />
equipment, color coding or code no and the index scheme adopted for terminal. The drawings shall<br />
also indicate the cable size and grades of insulation. The quality of various cables required shall be<br />
indicated on the drawings.<br />
viii) EQUIPMENT DRAWINGS :<br />
Equipment drawings applicable to all switching station except the ones for the equipments to<br />
be supplied by the purchaser. Drawings shall be dimensioned and should indicated :-<br />
1. Fixing or mounting hole dimensions and arrangement.<br />
2. Net weight of the equipment.<br />
3. Characteristic and rating of equipment.<br />
4. Circuit and diagram.<br />
5. Overall dimensions and other important dimension.
Electrical construction, ECR, Page 97 of 117<br />
6. Height and vertical and horizontal dimensions of all exposed live<br />
parts; and<br />
7. Notes explaining the operation of the equipment.<br />
ix) MISCELLENIOUS DRAWINGS :<br />
Misc. drawing applicable to all switching station. This drawings shall include drawings or sketched<br />
made for study of clearance, isolator alignment details, scheme of interlocks, no plates or various<br />
equipments and “U” bolts for cable mounting, caution or instruction boards, out riggers for bus bars<br />
support and non-standard bus bar connectors.<br />
x) EMPLOYMENT SCHEDULES & CHARTS :<br />
Employment schedules and charts applicable to all switching stations. These will include.<br />
1. Employment schedule for pure gravity type of foundation for main masts for various direct<br />
leads and bending moments;<br />
2. Employment schedule for all other foundations for various depths of parent soil from<br />
the datum level.<br />
3. Sag tension charts for cross feeders for various spans and tensions.<br />
2 .5.8 LT. SUPPLY TRANSFORMER STATION DRAWING<br />
The contractor shall submit for approval to the purchaser drawing for L.T. Supply<br />
transformer station, similar to those detailed for switching station in 2.5.7 (b). The following<br />
drawings may, however, be combined together.<br />
i) Cross section and foundation layout drawing;<br />
ii) General arrangement, structural and earthing layout drawings.<br />
2.5.9 SCHEDULE OF QUANTITIES<br />
Within 30 days of issue of letter of acceptance of tender, the Contractor shall assess the<br />
quantities of various items of work including various component and fitting as covered in schedule-1<br />
and submit schedule-1 (assess-1) along with the corresponding quantity of various fittings and<br />
components included in for approval of the purchaser St. an assessment shall be revised at suitable<br />
intervals after the first assessment is approved till the work is completed. Such re-assessments<br />
denominated as schedule-1 (assess-2) (assess-3) etc. shall also be submitted for approval of the<br />
purchaser.<br />
On receipt of approval of each final layout plan from the purchaser the following schedules<br />
of quantities relating to each layout plan shall be submitted within a fortnight.<br />
i) Schedules of nos of masts. types, weight of different masts and total weight of<br />
masts :<br />
ii)<br />
Schedules of no. of foundation, types, volume of different foundations and<br />
total value.<br />
iii) Schedule of quantities of various items of work other that masts and foundation<br />
under schedule -1<br />
iv) Schedule of net tension lengths of contact, catenary and feeder wires and lengths<br />
required to be ordered.<br />
v) Schedule of lengths of other wires and conductors required to be ordered.<br />
vi) Schedules of small parts and steel work to be supplied by the purchaser.
Electrical construction, ECR, Page 98 of 117<br />
2.5.10. SUBMISSION OF DRAWINGS & SCHEDULES<br />
a) The submission of designs and drawings for approval shall be in manner indicated (Sec also<br />
Para - 1,2,23).<br />
GENERAL:<br />
In case, contractor wish to deviate from standard drawings he should submit to the purchaser revised<br />
drawings with full details of deviation sought explaining the necessity of deviation, calculations and<br />
other supporting documents. The purchaser if satisfy about the necessity and adequacy of deviations,<br />
shall refer the matter to RDSO for necessary approval. In the case of deviation on working drawing,<br />
decision shall be communicated by the purchaser to the Contractor. The no. of copies of drawings,<br />
which shall be submitted, are indicated in the following sub-para. The purchaser will return one copy<br />
for the drawing either with approval subject to modification where necessary of with comments. The<br />
purchaser shall endeavor the return the copy within a month. Where drawings are returned with<br />
comments or approval subject to modifications. The contractor shall submit to the purchaser within<br />
15 days of receipt of such advice drawings for approval taking in to account the comments of<br />
modifications. Also the contractor shall as far as possible avoid comments by discussions with the<br />
purchaser’s engineers. No drawings shall be resubmitted without incorporating the modifications<br />
required by the comments of the purchaser, unless the purchaser has agreed to the deletion of such<br />
comments.<br />
(b) DEVIATION FROM STANDARD DESING:<br />
In case of deviation from standard designs and drawings copies of correspondence and drawings<br />
shall be sent in duplicate to the Dy.Chief Electrical Engineer (CON) East Central Railway,<br />
Mahendrughat, Patna.or his successor/nominee (whose address will be intimated in the due course).<br />
In the particular case of deviation in the design of fittings the drawings submitted by the contractor<br />
shall be actual manufacturing drawings samples of the modified fittings shall also be submitted, after<br />
the drawings are approved (see para-1.2.23).<br />
(c) SPECIAL DESIGNS:<br />
Special designs to meet the requirement of particular locations and location conditions shall<br />
be submitted in due time in duplicate for approval.<br />
(d) PURCHASER’S PEGGING PLANS:<br />
Two copies to the purchaser’s pegging plans shall be sent back after verification if found<br />
correct. If modifications are required free pegging plans incorporating the modifications<br />
shall be submitted in two copies for approvals (See paras-2.5.6)<br />
(e) CONTRACTORS PEGGING PLANS:<br />
When the Contractor is called upon to survey and prepare pegging plans, he shall send three<br />
copies f such plans while submitting them for approval.<br />
(f) CROSS SECTION DRAWINGS:<br />
Close, section drawings shall be submitted for approval in two copies for convenient sections<br />
at a time separately for sections within station limits and section outside station limits. Such<br />
drawings shall be submitted progressively and as far as possible without gaps (See Para-<br />
2.5.6)
Electrical construction, ECR, Page 99 of 117<br />
(g) OHE LAYOUT PLAS AND PROFILE DRAWINGS:<br />
Overhead equipment layout plans, provisional and final and profile drawings shall be<br />
submitted for approval in 03 copies (See para-2.5.6)<br />
(h) STRUCTURE ERECTION DRAWINGS:<br />
Structure erection drawings shall be submitted for approval in two copies for a section at a<br />
time separately for sections within station limits and sections outside station limits,<br />
progressively and without gaps.<br />
(i) SCHEDULE OF QUANTITIES:<br />
Schedules of quantities for each approved layout plan/switching station shall be submitted<br />
for approval in two copies.<br />
(j) SUB-SECTION FEEDER DRAWINGS: ----------------------Deleted<br />
(k) All drawings for switching stations, booster transformer stations and LT Supply transformer<br />
station shall be submitted for approval in three copies.<br />
(l) DISTRIBUTION COPIES:<br />
On receipt of purchaser’s un-qualified approval to the Contractor’s drawings, schedule of<br />
quantities, the Contractor shall submit original tracings of those drawings and schedules for<br />
the signature of the purchaser in token of approval within 7 days of the receipt of approval<br />
and the purchaser shall as far as possible return the same to the contractor within 7 working<br />
days thereafter. On receipt of these tracings from the purchaser , the contractor shall submit<br />
copies for distribution to field officers and other departments as indicated below within 7<br />
days of receipt of approved tracings:-<br />
(i) Special designs 2 copies<br />
(ii) Final pegging plans 2 copies<br />
(iii) Structure cross-section drawings 2 copies<br />
(iv) OHE layout plans 2 copies<br />
(v) OHE profile drawings 2 copies<br />
(vi) Structure erection drawings 2 copies<br />
x) Drawings for switching stations, booster transformer stations, 9 copies<br />
In all the above cases, the contractor has the option to supply only 06 copies of the approved<br />
drawings provided one of them is a transparent paper print.<br />
2.5.11. COMPLETION DRAWINGS AND SCHEDULES<br />
After completion of works, all drawings and designs submitted by the contractor and<br />
approved by the purchaser shall be made up to date incorporation actual supply and erection<br />
particulars including the name and make of insulators, galvanized steel tubes, stainless steel<br />
wire rope etc. The mark of conductors shall be specified in the “As erected” OHE layout<br />
plans, SED and other relevant drawings for identification. Such drawings and schedules shall<br />
then be verified and corrected, if necessary, by the contractor jointly with the purchaser’s<br />
representatives. The verified and corrected drawings shall be supplied in 4 sets. One of which<br />
shall be transparencies of linen or film reproduction or, any other durable material approved<br />
by the purchaser.2.5.12. ADDRESS Address to which designs and drawings should<br />
be submitted are indicated in Part -III.
Electrical construction, ECR, Page 100 of 117<br />
PART-II, CHAPTER-VI<br />
INSPECTION AND TESTING<br />
2.7.1. SCOPE<br />
This chapter deals with the inspection and testing of completely erected overhead<br />
equipment, switching station, booster transformer station and L.T. transformer<br />
stations supply as provided in Part-I.<br />
2.7.2. OVERALL PERFORMANCE<br />
The overall performance of the overhead equipment should be such as would<br />
Permit collection of current by electric rolling stock with full load at speeds, up to and<br />
including the maximum specified for the design of overhead equipment, smoothly, without<br />
mechanical shocks or prejudicial sparks (See Para 2.1.10) and without under heating in the case of<br />
other equipment.<br />
2.7.3. RESPONSIBILITY<br />
The general tests of overall performance stipulated below and only supplementary to other<br />
tests on structures, foundations, equipment, components and fittings as specified in Part-II, Chapter-<br />
II,III & IV. Any testing and acceptance by the purchaser of overall performance shall be subject to<br />
the general terms of guarantee which shall continue to be valid as provided for in part-I, Chapter-II.<br />
2.7.4. TESTS OF OHE<br />
a) GENERAL<br />
As soon as a section is ready for inspection and testing the contractor shall advice the<br />
purchaser in writing. Test to be carried out by the purchaser will be done in presence of the<br />
contractor’s representative and shall include the following apart from the other reasonable tests that<br />
the purchaser may like to conduct with a view of ensure himself of the soundness of the equipments<br />
and their erection in strict compliance with the specifications.<br />
b) INSULATIONS<br />
The strength of the insulation and the dielectric strength of the entire equipment as installed<br />
shall be tested with a 2500 volt Merger.<br />
c) CONTINUITY<br />
The electrical continuity of the line and existence of had contractor if any will be tested with<br />
a Merger.<br />
d) ELECTRICAL INDEPENDENCE<br />
The electrical independence of individual elementary sections in to the another shall be<br />
tested with a Merger.<br />
e) SWITCHES<br />
All isolators shall be tested for smooth and trouble free operation.<br />
f) TENSION DEVICES<br />
All automatic tensioning devices installed shall be tested for sensitive functioning and<br />
adjustment.
Electrical construction, ECR, Page 101 of 117<br />
g) STAGGER AND HEIGHT<br />
The stagger and height of contact wire over the entire section of completed overhead<br />
equipment and the clearances available shall be measured and the measurement shall be checked<br />
against approved drawings. These measurements shall be carried out at low speed with a vehicle or<br />
device to be arranged by the purchaser, the movement of which will follow the track levels as closely<br />
as possible. Tolerances that will be permitted on the dimensions indicated in the approved drawings<br />
are shown in Para-II, Chapter-VI.<br />
The actual position of the two contact wires, relative to each other, at overlaps and turnouts<br />
shall also be checked. Special attention shall be paid to a smooth movement of pantographs over<br />
section insulators, particularly those that are likely to be frequently traversed.<br />
h) MECHANICAL BEHAVIOUR<br />
Mechanical behavior of the entire equipment shall be tested at various speeds under normal<br />
pantographs pressure without energizing the overhead equipment.<br />
i) ENERGISING<br />
If the overhead equipment, after being subjected to the above test in an unenergised<br />
condition, is found to be satisfactory, it will be energized with the normal 25 KV AC supply.<br />
j) POWER COLLECTIONS<br />
Tests shall then be conducted to check if the power collection performance of the overhead<br />
equipment satisfactory after ensuring that the contact wire is adequately clean. For the purpose and<br />
observation core shall be attached next to the electric locomotive. The behavior of the overhead<br />
equipment will be watched at various speeds. Power collection shall be considered unsatisfactory if a<br />
long blue flash is observed, indicating that the contact between the contact wire and the pantograph<br />
is not continuous.<br />
2.7.5. INSPECTION AND TESTING OF SWITCHING STATION ETC.<br />
a) GENERAL<br />
As soon as a switching station, booster transformer station or L.T. supply transformer station<br />
is ready for inspection and testing the contractor shall advise the purchaser in writing. Testing will be<br />
carried out by the purchaser at contractor’s cost jointly with the contractor. These shall include the<br />
tests, which the purchaser may like to conduct with a view to assure him of the soundness of the<br />
equipments and their erection on compliance with these specifications. However, testing equipment<br />
such as those indicated below and staff required for the tests shall be provided by the contractor free<br />
of charge.<br />
i) Oil testing equipment.<br />
ii) 2500 V and 500 V mergers.<br />
iii) Earth meager and accessories.<br />
iv) Continuity test apparatus.<br />
v) Avometer.<br />
The Contractor shall full responsibility for these test inter-alia his other Responsibilities.
Electrical construction, ECR, Page 102 of 117<br />
b) VISUAL INSPECTIOSN<br />
Visual inspection, which shall include check for satisfactory workmanship, shall cover all<br />
conditions, painting, plastering cleanliness of all insulators etc and compliance with <strong>Indian</strong><br />
Electricity Rules.<br />
c) OPERATION TEST<br />
This test will be conducted on every individual items of equipment such as interrupters,<br />
isolators, relays etc to ensure that the equipment as a whole is functioning properly and is<br />
mechanically sound i.e. in the particular case of isolators the fixed contact and knife blade have been<br />
correctly aligned and operation does not cause undue strain on the equipments. The operation test<br />
will be carried out with the high-tension installation disconnected from the supply, but by actuating<br />
power devices where shall be provided. Continuity test of high-tension connections after setting<br />
much interrupters and isolators in their respective positions shall also be conducted as per of the<br />
operation test.<br />
d) INSULATIONS :<br />
The strength of insulation of the various item of equipment and the entire installation as a<br />
whole shall be tested with a 2500V/500V meager or as required.<br />
e) DI-ELECTRIC STRENGTH OF OIL<br />
The di-electric strength of the oil of the Booster transformer & LT supply transformer, at<br />
each station shall be tested before commissioning in accordance with IS: 335-1983 should this be<br />
found not correct, the Contractor shall arrange at his own expenses to have it rectified.<br />
f) ISOLATORS<br />
All isolators will be tested for smooth and trouble free operations.<br />
g) INTERRUPTORS<br />
Operation of trip and close coils for interrupters, shall be tested for satisfactory performance<br />
with the respective equipment de-energized.<br />
2.7.6. EARTHING<br />
a) Earth wires will be checked for continuity and electrical isolation every it from approx.<br />
b) Clearances between earth wires and out-of-run wire of overhead equipment and signals shall<br />
be checked.<br />
c) Earth resistance shall be measured separately for each earth electrode in the case of<br />
interconnected earth electrodes, the net resistance of the interconnected electrodes shall also be<br />
measured.<br />
2.7.7. DETAILS PROCEDUREAS FOR TEST<br />
The detail procedure for inspection and testing will be furnished to the contractor. The<br />
contractor shall submit the results of tests in the Performa which will be furnished by the purchaser,<br />
in quadruplicate.<br />
N.B.- All 25KV Insulators to be inspected by RDSO/ Authorized representative of CEE/ECR
Electrical construction, ECR, Page 103 of 117<br />
PART - III<br />
PARTICULAR SPECIFICATIONS<br />
3.1. INTRODUCTION :<br />
This part of the specification is complementary to Part -I<br />
3.2. LOCATION :<br />
The place is located near Gaya of Danapur division of E.C. Railway under jurisdiction of<br />
Bihar State.<br />
3.3. TRACKS TO BE EQUIPPED<br />
(a) The route and track lengths of the section to be equipped with overhead are as under:-<br />
Section<br />
TKM<br />
Taregna-Nadaul 6<br />
3.4. GENERAL PARTICULARS :<br />
(a) The section generally passes through open country in domestic area .The soil character strips of<br />
the entire area are generally normal soil. The type of soil ranges from normal to filled up soil. The<br />
bearing capacity of the soil is likely to very from 5500 to 11000 Kgf/Sqm. The actual bearing<br />
capacity. shall. lower, be determined in accordance with part - II<br />
(b) ACCESS TO ROAD :<br />
The section is approachable by metalled /Kachha Road.<br />
(c) Remodeling works affecting the tracks to be wired will be intimated as a when the work is<br />
planned/commenced at various stations.<br />
3.5.CLIMATIC CONDITIOSN :<br />
(a) TEMPERTURE<br />
For the overhead equipment which will be in open space a minimum temperature of 4 degree C and<br />
the maximum temperature of 65 degree C are to be considered. The mean temperature shall be taken<br />
as 35 degree C.<br />
(b) RAINFALL :<br />
Rains occur generally from June to November. The average rainfall during the monsoon season is<br />
approx 135 cm annually.<br />
(c) HUMIDITY :<br />
The maximum relative humidity is nearly 50% to 85%<br />
(d) THUNDER STORMS :<br />
The region is subject to thunder storms during monsoon from June to September<br />
(e) WIND PRESSURE :<br />
The section falls in the red wind pressure zone (IS:875). Accordingly, the basic wind pressure 150<br />
Kg/Sqm. In terms if IS 875:87 amendment is to be adopted. Increased wind pressure is to be adopted<br />
on embankments more than 10 m.i.e. 200 Kgf/Sqm. The Confirms with the wind pressure adopted<br />
by state Electricity Board for the design of their EHT transmission lines.<br />
3.6.ROLLING STOCK :<br />
Steam locomotives with chimney height not exceeding 4.27m, electric locomotives with height no<br />
exceeding 4.165m their pantographs in the locked down position and diesel locomotives 4,42m<br />
(14ft.6inch.) hi8gh would run on this section.<br />
3.7. OVER DIMENSIONAL CONSIGNMENTS :<br />
The maximum height of over dimensional consignment which runs on this section is 4.80m (15'9")<br />
with. movement to specified lines.
Electrical construction, ECR, Page 104 of 117<br />
3.8. POWER SUPPLY :<br />
(a) Electric power will be supplied temporarily from Gaya/ F.P. to the overhead equipment. (b) 2.9.<br />
L.T. SUPPLY TRANSFOMER STATIONS:D<br />
Pole mounted auxiliary transformers will be installed for giving power supply to colour light<br />
signaling, repeater stations, switching stations, traction sub-stations, MEMU Shed and some other<br />
places as required by the purchaser In double line section, important stations, 1 No. auxiliary<br />
transformer will be provided at each station to be fed from one different elementary section.<br />
3.11. DELETED.<br />
3.12 DELETED.<br />
3.13 TRACTION SUB-STATION FEEDERS:<br />
25KV feeders from traction sub-stations to feeding posts are not envisaged at present.<br />
3.14. TRACK CIRCUTTS :<br />
Track circuits are to be provided by S&T and Civil Engg. Depts. cross bonds for track circuit is to be<br />
provided by the tenderer.<br />
3.15. LABOUR AND MATERIALS :<br />
Unskilled labour is available almost allover the section while skilled labour would be available<br />
generally at the main towns in the section.<br />
3.16.CONTRACTOR'S OFFICE:<br />
It is obligatory on the part of the contractor to establish an office at a suitable place at Patna for<br />
planning, design and for expeditious finalisation of particular designs and working drawings. The<br />
office should be headed by a qualified engineer whose credentials shall be approved by the purchase<br />
engineer In addition, the contractor will have to establish field construction offices at convenient and<br />
approved locations for co-ordination and progressing of field works.<br />
3.17. CONTRACTOR'S DEPOT<br />
Suitable space shall be made available for the contractor to set up one main depot for the work.<br />
3.18. DURATION OF TRAFFIC BLOCKS :<br />
(a) Track occupation may be granted at any time during day or night to suit convenience of traffic<br />
operations and will ordinarily be granted on one track at time over a distance covered by one or two<br />
consecutive block sections. Work trains will normally be allowed to take advantage of block<br />
shadows. Normally, the total advantage of block on any section will be maximum of 3 to 4 hrs, in a<br />
day for all the tracks in the section taken together, the total of blocks on any track being limited to 2-<br />
3 hrs. in a day. b lock provided may be utilized for one or more work trains or track lorries or ladder<br />
trolleys to suit convenience of work<br />
(b) Material train will not ordinarily be given for laying out the feeders except where crossing of<br />
track is involved which will have to be paid out manually generally. However, material train can be<br />
used to drop the feeder drums along side the track. The contractor shall however arrange to get the<br />
drums dropped to the maximum possible extent by road.
Electrical construction, ECR, Page 105 of 117<br />
PART IV<br />
ANNEXURE-I<br />
LIST OF STANDARD DRAWING & SPECIFICATION<br />
This annexure contains reference to drawing number, charts, schedule specification and other date<br />
referred to in various paragraphs of the tender paper.<br />
All references to drawing, charts, schedules or specifications given in the Annexure shall be taken to<br />
the latest revisions of such drawings, charts and schedules or specifications as issued by purchaser.<br />
(A) LIST OF STANDAR DRAWINGS :<br />
S.No<br />
Brief Description<br />
Drawing Mod. No.<br />
Series Number<br />
1 Extra allowance for settings of structures on ETI/OHE/G 00111 B<br />
curves 1676/ETI/OHE/G mm. broad gauge.<br />
2 Standard setting of structures in the vicinity of -DO- 00112 C<br />
signals (broad gauge).<br />
3 Typical design of side bearing foundation. -DO- 00131<br />
4 Typical design of new pure gravity foundation ETI/SK/C 131<br />
5 Typical design of side gravity foundation (SPC -DO- 142<br />
8000 kgf/m 2<br />
6 Typical design of cantilever masts RE/33/G 00141<br />
Sh. 3<br />
7 Standard drilling schedule of OHE mast 9.3m,<br />
9.4 and 9.6 m long RSJ and BFB<br />
ETI/OHE/G 00144<br />
Sh. 1<br />
Sh. 2.<br />
Sh .3<br />
8 Span and stagger chart for conventional OHE,<br />
wind pressure 75, 12.5 and 150 Kgf/m 2 -DO 00202 A<br />
9 Employment schedule for cantilever mast<br />
regulated OHE without return conductor and<br />
without earth wire (wind Pressure 112.5 Kgf/m 2 )<br />
(Catenary 65 Cu contact wire 107/Cu)<br />
10 Employment schedule for cantilever mast<br />
regulated OHE without Return conductor and<br />
without earth wire (wind pressure 75 Kgf.m 2 )<br />
(Catenary 65/Cu Contact wire 107/ Cu.)<br />
ERLC 00701<br />
Sh.1<br />
ETLC<br />
A<br />
A<br />
11 Employment schedule for cantilever masts<br />
regulated OHE without return conductor and<br />
without earth wire (wind pressure 112.5 Kgf/m 2 )<br />
(Catenary 65/Cu. Contact wire 107/Cu<br />
12 Employment schedule for cantilever masts<br />
regulated OHE without return conductor and<br />
without earth wire (wind pressure 75 Kgf/m 2 )<br />
(Catenary 65 /Cu Contact wire 107/Cu)<br />
13 Employment schedule for cantilever masts<br />
regulated OHE without return conductor but<br />
without earth wire (wind Pressure 12.5 Kgf/ m 2 )<br />
(Catenary 65/Cu contact wire 107/Cu.)<br />
ETI/OHE/G 00133<br />
Sh.2<br />
ETI /C 0102<br />
Sh.2<br />
ETI/OHE/G 000153<br />
Sh.3<br />
D<br />
A<br />
E
Electrical construction, ECR, Page 106 of 117<br />
14 Employment schedule for cantilever masts<br />
regulated OHE without return conductor but<br />
without earth wire (wind Pressure 75 Kgf/ m 2 )<br />
(Catenary 65/Cu contact wire 107/Cu.)<br />
15 Employment schedule for cantilever masts<br />
regulated OHE without return conductor but<br />
without earth wire (wind Pressure 75 Kgf/ m 2 )<br />
(Catenary 65/Cu contact wire 107/Cu.)<br />
16 Employment schedule for cantilever masts<br />
regulated OHE without return conductor but<br />
without earth wire (wind Pressure 75 Kgf/ m 2 )<br />
(Catenary 65/Cu contact wire 107/Cu.)<br />
17 Employment schedule for cantilever masts<br />
unregulated OHE without return conductor and<br />
without earth wire (wind Pressure 75 Kgf/ m 2 at<br />
35 degree C and 28 Kgf at 4 degree C) (Catenary<br />
65/Cu contact wire 107/Cu.)<br />
18 Employment schedule for cantilever masts<br />
unregulated OHE without return conductor and<br />
without earth wire (wind Pressure 75 Kgf/ m 2 35<br />
degree C and 28 Kgf at 4 degree C) (Catenary<br />
65/Cu contact wire 107/Cu.)<br />
ETI/C 0702<br />
Sh.3<br />
A<br />
ETI/OHE/G 00153 D<br />
ETI/OHE/G 0702<br />
Sh.4<br />
ETI/C 0702<br />
Sh.5<br />
ETI/C 0702<br />
Sh.5<br />
19 General distribution of droppers. ETI/OHE/G 00161<br />
20 Out line of pantograph (broad gauge and m. RE/33/G 00181<br />
gauge).<br />
21 Employment schedule for OHE overlap central<br />
location with 3.0 m/ implantation (wind Pressure<br />
75 Kgf/ m 2 ) (Catenary 65/Cu contact wire<br />
107/Cu.)<br />
ETI/C 0709<br />
22 Employment schedule for OHE (9.5) overlap<br />
central location with 3.0 m. / implantation (wind<br />
Pressure 75 Kgf/ m 2 ) (Catenary 65/Cu contact<br />
wire 107/Cu.)<br />
23 Employment schedule for OHE (9.5) overlap<br />
central location with 3.0 m. / implantation (wind<br />
Pressure 75 Kgf/ m 2 ) (Catenary 65/Cu contact<br />
wire 107/Cu.)<br />
24 Employment schedule for 9.5, 200 x 200 x 49.9<br />
kg. masts (wind Pr. 75Kgf/ m 2 ) (Catenary. 65/Cu<br />
contact wire 107/Cu.)<br />
25 Employment schedule for 9.5, 200 x 200 x 49.9<br />
kg. masts (wind Pressure 112 Kgf/ m 2 ) (Catenary<br />
65/Cu contact wire 107/Cu.)<br />
26 Employment schedule for OHE mast (9.5m.) WP<br />
75 kgf/m. overlap anchor location with 3.0 m. /<br />
implantation (Cooper OHE)<br />
27 Employment schedule for OHE mast (9.5m.) WP<br />
112.5 Kgf/m. overlap anchor location with 3.0 m.<br />
/ implantation (Cooper OHE)<br />
ETI/C 0910<br />
ETI/C 0711<br />
ETI/C 0713<br />
ETI/C 0714<br />
A<br />
ETI/C 0715 A<br />
ETI/C 0716 A
Electrical construction, ECR, Page 107 of 117<br />
28 General formation os single track embankments RE/33/G 01102 A<br />
and cutting (broad gauge)<br />
Sh.1<br />
29 General formation of multiple tracks (1676 mm RE/33/G 01103 A<br />
gauge).<br />
Sh.1<br />
30 Standard formation of single track embankments RE/33/G 01103 A<br />
and cutting (broad gauge.)<br />
Sh.1<br />
31 Standard anchor arrangement RE/33/G 01401 E<br />
32 Anchor arrange with dwarf mast ETO/OHE/G 01402 B<br />
33 Schedule of anchor blocks for BG track. ETI/OHE/G 01403 B<br />
Sh.1<br />
34 Double guy rod arrangement with anchor (blank ETI/OHE/G 01403 B<br />
cotton soil)<br />
Sh.2<br />
35 Schedule of anchor bocks for BG track (black ETI/OHE/G 01403 B<br />
cotton soil)<br />
Sh.3<br />
36 Rock anchor for BG track. ETI/SK/G 208 B<br />
37 Standard guide tube arrangement of mast and RE/33/G 01501 B<br />
structures<br />
38 Arrangement of antitheft guide tube ETI/OHE/SK 44/1<br />
39 Trapezoidal counterweight and arrangement of ETI/OHE/G 01302<br />
OHE structure.<br />
40 Arrangement of 3 KV and 25 KV pedestal -DO- 01601<br />
insulators support on OHE mast and portals.<br />
41 Standard arrangement for mounting of no. plate ETI/OHE/G 017701<br />
on OHE structures.<br />
42 Schematic arrangement of regulated overhead -DO- 02101<br />
equipment.<br />
43 Typical arrangement of OHE on cantilever masts -DO- 02102<br />
for double track section.<br />
44 Typical arrangement for fixing of bracket<br />
assembly on 9.5 m mast and structure to suit<br />
-DO- 02102<br />
Sh.3<br />
raising of track (in future).<br />
45 Mast on platform (1676 mm gauge) -DO- 02104<br />
Sh.2<br />
46 Details of bracket arrangement on tangent and<br />
curve track<br />
-DO- 02106<br />
Sh.1<br />
47 Details of bracket assembly on structure and RE/33/G 02107<br />
dropped arms.<br />
48 Single bracket assembly on structure and dropped RE/33/G 02107<br />
arms.<br />
49 Box type cantilever arrangement. ETI/OHE/G 02108<br />
50 Arrangement of anti-creep -DO- 02111<br />
51 Standard cantilever arrangement for boom anchor -DO- 02113<br />
and anti-creep location<br />
52 Schematic arrangement of un insulated overlap<br />
(Type- 1) (3&4 span overlaps.<br />
RE/23/G 02121<br />
Sh.1<br />
53 Schematic arrangement of insulated overlap. -DO- 02131<br />
54 General arrangement of regulated OHE at turn<br />
out (overlap and cross type)<br />
ET/OHE/G 02141
Electrical construction, ECR, Page 108 of 117<br />
55 General arrangement of regulated OHE at cross RE/33/G 02151<br />
over (overlap and cross type)<br />
56 Arrangement of neutral section. ETI/OHE/G 02161 C<br />
Sh.1<br />
57 Arrangement of short neutral section. -DO- -do-<br />
58 schematic arrangement of un-regulated overhead RE/33/G 03101<br />
equipment.<br />
59 Standard termination of OHE (regulated and -DO- 03121<br />
unregulated)<br />
60 General arrangement of unregulated OHE at turn ET/OHE/G 03151<br />
out (overlap and cross type)<br />
61 General arrangement of unregulated OHE at<br />
cross over and diamond crossing (overlap and<br />
-DO- 03152<br />
Sh.1<br />
cross type<br />
62 General arrangement of unregulated OHE at<br />
diamond crossing.<br />
-DO- 03152<br />
Sh.2<br />
63 General arrangement of head span -DO- 03201<br />
64 General arrangement of pull off. -DO- 03301<br />
65 In span jumper connection between catenary and -DO- 05101<br />
contact wire<br />
66 Continuity jumper connection at un insulated -DO- 05102 B<br />
overlap<br />
67 Arrangement of antitheft jumper ETI/OHE/SK 432<br />
68 Connection at turn out ETI/OHE/G 05103 B<br />
69 Potential equalizer connection at insulated -DO- 05104<br />
overlap and neutral section.<br />
70 Dimension at diamond crossing -DO- 05106 A<br />
71 General arrangement of connection to OHE by a -DO- 05124<br />
cross feeder (Spider)<br />
72 General arrangement of connection at switching -DO- 05125<br />
stations on double track section.<br />
73 General arrangement of connection to switching ETI/OHE/G 05126<br />
stations on multiple traction section(with spider<br />
cross feeder).<br />
74 Suspension of 25 KV feeder (Spider on OHE -DO- 05143 B<br />
mast)<br />
75 Termination of feeder return conductor and RE/33/G 05145 D<br />
return feeder(copper and aluminium).<br />
76 Arrangement of suspension of double spider 25 -DO- 05152 C<br />
KV feeder and return between substation and<br />
feeding station.<br />
77 Assembly of section insulators. RE/33/G 05181 B<br />
78 General arrangement of earth wire on OHE mast. ETI/OHE/G 05201 A<br />
79 Arrangement of transverse bonds. -DO- 05251 A<br />
80 Suspension arrangement of Aluminium, return ETI/OHE/G 05307 A<br />
conductors (Spider) on traction structures.<br />
81 Connection of return conductor to track. -DO- 05106 B<br />
82 Suspension of return conductor (Spider) from -DO- 05311 C
Electrical construction, ECR, Page 109 of 117<br />
booms of structure,<br />
83 Connection between OHE and aluminium return -DO- 05413 A<br />
conductor at booster stations.<br />
84 Mounting of 25KV isolators on OHE structures -DO- 05513 A<br />
Genera arrangement.<br />
85 Anchor assembly on "N" and "O" type portal ETI/OHE/P 3250 B<br />
upright.<br />
<strong>86</strong> Structure bonds. -DO- 7000 C<br />
87 Earthing Station. -DO- 7020 B<br />
88 Longitudinal rail bond. -DO- 7030 D<br />
89 shot supper mast assembly. ETI/C/P 8010 E<br />
90 Long super mast assembly -DO- 8020 B<br />
91 Bracket attachment assembly on portal upright -DO- 8030 A<br />
(N,O,R,G and double BFB type)<br />
92 Supper mast assembly on portals. -DO- 8050 B<br />
93 medium supper mast assembly. ETI/OHE/P 8060 C<br />
94 Standard portal (N.O.R.G and double BFB type) ETI/C 0064<br />
95 Volume chart and equivalent foundation. -DO- 0058<br />
Sh.1<br />
96 Volume chart and equivalent foundation. -DO- C-01<br />
97 Dwarf mast foundation on Wet & dry block -DO- C-02<br />
cotton soil.<br />
98 Special BFB portal for 5 tracks (General -DO- 0026 B<br />
arrangement).<br />
99 Protective screen at foot over and road over -DO- 0068 C<br />
bridge.<br />
100 Chart for portal foundations. -DO- 0005/68<br />
101 Muff for OHE structures -DO- 0007/68 C<br />
102 Structure muff for sand core foundation -DO- 0012/68 D<br />
103 Details of remote control cubicle (foundation -DO-<br />
RCC and steel door<br />
104 9.5 m. standard traction mast (fabricated "K" -DO- 0018-2 A<br />
series.)<br />
105 9.5 m. standard traction mast (fabricated "B" -DO- 0071 B<br />
series.)<br />
106 Typical side bearing foundation on banks. -DO- 0023/70 A<br />
107 Details of foundation for fencing upright ETI/C 0032<br />
108 Typical location and schematic connection ETI/PSI 003<br />
diagram for a three interrupter<br />
109 Typical general arrangement of three interrupter -DO- 004<br />
switching station<br />
110 Typical location plan and general arrangement -DO- 005<br />
for switching and paralleling station,<br />
111 Typical location plan and general arrangement -DO- 006<br />
for a feeding station<br />
112 Typical general arrangement of booster -DO- 011<br />
transformer station (without cross feeder) type-I<br />
113 Arrangement of mounting 25KV/230 V 10 KVA -DO- 036<br />
D
Electrical construction, ECR, Page 110 of 117<br />
LT supply transformer.<br />
114 Typical location plan and general arrangement -DO- 005<br />
for switching and paralleling station.<br />
115 Employment schedule for witching and booster ETI/C 0185<br />
station main masts.<br />
116 Drilling schedule for S-1 mast -DO- 0030<br />
117 Drilling schedule for S-2 mast -DO- 0031<br />
118 Drilling schedule for S-3 mast -DO- 0180<br />
119 Drilling schedule for 8" x 6 " x 35f1 RSJ mast 8 -DO- 0036<br />
m. long booster transformer station.<br />
120 Drilling schedule for S-5 mast -DO- 0042<br />
121 Drilling schedule for S-6 mast (length 12.4 m.) -DO-<br />
122 Drilling schedule for S-7 mast (length 11.4 m.) -DO- 0182<br />
123 Drilling schedule for S-8 mast ETI/C 0083 A<br />
124 Drilling schedule for S-9 mast (length 9.4 m.) -DO- 1084 A<br />
125 General arrangement and details of fencing -DO- 1<strong>86</strong> Sh.1 C<br />
panels and gates for switching stations.<br />
126 Detail of fencing upright and anti climbing -DO- 1<strong>86</strong> Sh.2 C<br />
device for switching station<br />
127 S - 100 fabricated mast for mounting LT supply -DO- 0043 A<br />
transformer and drop out fuse switch at switching<br />
station.<br />
128 S - 101 details of mast for supporting isolator -DO 0044<br />
inside switching station.<br />
129 Details of anchor beam for SP. SSP & FO -DO- 0033 C<br />
130 Details of small part steel for switching action. -DO- 0034 J<br />
Sh.1<br />
131 Typical fencing and anti climbing arrangement of ETI/PSI 104 E<br />
switching station.<br />
132 Typical earthing layout of sub-sectioning and -DO- 201 B<br />
paralleling station.<br />
133 Typical earthing layout of sectioning and -DO- 202 B<br />
paralleling station.<br />
134 Typical earthing lay out of feeding station. -DO- 203 B<br />
135 Earthing details for interrupter LT supply -DO- 204 B<br />
transformer 25 KV lighting arrestors PT type- 1<br />
(S-100 masts, S-101 masts, fencing upright and<br />
main masts).<br />
136 Typical earthing lay out of booster transformer -DO- 211 C<br />
stations (without cross feeder for Type - 1 & 2<br />
137 Typical cable run layout of a sub-sectioning and ETI/PSI 301 C<br />
paralleling station.<br />
138 Typical cable run layout of a sectioning and -DO- 302<br />
paralleling station.<br />
139 Typical cable run layout of a feeding station. -DO- 303<br />
140 Typical earthing lay out of booster transformer<br />
station (with 4 cross feeder) for Type -III, IV &<br />
V)<br />
-DO- 312
Electrical construction, ECR, Page 111 of 117<br />
141 Typical drawing for terminal. -DO- 501<br />
142 36mm AL bus terminal. -DO- 6480<br />
143 36mm AL bus terminal splice. -DO- 6490<br />
144 36mm AL bus terminal tee connector. -DO- 6500<br />
145 36mm AL terminal tee connector. -DO- 6510<br />
146 36/15 tap connector. ETI/PSI/P 6520<br />
147 36 mm AL flexible bus price -DO- 6560<br />
148 36 mm AL bus flexible price-cum-tea-connector. -DO- 6560<br />
149 Typical no. plate for interrupter and double -DO- 7520<br />
isolator<br />
150 Typical no. plate for potential transformer type-1 -DO- 7521<br />
151 Typical no. plate for booster transformer -DO- 7522<br />
152 Details of braking for switching and booster ETI/C 0034<br />
transformer masts.<br />
153 Details of small parts steel of card rigger for<br />
switching stations and booster transformer<br />
station.<br />
Sh.2<br />
-DO- 0037<br />
154 Details of pre cost cable trench for switching ETI/C 0038 D<br />
155 Details of small parts steel for booster -DO- 0040 D<br />
transformer station.<br />
156 Standard "R" type total Rod laced general -DO- 0054 B<br />
arrangement.<br />
157 "G" type portal special up right and end piece. -DO- 0056<br />
158 Short bored pile foundation for traction mast -DO- 0062 A<br />
(permissible0BM and volume).<br />
159 Chart for portal foundation in dry black cotton<br />
soil safe bearing capacity 16500 Kg/m 2 -DO- 0062 B<br />
160 11 KV post insulator assembly ETI/OHE/P 0670-I<br />
161 Span and stagger chart for TW OHE ETI/OHE/C 04201<br />
162 Drilling schedule of OHE mast 9 m. and 8.5 m.<br />
long RSJ and BFB<br />
-DO- 04202<br />
Sh.1&2<br />
163 Schematic arrangement of TW OHE -DO- 04203 B<br />
164 Arrangement of bracket assembly for TW OHE -DO- 04204 B<br />
165 Hook bracket ETI/OHE/P 2380 B<br />
166 BFB steady arm assembly TW OHE -DO- 2540-1<br />
167 Anti wind clamp for TW OHE -DO- 2550-3 C<br />
168 Arrangement of anti-creep for TW OHE ETI/OHE/G 04206 A<br />
169 Arrangement of anti-creep for TW OHE -DO- 04206 A<br />
(alternative arrangement)<br />
170 Arrangement of section insulator for TW OHE -DO- 04207 B<br />
171 Small part steel for supporting section insulator -DO- 04207 A<br />
assembly<br />
Sh.2<br />
172 Standard termination of TW type OHE -DO- 04211<br />
(regulated)<br />
173 General arrangement at turn outs -DO- 04208<br />
174 Adjustment Chart -DO- 04209<br />
175 Counterweight assembly (eight) ETI/OHE/P 5090-3
Electrical construction, ECR, Page 112 of 117<br />
176 Employment schedule for TW type regulated ETI/C 0704<br />
OHE without R.C and E.W. (W.P. 75 Kgf/m 2 )<br />
177 Employment schedule for TW type regulated -DO- 0705<br />
OHE without R.C and E.W. 112.5 Kgf/m 2<br />
178 Bridle wire clamp (6mm) ETI/OHE/SK 516<br />
179 Schematic arrangement of un insulated overlap ETI/OHE/G 02121<br />
for composite OHE (Al Ally catenary & Copper<br />
contact wire)<br />
180 Schematic arrangement of insulated overlap for<br />
composite OHE (Al. Ally catenary & Copper<br />
ETI/OHE/G 0231<br />
Sh.3<br />
contact wire)<br />
181 General arrangement of regulated composite<br />
OHE at turnouts (overlap and crossed type).<br />
-DO- 02141<br />
Sh.2<br />
182 Stander terminations of OHE (Regulated &<br />
Unregulated).<br />
-DO- 02131<br />
Sh.2<br />
183 In span jumper connection between Aluminium -DO- 05101<br />
alloy catenary and copper contact wire.<br />
184 Continuity jumper connection at uninsulated<br />
overlap of composite OHE (Al. Alloy. catenary<br />
and copper contact wire.)<br />
Sh.2<br />
-DO- 05102<br />
Sh.2<br />
185 Connections at turnouts for composite OHE -DO- 05103<br />
Sh.2<br />
1<strong>86</strong> Potential equalizer connection at insulated ETI/OHE/G 05104<br />
overlap and neutral section for composite OHE<br />
Sh.2<br />
(Al. Alloy catenary & copper contact wire)<br />
187 Connection at diamond crossing -DO- 05106<br />
Sh.2<br />
188 General arrangement of connection composite -DO- 05124<br />
OHE by cross feeder (Spider)<br />
Sh.2<br />
189 General arrangement of connection to composite -DO- 05125<br />
OHE by cross feeder (Spider ) at switching<br />
Sh.2<br />
station or double track section<br />
B<br />
C<br />
B<br />
B<br />
190 General arrangement of connection at switching<br />
station on multiple track section (with composite<br />
OHE and spider cross feeder)<br />
191 Assembly of section insulator for composite<br />
OHE (Al. Alloy catenary & copper contact wire).<br />
-DO 05126<br />
Sh.2<br />
-DO- 05181 A<br />
Sh.2<br />
192 Bimetallic parallel groove clamp wire). ETI/OHE/SK 123 C<br />
193 Parallel grove clamp (18/14). -DO- 321 C<br />
194 Catenary dropper clip assembly with bimetallic -DO- 333 C<br />
washer<br />
195 Compensating plate ETI/OHE/S 5191- C<br />
1.2<br />
196 Aluminium catenary suspension clamp (MCI) ETI/OHE/S 176 D<br />
K<br />
197 Double catenary suspension clamp body (MCI) ETI/OHE/P 1171-1 A<br />
198 Double suspension lock plate (Galvanised MCI) ETI/OHE/S 205 B<br />
B
Electrical construction, ECR, Page 113 of 117<br />
K<br />
199 Envelop type and fitting assy. -DO- 426 A<br />
200 Crimp type repair sleeve for A.A. stranded -DO- 285 B<br />
catenary wire<br />
201 Aluminium alloy catenary splice (cone type). ETI/OHE/S 134 D<br />
K<br />
202 Aluminum catenary suspension clamp assembly -DO- 468<br />
(MCI).<br />
203 Double suspension clamp assembly (MIC) for -DO- 469 A<br />
aluminum catenary<br />
204 Span and stagger chart for complete OHE -D0- 375 A<br />
205 Employment schedule for cantilever masts ETI/C 0703<br />
regulated OHE (A1. catenary and Cu. Contact<br />
Sh.1<br />
wire) without return conductor and without earth<br />
wire (wind pressure 75 Kgf/m2).<br />
206 Employment schedule for cantilever masts ETI/C 0703Sh2<br />
regulated OHE (A1. catenary and Cu. Contact<br />
wire) without return conductor and without earth<br />
wire (wind pressure 75 Kgf/m2).<br />
207 Employment schedule for cantilever masts ETI/C 0703Sh2<br />
regulated OHE (A1. catenary and Cu. Contact<br />
wire) without return conductor and without earth<br />
wire (wind pressure 75 Kgf/m2).<br />
208 Employment schedule for cantilever masts<br />
regulated OHE (A1. catenary and Cu. Contact<br />
wire) without return conductor and without earth<br />
wire (wind pressure 75 Kgf/m2).<br />
ETI/OHE/S<br />
K<br />
0703<br />
Sh.1<br />
209 Employment schedule for OHE (9.5M) WP112.5<br />
Kgf/m2 composite OHE (1000+1000)<br />
-DO- 0717<br />
Sh.1<br />
210 Employment schedule for OHE mast (9.5m)WP -DO- 0717<br />
Sh.1<br />
112.5 Kgf/m2 composite OHE<br />
(1000+1000)+RCEW<br />
211 Employment schedule for OHE mast (9.5M)<br />
WP112.5 Kgf/m2 composite OHE<br />
(1000+1000)+RC.<br />
212 Employment schedule for OHE mast (9.5M)<br />
WP112.5 Kgf/m2 composite OHE<br />
(1000+1000)+EW+RC.<br />
213 Employment schedule for OHE mast (9.5M)<br />
overlap anchor with 3.0 meter implantation<br />
WP112.5 Kgf/m2 composite OHE (1000+1000)<br />
214 Employment schedule for OHE mast (9.5M)<br />
overlap anchor with 3.0 meter implantation<br />
WP112.5 Kgf/m2 composite OHE (1000+1000)<br />
215 Employment schedule for OHE mast (9.5M)<br />
overlap anchor with 3.0 meter implantation<br />
WP112.5 Kgf/m2 composite OHE (1000+1000)<br />
-DO- 0717<br />
Sh.3<br />
-DO- 0717<br />
Sh.3<br />
ETI/C 0718<br />
-DO- 0719<br />
-DO- 0720
Electrical construction, ECR, Page 114 of 117<br />
216 Employment schedule for regulated OHE mast<br />
(9.5M) wind 75 Kgf/m2 composite OHE<br />
1. -do- OHE only<br />
2. -do- OHE +EW<br />
3. -do- OHE +RC.<br />
4. -do- OHE =ew+rc.<br />
217 Employment schedule for regulated OHE mast<br />
(9.5M) wind 75 Kgf/m2 composite OHE with<br />
extra setting distance.<br />
5 -do- overlap anchor location.<br />
6 -do- central location.<br />
ETI/C0721<br />
-do-<br />
-do-<br />
-do-<br />
ETI/C/0722<br />
ETI/C/0723<br />
ETI/C/0724<br />
Sh. 1/4<br />
2/4<br />
3/4<br />
4/4<br />
7 -do- inter location<br />
The drawing can be seen to the office of purchaser and will be available for sale<br />
(B) LIST OF STANDERD SPECIFICATION<br />
S. No. Tile of specification Specification No.<br />
1 Annealed stranded copper conductor for jumper<br />
wire<br />
2 Copper bus bar RE/30/OHE/5(11/60)<br />
3 Steel Tuber ET/OHE/11(5/89).<br />
4 Hot dip galvanization of steel masts (rolled and<br />
fabricated tubes and fittings used on 25 KV AC<br />
OHE.<br />
-<br />
-<br />
-<br />
-<br />
ETI/OHE/3 (2/94),<br />
AMEND. NO. 1(4/95).<br />
ETI/OHE/13 (4/84) WITH<br />
A&C SLIP NO.1 OF 5/<strong>86</strong>.<br />
2 OF 4/90 AND 3/ OF 4/90.<br />
5 Stainless steel wire ropes ETI/OHE/14(9/94)<br />
6 25 KV single and double pole isolators. ETI /OHE/16(1/94)<br />
7 Bolts, nuts and washers. ETI/OHE/18(4/84) WITH<br />
A&C SLIP NO. 1 OF NOV.<br />
1984.<br />
8 Aluminum alloy section and tube ETI/OHE.21 (9/74)<br />
9 Standard for drawings for traction overhead RE/OHE/25 (3/66)<br />
equipment<br />
10 Section Insulators ETI/OHE/27 (8/84) WITH<br />
A&C SLIP NO. 1 OF 10/92<br />
11 Double wore section insulators RE/OHE/26 (NEW)<br />
12 Enamelled steel plate ETI/OHE/33(NEW)<br />
DRAFT.<br />
13 Galvanized steel wire ETI/OHE/36(12/92)<br />
14 Copper trolley contact wire for AC & DC electric ETI/OHE/42(11/92_<br />
traction.<br />
15 Fitting for 25 KV, 50 HZ AC overhead traction<br />
equipment<br />
ETI/OHE/49(5/84)WITH<br />
A&C SLIIP NO 1 OF<br />
16 Cadmium copper conductor for overhead railway<br />
traction.<br />
SEPT. OF 1085.<br />
ETI/OHE/50(8/83) WITH<br />
A&C SLIP NO 1 OCT,<br />
1983.<br />
17 7.5 KV line type lightning arrestor. ETI/PS/13(3/75)<br />
18 25 KV AC Booster Transformer. ETI/PSI/13/(3/85)<br />
19 25kv drop out fuse switch ETI/PSI/14 (1/<strong>86</strong>)
Electrical construction, ECR, Page 115 of 117<br />
20 25 KV/240 volt 10 KVA LT transformer ETI/PSI/15(10/73) WITH A<br />
&C SLIP NO 1 OF 7/76<br />
NO 2 OF 3/81<br />
21 Aluminum alloy stranded catenary wire 19/2. 79 ETI/OHE/54(2/85).<br />
mm<br />
22 Standard code of practice painting of rolled steel ETI/C/1(1/80<br />
electrification ( not to be used)<br />
23 Aluminum alloy grooved contact wire 16 4mm dia ETI/EL/OHE/101(8/83)<br />
193.190mm cross section.<br />
24 110 colt,40 AH lead acid batteries. ETI/PSI/21/(6/81) WITH<br />
A&C SLIP NO 1 OF 7/81
Electrical construction, ECR, Page 116 of 117<br />
PART -V<br />
OFFER LETTER<br />
FORM -1<br />
From :<br />
To;<br />
The President of India,<br />
Acting through the Dy. Chief Electrical Engineer (CON),<br />
Or his successor,<br />
Office of the Dy. Chief Electrical Engineer (CON),<br />
East Central Rly Mahendrughat.<br />
Dear Sir,<br />
Sub:- Design, Drawing, Supply, Erection, testing and commissioning and shifting of<br />
portals and Auxiliary Transformer and provision of insulated catenary near level crossing<br />
No.1 at Mithapur Goomti at Patna Jn.<br />
1. 1/We, the undersigned hereby offer to execute the above work within a period of 120 days<br />
from the date to issue of letter of intent/letter of acceptance of tender and in strict compliance with<br />
the provisions detailed in the tender papers appended here to including instructions to tenderers and<br />
conditions of tendering, conditions of contract and specifications as included therein and as modified<br />
by this tender at such rates as are specified in schedule of this Tender enclosed within a sealed<br />
cover.<br />
2. I/we agree that this/these tender's shall not be restricted or withdrawn and shall remain open<br />
for acceptance for and during the period of 6 months from the date fixed for opening the same and<br />
will continue to be open even beyond the period of 6 months till withdrawn or rejected or accepted as<br />
the case may be.<br />
3. I/we fully understand the terms, conditions and other provisions as contained in the tender<br />
papers and 1/we agree that same shall apply to my/our tender's as modified by my/our tender's and<br />
1/we shall be bound by them.<br />
4. (a)1/we have deposited with the Chief Cashier. East Central Rly,……………….. the<br />
required the earnest money of Rs.................... in respect of this ..........................................<br />
receipt no.......................... dated......................... has been granted.<br />
(b) DD No……………… in F/O FA & CAO/CON/Mahendrughat, Patna for<br />
Rs………………………………………………………………………….issued<br />
by<br />
…………………………………….dt……………….
Electrical construction, ECR, Page 117 of 117<br />
The full value of earnest money shall stand forfeited without prejudice to other<br />
rights and remedies if :<br />
(a) 1/we do not execute the contract documents within 21 days of receipt of notice by the railways<br />
that such documents are ready of.<br />
(b) 1/we do not commence work within 10 days of receipt of the instructions of that effect.<br />
5. I/we enclose the Income Tax Clearance certificate in the prescribe form or a declaration to that<br />
effect as required under Para- 1.1.6. of the tender papers pertaining to me/us for the year.<br />
6 .I/we have no retired engineer of retired gazetted officer of the engineering department of any of<br />
the railway's owned and administered by the President of India.<br />
OR<br />
The list of retired engineered Gazetted officer who are associated with me / us, is included as<br />
an enclosure to this offer letter.<br />
Seal of the Tenderer<br />
Yours faithfully,<br />
Place<br />
Date :<br />
Witnessed by<br />
Signature of the Tenderer<br />
1 Signature<br />
Name (Name in Block Letters)<br />
Address<br />
2. Signature<br />
Name (Name in Block Letters)<br />
Address<br />
End of document