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Pectin Pearls Liquid Surprise Inside - Herbstreith & Fox

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Technical applicaTion<br />

informaTion<br />

<strong>Pectin</strong> <strong>Pearls</strong><br />

<strong>Liquid</strong> <strong>Surprise</strong> <strong>Inside</strong>


pecTin pearls<br />

liquid surprise inside<br />

In recent months, soft drinks with liquid-filled<br />

pearls are literally on everyone’s lips. <strong>Pectin</strong><br />

pearls offer that certain something for the creative<br />

development of different food. The make-up<br />

of the pearls is remarkable: they are particularly<br />

light and full of taste. A stable but delicate shell<br />

made of gel encapsulates the liquid core. The<br />

shell does not rupture until pressure is created<br />

during consumption, when the taste of the<br />

enclosed liquid unfolds. <strong>Pectin</strong> pearls with<br />

pectins from <strong>Herbstreith</strong> & <strong>Fox</strong> offer lots of<br />

creative potential. They can be produced in<br />

most different colours, shapes and taste.<br />

ProPerTIes oF THe PeCTIn PeArls<br />

<strong>Pectin</strong> <strong>Pearls</strong> possess a thin<br />

<strong>Pectin</strong> Amid CB 025-G<br />

The amidated pectin provides the but resistant pectin shell consisting<br />

of <strong>Pectin</strong> Amid CB<br />

pectin pearls with a thin, resistant<br />

shell with elastic properties and<br />

neutral taste<br />

025-G with elastic properties<br />

and neutral taste. This shell is heat and<br />

cold stable and thus can be used for example<br />

for hot products or may be heated by microwave.<br />

The core of the pearls is permanently<br />

liquid and can consist of a variety of most<br />

different liquid food from all genres: savoury<br />

sauces, fruit purees, fresh juices and fruit juice<br />

concentrates, soft drinks, liqueurs, dessert<br />

sauces, ketchup, salad dressings and much<br />

more.<br />

In order to reach the desired viscosity of the<br />

filling <strong>Pectin</strong> Classic CJ 206 is used. With a<br />

more viscous texture the taste sensation is yet<br />

intensified, the ingredient list, at the same time,<br />

remains short and natural.<br />

In doing so, the pH-value of the liquid filling<br />

should be beneath pH 5.5 which, however, is<br />

appropriate for the majority of all food.<br />

Additionally the synergetic advantage is that<br />

the pH-value of <strong>Pectin</strong> Classic CJ 206 is beneath<br />

pH 3.5. With that also products based on cream<br />

can be used as fillings. Furthermore extremely<br />

sour products with a pH-value beneath 3.5 are<br />

applicable.<br />

When exposing the pectin pearls to sufficiently<br />

high mechanic pressure they will burst and the<br />

2<br />

<strong>Pectin</strong> <strong>Pearls</strong> with different taste<br />

herbsTreiTh & fox KG Pektin-Fabriken • Turnstraße 37 • 75305 Neuenbürg/Württ. • Germany<br />

Phone: +49 7082 7913-0 • Fax: +49 7082 20281 • info@herbstreith-fox.de • www.herbstreith-fox.de


liquid filling is promptly released. <strong>Pectin</strong> typical<br />

properties provide a sudden and enduring<br />

taste fascination and, at the same time, they<br />

allow to swallow the dietary fiber rich shell with<br />

its pleasant delicate consistency simply or to<br />

slightly chew it up before.<br />

The second liquid is the so called gelling<br />

<strong>Pectin</strong> Classic CJ 206:<br />

solution. This is a simple pectin solution increasing viscosity of the<br />

drip solution<br />

(pectin and water) manufactured with<br />

<strong>Pectin</strong> Amid CB 025-G. As soon as this solution<br />

comes into contact with the calcium contained<br />

in the liquid core solution a quick gelation<br />

results.<br />

MAnUFACTUrInG PeCTIn PeArls<br />

The manufacturing of pectin pearls could not<br />

be simpler. Basically two liquids are required:<br />

on the one hand the liquid intended to form the<br />

permanently liquid core of the pectin pearls.<br />

This one can, for example, consist of fruit juice,<br />

a yoghurt drink or a meat stock enriched with<br />

calcium salt and <strong>Pectin</strong> Classic CJ 206. In<br />

doing so, the calcium serves to form the gel<br />

shell, <strong>Pectin</strong> Classic CJ 206 to increase viscosity.<br />

After preparing these solutions und cooling<br />

to room temperature the liquid core solution is<br />

dripped by means of a filling funnel, a syringe<br />

or a pipette into the gelling solution. Instantly a<br />

gelled spherical pectin shell forms encapsulating<br />

the liquid core solution. The dwell time in<br />

the gelling solution defines the shell’s<br />

strength. After five minutes for instance the<br />

finished pectin pearls can be taken out of the<br />

gelling solution by means of a sieve and then<br />

washed with water. They are ready for consumption.<br />

With an alternative manufacturing method it is<br />

possible to manufacture pectin pearls of different<br />

shapes and sizes.<br />

<strong>Pectin</strong> <strong>Pearls</strong> in different colours and shapes<br />

For storing the pectin pearls it is recommended<br />

to cover them with a water layer which is similar<br />

to the liquid core solution as regards sugar,<br />

salt and acid content. Under these conditions<br />

the pectin pearls may be pasteurized (20 minutes,<br />

approx. 95 °C). With that, microbiological<br />

stability is prolonged and the pectin shell becomes<br />

more stable.<br />

As pectin content in the gelling solution a<br />

dosage of 1.5 % <strong>Pectin</strong> Amid CB 025-G is<br />

recommended. It is also possible to manufacture<br />

the pectin pearls in a warm or hot gelling<br />

solution. In this case, however, the pectin<br />

content has to be adjusted. Higher temperatures<br />

correlating with higher pectin dosages<br />

3<br />

herbsTreiTh & fox KG Pektin-Fabriken • Turnstraße 37 • 75305 Neuenbürg/Württ. • Germany<br />

Phone: +49 7082 7913-0 • Fax: +49 7082 20281 • info@herbstreith-fox.de • www.herbstreith-fox.de


induce a more firm and quick shell formation.<br />

For influencing the viscosity of the liquid core<br />

solution the dosage of <strong>Pectin</strong> Classic CJ 206<br />

should amount up to 4 %. If, for example, liquid<br />

core solution with mushy respectively high-viscous<br />

textures – such as fruit puree or ketchup<br />

– are used, the pectin content can amount up to<br />

1 %. For sugar-free soft drinks or salmon caviar<br />

imitations the recommended dosage is 3 – 4 %<br />

<strong>Pectin</strong> Classic CJ 206.<br />

For WHICH APPlICATIons CAn PeCTIn PeArls Be<br />

Used?<br />

There are hardly any limits in answering this<br />

question. Basically it is possible to use nearly<br />

all liquid food. A certain soluble solids content<br />

as contained in herbal sauce or chili ketchup<br />

may also be present. An example formulation<br />

serving as idea or incentive can be found<br />

below.<br />

4<br />

<strong>Pectin</strong> <strong>Pearls</strong> as savoury variant ...<br />

and in alcoholic beverages<br />

herbsTreiTh & fox KG Pektin-Fabriken • Turnstraße 37 • 75305 Neuenbürg/Württ. • Germany<br />

Phone: +49 7082 7913-0 • Fax: +49 7082 20281 • info@herbstreith-fox.de • www.herbstreith-fox.de


<strong>Herbstreith</strong> & <strong>Fox</strong> KG<br />

<strong>Pectin</strong> <strong>Pearls</strong> with fruit juice filling<br />

rezeptur<br />

Manufacturing of <strong>Pectin</strong> <strong>Pearls</strong><br />

step by step in video.<br />

<strong>Pectin</strong> Classic CJ 206 (drip solution) / <strong>Pectin</strong> Amid CB 025-G (gelling solution)<br />

liquid core solution<br />

25 – 30 g Pektin Classic CJ 206<br />

(= 2.5 – 3.0 %)<br />

22 g Calcium lactate<br />

230 g Fruit juice concentrate (65 °Bx)<br />

x ml Citric acid solution 50 %<br />

720 g Water<br />

Colour, flavour, sweetener<br />

Input:<br />

output:<br />

soluble solids:<br />

pH-value:<br />

approx. 1020 g<br />

approx. 1000 g<br />

approx. 20 %<br />

approx. 3,0 – 4,0<br />

Manufacturing<br />

A Mix pectin (for viscosity adjustment) and<br />

calcium lactate and stir into water and<br />

fruit juice concentrate.<br />

B Heat the mixture up to complete dissolving.<br />

C Add citric acid solution, colour, taste and<br />

sweetener.<br />

d Cool the solution to room temperature.<br />

e drip the solution into the gelling solution to<br />

form the pearls. Keep the pectin pearls in<br />

abeyance by stirring.<br />

F After the desired dwell time take the pectin<br />

pearls out of the gelling solution (sieve)<br />

and wash promptly with purified water.<br />

Place them into the storage solution, then<br />

pasteurize (approx. 95 °C, 20 min.).<br />

Gelling solution<br />

1.5 % <strong>Pectin</strong> Amid CB 025-G<br />

Manufacturing<br />

A Manufacture of pectin solution (= gelling<br />

solution) see “Technical Application Informations”.<br />

B Cool the gelling solution to room temperature<br />

prior to adding the liquid core solution.<br />

storage solution<br />

83-x % Purified water<br />

16 % sucrose<br />

x % Citric acid solution 50%<br />

Manufacturing<br />

dissolve sucrose and citric acid solution in<br />

water while stirring.<br />

Technical applicaTion laboraTory<br />

herbsTreiTh & fox corporaTe Group<br />

23.04.2013<br />

5<br />

herbsTreiTh & fox Pektin-Fabriken • Turnstraße 37 • D-75305 Neuenbürg/Württ. • Germany<br />

Tel.: +49 7082 7913-0 • Fax: +49 7082 20281 • info@herbstreith-fox.de • www.herbstreith-fox.de

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