Pectin Pearls Liquid Surprise Inside - Herbstreith & Fox
Pectin Pearls Liquid Surprise Inside - Herbstreith & Fox
Pectin Pearls Liquid Surprise Inside - Herbstreith & Fox
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Technical applicaTion<br />
informaTion<br />
<strong>Pectin</strong> <strong>Pearls</strong><br />
<strong>Liquid</strong> <strong>Surprise</strong> <strong>Inside</strong>
pecTin pearls<br />
liquid surprise inside<br />
In recent months, soft drinks with liquid-filled<br />
pearls are literally on everyone’s lips. <strong>Pectin</strong><br />
pearls offer that certain something for the creative<br />
development of different food. The make-up<br />
of the pearls is remarkable: they are particularly<br />
light and full of taste. A stable but delicate shell<br />
made of gel encapsulates the liquid core. The<br />
shell does not rupture until pressure is created<br />
during consumption, when the taste of the<br />
enclosed liquid unfolds. <strong>Pectin</strong> pearls with<br />
pectins from <strong>Herbstreith</strong> & <strong>Fox</strong> offer lots of<br />
creative potential. They can be produced in<br />
most different colours, shapes and taste.<br />
ProPerTIes oF THe PeCTIn PeArls<br />
<strong>Pectin</strong> <strong>Pearls</strong> possess a thin<br />
<strong>Pectin</strong> Amid CB 025-G<br />
The amidated pectin provides the but resistant pectin shell consisting<br />
of <strong>Pectin</strong> Amid CB<br />
pectin pearls with a thin, resistant<br />
shell with elastic properties and<br />
neutral taste<br />
025-G with elastic properties<br />
and neutral taste. This shell is heat and<br />
cold stable and thus can be used for example<br />
for hot products or may be heated by microwave.<br />
The core of the pearls is permanently<br />
liquid and can consist of a variety of most<br />
different liquid food from all genres: savoury<br />
sauces, fruit purees, fresh juices and fruit juice<br />
concentrates, soft drinks, liqueurs, dessert<br />
sauces, ketchup, salad dressings and much<br />
more.<br />
In order to reach the desired viscosity of the<br />
filling <strong>Pectin</strong> Classic CJ 206 is used. With a<br />
more viscous texture the taste sensation is yet<br />
intensified, the ingredient list, at the same time,<br />
remains short and natural.<br />
In doing so, the pH-value of the liquid filling<br />
should be beneath pH 5.5 which, however, is<br />
appropriate for the majority of all food.<br />
Additionally the synergetic advantage is that<br />
the pH-value of <strong>Pectin</strong> Classic CJ 206 is beneath<br />
pH 3.5. With that also products based on cream<br />
can be used as fillings. Furthermore extremely<br />
sour products with a pH-value beneath 3.5 are<br />
applicable.<br />
When exposing the pectin pearls to sufficiently<br />
high mechanic pressure they will burst and the<br />
2<br />
<strong>Pectin</strong> <strong>Pearls</strong> with different taste<br />
herbsTreiTh & fox KG Pektin-Fabriken • Turnstraße 37 • 75305 Neuenbürg/Württ. • Germany<br />
Phone: +49 7082 7913-0 • Fax: +49 7082 20281 • info@herbstreith-fox.de • www.herbstreith-fox.de
liquid filling is promptly released. <strong>Pectin</strong> typical<br />
properties provide a sudden and enduring<br />
taste fascination and, at the same time, they<br />
allow to swallow the dietary fiber rich shell with<br />
its pleasant delicate consistency simply or to<br />
slightly chew it up before.<br />
The second liquid is the so called gelling<br />
<strong>Pectin</strong> Classic CJ 206:<br />
solution. This is a simple pectin solution increasing viscosity of the<br />
drip solution<br />
(pectin and water) manufactured with<br />
<strong>Pectin</strong> Amid CB 025-G. As soon as this solution<br />
comes into contact with the calcium contained<br />
in the liquid core solution a quick gelation<br />
results.<br />
MAnUFACTUrInG PeCTIn PeArls<br />
The manufacturing of pectin pearls could not<br />
be simpler. Basically two liquids are required:<br />
on the one hand the liquid intended to form the<br />
permanently liquid core of the pectin pearls.<br />
This one can, for example, consist of fruit juice,<br />
a yoghurt drink or a meat stock enriched with<br />
calcium salt and <strong>Pectin</strong> Classic CJ 206. In<br />
doing so, the calcium serves to form the gel<br />
shell, <strong>Pectin</strong> Classic CJ 206 to increase viscosity.<br />
After preparing these solutions und cooling<br />
to room temperature the liquid core solution is<br />
dripped by means of a filling funnel, a syringe<br />
or a pipette into the gelling solution. Instantly a<br />
gelled spherical pectin shell forms encapsulating<br />
the liquid core solution. The dwell time in<br />
the gelling solution defines the shell’s<br />
strength. After five minutes for instance the<br />
finished pectin pearls can be taken out of the<br />
gelling solution by means of a sieve and then<br />
washed with water. They are ready for consumption.<br />
With an alternative manufacturing method it is<br />
possible to manufacture pectin pearls of different<br />
shapes and sizes.<br />
<strong>Pectin</strong> <strong>Pearls</strong> in different colours and shapes<br />
For storing the pectin pearls it is recommended<br />
to cover them with a water layer which is similar<br />
to the liquid core solution as regards sugar,<br />
salt and acid content. Under these conditions<br />
the pectin pearls may be pasteurized (20 minutes,<br />
approx. 95 °C). With that, microbiological<br />
stability is prolonged and the pectin shell becomes<br />
more stable.<br />
As pectin content in the gelling solution a<br />
dosage of 1.5 % <strong>Pectin</strong> Amid CB 025-G is<br />
recommended. It is also possible to manufacture<br />
the pectin pearls in a warm or hot gelling<br />
solution. In this case, however, the pectin<br />
content has to be adjusted. Higher temperatures<br />
correlating with higher pectin dosages<br />
3<br />
herbsTreiTh & fox KG Pektin-Fabriken • Turnstraße 37 • 75305 Neuenbürg/Württ. • Germany<br />
Phone: +49 7082 7913-0 • Fax: +49 7082 20281 • info@herbstreith-fox.de • www.herbstreith-fox.de
induce a more firm and quick shell formation.<br />
For influencing the viscosity of the liquid core<br />
solution the dosage of <strong>Pectin</strong> Classic CJ 206<br />
should amount up to 4 %. If, for example, liquid<br />
core solution with mushy respectively high-viscous<br />
textures – such as fruit puree or ketchup<br />
– are used, the pectin content can amount up to<br />
1 %. For sugar-free soft drinks or salmon caviar<br />
imitations the recommended dosage is 3 – 4 %<br />
<strong>Pectin</strong> Classic CJ 206.<br />
For WHICH APPlICATIons CAn PeCTIn PeArls Be<br />
Used?<br />
There are hardly any limits in answering this<br />
question. Basically it is possible to use nearly<br />
all liquid food. A certain soluble solids content<br />
as contained in herbal sauce or chili ketchup<br />
may also be present. An example formulation<br />
serving as idea or incentive can be found<br />
below.<br />
4<br />
<strong>Pectin</strong> <strong>Pearls</strong> as savoury variant ...<br />
and in alcoholic beverages<br />
herbsTreiTh & fox KG Pektin-Fabriken • Turnstraße 37 • 75305 Neuenbürg/Württ. • Germany<br />
Phone: +49 7082 7913-0 • Fax: +49 7082 20281 • info@herbstreith-fox.de • www.herbstreith-fox.de
<strong>Herbstreith</strong> & <strong>Fox</strong> KG<br />
<strong>Pectin</strong> <strong>Pearls</strong> with fruit juice filling<br />
rezeptur<br />
Manufacturing of <strong>Pectin</strong> <strong>Pearls</strong><br />
step by step in video.<br />
<strong>Pectin</strong> Classic CJ 206 (drip solution) / <strong>Pectin</strong> Amid CB 025-G (gelling solution)<br />
liquid core solution<br />
25 – 30 g Pektin Classic CJ 206<br />
(= 2.5 – 3.0 %)<br />
22 g Calcium lactate<br />
230 g Fruit juice concentrate (65 °Bx)<br />
x ml Citric acid solution 50 %<br />
720 g Water<br />
Colour, flavour, sweetener<br />
Input:<br />
output:<br />
soluble solids:<br />
pH-value:<br />
approx. 1020 g<br />
approx. 1000 g<br />
approx. 20 %<br />
approx. 3,0 – 4,0<br />
Manufacturing<br />
A Mix pectin (for viscosity adjustment) and<br />
calcium lactate and stir into water and<br />
fruit juice concentrate.<br />
B Heat the mixture up to complete dissolving.<br />
C Add citric acid solution, colour, taste and<br />
sweetener.<br />
d Cool the solution to room temperature.<br />
e drip the solution into the gelling solution to<br />
form the pearls. Keep the pectin pearls in<br />
abeyance by stirring.<br />
F After the desired dwell time take the pectin<br />
pearls out of the gelling solution (sieve)<br />
and wash promptly with purified water.<br />
Place them into the storage solution, then<br />
pasteurize (approx. 95 °C, 20 min.).<br />
Gelling solution<br />
1.5 % <strong>Pectin</strong> Amid CB 025-G<br />
Manufacturing<br />
A Manufacture of pectin solution (= gelling<br />
solution) see “Technical Application Informations”.<br />
B Cool the gelling solution to room temperature<br />
prior to adding the liquid core solution.<br />
storage solution<br />
83-x % Purified water<br />
16 % sucrose<br />
x % Citric acid solution 50%<br />
Manufacturing<br />
dissolve sucrose and citric acid solution in<br />
water while stirring.<br />
Technical applicaTion laboraTory<br />
herbsTreiTh & fox corporaTe Group<br />
23.04.2013<br />
5<br />
herbsTreiTh & fox Pektin-Fabriken • Turnstraße 37 • D-75305 Neuenbürg/Württ. • Germany<br />
Tel.: +49 7082 7913-0 • Fax: +49 7082 20281 • info@herbstreith-fox.de • www.herbstreith-fox.de