External cladding - Australian Hardwood Network - Timber.net.au
External cladding - Australian Hardwood Network - Timber.net.au
External cladding - Australian Hardwood Network - Timber.net.au
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AUSTRALIAN HARDWOOD AND CYPRESS<br />
1<br />
A P P L I C A T I O N G U I D E<br />
<strong>External</strong> Cladding<br />
SCOPE<br />
<strong>Timber</strong> <strong>cladding</strong> provides an envelope that<br />
protects and be<strong>au</strong>tifies a building. This guide<br />
covers design and construction advantages,<br />
popular <strong>cladding</strong> systems, detailing<br />
requirements, and regulatory issues.<br />
ADVANTAGES OF TIMBER<br />
Structural Advantages<br />
• can be used on a wide variety of foundation<br />
conditions bec<strong>au</strong>se of its flexibility,<br />
• light weight requires smaller footings,<br />
• clad walls can be supported by posts,<br />
columns or piers, and therefore continuous<br />
sub-floor wall support is unnecessary – thus<br />
reducing costs.<br />
Aesthetic Advantages<br />
• creates a lighter and smoother appearance<br />
compared to traditional brick masonry,<br />
•range of profiles, textures and coatings<br />
suitable for most contexts,<br />
• can be constructed to suit non-rectangular<br />
shapes with relative ease,<br />
• blends well with natural surroundings.<br />
Energy Efficiency Advantages<br />
• can be designed and detailed to meet<br />
regulatory requirements in a variety of<br />
climates,<br />
• clad buildings are less reliant on thermal<br />
mass and are therefore less sensitive to<br />
building orientation and solar access, thus<br />
providing siting flexibility,<br />
E X T E R N A L C L A D D I N G
2<br />
AUSTRALIAN HARDWOOD AND CYPRESS<br />
• reacts quickly to both heating and cooling,<br />
taking little time to warm a cool room, or to<br />
cool a hot one. Insulation will also add to<br />
this by helping to reduce life-cycle energy<br />
consumption and green house gas<br />
emissions.<br />
‘The snug house’<br />
Construction Advantages<br />
•rapid construction,<br />
• reduced material handling and scaffolding -<br />
especially on steep sites,<br />
• no wet trades involved.<br />
GOOD DESIGN PRACTICE<br />
Good design practices help to ensure the best<br />
performance from timber <strong>cladding</strong>. For<br />
example, wide eaves and verandas help to<br />
provide protection.<br />
Flashings at corners, doors, windows and wall<br />
intersections must be detailed to hold a head<br />
of water in harsh weather environments.<br />
Cladding should finish at least 150mm above<br />
finished ground/paving level to avoid moisture<br />
up-take as shown in Figure 1. In conjunction<br />
with this, the bottom edge should be cut to<br />
slope upwards and inwards (i.e. at an angle of<br />
15 degrees) to prevent water tracking back into<br />
the building – as shown in Figure 2.<br />
Figure 1: Ground clearance<br />
‘The breeze house’<br />
Vapour permeable<br />
sarking<br />
150mm<br />
min.<br />
Grade surface<br />
away from house<br />
Figure 2: Drip initiator<br />
SARKING<br />
Sarking is used to direct water that may have<br />
pe<strong>net</strong>rated the <strong>cladding</strong> back to the outside. It<br />
also provides a barrier to prevent drafts, wind<br />
driven rain and dust from entering the wall<br />
cavity. Sarking must be weather proof but<br />
vapour permeable, and is often made from<br />
aluminium foil or bitumen bonded insulation.<br />
This is fixed directly behind the timber<br />
<strong>cladding</strong> – as shown in Figure 3. Additional<br />
detailing may also be necessary where<br />
condensation is a concern. This occurs where<br />
there is a large temperature difference between<br />
the indoor and outdoor environments – as in<br />
very cold climates. Cavity insulation can help<br />
by reducing cold outer air from meeting warm<br />
inner air. In extreme conditions a devoted<br />
vapour barrier on the warm side of the<br />
insulation may also be necessary.<br />
Figure 3: Sarking and vapour barrier<br />
Internal wall<br />
lining<br />
E X T E R N A L C L A D D I N G<br />
Frame<br />
Sarking<br />
15º<br />
Undercut bottom<br />
edge of <strong>cladding</strong><br />
to provide drip<br />
initiator<br />
Cladding<br />
A P P L I C A T I O N G U I D E
AUSTRALIAN HARDWOOD AND CYPRESS<br />
3<br />
A P P L I C A T I O N G U I D E<br />
CLADDING BOARD SELECTION<br />
Solid timber <strong>cladding</strong> boards are available in<br />
either seasoned or unseasoned materials.<br />
Seasoned boards are characterised by being<br />
dressed, having a machined moulded face, and<br />
interlocking tongue and groove (or rebated)<br />
joint. Unseasoned boards are more likely to be<br />
rough sawn, have an unmachined face, and<br />
the absence of any tongue and groove joint.<br />
Cypress can often be supplied unseasoned,<br />
with a machined face and a tongue and groove<br />
joint designed to accommodate the expected<br />
shrinkage. This allows for shrinkage movement<br />
in-situ. The most common options are shown<br />
in Figure 4.<br />
Figure 4: Typical solid timber <strong>cladding</strong> profiles<br />
Weatherboard<br />
30mm<br />
Rebate<br />
Weatherboard<br />
15mm<br />
Species<br />
Cypress<br />
<strong>Hardwood</strong><br />
1 AS2796.2 – <strong>Timber</strong> hardwood – sawn and milled products, Standards Australia.<br />
2 AS1810 – <strong>Timber</strong> – seasoned Cypress – milled products, Standards Australia.<br />
Species used for <strong>cladding</strong> include: Blackbutt,<br />
Cypress, Tallowwood, Spotted Gum, and a<br />
mixture of species generally termed mixed<br />
hardwoods. Each can be purchased in specific<br />
grades defining natural features of the<br />
<strong>cladding</strong>. (Refer to Table 1). For example,<br />
‘Select’ grade contains few knots and gum<br />
veins, while ‘Medium’ and ‘High Feature’<br />
grades contain higher proportions of these<br />
natural features. Ranking for Cypress follows a<br />
similar theme. Specific details for each can be<br />
found in AS2796.2 1 and AS1810 2 respectively.<br />
Table 1: Grade descriptions<br />
Grades<br />
Grade 1<br />
Grade 2<br />
Select Grade<br />
Medium Feature Grade<br />
High Feature Grade<br />
E X T E R N A L C L A D D I N G<br />
Shiplap<br />
16mm<br />
Chamferboard<br />
12 mm
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AUSTRALIAN HARDWOOD AND CYPRESS<br />
Moisture Content<br />
Moisture content in <strong>cladding</strong> boards influences<br />
overlap requirements. Seasoned boards should<br />
have a moisture content between 10-18% for<br />
hardwood and 10-15% for Cypress which<br />
ensures relatively little movement once the<br />
boards are fitted – thus allowing a small rebate<br />
or overlap.<br />
In contrast, unseasoned boards have in excess<br />
of 18% content and are prone to considerable<br />
shrinkage movement – thus creating the need<br />
for larger rebates or overlaps.<br />
Given this, the following applies 3 :<br />
•For seasoned boards less than 150mm in<br />
width, a 13mm (min.) rebate or overlap is<br />
required. For boards greater than 150mm, a<br />
20mm (min.) rebate or overlap is required.<br />
•For unseasoned boards a 30mm (min.)<br />
overlap is required.<br />
Figure 5: Nailing distances<br />
Unseasoned Cladding<br />
Nail as specified<br />
30mm overlap<br />
Vapour permeable<br />
sarking<br />
35mm approx.<br />
Cladding<br />
Full length packing at<br />
bottom boards and as<br />
necessary over openings<br />
Table 2: Recommended minimum nail sizes<br />
Cladding Thickness<br />
15 to 22mm profiled<br />
Sawn weatherboards<br />
Cypress & <strong>Hardwood</strong> Framing<br />
50 x 2.8mm plain<br />
60 x 2.8mm plain<br />
Nailing<br />
Nailing requirements also vary according to<br />
seasoned or unseasoned states.<br />
For instance, unseasoned boards must be able<br />
to shrink independently of each other.<br />
Therefore nailing through overlaps must be<br />
avoided but must still provide restraint to the<br />
inner board – as shown in Figure 5.<br />
Seasoned boards also should be nailed well<br />
away from edges to avoid splitting of thinner<br />
sections, or where tongue and groove or<br />
rebated overlaps occur. In addition, all board<br />
ends should pre-drilled to prevent splitting and<br />
flat head nails should be used to prevent pullout.<br />
Nails also need to be chosen to suit durability<br />
requirements and hot-dip galvanised nails are<br />
often adequate. Table 2 provides further details<br />
on specific nail sizes for different board<br />
thicknesses.<br />
Seasoned Cladding<br />
Nail Size (mm)<br />
Vapour permeable<br />
sarking<br />
E X T E R N A L C L A D D I N G<br />
25mm<br />
25mm<br />
Nail as specified<br />
Cladding<br />
Softwood other than Cypress Framing<br />
60 x 2.8mm twisted or annular<br />
threaded<br />
65 x 2.8mm twisted or annular<br />
threaded<br />
3 Details are taken from AS2796.1 which applies to hardwoods. No overlap or rebate requirements are given for<br />
Cypress.<br />
A P P L I C A T I O N G U I D E
AUSTRALIAN HARDWOOD AND CYPRESS<br />
5<br />
A P P L I C A T I O N G U I D E<br />
Installation Practices<br />
Installation practices must be undertaken with<br />
weather resistance in mind.<br />
• Boards with grooves must be fixed with the<br />
groove facing downwards.<br />
• Sealants such as mastics should be avoided.<br />
• Butt joints between boards should be<br />
minimised to limit moisture ingress e.g.<br />
single or long lengths should be used on<br />
walls exposed to prevailing weather<br />
conditions, short lengths could be used<br />
between windows or on sheltered parts of<br />
the wall, such as under eaves and verandas.<br />
• Butt joints should be achieved by slightly<br />
over cutting board lengths then snapping the<br />
bowed board into position. For durability,<br />
boards should be end sealed prior to<br />
installation (e.g. with paint or oil based<br />
stain).<br />
HARDBOARD PRODUCTS<br />
Hardboard products represent a special part of<br />
the <strong>cladding</strong> market. Different design and<br />
installation practices are required compared to<br />
solid timber <strong>cladding</strong>.<br />
These products are made of a composition of<br />
fine hardwood fibres held together with natural<br />
lignin in the wood - applied under heat and<br />
pressure. Additives are included during<br />
manufacturing to boost moisture resistant<br />
properties. The end product typically finishes<br />
9.5mm thick and has a factory applied primer<br />
coating to further reduce moisture pe<strong>net</strong>ration<br />
and minimise site painting.<br />
Hardboard products must be fixed using<br />
special fasteners that allow flexibility and<br />
board movement due to ambient moisture<br />
variations.<br />
Options in hardboard <strong>cladding</strong>s include:<br />
boards, shingles or architectural panels<br />
(replicating board patterns). In each instance<br />
the face finish can be either smooth or<br />
textured. Due to the many variations of profile,<br />
size and texture, enquiries about detailed<br />
requirements should be made direct to the<br />
manufacturer.<br />
Hardboard exterior products<br />
E X T E R N A L C L A D D I N G<br />
photos courtesy of: Classic <strong>Australian</strong> Building Products
6<br />
AUSTRALIAN HARDWOOD AND CYPRESS<br />
BCA REQUIREMENTS<br />
The Building Code of Australia (BCA)<br />
influences the ability to use timber <strong>cladding</strong>.<br />
For instance, there are ten classes of building<br />
each requiring ‘A’, ‘B’ or ‘C’ type fire<br />
construction (depending on the rise of the<br />
building in storeys). ‘A’ and ‘B’ require noncombustible<br />
materials thus preventing the use<br />
of timber <strong>cladding</strong>. A large number of other<br />
applications are still possible where ‘C’<br />
construction or less is required. Further details<br />
on this issue should be sought by referring to<br />
the list of publications detailed at the end of<br />
this guide.<br />
RELATED DOCUMENTS<br />
(From this Series of <strong>Timber</strong> Development<br />
Association Publications)<br />
•Fire Requirements for Non-Domestic Fit-Out<br />
(including information on BCA requirements<br />
for fire and other issues).<br />
•Technical & Detailing Guide for <strong>Hardwood</strong>s<br />
and Cypress (including information on<br />
moisture management, durability,<br />
appearance and structural issues).<br />
ACKNOWLEDGMENTS<br />
For additional assistance please contact the<br />
<strong>Timber</strong> Advisory Service<br />
1800 044 529<br />
or visit the following websites:<br />
www.timber.<strong>net</strong>.<strong>au</strong><br />
www.<strong>au</strong>stralianhardwood.<strong>net</strong><br />
•<strong>Timber</strong> Manual, National Association of<br />
Forest Industries Ltd., Canberra.<br />
• Cypress and <strong>Hardwood</strong> Claddings, <strong>Timber</strong><br />
Research and Development Advisory<br />
Council, Brisbane.<br />
T DA<br />
<strong>Timber</strong> Development<br />
Association (NSW) Ltd<br />
Sponsored by the NSW Native <strong>Timber</strong> Industry Marketing and Development Fund<br />
E X T E R N A L C L A D D I N G<br />
A P P L I C A T I O N G U I D E