Section 5 - National Gym Supply, Inc
Section 5 - National Gym Supply, Inc
Section 5 - National Gym Supply, Inc
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
STAIRMASTER<br />
STAIRMASTER<br />
4400/4600<br />
PANEL RIVET<br />
3! SM4405<br />
RIVET REMOVAL<br />
TOOL<br />
3@ SM4406<br />
B<br />
1(<br />
PEDAL PADS<br />
f SMA25<br />
EASILY FITS OVER PEDALS!<br />
1#<br />
1*<br />
SPEED SENSOR<br />
2( SM4422<br />
1^<br />
SPEED<br />
SENSOR DISK<br />
3) SM4423<br />
POLY V<br />
BELT<br />
1% SM4407<br />
C<br />
e<br />
d<br />
1&<br />
STAIRMASTER<br />
4400/4600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48<br />
4000 PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52<br />
StepMill/StepMill 7000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60<br />
PULLEY, POLY V<br />
1& SM4426<br />
HUB ASSEMBLY<br />
1* SM039.1<br />
ECCENTRIC HUB<br />
ASSEMBLY<br />
2! SM4424, Complete Assembly<br />
2@ SM4428, Bearing<br />
2# SM4427, Hub Only<br />
2@<br />
2#<br />
48 PARTS RESOURCE BOOK 2009<br />
NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937
StairMaster 4400/4600<br />
SHAFT BITS<br />
g SM4410, Thrust Washer<br />
h SM058, Flat Washer<br />
i SMAB09, Snap Ring<br />
1! SM053.1, Master Link<br />
1@ SM050.1, Plastic Bushing<br />
PEDAL ARMS<br />
j SMA02, Left<br />
1) SMA01, Right<br />
b SM055, Return Spring<br />
c SM4408, Spring Pulley<br />
LEVEL ARM<br />
3# SM4401, Level Arm<br />
3$ SM44AB80, Snap Ring<br />
3% SM44AB81, Washer<br />
3#<br />
ORIGINAL STYLE LEVEL ARM IS NO LONGER AVAILABLE, PURCHASE –<br />
PEDAL ARM RETROFIT KIT<br />
For Right, use SMA010.1, Right. For Left use, SMA010.2<br />
1!<br />
HTD PULLEY, SHAFT & HARDWARE<br />
HTD Pulley<br />
1^ SM4425<br />
Shaft<br />
2% SM4432<br />
1@ h i<br />
3% 3$<br />
Roll Pin<br />
2$ SM4431<br />
Key<br />
2^ SM4433<br />
Thrust Washer<br />
2& SM4434<br />
Needle Bearing<br />
2* SM4435<br />
g<br />
STRONG LINK<br />
ASSEMBLY<br />
NGS Strong Link Chain<br />
lasts four times longer than<br />
the factory’s chain and<br />
bearing!<br />
1$ SM008.1, w/ Bearing<br />
1$SM008.2, w/ Bushing<br />
HTD TIMING<br />
BELT<br />
2) SM4403<br />
Pedal Arm Assembly<br />
b SM055 Return Spring $ 8.50<br />
c SM4408 Spring Pulley 2.95<br />
SMA010.1 Pedal Retrofit Kit, Right 42.12<br />
SMA010.2 Pedal Retrofit Kit, Left 42.12<br />
d SMA10 Pedal, Right 26.00<br />
e SMA11 Pedal, Left 26.00<br />
f SMA25 Pedal Pads 59.00<br />
g SM4410 Thrust Washer 1.56<br />
h SM058 Flat Washer 0.40<br />
i SMAB09 Snap Ring 0.35<br />
j SMA02 Pedal Arm, Left, New 65.00<br />
1) SMA01 Pedal Arm, Right, New 65.00<br />
1! SM053.1 Master Link 4.50<br />
1@ SM050.1 Plastic Bushing, Grey 2.50<br />
Chain Options<br />
1# SM008 Step Chain 5.25<br />
1$ SM008.1 Strong Link Assembly, Pair, w/ Bushing 22.00<br />
1$ SM008.2 Strong Link Assembly, Pair, w/ Bearing 25.00<br />
Drive Assemblies<br />
1% SM4407 Poly V Belt, Pulley 9.80<br />
1^ SM4425 Pulley, HTD 30.68<br />
1& SM4426 Pulley, Poly V 90.00<br />
1* SM039.1 Hub Assembly 136.00<br />
1( SM4402 Drive Chain w/ Master Link, 2 Drive Belt 4.25<br />
2) SM4403 Timing Belt, 4400 HTD 24.00<br />
2! SM4424 Eccentric Hub Assembly, w/ Pulley 106.20<br />
2@ SM4428 Eccentric Hub Bearing 6.50<br />
2# SM4427 Eccentric Hub only, Cast Aluminum 7.67<br />
2$ SM4431 Roll Pin, 1st Reduction Shaft 0.40<br />
2% SM4432 1st Reduction Shaft 20.04<br />
2^ SM4433 Key, 1st Reduction Shaft 0.91<br />
2& SM4434 Thrust Washer 2.00<br />
2* SM4435 Needle Bearing 7.80<br />
SM017 Sprocket for Transmission 12.50<br />
Electronics<br />
2( SM4422 Speed Sensor, 4400CL 46.02<br />
3) SM4423 Speed Sensor Disk 22.00<br />
Housing Parts<br />
3! SM4405 Panel Rivet, 4400 0.50<br />
3@ SM4406 Rivet Removal Tool 8.50<br />
Level Arm Assemblies<br />
3# SM4401 Level Arm, New Style Pedal 17.00<br />
3$ SM44AB80 Snap Ring, New Style 0.75<br />
3% SM44AB81 Washer, New Style 0.50<br />
SM4490 Hardware only, New Style Pedal 1.25<br />
FOR STAIRMASTER 4400<br />
PT/CL SM710<br />
Contains:<br />
SPARE<br />
PARTS<br />
KITS<br />
Overlay/Keypad . . . . . . . . . . . . . . . .$ 44.00<br />
Spring Pulley (2) . . . . . . . . . . . . . . . . .17.90<br />
Drive Chain with Master Link . . . . . . . .4.25<br />
Step Chain (2) . . . . . . . . . . . . . . . . . . .10.50<br />
Dbl Master Link w/ Bushing (2) . . . . . .9.00<br />
Chain Spring Connector (2) . . . . . . . . . .3.20<br />
Master Link (Single Pitch) (2) . . . . . . . .1.50<br />
Pedal Arm Bearings (2) . . . . . . . . . . . . .5.00<br />
Snap Ring Kit . . . . . . . . . . . . . . . . . . . . .3.75<br />
Bushing for Pedal Arm (2) . . . . . . . . . . 5.20<br />
Bushing for Level Arm (2) . . . . . . . . . . .1.60<br />
Poly V Alternator Timing Belt . . . . . . . .6.90<br />
Pedal Arm Bumpers (2) . . . . . . . . . . . . .4.98<br />
Brush Assembly (Prestolite) . . . . . . . . 10.50<br />
Total, if purchased individually..............128.28<br />
Kit Price..........................$109.10<br />
Save $19.18!<br />
FOR STAIRMASTER<br />
4400 PT/CL HR SM715<br />
Contains:<br />
Overlay/Keypad .............................$ 44.00<br />
Spring Pulley (2) ...............................17.90<br />
Drive Chain with Master Link ...............4.25<br />
Step Chain (2)...................................10.50<br />
Dbl Master Link w/ Bushing (2) ...........9.00<br />
Chain Spring Connector (2)..................3.20<br />
Master Link (Single Pitch) (2) ...............1.50<br />
Pedal Arm Bearings (2)........................5.00<br />
Snap Ring Kit ......................................3.75<br />
Bushing for Pedal Arm (2)................... 5.20<br />
Bushing for Level Arm (2) ....................1.60<br />
Poly V Alternator Timing Belt .............. 6.90<br />
Pedal Arm Bumpers (2)........................4.98<br />
Brush Assembly (Prestolite)............... 10.50<br />
Total, if purchased individually .............128.28<br />
Kit Price..........................$102.62<br />
Save $25.66!<br />
STAIRMASTER 4400/4600<br />
WWW.GYMPART.COM 1-800-GYMPART (1-800-496-7278) PARTS RESOURCE BOOK 2009 49
STAIRMASTER<br />
USE OUR REPAIR & EXCHANGE SERVICE!<br />
4400 CONSOLES<br />
FOR 4400 PT/7000, 4400 CL<br />
1* SM44E01, Repair<br />
2@ SM44A14, 4400PT/7000, New<br />
SPECIFY STYLE TO EXCHANGE<br />
1( SM44E04, Style A Exchange<br />
2) SM44E05, Style B Exchange<br />
2! SM44E06, Style C Exchange<br />
4600 CONSOLES<br />
FOR 4600 CL, 4600 PT<br />
1* SM44E01, Repair<br />
CL<br />
Style A<br />
FOR 4600/STEPMILL 7000<br />
1* SM44E01, Repair<br />
1* SM44E40, Exchange<br />
2# SM44A20, New<br />
PT<br />
Style B<br />
CL<br />
Style C<br />
STAIRMASTER 4400/4600<br />
POWER BOARD<br />
j SM44E02, Repair<br />
1) SM44E03, Exchange<br />
1! SM4420, New<br />
PRESTOLITE ALTERNATOR<br />
FOR STAIRMASTER 4400<br />
1@ SME01.1, Exchange<br />
(Yellow Label, Not Shown)<br />
1# SME01.2, Exchange<br />
(White Label)<br />
1$ SME02, Repair<br />
1% SMA07, Purchase<br />
4400/7000 OVERLAYS/KEYPADS<br />
FOR HEART RATE<br />
2$ SM44E10<br />
4600/C40 OVERLAYS/KEYPADS<br />
FOR 4600<br />
2^ SM44E13<br />
ALTERNATOR WIRING DIAGRAM<br />
FOR WHITE LABEL, PT ONLY.<br />
BLACK<br />
(RESISTOR TO B+)<br />
BLACK<br />
(RESISTOR GROUND)<br />
BLACK<br />
(MAIN CABLE GROUND)<br />
GROUND<br />
FIELD<br />
B+<br />
FOR NON-HEART RATE<br />
2% SM44E11<br />
FOR C40<br />
2& SM44E14<br />
BLACK<br />
(POWER CONNECTOR<br />
GROUND)<br />
BLUE<br />
(MAIN CABLE TO TACH)<br />
TACH<br />
BROWN<br />
(MAIN CABLE<br />
TO FIELD)<br />
WHITE<br />
(MAIN CABLE TO<br />
POWER CONNECTOR)<br />
MAIN CABLE<br />
FOR YELLOW LABEL DIAGRAM, CALL OR DOWNLOAD FROM WEB.<br />
50 PARTS RESOURCE BOOK 2009<br />
NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937
StairMaster 4400/4600<br />
Electronics Parts<br />
b SM4404 Battery, 4400CL $ 15.00<br />
c SM4411 Battery Charger, w/ Twist Connector 44.84<br />
d SM4412 Battery Charger, w/ Pin Connector 44.84<br />
e SM071.3 Power <strong>Supply</strong>, 110V, 3 Conductor, New 55.00<br />
f SM071.4 Power <strong>Supply</strong>, 220V, 3 Conductor, New 79.00<br />
g SM012.5 Jack Assembly, 3-Prong 9.44<br />
h SM4421 Load Resistor, CL only 25.60<br />
i SM4421.5 Load Resistor, PT only 32.00<br />
Power Board Exchange, Repair, or Purchase<br />
j SM44E02 Power Board, Repair 59.00<br />
1) SM44E03 Power Board, Exchange 69.00<br />
1! SM4420 Power Board, New 161.45<br />
Alternator Exchange, Repair, or Purchase<br />
1@ SME01.1 Alternator, Prestolite, Yellow Label, Exchange 90.00<br />
1# SME01.2 Alternator, Prestolite, White Label, Exchange 90.00<br />
1$ SME02 Alternator, Prestolite, Repair 75.00<br />
1% SMA07 Alternator, Prestolite, Purchase 135.00<br />
Consoles<br />
1* SM44E01 Console, Repair (specify) 90.00<br />
1* SM44E40 Console, Exchange (specify) 108.00<br />
1( SM44E04 Console, 4400PT/7000, Exchange, Style A 109.00<br />
2) SM44E05 Console, 4400PT/7000, Exchange, Style B 109.00<br />
2! SM44E06 Console, 4400PT/7000, Exchange, Style C 109.00<br />
2@ SM44A14 Console, 4400PT/7000, New 600.00<br />
2# SM44A20 Console, C-40 (only) 660.00<br />
SM44A16 Console, Crossrobics, New 350.00<br />
SM44A17 Console, Stratus, New 350.00<br />
SM44A18 Console, Freerunner, New 350.00<br />
Overlays and Keypads<br />
2$ SM44E10 Overlay/Keypad, 4400 HR, 7000 44.00<br />
2% SM44E11 Overlay/Keypad, 4400 Non-HR, 7000 44.00<br />
2^ SM44E13 Overlay/Keypad, 4600 44.00<br />
2& SM44E14 Overlay/Keypad C40 59.00<br />
LOAD RESISTOR<br />
h SM4421<br />
i SM4421.5<br />
h<br />
BATTERY CHARGER<br />
FOR CL SERIES<br />
(specify connecter)<br />
c SM4411,<br />
Twist Connector<br />
d SM4412,<br />
Pin Connector<br />
POWER<br />
SUPPLIES<br />
FOR PT SERIES<br />
110V, 3 Conductor<br />
e SM071.3<br />
220V, 3 Conductor<br />
f SM071.4<br />
i<br />
BATTERY<br />
b SM4404<br />
4400/4600 BASIC KIT SM4444<br />
Contains:<br />
1 Master Link, Drive Chain . . . . . . . . . . . $ 0.81<br />
2 Master Link, Step Chain,<br />
Double Pitch w/ Bushing. . . . . . . . . . . . . . 9.00<br />
2 Master Link, Step Chain, Single Pitch . . . 1.50<br />
1 Assorted Snap Rings . . . . . . . . . . . . . . . . . 3.75<br />
2 Thrust Washer for Pedal, Plastic. . . . . . . . 3.00<br />
Total, if purchased individually . . . . . . . . . 18.03<br />
Kit Price . . . . . . . . . . . . . . $14.45<br />
Save $3.61!<br />
4400/4600 INTERMEDIATE<br />
SM4445<br />
Contains:<br />
SPARE PARTS KITS<br />
FOR STAIRMASTER 4400/4600<br />
1 Master Link, Drive Chain. . . . . . . . . . . . $ 0.81<br />
2 Master Link, Step Chain,<br />
Double Pitch w/ Bushing . . . . . . . . . . . . . 9.00<br />
2 Master Link, Step Chain, Single Pitch . . . 1.50<br />
1 Assorted Snap Rings . . . . . . . . . . . . . . . . . 3.75<br />
2 Thrust Washer for Pedal, Plastic. . . . . . . . 3.00<br />
1 Drive Chain with Master Link . . . . . . . . . . 4.25<br />
1 Belt, Poly V. . . . . . . . . . . . . . . . . . . . . . . . . . 9.00<br />
1 Timing Belt, HTD. . . . . . . . . . . . . . . . . . . . 24.00<br />
2 Return Springs . . . . . . . . . . . . . . . . . . . . . 17.00<br />
2 Plastic Bushing<br />
(connects Pedal Arm to Step Chain) . . . . 5.00<br />
2 Step Chain . . . . . . . . . . . . . . . . . . . . . . . . 10.50<br />
Total, if purchased individually. . . . . . . . . 87.81<br />
Kit Price . . . . . . . . . . . . . . $70.25<br />
Save $17.56!<br />
SAVE 20%<br />
4400/4600 ELITE SM4446<br />
Contains:<br />
1 Master Link, Drive Chain. . . . . . . . . . . . $ 0.81<br />
2 Master Link, Step Chain,<br />
Double Pitch w/ Bushing. . . . . . . . . . . . . . 9.00<br />
2 Master Link, Step Chain, Single Pitch . . . 1.50<br />
1 Assorted Snap Rings . . . . . . . . . . . . . . . . . 3.75<br />
2 Thrust Washer for Pedal, Plastic . . . . . . . 3.00<br />
1 Drive Chain with Master Link . . . . . . . . . . 4.25<br />
1 Belt, Poly V . . . . . . . . . . . . . . . . . . . . . . . . . 9.00<br />
1 Timing Belt, HTD. . . . . . . . . . . . . . . . . . . . 24.00<br />
2 Return Springs . . . . . . . . . . . . . . . . . . . . . 17.00<br />
2 Plastic Bushing<br />
(connects Pedal Arm to Step Chain) . . . . 5.00<br />
2 Step Chain. . . . . . . . . . . . . . . . . . . . . . . . . 10.50<br />
1 Sprocket Assembly, Left . . . . . . . . . . . . . 29.00<br />
1 Sprocket Assembly, Right . . . . . . . . . . . . 29.00<br />
2 Chain Spring Connector. . . . . . . . . . . . . . . 3.20<br />
2 Pulley for Spring . . . . . . . . . . . . . . . . . . . . 15.00<br />
Total, if purchased individually . . . . . . . . 164.01<br />
Kit Price . . . . . . . . . . . . . $131.21<br />
Save $32.80!<br />
EQUIPMENT<br />
MATS<br />
See page 138.<br />
STAIRMASTER 4400/4600<br />
FIND IT FAST!<br />
at www.gympart.com.<br />
JACK ASSEMBLY<br />
CABLE<br />
3-PRONG<br />
g SM012.5<br />
SEE MORE STAIRMASTER<br />
TROUBLESHOOTERS ONLINE<br />
AT WWW.GYMPART.COM.<br />
WWW.GYMPART.COM 1-800-GYMPART (1-800-496-7278) PARTS RESOURCE BOOK 2009 51
STAIRMASTER<br />
STAIRMASTER 4000 PT<br />
HAND GRIPS<br />
FOR 4000 PT (SHRINK TO FIT)<br />
1@ SM021<br />
TRANSMISSION<br />
c SM014<br />
Sprocket<br />
d SM017<br />
PULLEY<br />
b SM007<br />
PEDAL PADS<br />
1) SMA25<br />
EASILY FITS OVER PEDALS!<br />
ADD A<br />
READING<br />
RACK!<br />
SA021,<br />
$13.94<br />
1!<br />
f<br />
STAIRCLIMBER<br />
WORKOUT POSTER<br />
GP604, $12.95, Paper<br />
GP604L, $21.95, Laminated<br />
LOAD RESISTOR<br />
e SME40<br />
DRIVE CHAIN<br />
W/ MASTER LINK<br />
2@ SM003<br />
STEP CHAIN<br />
2$ SM008<br />
StairMaster 4000 PT<br />
Drive Mechanism<br />
b SM007 Pulley, for Spring $ 8.95<br />
c SM014 Transmission 165.00<br />
d SM017 Transmission Sprocket 12.50<br />
e SME40 Load Resistor 49.00<br />
f SM055 Spring 8.50<br />
Pedals and Bushings—Upgrade Kit Required<br />
g SMA010.1 Pedal Arm Retrofit Kit, Right 42.12<br />
h SMA010.2 Pedal Arm Refrofit Kit, Left 42.12<br />
i SM051.1 Brass Bushing, Pedal, Old Style 7.25<br />
j SM4401.1 Pedal Bushing, Plastic, New Style 1.96<br />
1) SMA25 Pedal Pads 59.00<br />
Frame Parts<br />
1! SM020 Non-Skid Pads, Pair 2.00<br />
1@ SM021 Hand Grips, 4000 PT, 29”, Pair 36.00<br />
Order 3 or more pairs 33.95<br />
1# SM005 Side Panel, Right w/ Holes 38.00<br />
1$ SM005.1 Lexan Reinforcement Strips, Pair 5.00<br />
1% SM005.2 Right Panel w/ 1/4-Turn Fastener 38.00<br />
1^ SM005.3 Right Panel w/ Snap Fastener 38.00<br />
1& SM006 Side Panel, Left w/ Holes 36.00<br />
1* SM006.1 Side Cover Replacement Kit 80.00<br />
1( SM006.2 Left Panel w/ 1/4-Turn Fastener 38.00<br />
2) SM006.3 Left Panel w/ Snap Fastener 38.00<br />
2! SM010 Stud Assembly, Each (three required) 7.80<br />
Chains, Master Links and Bearings<br />
2@ SM003 Drive Chain with Master Link 3.95<br />
2# SM004 Master Link for Drive Chains 0.81<br />
2$ SM008 Step Chain 5.25<br />
2% SM008.1 Strong Link Assembly, Pair, w/ Bearing 22.00<br />
2% SM008.2 Strong Link Assembly, Pair, w/ Bushing 25.00<br />
2^ SM050 Bearing, 1/4”, Pedal Arm, Old Style 2.50<br />
2& SM050.1 Bearing, Plastic, New Style 2.50<br />
2* SM053 Master Link, Double Pitch, Old Style 0.75<br />
2( SM053.1 Master Link, New Style 4.50<br />
3) SM054 Sleeve, Stainless Steel, Old Style 1.45<br />
3! SM056 Master Link, Single Pitch 0.75<br />
3@ SM068 Chain/Spring Connector 1.60<br />
Level Arm<br />
3# SM4401 Level Arm w/ Hardware, New Style Pedal 17.00<br />
3$ SM4490 Hardware only, New Style Pedal 1.25<br />
Pedal Arm Shafts<br />
3% SM060 Pedal Shaft, Newer Style 11.20<br />
3^ SM081 Pedal Arm Shaft 28.00<br />
3& SM079 Removable Shaft 21.91<br />
52 PARTS RESOURCE BOOK 2009<br />
NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937
SPRING<br />
f SM055<br />
MASTER LINKS & BEARINGS<br />
3! SM056<br />
CHAIN/SPRING<br />
CONNECTOR<br />
3@ SM068<br />
New Style<br />
2( SM053.1<br />
STRONG LINK ASSEMBLY<br />
NGS Strong Link Chain lasts four<br />
times longer than the factory’s chain<br />
and bearing!<br />
2% SM008.1, w/ Bearing<br />
2% SM008.2, w/ Bushing<br />
PEDAL ARM SHAFTS<br />
Make your old StairMaster perform like new with our<br />
replacement pedal arm shaft!<br />
SIDE COVER REPLACEMENT KIT<br />
INCLUDES:<br />
1 Reinforced right side cover<br />
1 Reinforced left side cover<br />
3 Stainless steel stud assemblies<br />
1* SM006.1<br />
2! SM010<br />
TO STRENGTHEN SIDE PANEL<br />
Lexan Reinforcement Strip<br />
1$ SM005.1<br />
1& SM006 1# SM005<br />
STAIRMASTER 4000 PT<br />
2& SM050.1<br />
3% SM060<br />
2# SM004<br />
Old Style<br />
2* SM053<br />
2^ SM050<br />
3) SM054<br />
3& SM079<br />
3^ SM081 (Mounts to the frame, requires welding)<br />
CHOOSE A FASTENER SYSTEM:<br />
Quarter-Turn Fastener<br />
1% SM005.2, Right Panel<br />
1( SM006.2, Left Panel<br />
Snap Fastener<br />
1^ SM005.3, Right Panel<br />
2) SM006.3, Left Panel<br />
PEDAL ARM RETROFIT KIT<br />
StairMaster now carries pedals which require<br />
upgraded level arms.<br />
PEDALS & BUSHINGS<br />
This style of pedal is discontinued, but the replacement<br />
bushings are still available.<br />
i SM051.1, Old Style<br />
j SM4401.1, New Style<br />
LEVEL ARM<br />
For New Style Pedals<br />
3# SM4401<br />
Hardware Only<br />
3$ SM4490<br />
g SMA010.1, Right<br />
h SMA010.2, Left<br />
Discontinued<br />
i<br />
j<br />
WHY REPLACE THE PEDALS IF ALL THEY NEED IS A NEW BUSHING!<br />
ORIGINAL STYLE LEVEL ARM IS NO LONGER AVAILABLE.<br />
Purchase Pedal Arm Retrofit Kit: SMA010.1, Right; SMA010.2, Left<br />
WWW.GYMPART.COM 1-800-GYMPART (1-800-496-7278) PARTS RESOURCE BOOK 2009 53
STAIRMASTER<br />
STAIRMASTER 4000 PT<br />
PEDAL ARM SCHEMATIC<br />
Pedal Arm Bushing<br />
d SM052<br />
Flat Washer<br />
1) SM058<br />
Snap Ring<br />
1% SMAB09<br />
DRIVE HUB ASSEMBLY<br />
g SM039.1<br />
1$<br />
Wave Washer<br />
j SM057<br />
e<br />
Level Arm Bushing<br />
1! SM059<br />
1^<br />
f<br />
Flange Nut<br />
1@ SM065<br />
i<br />
b<br />
g<br />
h<br />
1#<br />
2@ 1^<br />
BUMPER<br />
b SM016<br />
PEDALS<br />
c SMA10, Right<br />
d SMA11, Left<br />
Pedal Pads<br />
e SMA25<br />
PEDAL ARM SHAFT<br />
f SM060<br />
2!<br />
StairMaster 4000 PT<br />
Pedal Arm Components<br />
b SM050 Bearing, 1/4”, Pedal Arm (2 required) $ 2.50<br />
b SM050.1 Bearing, Plastic, New Style 2.50<br />
d SM052 Bushing, Pedal Arm 2.80<br />
e SM053 Master Link, Double-pitch 0.75<br />
f SM054 Sleeve, Bearing Insert 1.45<br />
g SM055 Spring, Pedal Return 8.50<br />
h SM056 Master Link, Single-pitch 0.75<br />
i SM068 Chain Spring Connector 1.60<br />
j SM057 Wave Washer 0.65<br />
1) SM058 Flat Washer, 5/8”, Pedal Shaft 0.40<br />
1! SM059 Bushing, Level Arm 0.80<br />
1@ SM065 Nut, Flange, Shoulder Bolt 0.20<br />
1# SMA01 Right Pedal Arm, New 65.00<br />
1# SMA02 Left Pedal Arm, New 65.00<br />
1$ SM4401 Level Arm w/ Sleeve, Snap Ring, Cap<br />
(see page 49 for Level Arm Options) 17.00<br />
1% SMAB09 Snap Ring, Pedal Shaft 0.35<br />
b SM016 Bumper 2.49<br />
c SMA10 Pedal, Right 26.00<br />
d SMA11 Pedal, Left 26.00<br />
e SMA25 Pedal Pads 59.00<br />
f SM060 Pedal Arm Shaft 11.20<br />
Drive Hub Assembly Components<br />
1^ SM030 Thrust Bearing, Each (four required) 2.40<br />
1& SM031 Drive Sprocket, Left 29.00<br />
1* SM032 Drive Sprocket, Right 29.00<br />
1( SM033 Snap Ring, Drive Shaft 0.95<br />
2) SM034 Thrust Washer, Each (eight required) 0.75<br />
2! SM035 Drive Shaft w/ Sprocket 31.95<br />
2@ SM039 Hub 39.00<br />
g SM039.1 Drive Hub Assembly 136.00<br />
1(<br />
2)<br />
2) 2)<br />
1& 1*<br />
2)<br />
SAVE 20%!<br />
STAIRMASTER 4000 PT<br />
SPARE PARTS KITS<br />
SEE PAGE 59!<br />
54 PARTS RESOURCE BOOK 2009<br />
NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937
StairMaster 4000 PT<br />
WHITE<br />
LIGHTNING<br />
SELF-CLEANING<br />
CHAIN LUBE<br />
• OUTLASTS CONVENTIONAL<br />
CHAIN LUBE<br />
• CHAIN STAYS CLEAN<br />
• REPELS SWEAT, DUST AND<br />
DIRT<br />
2@ LA027 - 8 oz. Bottle<br />
TRANSMISSION ASSEMBLY<br />
j SM014.1, Complete Assembly<br />
1) SM014, Transmission only<br />
1! SM017, Transmission Sprocket<br />
1!<br />
Cogged Pulley<br />
1% SM038<br />
Transmission Assembly Components<br />
h SM001 Timing Belt, Cogged $ 6.35<br />
i SM001.1 Timing Belt, Poly V 6.90<br />
j SM014.1 Transmission Assembly 211.50<br />
1) SM014 Transmission only 165.00<br />
1! SM017 Transmission Sprocket 12.50<br />
1@ SM036 Pulley, Prestolite, Cogged 17.95<br />
1# SM036.1 Pulley, Prestolite, Poly V 13.50<br />
1$ SM037 Pulley, Bosch, Cogged 17.95<br />
1% SM037.1 Pulley, Bosch, Poly V 30.00<br />
1^ SM038 Pulley, Transmission, Cogged 27.00<br />
1& SM038.1 Pulley, Transmission, Poly V 27.00<br />
1* SM040 Quiet Kit, Prestolite 47.00<br />
1( SM041 Quiet Kit, Bosch 47.00<br />
STAIRMASTER 4000 PT<br />
TIMING BELT<br />
h SM001, Cogged<br />
DIODE ASSEMBLY<br />
2! SM022<br />
COGGED PULLEYS<br />
For Prestolite Alternators<br />
1@ SM036<br />
Diode Assembly & Snap Rings<br />
2) SM015 Snap Ring Kit 3.75<br />
2! SM022 Diode, w/ Connector 0.90<br />
Lubricants<br />
2@ LA027 White Lightning Chain Lube 9.50<br />
ALSO AVAILABLE IN POLY V.<br />
i SM001.1, Poly V<br />
For Bosch Alternators<br />
1$ SM037<br />
IS IT IN STOCK?<br />
Find out fast at www.gympart.com<br />
SNAP RING KIT<br />
2) SM015<br />
QUIET KIT<br />
Make your StairMaster run smoother and more quietly!<br />
(Parts also available individually.)<br />
1* SM040, Quiet Kit (Prestolite)<br />
1( SM041, Quiet Kit (Bosch)<br />
Kits include one of the following:<br />
Alternator Pulley<br />
1# SM036.1, Prestolite or<br />
1% SM037.1, Bosch<br />
Poly V Transmission Pulley<br />
1& SM038.1<br />
Poly V Timing Belt<br />
i SM001.1<br />
i<br />
1#1%<br />
1&<br />
CLEAN IT! PROTECT IT!<br />
<strong>Gym</strong>part<br />
Blast!<br />
Blast Degreaser Foam LA030<br />
Cuts grease fast, non-toxic,<br />
citrus scent.<br />
Blast Equipment Polish LA031<br />
Protects all metal surfaces<br />
from sweat, grime, scuffs;<br />
great on spin bikes.<br />
SEE OUR FULL LINE OR CLEANERS<br />
AND LUBRICANTS ON PAGE 9.<br />
WWW.GYMPART.COM 1-800-GYMPART (1-800-496-7278) PARTS RESOURCE BOOK 2009 55
STAIRMASTER<br />
STAIRMASTER 4000 PT<br />
4000 PT Alternator<br />
Troubleshooting<br />
If you suspect your StairMaster has a faulty alternator,<br />
perform the following tests to pinpoint the problem.<br />
(When ordering an alternator, be sure to identify its<br />
make and model number.)<br />
1. Test continuity of grey cable. Disconnect the grey<br />
cable from the back of the console. Using a paper<br />
clip formed into a “U” shape, insert the ends of<br />
the paper clip in the pin sockets # 2 and # 4. Then<br />
start stepping. You should experience full pedal<br />
resistance. If there is no pedal resistance, either<br />
the grey cable or the alternator is bad.<br />
2. Check alternator brushes. The brushes should be<br />
seated squarely on the commutator and should be<br />
worn evenly. Check for cracks and excessive wear.<br />
The brushes should be at least 3/8" long.<br />
3. Check the commutator. Look for excessive wear on<br />
the copper commutator. If it is excessively grooved,<br />
the alternator should be replaced.<br />
4. Check all wiring harnesses for wear. Bad electrical<br />
connections can cause alternator malfunction.<br />
With a continuity tester, check the continuity of all<br />
grey cable wires.<br />
5. Check the alternator. Disconnect the black wire<br />
from the right side of the load resistor. (It is the<br />
same wire that connects to the “positive output”<br />
terminal of the alternator.) Remove the brown wire<br />
from the “field terminal.” Hold the black wire you<br />
have disconnected to the spade connector of the<br />
field terminal. Start stepping. Resistance in the<br />
alternator should increase steadily. If the resistance<br />
does not increase, the alternator is bad.<br />
MOTOROLA OR PRESTOLITE<br />
WITH BLACK CAP<br />
c SME01.4, Exchange<br />
g SME02, Repair<br />
BOSCH<br />
f SME01.3, Exchange<br />
g SME02, Repair<br />
PRESTOLITE<br />
d SME01.1, Exchange<br />
(Yellow Label)<br />
e SME01.2, Exchange<br />
(White Label, Not Shown)<br />
g SME02, Repair<br />
b SMA07, Purchase<br />
Brush Assembly<br />
h SM011<br />
Brush Assembly<br />
i SM013<br />
Brush only<br />
j PBC01<br />
Brush Assembly<br />
1! SM078<br />
Brush only<br />
1) SM023<br />
WIRING DIAGRAMS ONLINE<br />
AT WWW.GYMPART.COM!<br />
BLACK CAP WIRING DIAGRAM<br />
BOSCH WIRING DIAGRAM<br />
COMMUTATOR STONE<br />
When replacing alternator brushes,<br />
don’t forget to resurface<br />
the commutator.<br />
MCT035.1, $3.90<br />
PRESTOLITE WHITE LABEL<br />
WIRING DIAGRAM<br />
PRESTOLITE YELLOW LABEL<br />
WIRING DIAGRAM<br />
56 PARTS RESOURCE BOOK 2009<br />
NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937
StairMaster 4000 PT<br />
REPAIR & EXCHANGE AVAILABLE!<br />
POWER SUPPLIES<br />
2# SME06.1, Exchange<br />
2$ SME07, Repair<br />
BOSCH ALTERNATOR HARDWARE<br />
Key<br />
1* SM074<br />
Lock Washer<br />
1& SM073<br />
Nut<br />
1^ SM072<br />
Key<br />
1% PBC120-7<br />
Lock Washer<br />
1# PBC120-137<br />
1* 1& 1^<br />
PRESTOLITE ALTERNATOR HARDWARE<br />
Spacer<br />
1$ PBC120-152<br />
Nut<br />
1@ PBC120-136<br />
POWER SUPPLIES<br />
110V, 2 Conductor<br />
1( SM071.1<br />
AC CORD<br />
2% CL14007<br />
DC CABLE<br />
8-Foot Power <strong>Supply</strong> to Jack Assembly<br />
2^ SM002<br />
110V, 3 Conductor<br />
2! SM071.3<br />
220V, 2 Conductor<br />
2) SM071.2<br />
220V, 3 Conductor<br />
2@ SM071.4<br />
JACK ASSEMBLY<br />
CABLES<br />
2-PRONG<br />
MOUNTS ON RIGHT<br />
SIDE COVER<br />
2& SM012<br />
3-PRONG<br />
2( SM012.5<br />
GREY ALTERNATOR/<br />
CONSOLE CABLE<br />
2* SM066<br />
2! 2) 2@<br />
Alternators: Exchange, Repair, Purchase<br />
b SMA07 Alternator, Prestolite, New $ 135.00<br />
c SME01.4 Alternator, Black Cap, Exchange 90.00<br />
d SME01.1 Alternator, Yellow Label, Exchange 90.00<br />
e SME01.2 Alternator, White Label, Exchange 90.00<br />
f SME01.3 Alternator, Bosch, Exchange 90.00<br />
g SME02 Alternator, Repair (specify) 75.00<br />
h SM011<br />
Brush Assembly, Prestolite,<br />
White or Yellow Label 10.50<br />
i SM013 Brush Assembly, Black Cap 10.50<br />
j PBC01 Brush only, Fits SM011, SM013 0.70<br />
1) SM023 Brush only, Bosch 2.60<br />
1! SM078 Brush Assembly, Bosch 21.00<br />
Alternator Hardware<br />
1@ PBC120-136 Nut, Prestolite 1.60<br />
1# PBC120-137 Lock Washer, Prestolite 0.46<br />
1$ PBC120-152 Spacer, Prestolite 1.20<br />
1% PBC120-7 Key, Prestolite 0.80<br />
1^ SM072 Nut, Bosch 1.80<br />
1& SM073 Lock Washer, Bosch 1.20<br />
1* SM074 Key, Bosch 1.60<br />
Power Supplies: Purchase, Repair, Exchange<br />
1( SM071.1 Power <strong>Supply</strong>, 110V, 2 Conductor, New 55.00<br />
2) SM071.2 Power <strong>Supply</strong>, 220V, 2 Conductor, New 79.00<br />
2! SM071.3 Power <strong>Supply</strong>, 110V, 3 Conductor, New 55.00<br />
2@ SM071.4 Power <strong>Supply</strong>, 220V, 3 Conductor, New 79.00<br />
2# SME06.1 Power <strong>Supply</strong>, Original or New Style, Exchange 46.00<br />
2$ SME07 Power <strong>Supply</strong>, Original or New Style, Repair 30.00<br />
Cables<br />
2% CL14007 AC Cord, Power <strong>Supply</strong> 8.00<br />
2^ SM002 Cable, DC, 8’, Power <strong>Supply</strong>, Jack Assembly 17.95<br />
SM002.1 Cable, DC, 20’ (not shown) 32.95<br />
2& SM012 Jack Assembly (mounts on right side cover) 6.95<br />
2* SM066 Grey Cable (alternator, console) 15.95<br />
2( SM012.5 Jack Assembly, 3-Prong 9.44<br />
STAIRMASTER 4000 PT<br />
1% 1# 1$ 1@<br />
ALSO AVAILABLE:<br />
20-Foot DC Cable<br />
SM002.1<br />
IS YOUR TREADMILL HEALTHY?<br />
Know for sure using an amp meter!<br />
See page 15.<br />
WWW.GYMPART.COM 1-800-GYMPART (1-800-496-7278) PARTS RESOURCE BOOK 2009 57
STAIRMASTER<br />
STAIRMASTER 4000 PT<br />
Program Your StairMaster<br />
4000 PT Console<br />
ENTER<br />
NUMBER PRESS ACTION<br />
40 ENTER Turns on teletype sound for scrolling<br />
messages only.<br />
41 ENTER Turns off teletype sound for scrolling<br />
messages only.<br />
105 ENTER Clears the entire memory (scrolling<br />
messages and custom workouts).<br />
109 ENTER Displays Summary for partial workouts.<br />
(Rev 1.2, 1.3 and 2.1 only)<br />
1010 ENTER Changes a workout length (Except for Rev.2.1).<br />
1650 ENTER Programs a custom workout.<br />
2121 ENTER Turns off EKG Symbol and turns on scrolling<br />
message; display is blank if no scrolling<br />
message has been programmed.<br />
CONSOLES<br />
REPAIR & EXCHANGE AVAILABLE!<br />
NEW STYLE CONSOLE, 4000 PT<br />
b SME04, Exchange<br />
d SME14, Repair<br />
ORIGINAL STYLE CONSOLE, 4000 PT<br />
c SME03, Exchange<br />
e SME13, Repair<br />
StairMaster 4000 PT<br />
Console Electronics<br />
b SME04 Console, New Style, Exchange $ 109.00<br />
c SME03 Console, Original Style, Exchange 109.00<br />
d SME14 Console Electronics, New Style, Repair 55.00<br />
e SME13 Console Electronics, Original Style, Repair 55.00<br />
f SME10 Overlay, New Style 24.00<br />
g SME08 Overlay, Original Style 19.00<br />
h SME09 Keypad (two required) 12.00<br />
i SM080 Console Mounting Screw (two required) 2.80<br />
j SM067 Console Bracket, Original Style 13.00<br />
1) SA021 Original Reading Rack 13.94<br />
CONSOLE MOUNTING<br />
HARDWARE<br />
Console Mounting Screw<br />
i SM080 (two required)<br />
CONSOLE BRACKET<br />
j SM067, Original Style<br />
2123 ENTER Turns off scrolling message and turns<br />
on EKG symbol.<br />
OVERLAYS AND KEYPADS<br />
3121 ENTER Displays current odds for jackpot option.<br />
4101 ENTER Runs a custom workout.<br />
7607 ENTER Programs a scrolling message.<br />
ORIGINAL STYLE OVERLAY, 4000 PT<br />
g SME08, Overlay<br />
h SME09, Keypad (two required)<br />
7703 ENTER Displays number of hours and floors.<br />
8089 ENTER Programs odds for jackpot option.<br />
9750 ENTER Changes console to Rev. E (Rev. 2.1 only).<br />
9751 ENTER Changes console to Rev. D (Rev. 2.1 only).<br />
9760 ENTER Changes console to English system (Rev. 2.1 only).<br />
9761 ENTER Changes console to Metric system (Rev. 2.1 Only).<br />
97405 ENTER Locks in a workout length (Rev. 2.1 only).<br />
SPEED UP, 15 ENTER Display Test.<br />
NEW STYLE OVERLAY, 4000 PT<br />
f SME10, Overlay<br />
h SME09, Keypad (two required)<br />
Reading<br />
Rack<br />
MADE OF HIGH-STRENGTH<br />
POLYCARBONATE.<br />
1) SA021<br />
107 ENTER 1 Alternator Circuit Test # 1.<br />
107 ENTER 2 Alternator Circuit Test # 2.<br />
107 ENTER 3 Keypad Test.<br />
107 ENTER 4 Revision Level Test.<br />
58 PARTS RESOURCE BOOK 2009<br />
NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937
4000 PT WITH RED CONSOLE<br />
START BUTTON SM700<br />
Contains:<br />
SPARE PARTS KITS SAVE 20%<br />
FOR STAIRMASTER 4000 PT<br />
SME10<br />
4000 PT WITH WHITE CONSOLE<br />
START BUTTON SM705<br />
Contains:<br />
SME08<br />
ELITE KIT FOR 4000 PT SM026<br />
Contains:<br />
1 Sprocket Assembly, RH. . . . . . . . . . . . . . 29.00<br />
1 Sprocket Assembly, LH. . . . . . . . . . . . . . 29.00<br />
2 Hardware Assembly for Level Arm<br />
(includes spacer, cap, C-clip) . . . . . . . . . . 5.00<br />
2 Chain/Spring Connector. . . . . . . . . . . . . . 3.20<br />
4 Bearing for Pedal Arm. . . . . . . . . . . . . . . 11.80<br />
2 Sleeve for Bearing . . . . . . . . . . . . . . . . . . . 2.90<br />
2 Pulley for Spring. . . . . . . . . . . . . . . . . . . . 19.90<br />
1 Intermediate Spare Parts Kit<br />
(priced individually) . . . . . . . . . . . . . . . . 68.22<br />
Total, if purchased individually . . . . . . . . 169.02<br />
Kit Price . . . . . . . . . . . . . $126.75<br />
Save $42.27!<br />
STAIRMASTER 4000PT<br />
1 Overlay . . . . . . . . . . . . . . . . . . . . .$ 24.00<br />
2 Keypad . . . . . . . . . . . . . . . . . . . . . .24.00<br />
2 Spring Pulley . . . . . . . . . . . . . . . . .17.90<br />
1 Drive Chain with Master Link . . . . . .3.95<br />
2 Step Chain . . . . . . . . . . . . . . . . . . . .10.50<br />
2 Master Link (Double Pitch w/ Bushing) .1.50<br />
2 Chain Spring Connector . . . . . . . . . .3.20<br />
2 Master Link (Single Pitch) . . . . . . . . . .1.50<br />
4 Pedal Arm Bearings . . . . . . . . . . . . .10.00<br />
2 Bearing Sleeve . . . . . . . . . . . . . . . . . .2.90<br />
1 Snap Ring Kit . . . . . . . . . . . . . . . . . . .3.75<br />
2 Bushing for Pedal Arm . . . . . . . . . . . 5.60<br />
2 Bushing for Level Arm . . . . . . . . . . . .1.60<br />
1 Grips (Shrink-to-Fit, Pair) . . . . . . . . . . 36.00<br />
1 Cogged Alternator Timing Belt . . . . . 6.35<br />
2 Pedal Arm Bumpers . . . . . . . . . . . . . .4.98<br />
Total, if purchased individually . . . . . . .157.73<br />
Kit Price . . . . . . . . . . . .$126.29<br />
Save $31.44!<br />
You may also want to purchase:<br />
Brush Assembly (Prestolite) . . . . . . . $10.50<br />
Brush Assembly (Black Cap) . . . . . . . . 10.50<br />
DC Cable- SM002 . . . . . . . . . . . . . . . . 17.95<br />
Side Panel Mount. Hardware (3) . . . . 15.75<br />
Side Panel Kit<br />
w/ Stud Fasteners- SM006.1 . . . . . 92.00<br />
1 Overlay . . . . . . . . . . . . . . . . . . . . .$ 19.00<br />
2 Keypad . . . . . . . . . . . . . . . . . . . . . . .24.00<br />
2 Spring Pulley . . . . . . . . . . . . . . . . . .17.90<br />
1 Drive Chain with Master Link . . . . . .3.95<br />
2 Step Chain . . . . . . . . . . . . . . . . . . . .10.50<br />
2 Master Link (Double Pitch w/ Bushing) .1.50<br />
2 Chain Spring Connector . . . . . . . . . .3.20<br />
2 Master Link (Single Pitch) . . . . . . . . . .1.50<br />
4 Pedal Arm Bearings . . . . . . . . . . . . .10.00<br />
2 Bearing Sleeve . . . . . . . . . . . . . . . . . .2.90<br />
1 Snap Ring Kit . . . . . . . . . . . . . . . . . . .3.75<br />
2 Bushing for Pedal Arm . . . . . . . . . . . 5.60<br />
2 Bushing for Level Arm . . . . . . . . . . . .1.60<br />
1 Grips (Shrink-to-Fit, Pair) . . . . . . . . . . 36.00<br />
1 Cogged Alternator Timing Belt . . . . 6.35<br />
2 Pedal Arm Bumpers . . . . . . . . . . . . . .4.98<br />
Total, if purchased individually . . . . . . .152.73<br />
Kit Price . . . . . . . . . . . .$121.86<br />
Save $30.87!<br />
You may also want to purchase:<br />
Brush Assembly (Prestolite) . . . . . . . $10.50<br />
Brush Assembly (Black Cap) . . . . . . . . 10.50<br />
DC Cable- SM002 . . . . . . . . . . . . . . . . 17.95<br />
Side Panel Mount. Hardware (3) . . . . 15.75<br />
Side Panel Kit<br />
w/ Stud Fasteners- SM006.1 . . . . . 92.00<br />
INTERMEDIATE KIT FOR 4000 PT<br />
SM025<br />
Contains:<br />
2 Step Chain . . . . . . . . . . . . . . . . . . . . . . . . 11.20<br />
1 Drive Chain with Master Link . . . . . . . . . . 3.95<br />
1 Timing Belt . . . . . . . . . . . . . . . . . . . . . . . . . 6.35<br />
2 Return Spring . . . . . . . . . . . . . . . . . . . . . . 18.50<br />
2 Master Link, Double Pitch (new style). . . 9.00<br />
2 Bearing for Pedal Arm (new style) . . . . . . 5.00<br />
1 Basic Spare Parts Kit . . . . . . . . . . . . . . . 14.22<br />
Total, if purchased individually . . . . . . . . . 68.22<br />
Kit Price . . . . . . . . . . . . . . $51.16<br />
Save $17.16!<br />
BASIC KIT FOR 4000 PT SM024<br />
Contains:<br />
1 Master Link for Drive Chain . . . . . . . . . . . 0.81<br />
2 Master Link, Double Pitch,<br />
Step Chain . . . . . . . . . . . . . . . . . . . . . . . . . 0.75<br />
2 Master Link, Single Pitch . . . . . . . . . . . . . 0.75<br />
1 Assorted Snap Rings. . . . . . . . . . . . . . . . . 3.75<br />
2 Wave Washer for Pedal. . . . . . . . . . . . . . . 0.65<br />
2 Flat Washer. . . . . . . . . . . . . . . . . . . . . . . . . 0.40<br />
Total, if purchased individually . . . . . . . . . . 7.11<br />
Kit Price . . . . . . . . . . . . . . . $5.33<br />
Save $1.78!<br />
WWW.GYMPART.COM 1-800-GYMPART (1-800-496-7278) PARTS RESOURCE BOOK 2009 59
STAIRMASTER<br />
STEPMILL 7000<br />
CONSOLE<br />
g SM44E01, Repair<br />
g SM44E40, Exchange<br />
h SM44A20, New<br />
C40 OVERLAY/KEYPAD<br />
j SM44E14<br />
CONSOLE<br />
MOUNTING<br />
KNOB<br />
c SML060<br />
PANEL RIVET<br />
d SM4405<br />
RIVET REMOVAL<br />
TOOL<br />
e SM4406<br />
StepMill 7000<br />
Frame Parts<br />
b SML003 Leg Leveler $ 2.71<br />
c SML060 Console Mounting Knob 3.50<br />
d SM4405 Panel Rivet 0.50<br />
e SM4406 Panel Rivet Removal Tool 8.50<br />
Consoles<br />
f SME14 Console, StepMill, Repair 55.00<br />
g SM44E01 Console, 4400/7000/C-40, Repair 90.00<br />
g SM44E40 Console, 4400/7000/C-40, Exchange 108.00<br />
h SM44A20 Console, C-40 (only) 660.00<br />
i SME11 Overlay, StepMill 24.95<br />
j SME09 Keypad, StepMill (two required) 12.00<br />
1) SM44E14 Overlay/Keypad, 7000, C-40 59.00<br />
Electronic Parts<br />
1! SML065 Power Board, StepMill 55.11<br />
1@ SML063 Jack Assembly for Power Harness 17.64<br />
1# SME40 Load Resistor 49.00<br />
SM071.3 Power <strong>Supply</strong>, 110V, 3-Cond. 55.00<br />
SML001 On/Off Switch, StepMill 26.35<br />
STEP ASSEMBLY<br />
Chain Assembly<br />
3@ SML050<br />
LEG<br />
LEVELER<br />
b SML003<br />
POWER BOARD<br />
1! SML065<br />
ALTERNATOR<br />
Prestolite Alternator<br />
1$ SMA07, New<br />
1% SME01.2, Exchanged<br />
1^ SME02, Repair<br />
Load Resistor<br />
1# SME40<br />
W-5<br />
Positive<br />
Output<br />
(white)<br />
W-4<br />
Tach W-6<br />
Ground<br />
(black)<br />
W-5<br />
W-4<br />
W-3<br />
W-2<br />
W-1<br />
Relay/Resistor Assembly 56<br />
Relay Assembly<br />
W-2<br />
Black<br />
Alternator<br />
W-3<br />
Field<br />
(brown)<br />
POWER BOARD<br />
WIRING DIAGRAM<br />
Main Cable Assembly<br />
White W-1<br />
Load Resistor<br />
Pillow<br />
Block Bearing<br />
2! SML045<br />
60 PARTS RESOURCE BOOK 2009<br />
NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937
StepMill 7000 (continued)<br />
Alternators and Belts<br />
1$ SMA07 Alternator, Prestolite, PWL $ 135.00<br />
1% SME01.2 Alternator, Exchange, White Label 90.00<br />
1^ SME02 Alternator, Repair (specify) 75.00<br />
SM011 Brush Assembly, Prestolite, Alternator 10.50<br />
SM001.1 Alternator Belt 6.90<br />
Drive Mechanism<br />
1& SML020 Idler Sprocket 28.56<br />
b SML025 Spring for Idler Arm 2.36<br />
1* SML030 Sprocket, 12-Tooth 33.51<br />
c SML028 Upper Sprocket 315.17<br />
SML027 Lower Sprocket 190.85<br />
1( SML040 Large Pulley 27.00<br />
2) SM036.1 Pulley, Alt. Mot/Pres Poly V 13.50<br />
2! SML045 Pillow Block Bearing 23.10<br />
2@ SM014 Transmission 165.00<br />
Step Parts<br />
2# SML031 Threaded Step Shaft (pre 9/00) 15.16<br />
2$ SML041 Nut for Threaded Step Shaft 0.65<br />
2% SML032 Step Shaft, Snap Ring (current) 15.17<br />
2^ SML032.5 Snap Ring 0.75<br />
2& SML033 Step Assembly 110.01<br />
2* SML034 Bearing for Step Shaft 5.31<br />
2( SML035 Step Tread 24.78<br />
3) SML036 Wave Washer for Step Tread 0.45<br />
3! SML037 Push Nut for Step Tread 0.45<br />
d SML041 Nut 0.65<br />
e SML042 Washer 0.65<br />
Chains<br />
3@ SML015 Drive Chain 12.10<br />
3# SML050 Chain Assembly 40.10<br />
PULLEYS<br />
Large Pulley<br />
1( SML040<br />
Step Assembly<br />
2& SML033<br />
Alternator<br />
Pulley<br />
2) SML039<br />
POWER HARNESS JACK<br />
1@ SML063<br />
STEP TREAD ASSEMBLY<br />
DRIVE CHAIN ASSEMBLY<br />
Drive Chain<br />
3@ SML015<br />
Wave Washer<br />
3) SML036<br />
c<br />
Transmission<br />
2@ SM014<br />
Idler<br />
Sprocket<br />
1& SML020<br />
b<br />
Step<br />
Tread<br />
2( SML035<br />
12-Tooth<br />
Sprocket<br />
1* SML030<br />
d<br />
e<br />
STEPMILL 7000<br />
CONSOLE<br />
FOR ORIGINAL<br />
STEPMILL<br />
f SME14, Repair<br />
OVERLAY &<br />
KEYPAD<br />
FOR ORIGINAL STEPMILL<br />
i SME11, Overlay<br />
j SME09, Keypad (two required)<br />
Snap Ring Style<br />
Step Shaft<br />
2% SML032<br />
Snap Ring<br />
2^ SML032.5<br />
Threaded Style<br />
Step Shaft<br />
2# SML031<br />
Nut<br />
2$ SML041<br />
Push Nut<br />
3! SML037<br />
Bearing for<br />
Step Shaft<br />
2* SML034<br />
WWW.GYMPART.COM 1-800-GYMPART (1-800-496-7278) PARTS RESOURCE BOOK 2009 61
STAIRMASTER<br />
CLUB TRACK 510/612/2100<br />
DISPLAY PCB<br />
FOR 510/612<br />
f SMT213, New<br />
g SME65, Repair<br />
HANDRAIL GRIP<br />
FOR 510/612<br />
1& SMT040<br />
FOOT GUARD FOR 510/612<br />
1# SMT028<br />
(Faceplate repair not included.)<br />
DECK FOOT<br />
1^ SMT035<br />
FUSES<br />
2@ SMT021, 2 Amp<br />
2# SMT022, 1.6 Amp<br />
DRIVE MOTOR<br />
FOR 510/612<br />
2& SMT009, New<br />
2* SMT010, Reconditioned<br />
2( MRE04, Repair<br />
VSD BOARD<br />
FOR 2100<br />
2) SME60, Repair<br />
2) SMT020, Reconditioned<br />
2) SMT253, New<br />
GRADE<br />
ACTUATOR<br />
3) SMT016, 110V, New<br />
3! SME70, Repair<br />
STAIRMASTER CLUBTRACK<br />
Club Track 510/612/2100 . . . . . . . . . . . . . . . . . . . . . . . . . .62<br />
Club Track 3.0/Hyperdrive . . . . . . . . . . . . . . . . . . . . . . . . .64<br />
PCBA<br />
FOR 2100 ONLY<br />
2$ SMT045<br />
Actuator Gear<br />
3@ SME84<br />
62 PARTS RESOURCE BOOK 2009<br />
NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937
Club Track 2100/510/612<br />
OVERLAY & KEYPADS<br />
FOR 2100<br />
b SMT201, Display Assembly<br />
c SMT204, Left<br />
d SMT205, Middle<br />
e SMT206, Right<br />
POWER INLET<br />
CONNECTOR<br />
2100 ONLY<br />
1( SMT254<br />
MAGNET KEY<br />
2! SMT025<br />
POWER CORD<br />
2100 ONLY<br />
1* SMT252<br />
CUP HOLDERS<br />
510/612<br />
1! SMT026, Black<br />
TRANSPORT<br />
WHEEL<br />
2100 ONLY<br />
1) SMT225<br />
Display Electronics for 2100 Only<br />
b SMT201 Display Lens, Assembly w/ 3 Keypanels $ 155.00<br />
c SMT204 Keypanel, Left 42.48<br />
d SMT205 Keypanel, Middle 36.58<br />
e SMT206 Keypanel, Right 31.86<br />
SMT210 Heart Rate Contact 130.00<br />
f SMT213 Display, New 505.00<br />
g SME65 Display Electronics, Repair, 510/612 only 120.00<br />
Frame Parts<br />
h SMT220 Hood, 2100 only 100.00<br />
i SMT222 Endcap, Left, Gray, 2100 only 37.50<br />
j SMT223 Endcap, Right, Gray, 2100 only 37.50<br />
1) SMT225 Transport Wheel, 2100 only 4.01<br />
SMT227 Leveling Pad, 2100 only 15.30<br />
1! SMT026 Cup Holder, Black, 510/612 only 4.15<br />
1@ SMT027 Cup Holder, Gray, 510/612 only 6.30<br />
1# SMT028 Foot Guard, 510/612 only 8.33<br />
SMT029 Hood, Black, 510/612 only 189.83<br />
1$ SMT030 End Cap, Siderail Left, Black, 510/612 only 21.38<br />
1% SMT031 End Cap Siderail Right, Black, 510/612 only 21.38<br />
1^ SMT035 Foot for Deck, 510/612 only 3.03<br />
1& SMT040 Handrail Grip, 510/612 only 17.70<br />
Electrical/Electronics<br />
SMT024 Circuit Breaker 10 Amp, 220v 92.00<br />
Electrical/Electronics (continued)<br />
2! SMT025 Magnetic Key, 2100 only $ 10.50<br />
SMT019 Power Cord, 110v, 510/612 only 65.00<br />
2@ SMT021 Fuse 2 Amp Slo-Blow 250v, 510/612 only 3.00<br />
2# SMT022 Fuse 1.6 Amp, 510/612 only 2.00<br />
SMT023 Fuse, Slo-Blow, 400ma, 510/612 only 10.67<br />
SMT024 Circuit Breaker, 510/612 only 92.00<br />
SMT025 Magnet Switch, 510/612 only 10.50<br />
2$ SMT045 PCBA, 110v, 2100 only 82.60<br />
Drive System/Elevation<br />
2% SMT001 Rear Roller, all models 569.73<br />
2^ SMT002 Drive Roller, all models 408.22<br />
SMT260 Leeson Drive Motor, 2100 only 434.67<br />
2& SMT009 Drive Motor, 510/612 only 388.22<br />
2* SMT010 Drive Motor, Refurbished, 510/612 only 250.00<br />
2( MRE04 Drive Motor, Repair, 510/612 only 169.00<br />
ST005 Drive Belt, Poly V, all models 17.16<br />
3) SMT016 Grade Actuator, 110V, 510, 612, 2100 475.00<br />
3! SME70 Grade Actuator, Repair 120.00<br />
3@ SME84 Actuator Gear 64.00<br />
Belts & Decks<br />
TM005 Running Belt 510, Economy Gray 145.00<br />
TM005.4 Durabelt (r) 510, Gray w/ Logo 195.00<br />
TM006 Running Belt 612, 2100, Economy, Gray 145.00<br />
CLUB TRACK 510/612/2100<br />
END CAPS<br />
i SMT222, Left<br />
j SMT223, Right<br />
1@ SMT027, Gray<br />
HOOD<br />
FOR 2100 ONLY<br />
h SMT220<br />
SMT250 Cable Lower C50, 2100 only 21.50<br />
SMT251 Cable Upper C50, 2100 only 19.00<br />
1* SMT252 2100 110v Power Cord, 2100 only 44.36<br />
1( SMT254 Power Inlet Connector, 2100 only 7.67<br />
2) SMT253 VSD Board Domestic, 2100 only 560.00<br />
2) SMT020 VSD Board, Refurbished, 510/612 only 300.00<br />
2) SME60 VSD Board, Repair, 510/612 only 180.00<br />
ROLLERS<br />
2% SMT001, Rear Roller<br />
2^ SMT002, Drive Roller<br />
TM006.4 Durabelt ® 612, 2100, Gray w/ Logo 195.00<br />
TM070 Superwear Deck TM , 510 only 165.00<br />
TM071 Superwear Deck TM) , 612, 2100 165.00<br />
TRY OUR<br />
REPAIR &<br />
EXCHANGE<br />
PROGRAM<br />
See page 4 for details.<br />
1$ SMT030, Left<br />
1% SMT031, Right<br />
WWW.GYMPART.COM 1-800-GYMPART (1-800-496-7278) PARTS RESOURCE BOOK 2009 63
STAIRMASTER<br />
CLUB TRACK 3.0/HYPERDRIVE<br />
INPUT/OUTPUT HARDWARE<br />
Retaining Ring<br />
g Q014<br />
DRIVE MOTOR<br />
b MRE01, Repair<br />
Pillow Block<br />
f Q004<br />
<br />
Tension Spring<br />
e Q002<br />
PULLEYS<br />
For Transmission Belt<br />
1% Q030<br />
Cogged for Output Shaft<br />
1$ Q012<br />
1% 1$<br />
SUPERWEAR<br />
DECK<br />
1) TM054<br />
RUNNING BELTS<br />
i TM007.4/logo<br />
j TM007.5<br />
h TM007<br />
ALSO AVAILABLE:<br />
TM007.4/stripes (not shown)<br />
INPUT/OUTPUT SHAFT ASSEMBLY<br />
c QE004, Input Repair<br />
d QE005, Output Repair<br />
ROLLER EXCHANGE<br />
DRIVE BELTS<br />
Cogged Drive Belt<br />
1^ Q001<br />
Belt for Variable Speed Pulley<br />
2! Q009<br />
Motor to Transmission Belt<br />
(specify serial number)<br />
1& Q005<br />
1* Q005.1<br />
1( Q005.2<br />
2) Q005.3<br />
1! Q007.1, Drive Roller, Hyperdrive<br />
1@ Q007.2, Drive Roller, Cogged<br />
1# Q008, Rear Roller<br />
1^<br />
2!<br />
1&1*1(2)<br />
Club Track 3.0 and Hyperdrive<br />
Motor<br />
b MRE01 Drive Motor, Repair $ 169.00<br />
Input/Output Assembly<br />
c QE004 Input Shaft Assembly, Repair 160.00<br />
d QE005 Output Shaft Assembly, Repair 179.00<br />
e Q002 Tension Ring 20.00<br />
f Q004 Pillow Block, I/O Shaft Assembly 70.00<br />
g Q014 Retaining Ring 36.00<br />
Running Belts and Decks<br />
h TM007 Running Belt, Club Track, Black 195.00<br />
TM007.1 Running Belt, Q65, Black (not shown) 220.00<br />
TM007.2 Running Belt, Q55, Black (not shown) 205.00<br />
i TM007.4/logo Durabelt®, Club Track, Grey w/ Logo 240.00<br />
TM007.4/stripe Durabelt®, Club Track, Grey w/ Stripes 240.00<br />
j TM007.5 Running Belt, Club Track, Premium, Grey 214.00<br />
1) TM054 Superwear Deck, Club Track 160.00<br />
Rollers and Pulleys<br />
1! Q007.1 Drive Roller, Hyperdrive, Exchange 200.00<br />
1@ Q007.2 Drive Roller, Cogged, Exchange 200.00<br />
1# Q008 Rear Roller, w/ Exchange 200.00<br />
1$ Q012 Pulley, Cogged, for Output Shaft 50.00<br />
1% Q030 Pulley for Transmission Belt 50.00<br />
Drive Belts<br />
1^ Q001 Drive Belt, Cogged 21.00<br />
ST005 Drive Belt for Hyperdrive, Poly V (not shown) 17.16<br />
1& Q005 Belt, Motor to Transmission, 15241-005 15.00<br />
1* Q005.1 Belt, Motor to Transmission, 15241-001 15.00<br />
1( Q005.2 Belt, Motor to Transmission, 15241-002 15.00<br />
2) Q005.3 Belt, Motor to Transmission, 15241-003 15.00<br />
2! Q009 Belt for Variable Speed Pulley 50.00<br />
Switches<br />
2@ Q006 Elevation Switch 15.60<br />
2# Q011 Reset Switch 24.00<br />
SWITCHES<br />
Reset Switch<br />
2# Q011<br />
Elevation Switch<br />
2@ Q006<br />
ALSO AVAILABLE:<br />
Drive Belt for Hyperdrive<br />
ST005, $17.16<br />
64 PARTS RESOURCE BOOK 2009 NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937