17.12.2013 Views

Section 5 - National Gym Supply, Inc

Section 5 - National Gym Supply, Inc

Section 5 - National Gym Supply, Inc

SHOW MORE
SHOW LESS

Create successful ePaper yourself

Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.

STAIRMASTER<br />

STAIRMASTER<br />

4400/4600<br />

PANEL RIVET<br />

3! SM4405<br />

RIVET REMOVAL<br />

TOOL<br />

3@ SM4406<br />

B<br />

1(<br />

PEDAL PADS<br />

f SMA25<br />

EASILY FITS OVER PEDALS!<br />

1#<br />

1*<br />

SPEED SENSOR<br />

2( SM4422<br />

1^<br />

SPEED<br />

SENSOR DISK<br />

3) SM4423<br />

POLY V<br />

BELT<br />

1% SM4407<br />

C<br />

e<br />

d<br />

1&<br />

STAIRMASTER<br />

4400/4600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48<br />

4000 PT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52<br />

StepMill/StepMill 7000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60<br />

PULLEY, POLY V<br />

1& SM4426<br />

HUB ASSEMBLY<br />

1* SM039.1<br />

ECCENTRIC HUB<br />

ASSEMBLY<br />

2! SM4424, Complete Assembly<br />

2@ SM4428, Bearing<br />

2# SM4427, Hub Only<br />

2@<br />

2#<br />

48 PARTS RESOURCE BOOK 2009<br />

NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937


StairMaster 4400/4600<br />

SHAFT BITS<br />

g SM4410, Thrust Washer<br />

h SM058, Flat Washer<br />

i SMAB09, Snap Ring<br />

1! SM053.1, Master Link<br />

1@ SM050.1, Plastic Bushing<br />

PEDAL ARMS<br />

j SMA02, Left<br />

1) SMA01, Right<br />

b SM055, Return Spring<br />

c SM4408, Spring Pulley<br />

LEVEL ARM<br />

3# SM4401, Level Arm<br />

3$ SM44AB80, Snap Ring<br />

3% SM44AB81, Washer<br />

3#<br />

ORIGINAL STYLE LEVEL ARM IS NO LONGER AVAILABLE, PURCHASE –<br />

PEDAL ARM RETROFIT KIT<br />

For Right, use SMA010.1, Right. For Left use, SMA010.2<br />

1!<br />

HTD PULLEY, SHAFT & HARDWARE<br />

HTD Pulley<br />

1^ SM4425<br />

Shaft<br />

2% SM4432<br />

1@ h i<br />

3% 3$<br />

Roll Pin<br />

2$ SM4431<br />

Key<br />

2^ SM4433<br />

Thrust Washer<br />

2& SM4434<br />

Needle Bearing<br />

2* SM4435<br />

g<br />

STRONG LINK<br />

ASSEMBLY<br />

NGS Strong Link Chain<br />

lasts four times longer than<br />

the factory’s chain and<br />

bearing!<br />

1$ SM008.1, w/ Bearing<br />

1$SM008.2, w/ Bushing<br />

HTD TIMING<br />

BELT<br />

2) SM4403<br />

Pedal Arm Assembly<br />

b SM055 Return Spring $ 8.50<br />

c SM4408 Spring Pulley 2.95<br />

SMA010.1 Pedal Retrofit Kit, Right 42.12<br />

SMA010.2 Pedal Retrofit Kit, Left 42.12<br />

d SMA10 Pedal, Right 26.00<br />

e SMA11 Pedal, Left 26.00<br />

f SMA25 Pedal Pads 59.00<br />

g SM4410 Thrust Washer 1.56<br />

h SM058 Flat Washer 0.40<br />

i SMAB09 Snap Ring 0.35<br />

j SMA02 Pedal Arm, Left, New 65.00<br />

1) SMA01 Pedal Arm, Right, New 65.00<br />

1! SM053.1 Master Link 4.50<br />

1@ SM050.1 Plastic Bushing, Grey 2.50<br />

Chain Options<br />

1# SM008 Step Chain 5.25<br />

1$ SM008.1 Strong Link Assembly, Pair, w/ Bushing 22.00<br />

1$ SM008.2 Strong Link Assembly, Pair, w/ Bearing 25.00<br />

Drive Assemblies<br />

1% SM4407 Poly V Belt, Pulley 9.80<br />

1^ SM4425 Pulley, HTD 30.68<br />

1& SM4426 Pulley, Poly V 90.00<br />

1* SM039.1 Hub Assembly 136.00<br />

1( SM4402 Drive Chain w/ Master Link, 2 Drive Belt 4.25<br />

2) SM4403 Timing Belt, 4400 HTD 24.00<br />

2! SM4424 Eccentric Hub Assembly, w/ Pulley 106.20<br />

2@ SM4428 Eccentric Hub Bearing 6.50<br />

2# SM4427 Eccentric Hub only, Cast Aluminum 7.67<br />

2$ SM4431 Roll Pin, 1st Reduction Shaft 0.40<br />

2% SM4432 1st Reduction Shaft 20.04<br />

2^ SM4433 Key, 1st Reduction Shaft 0.91<br />

2& SM4434 Thrust Washer 2.00<br />

2* SM4435 Needle Bearing 7.80<br />

SM017 Sprocket for Transmission 12.50<br />

Electronics<br />

2( SM4422 Speed Sensor, 4400CL 46.02<br />

3) SM4423 Speed Sensor Disk 22.00<br />

Housing Parts<br />

3! SM4405 Panel Rivet, 4400 0.50<br />

3@ SM4406 Rivet Removal Tool 8.50<br />

Level Arm Assemblies<br />

3# SM4401 Level Arm, New Style Pedal 17.00<br />

3$ SM44AB80 Snap Ring, New Style 0.75<br />

3% SM44AB81 Washer, New Style 0.50<br />

SM4490 Hardware only, New Style Pedal 1.25<br />

FOR STAIRMASTER 4400<br />

PT/CL SM710<br />

Contains:<br />

SPARE<br />

PARTS<br />

KITS<br />

Overlay/Keypad . . . . . . . . . . . . . . . .$ 44.00<br />

Spring Pulley (2) . . . . . . . . . . . . . . . . .17.90<br />

Drive Chain with Master Link . . . . . . . .4.25<br />

Step Chain (2) . . . . . . . . . . . . . . . . . . .10.50<br />

Dbl Master Link w/ Bushing (2) . . . . . .9.00<br />

Chain Spring Connector (2) . . . . . . . . . .3.20<br />

Master Link (Single Pitch) (2) . . . . . . . .1.50<br />

Pedal Arm Bearings (2) . . . . . . . . . . . . .5.00<br />

Snap Ring Kit . . . . . . . . . . . . . . . . . . . . .3.75<br />

Bushing for Pedal Arm (2) . . . . . . . . . . 5.20<br />

Bushing for Level Arm (2) . . . . . . . . . . .1.60<br />

Poly V Alternator Timing Belt . . . . . . . .6.90<br />

Pedal Arm Bumpers (2) . . . . . . . . . . . . .4.98<br />

Brush Assembly (Prestolite) . . . . . . . . 10.50<br />

Total, if purchased individually..............128.28<br />

Kit Price..........................$109.10<br />

Save $19.18!<br />

FOR STAIRMASTER<br />

4400 PT/CL HR SM715<br />

Contains:<br />

Overlay/Keypad .............................$ 44.00<br />

Spring Pulley (2) ...............................17.90<br />

Drive Chain with Master Link ...............4.25<br />

Step Chain (2)...................................10.50<br />

Dbl Master Link w/ Bushing (2) ...........9.00<br />

Chain Spring Connector (2)..................3.20<br />

Master Link (Single Pitch) (2) ...............1.50<br />

Pedal Arm Bearings (2)........................5.00<br />

Snap Ring Kit ......................................3.75<br />

Bushing for Pedal Arm (2)................... 5.20<br />

Bushing for Level Arm (2) ....................1.60<br />

Poly V Alternator Timing Belt .............. 6.90<br />

Pedal Arm Bumpers (2)........................4.98<br />

Brush Assembly (Prestolite)............... 10.50<br />

Total, if purchased individually .............128.28<br />

Kit Price..........................$102.62<br />

Save $25.66!<br />

STAIRMASTER 4400/4600<br />

WWW.GYMPART.COM 1-800-GYMPART (1-800-496-7278) PARTS RESOURCE BOOK 2009 49


STAIRMASTER<br />

USE OUR REPAIR & EXCHANGE SERVICE!<br />

4400 CONSOLES<br />

FOR 4400 PT/7000, 4400 CL<br />

1* SM44E01, Repair<br />

2@ SM44A14, 4400PT/7000, New<br />

SPECIFY STYLE TO EXCHANGE<br />

1( SM44E04, Style A Exchange<br />

2) SM44E05, Style B Exchange<br />

2! SM44E06, Style C Exchange<br />

4600 CONSOLES<br />

FOR 4600 CL, 4600 PT<br />

1* SM44E01, Repair<br />

CL<br />

Style A<br />

FOR 4600/STEPMILL 7000<br />

1* SM44E01, Repair<br />

1* SM44E40, Exchange<br />

2# SM44A20, New<br />

PT<br />

Style B<br />

CL<br />

Style C<br />

STAIRMASTER 4400/4600<br />

POWER BOARD<br />

j SM44E02, Repair<br />

1) SM44E03, Exchange<br />

1! SM4420, New<br />

PRESTOLITE ALTERNATOR<br />

FOR STAIRMASTER 4400<br />

1@ SME01.1, Exchange<br />

(Yellow Label, Not Shown)<br />

1# SME01.2, Exchange<br />

(White Label)<br />

1$ SME02, Repair<br />

1% SMA07, Purchase<br />

4400/7000 OVERLAYS/KEYPADS<br />

FOR HEART RATE<br />

2$ SM44E10<br />

4600/C40 OVERLAYS/KEYPADS<br />

FOR 4600<br />

2^ SM44E13<br />

ALTERNATOR WIRING DIAGRAM<br />

FOR WHITE LABEL, PT ONLY.<br />

BLACK<br />

(RESISTOR TO B+)<br />

BLACK<br />

(RESISTOR GROUND)<br />

BLACK<br />

(MAIN CABLE GROUND)<br />

GROUND<br />

FIELD<br />

B+<br />

FOR NON-HEART RATE<br />

2% SM44E11<br />

FOR C40<br />

2& SM44E14<br />

BLACK<br />

(POWER CONNECTOR<br />

GROUND)<br />

BLUE<br />

(MAIN CABLE TO TACH)<br />

TACH<br />

BROWN<br />

(MAIN CABLE<br />

TO FIELD)<br />

WHITE<br />

(MAIN CABLE TO<br />

POWER CONNECTOR)<br />

MAIN CABLE<br />

FOR YELLOW LABEL DIAGRAM, CALL OR DOWNLOAD FROM WEB.<br />

50 PARTS RESOURCE BOOK 2009<br />

NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937


StairMaster 4400/4600<br />

Electronics Parts<br />

b SM4404 Battery, 4400CL $ 15.00<br />

c SM4411 Battery Charger, w/ Twist Connector 44.84<br />

d SM4412 Battery Charger, w/ Pin Connector 44.84<br />

e SM071.3 Power <strong>Supply</strong>, 110V, 3 Conductor, New 55.00<br />

f SM071.4 Power <strong>Supply</strong>, 220V, 3 Conductor, New 79.00<br />

g SM012.5 Jack Assembly, 3-Prong 9.44<br />

h SM4421 Load Resistor, CL only 25.60<br />

i SM4421.5 Load Resistor, PT only 32.00<br />

Power Board Exchange, Repair, or Purchase<br />

j SM44E02 Power Board, Repair 59.00<br />

1) SM44E03 Power Board, Exchange 69.00<br />

1! SM4420 Power Board, New 161.45<br />

Alternator Exchange, Repair, or Purchase<br />

1@ SME01.1 Alternator, Prestolite, Yellow Label, Exchange 90.00<br />

1# SME01.2 Alternator, Prestolite, White Label, Exchange 90.00<br />

1$ SME02 Alternator, Prestolite, Repair 75.00<br />

1% SMA07 Alternator, Prestolite, Purchase 135.00<br />

Consoles<br />

1* SM44E01 Console, Repair (specify) 90.00<br />

1* SM44E40 Console, Exchange (specify) 108.00<br />

1( SM44E04 Console, 4400PT/7000, Exchange, Style A 109.00<br />

2) SM44E05 Console, 4400PT/7000, Exchange, Style B 109.00<br />

2! SM44E06 Console, 4400PT/7000, Exchange, Style C 109.00<br />

2@ SM44A14 Console, 4400PT/7000, New 600.00<br />

2# SM44A20 Console, C-40 (only) 660.00<br />

SM44A16 Console, Crossrobics, New 350.00<br />

SM44A17 Console, Stratus, New 350.00<br />

SM44A18 Console, Freerunner, New 350.00<br />

Overlays and Keypads<br />

2$ SM44E10 Overlay/Keypad, 4400 HR, 7000 44.00<br />

2% SM44E11 Overlay/Keypad, 4400 Non-HR, 7000 44.00<br />

2^ SM44E13 Overlay/Keypad, 4600 44.00<br />

2& SM44E14 Overlay/Keypad C40 59.00<br />

LOAD RESISTOR<br />

h SM4421<br />

i SM4421.5<br />

h<br />

BATTERY CHARGER<br />

FOR CL SERIES<br />

(specify connecter)<br />

c SM4411,<br />

Twist Connector<br />

d SM4412,<br />

Pin Connector<br />

POWER<br />

SUPPLIES<br />

FOR PT SERIES<br />

110V, 3 Conductor<br />

e SM071.3<br />

220V, 3 Conductor<br />

f SM071.4<br />

i<br />

BATTERY<br />

b SM4404<br />

4400/4600 BASIC KIT SM4444<br />

Contains:<br />

1 Master Link, Drive Chain . . . . . . . . . . . $ 0.81<br />

2 Master Link, Step Chain,<br />

Double Pitch w/ Bushing. . . . . . . . . . . . . . 9.00<br />

2 Master Link, Step Chain, Single Pitch . . . 1.50<br />

1 Assorted Snap Rings . . . . . . . . . . . . . . . . . 3.75<br />

2 Thrust Washer for Pedal, Plastic. . . . . . . . 3.00<br />

Total, if purchased individually . . . . . . . . . 18.03<br />

Kit Price . . . . . . . . . . . . . . $14.45<br />

Save $3.61!<br />

4400/4600 INTERMEDIATE<br />

SM4445<br />

Contains:<br />

SPARE PARTS KITS<br />

FOR STAIRMASTER 4400/4600<br />

1 Master Link, Drive Chain. . . . . . . . . . . . $ 0.81<br />

2 Master Link, Step Chain,<br />

Double Pitch w/ Bushing . . . . . . . . . . . . . 9.00<br />

2 Master Link, Step Chain, Single Pitch . . . 1.50<br />

1 Assorted Snap Rings . . . . . . . . . . . . . . . . . 3.75<br />

2 Thrust Washer for Pedal, Plastic. . . . . . . . 3.00<br />

1 Drive Chain with Master Link . . . . . . . . . . 4.25<br />

1 Belt, Poly V. . . . . . . . . . . . . . . . . . . . . . . . . . 9.00<br />

1 Timing Belt, HTD. . . . . . . . . . . . . . . . . . . . 24.00<br />

2 Return Springs . . . . . . . . . . . . . . . . . . . . . 17.00<br />

2 Plastic Bushing<br />

(connects Pedal Arm to Step Chain) . . . . 5.00<br />

2 Step Chain . . . . . . . . . . . . . . . . . . . . . . . . 10.50<br />

Total, if purchased individually. . . . . . . . . 87.81<br />

Kit Price . . . . . . . . . . . . . . $70.25<br />

Save $17.56!<br />

SAVE 20%<br />

4400/4600 ELITE SM4446<br />

Contains:<br />

1 Master Link, Drive Chain. . . . . . . . . . . . $ 0.81<br />

2 Master Link, Step Chain,<br />

Double Pitch w/ Bushing. . . . . . . . . . . . . . 9.00<br />

2 Master Link, Step Chain, Single Pitch . . . 1.50<br />

1 Assorted Snap Rings . . . . . . . . . . . . . . . . . 3.75<br />

2 Thrust Washer for Pedal, Plastic . . . . . . . 3.00<br />

1 Drive Chain with Master Link . . . . . . . . . . 4.25<br />

1 Belt, Poly V . . . . . . . . . . . . . . . . . . . . . . . . . 9.00<br />

1 Timing Belt, HTD. . . . . . . . . . . . . . . . . . . . 24.00<br />

2 Return Springs . . . . . . . . . . . . . . . . . . . . . 17.00<br />

2 Plastic Bushing<br />

(connects Pedal Arm to Step Chain) . . . . 5.00<br />

2 Step Chain. . . . . . . . . . . . . . . . . . . . . . . . . 10.50<br />

1 Sprocket Assembly, Left . . . . . . . . . . . . . 29.00<br />

1 Sprocket Assembly, Right . . . . . . . . . . . . 29.00<br />

2 Chain Spring Connector. . . . . . . . . . . . . . . 3.20<br />

2 Pulley for Spring . . . . . . . . . . . . . . . . . . . . 15.00<br />

Total, if purchased individually . . . . . . . . 164.01<br />

Kit Price . . . . . . . . . . . . . $131.21<br />

Save $32.80!<br />

EQUIPMENT<br />

MATS<br />

See page 138.<br />

STAIRMASTER 4400/4600<br />

FIND IT FAST!<br />

at www.gympart.com.<br />

JACK ASSEMBLY<br />

CABLE<br />

3-PRONG<br />

g SM012.5<br />

SEE MORE STAIRMASTER<br />

TROUBLESHOOTERS ONLINE<br />

AT WWW.GYMPART.COM.<br />

WWW.GYMPART.COM 1-800-GYMPART (1-800-496-7278) PARTS RESOURCE BOOK 2009 51


STAIRMASTER<br />

STAIRMASTER 4000 PT<br />

HAND GRIPS<br />

FOR 4000 PT (SHRINK TO FIT)<br />

1@ SM021<br />

TRANSMISSION<br />

c SM014<br />

Sprocket<br />

d SM017<br />

PULLEY<br />

b SM007<br />

PEDAL PADS<br />

1) SMA25<br />

EASILY FITS OVER PEDALS!<br />

ADD A<br />

READING<br />

RACK!<br />

SA021,<br />

$13.94<br />

1!<br />

f<br />

STAIRCLIMBER<br />

WORKOUT POSTER<br />

GP604, $12.95, Paper<br />

GP604L, $21.95, Laminated<br />

LOAD RESISTOR<br />

e SME40<br />

DRIVE CHAIN<br />

W/ MASTER LINK<br />

2@ SM003<br />

STEP CHAIN<br />

2$ SM008<br />

StairMaster 4000 PT<br />

Drive Mechanism<br />

b SM007 Pulley, for Spring $ 8.95<br />

c SM014 Transmission 165.00<br />

d SM017 Transmission Sprocket 12.50<br />

e SME40 Load Resistor 49.00<br />

f SM055 Spring 8.50<br />

Pedals and Bushings—Upgrade Kit Required<br />

g SMA010.1 Pedal Arm Retrofit Kit, Right 42.12<br />

h SMA010.2 Pedal Arm Refrofit Kit, Left 42.12<br />

i SM051.1 Brass Bushing, Pedal, Old Style 7.25<br />

j SM4401.1 Pedal Bushing, Plastic, New Style 1.96<br />

1) SMA25 Pedal Pads 59.00<br />

Frame Parts<br />

1! SM020 Non-Skid Pads, Pair 2.00<br />

1@ SM021 Hand Grips, 4000 PT, 29”, Pair 36.00<br />

Order 3 or more pairs 33.95<br />

1# SM005 Side Panel, Right w/ Holes 38.00<br />

1$ SM005.1 Lexan Reinforcement Strips, Pair 5.00<br />

1% SM005.2 Right Panel w/ 1/4-Turn Fastener 38.00<br />

1^ SM005.3 Right Panel w/ Snap Fastener 38.00<br />

1& SM006 Side Panel, Left w/ Holes 36.00<br />

1* SM006.1 Side Cover Replacement Kit 80.00<br />

1( SM006.2 Left Panel w/ 1/4-Turn Fastener 38.00<br />

2) SM006.3 Left Panel w/ Snap Fastener 38.00<br />

2! SM010 Stud Assembly, Each (three required) 7.80<br />

Chains, Master Links and Bearings<br />

2@ SM003 Drive Chain with Master Link 3.95<br />

2# SM004 Master Link for Drive Chains 0.81<br />

2$ SM008 Step Chain 5.25<br />

2% SM008.1 Strong Link Assembly, Pair, w/ Bearing 22.00<br />

2% SM008.2 Strong Link Assembly, Pair, w/ Bushing 25.00<br />

2^ SM050 Bearing, 1/4”, Pedal Arm, Old Style 2.50<br />

2& SM050.1 Bearing, Plastic, New Style 2.50<br />

2* SM053 Master Link, Double Pitch, Old Style 0.75<br />

2( SM053.1 Master Link, New Style 4.50<br />

3) SM054 Sleeve, Stainless Steel, Old Style 1.45<br />

3! SM056 Master Link, Single Pitch 0.75<br />

3@ SM068 Chain/Spring Connector 1.60<br />

Level Arm<br />

3# SM4401 Level Arm w/ Hardware, New Style Pedal 17.00<br />

3$ SM4490 Hardware only, New Style Pedal 1.25<br />

Pedal Arm Shafts<br />

3% SM060 Pedal Shaft, Newer Style 11.20<br />

3^ SM081 Pedal Arm Shaft 28.00<br />

3& SM079 Removable Shaft 21.91<br />

52 PARTS RESOURCE BOOK 2009<br />

NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937


SPRING<br />

f SM055<br />

MASTER LINKS & BEARINGS<br />

3! SM056<br />

CHAIN/SPRING<br />

CONNECTOR<br />

3@ SM068<br />

New Style<br />

2( SM053.1<br />

STRONG LINK ASSEMBLY<br />

NGS Strong Link Chain lasts four<br />

times longer than the factory’s chain<br />

and bearing!<br />

2% SM008.1, w/ Bearing<br />

2% SM008.2, w/ Bushing<br />

PEDAL ARM SHAFTS<br />

Make your old StairMaster perform like new with our<br />

replacement pedal arm shaft!<br />

SIDE COVER REPLACEMENT KIT<br />

INCLUDES:<br />

1 Reinforced right side cover<br />

1 Reinforced left side cover<br />

3 Stainless steel stud assemblies<br />

1* SM006.1<br />

2! SM010<br />

TO STRENGTHEN SIDE PANEL<br />

Lexan Reinforcement Strip<br />

1$ SM005.1<br />

1& SM006 1# SM005<br />

STAIRMASTER 4000 PT<br />

2& SM050.1<br />

3% SM060<br />

2# SM004<br />

Old Style<br />

2* SM053<br />

2^ SM050<br />

3) SM054<br />

3& SM079<br />

3^ SM081 (Mounts to the frame, requires welding)<br />

CHOOSE A FASTENER SYSTEM:<br />

Quarter-Turn Fastener<br />

1% SM005.2, Right Panel<br />

1( SM006.2, Left Panel<br />

Snap Fastener<br />

1^ SM005.3, Right Panel<br />

2) SM006.3, Left Panel<br />

PEDAL ARM RETROFIT KIT<br />

StairMaster now carries pedals which require<br />

upgraded level arms.<br />

PEDALS & BUSHINGS<br />

This style of pedal is discontinued, but the replacement<br />

bushings are still available.<br />

i SM051.1, Old Style<br />

j SM4401.1, New Style<br />

LEVEL ARM<br />

For New Style Pedals<br />

3# SM4401<br />

Hardware Only<br />

3$ SM4490<br />

g SMA010.1, Right<br />

h SMA010.2, Left<br />

Discontinued<br />

i<br />

j<br />

WHY REPLACE THE PEDALS IF ALL THEY NEED IS A NEW BUSHING!<br />

ORIGINAL STYLE LEVEL ARM IS NO LONGER AVAILABLE.<br />

Purchase Pedal Arm Retrofit Kit: SMA010.1, Right; SMA010.2, Left<br />

WWW.GYMPART.COM 1-800-GYMPART (1-800-496-7278) PARTS RESOURCE BOOK 2009 53


STAIRMASTER<br />

STAIRMASTER 4000 PT<br />

PEDAL ARM SCHEMATIC<br />

Pedal Arm Bushing<br />

d SM052<br />

Flat Washer<br />

1) SM058<br />

Snap Ring<br />

1% SMAB09<br />

DRIVE HUB ASSEMBLY<br />

g SM039.1<br />

1$<br />

Wave Washer<br />

j SM057<br />

e<br />

Level Arm Bushing<br />

1! SM059<br />

1^<br />

f<br />

Flange Nut<br />

1@ SM065<br />

i<br />

b<br />

g<br />

h<br />

1#<br />

2@ 1^<br />

BUMPER<br />

b SM016<br />

PEDALS<br />

c SMA10, Right<br />

d SMA11, Left<br />

Pedal Pads<br />

e SMA25<br />

PEDAL ARM SHAFT<br />

f SM060<br />

2!<br />

StairMaster 4000 PT<br />

Pedal Arm Components<br />

b SM050 Bearing, 1/4”, Pedal Arm (2 required) $ 2.50<br />

b SM050.1 Bearing, Plastic, New Style 2.50<br />

d SM052 Bushing, Pedal Arm 2.80<br />

e SM053 Master Link, Double-pitch 0.75<br />

f SM054 Sleeve, Bearing Insert 1.45<br />

g SM055 Spring, Pedal Return 8.50<br />

h SM056 Master Link, Single-pitch 0.75<br />

i SM068 Chain Spring Connector 1.60<br />

j SM057 Wave Washer 0.65<br />

1) SM058 Flat Washer, 5/8”, Pedal Shaft 0.40<br />

1! SM059 Bushing, Level Arm 0.80<br />

1@ SM065 Nut, Flange, Shoulder Bolt 0.20<br />

1# SMA01 Right Pedal Arm, New 65.00<br />

1# SMA02 Left Pedal Arm, New 65.00<br />

1$ SM4401 Level Arm w/ Sleeve, Snap Ring, Cap<br />

(see page 49 for Level Arm Options) 17.00<br />

1% SMAB09 Snap Ring, Pedal Shaft 0.35<br />

b SM016 Bumper 2.49<br />

c SMA10 Pedal, Right 26.00<br />

d SMA11 Pedal, Left 26.00<br />

e SMA25 Pedal Pads 59.00<br />

f SM060 Pedal Arm Shaft 11.20<br />

Drive Hub Assembly Components<br />

1^ SM030 Thrust Bearing, Each (four required) 2.40<br />

1& SM031 Drive Sprocket, Left 29.00<br />

1* SM032 Drive Sprocket, Right 29.00<br />

1( SM033 Snap Ring, Drive Shaft 0.95<br />

2) SM034 Thrust Washer, Each (eight required) 0.75<br />

2! SM035 Drive Shaft w/ Sprocket 31.95<br />

2@ SM039 Hub 39.00<br />

g SM039.1 Drive Hub Assembly 136.00<br />

1(<br />

2)<br />

2) 2)<br />

1& 1*<br />

2)<br />

SAVE 20%!<br />

STAIRMASTER 4000 PT<br />

SPARE PARTS KITS<br />

SEE PAGE 59!<br />

54 PARTS RESOURCE BOOK 2009<br />

NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937


StairMaster 4000 PT<br />

WHITE<br />

LIGHTNING<br />

SELF-CLEANING<br />

CHAIN LUBE<br />

• OUTLASTS CONVENTIONAL<br />

CHAIN LUBE<br />

• CHAIN STAYS CLEAN<br />

• REPELS SWEAT, DUST AND<br />

DIRT<br />

2@ LA027 - 8 oz. Bottle<br />

TRANSMISSION ASSEMBLY<br />

j SM014.1, Complete Assembly<br />

1) SM014, Transmission only<br />

1! SM017, Transmission Sprocket<br />

1!<br />

Cogged Pulley<br />

1% SM038<br />

Transmission Assembly Components<br />

h SM001 Timing Belt, Cogged $ 6.35<br />

i SM001.1 Timing Belt, Poly V 6.90<br />

j SM014.1 Transmission Assembly 211.50<br />

1) SM014 Transmission only 165.00<br />

1! SM017 Transmission Sprocket 12.50<br />

1@ SM036 Pulley, Prestolite, Cogged 17.95<br />

1# SM036.1 Pulley, Prestolite, Poly V 13.50<br />

1$ SM037 Pulley, Bosch, Cogged 17.95<br />

1% SM037.1 Pulley, Bosch, Poly V 30.00<br />

1^ SM038 Pulley, Transmission, Cogged 27.00<br />

1& SM038.1 Pulley, Transmission, Poly V 27.00<br />

1* SM040 Quiet Kit, Prestolite 47.00<br />

1( SM041 Quiet Kit, Bosch 47.00<br />

STAIRMASTER 4000 PT<br />

TIMING BELT<br />

h SM001, Cogged<br />

DIODE ASSEMBLY<br />

2! SM022<br />

COGGED PULLEYS<br />

For Prestolite Alternators<br />

1@ SM036<br />

Diode Assembly & Snap Rings<br />

2) SM015 Snap Ring Kit 3.75<br />

2! SM022 Diode, w/ Connector 0.90<br />

Lubricants<br />

2@ LA027 White Lightning Chain Lube 9.50<br />

ALSO AVAILABLE IN POLY V.<br />

i SM001.1, Poly V<br />

For Bosch Alternators<br />

1$ SM037<br />

IS IT IN STOCK?<br />

Find out fast at www.gympart.com<br />

SNAP RING KIT<br />

2) SM015<br />

QUIET KIT<br />

Make your StairMaster run smoother and more quietly!<br />

(Parts also available individually.)<br />

1* SM040, Quiet Kit (Prestolite)<br />

1( SM041, Quiet Kit (Bosch)<br />

Kits include one of the following:<br />

Alternator Pulley<br />

1# SM036.1, Prestolite or<br />

1% SM037.1, Bosch<br />

Poly V Transmission Pulley<br />

1& SM038.1<br />

Poly V Timing Belt<br />

i SM001.1<br />

i<br />

1#1%<br />

1&<br />

CLEAN IT! PROTECT IT!<br />

<strong>Gym</strong>part<br />

Blast!<br />

Blast Degreaser Foam LA030<br />

Cuts grease fast, non-toxic,<br />

citrus scent.<br />

Blast Equipment Polish LA031<br />

Protects all metal surfaces<br />

from sweat, grime, scuffs;<br />

great on spin bikes.<br />

SEE OUR FULL LINE OR CLEANERS<br />

AND LUBRICANTS ON PAGE 9.<br />

WWW.GYMPART.COM 1-800-GYMPART (1-800-496-7278) PARTS RESOURCE BOOK 2009 55


STAIRMASTER<br />

STAIRMASTER 4000 PT<br />

4000 PT Alternator<br />

Troubleshooting<br />

If you suspect your StairMaster has a faulty alternator,<br />

perform the following tests to pinpoint the problem.<br />

(When ordering an alternator, be sure to identify its<br />

make and model number.)<br />

1. Test continuity of grey cable. Disconnect the grey<br />

cable from the back of the console. Using a paper<br />

clip formed into a “U” shape, insert the ends of<br />

the paper clip in the pin sockets # 2 and # 4. Then<br />

start stepping. You should experience full pedal<br />

resistance. If there is no pedal resistance, either<br />

the grey cable or the alternator is bad.<br />

2. Check alternator brushes. The brushes should be<br />

seated squarely on the commutator and should be<br />

worn evenly. Check for cracks and excessive wear.<br />

The brushes should be at least 3/8" long.<br />

3. Check the commutator. Look for excessive wear on<br />

the copper commutator. If it is excessively grooved,<br />

the alternator should be replaced.<br />

4. Check all wiring harnesses for wear. Bad electrical<br />

connections can cause alternator malfunction.<br />

With a continuity tester, check the continuity of all<br />

grey cable wires.<br />

5. Check the alternator. Disconnect the black wire<br />

from the right side of the load resistor. (It is the<br />

same wire that connects to the “positive output”<br />

terminal of the alternator.) Remove the brown wire<br />

from the “field terminal.” Hold the black wire you<br />

have disconnected to the spade connector of the<br />

field terminal. Start stepping. Resistance in the<br />

alternator should increase steadily. If the resistance<br />

does not increase, the alternator is bad.<br />

MOTOROLA OR PRESTOLITE<br />

WITH BLACK CAP<br />

c SME01.4, Exchange<br />

g SME02, Repair<br />

BOSCH<br />

f SME01.3, Exchange<br />

g SME02, Repair<br />

PRESTOLITE<br />

d SME01.1, Exchange<br />

(Yellow Label)<br />

e SME01.2, Exchange<br />

(White Label, Not Shown)<br />

g SME02, Repair<br />

b SMA07, Purchase<br />

Brush Assembly<br />

h SM011<br />

Brush Assembly<br />

i SM013<br />

Brush only<br />

j PBC01<br />

Brush Assembly<br />

1! SM078<br />

Brush only<br />

1) SM023<br />

WIRING DIAGRAMS ONLINE<br />

AT WWW.GYMPART.COM!<br />

BLACK CAP WIRING DIAGRAM<br />

BOSCH WIRING DIAGRAM<br />

COMMUTATOR STONE<br />

When replacing alternator brushes,<br />

don’t forget to resurface<br />

the commutator.<br />

MCT035.1, $3.90<br />

PRESTOLITE WHITE LABEL<br />

WIRING DIAGRAM<br />

PRESTOLITE YELLOW LABEL<br />

WIRING DIAGRAM<br />

56 PARTS RESOURCE BOOK 2009<br />

NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937


StairMaster 4000 PT<br />

REPAIR & EXCHANGE AVAILABLE!<br />

POWER SUPPLIES<br />

2# SME06.1, Exchange<br />

2$ SME07, Repair<br />

BOSCH ALTERNATOR HARDWARE<br />

Key<br />

1* SM074<br />

Lock Washer<br />

1& SM073<br />

Nut<br />

1^ SM072<br />

Key<br />

1% PBC120-7<br />

Lock Washer<br />

1# PBC120-137<br />

1* 1& 1^<br />

PRESTOLITE ALTERNATOR HARDWARE<br />

Spacer<br />

1$ PBC120-152<br />

Nut<br />

1@ PBC120-136<br />

POWER SUPPLIES<br />

110V, 2 Conductor<br />

1( SM071.1<br />

AC CORD<br />

2% CL14007<br />

DC CABLE<br />

8-Foot Power <strong>Supply</strong> to Jack Assembly<br />

2^ SM002<br />

110V, 3 Conductor<br />

2! SM071.3<br />

220V, 2 Conductor<br />

2) SM071.2<br />

220V, 3 Conductor<br />

2@ SM071.4<br />

JACK ASSEMBLY<br />

CABLES<br />

2-PRONG<br />

MOUNTS ON RIGHT<br />

SIDE COVER<br />

2& SM012<br />

3-PRONG<br />

2( SM012.5<br />

GREY ALTERNATOR/<br />

CONSOLE CABLE<br />

2* SM066<br />

2! 2) 2@<br />

Alternators: Exchange, Repair, Purchase<br />

b SMA07 Alternator, Prestolite, New $ 135.00<br />

c SME01.4 Alternator, Black Cap, Exchange 90.00<br />

d SME01.1 Alternator, Yellow Label, Exchange 90.00<br />

e SME01.2 Alternator, White Label, Exchange 90.00<br />

f SME01.3 Alternator, Bosch, Exchange 90.00<br />

g SME02 Alternator, Repair (specify) 75.00<br />

h SM011<br />

Brush Assembly, Prestolite,<br />

White or Yellow Label 10.50<br />

i SM013 Brush Assembly, Black Cap 10.50<br />

j PBC01 Brush only, Fits SM011, SM013 0.70<br />

1) SM023 Brush only, Bosch 2.60<br />

1! SM078 Brush Assembly, Bosch 21.00<br />

Alternator Hardware<br />

1@ PBC120-136 Nut, Prestolite 1.60<br />

1# PBC120-137 Lock Washer, Prestolite 0.46<br />

1$ PBC120-152 Spacer, Prestolite 1.20<br />

1% PBC120-7 Key, Prestolite 0.80<br />

1^ SM072 Nut, Bosch 1.80<br />

1& SM073 Lock Washer, Bosch 1.20<br />

1* SM074 Key, Bosch 1.60<br />

Power Supplies: Purchase, Repair, Exchange<br />

1( SM071.1 Power <strong>Supply</strong>, 110V, 2 Conductor, New 55.00<br />

2) SM071.2 Power <strong>Supply</strong>, 220V, 2 Conductor, New 79.00<br />

2! SM071.3 Power <strong>Supply</strong>, 110V, 3 Conductor, New 55.00<br />

2@ SM071.4 Power <strong>Supply</strong>, 220V, 3 Conductor, New 79.00<br />

2# SME06.1 Power <strong>Supply</strong>, Original or New Style, Exchange 46.00<br />

2$ SME07 Power <strong>Supply</strong>, Original or New Style, Repair 30.00<br />

Cables<br />

2% CL14007 AC Cord, Power <strong>Supply</strong> 8.00<br />

2^ SM002 Cable, DC, 8’, Power <strong>Supply</strong>, Jack Assembly 17.95<br />

SM002.1 Cable, DC, 20’ (not shown) 32.95<br />

2& SM012 Jack Assembly (mounts on right side cover) 6.95<br />

2* SM066 Grey Cable (alternator, console) 15.95<br />

2( SM012.5 Jack Assembly, 3-Prong 9.44<br />

STAIRMASTER 4000 PT<br />

1% 1# 1$ 1@<br />

ALSO AVAILABLE:<br />

20-Foot DC Cable<br />

SM002.1<br />

IS YOUR TREADMILL HEALTHY?<br />

Know for sure using an amp meter!<br />

See page 15.<br />

WWW.GYMPART.COM 1-800-GYMPART (1-800-496-7278) PARTS RESOURCE BOOK 2009 57


STAIRMASTER<br />

STAIRMASTER 4000 PT<br />

Program Your StairMaster<br />

4000 PT Console<br />

ENTER<br />

NUMBER PRESS ACTION<br />

40 ENTER Turns on teletype sound for scrolling<br />

messages only.<br />

41 ENTER Turns off teletype sound for scrolling<br />

messages only.<br />

105 ENTER Clears the entire memory (scrolling<br />

messages and custom workouts).<br />

109 ENTER Displays Summary for partial workouts.<br />

(Rev 1.2, 1.3 and 2.1 only)<br />

1010 ENTER Changes a workout length (Except for Rev.2.1).<br />

1650 ENTER Programs a custom workout.<br />

2121 ENTER Turns off EKG Symbol and turns on scrolling<br />

message; display is blank if no scrolling<br />

message has been programmed.<br />

CONSOLES<br />

REPAIR & EXCHANGE AVAILABLE!<br />

NEW STYLE CONSOLE, 4000 PT<br />

b SME04, Exchange<br />

d SME14, Repair<br />

ORIGINAL STYLE CONSOLE, 4000 PT<br />

c SME03, Exchange<br />

e SME13, Repair<br />

StairMaster 4000 PT<br />

Console Electronics<br />

b SME04 Console, New Style, Exchange $ 109.00<br />

c SME03 Console, Original Style, Exchange 109.00<br />

d SME14 Console Electronics, New Style, Repair 55.00<br />

e SME13 Console Electronics, Original Style, Repair 55.00<br />

f SME10 Overlay, New Style 24.00<br />

g SME08 Overlay, Original Style 19.00<br />

h SME09 Keypad (two required) 12.00<br />

i SM080 Console Mounting Screw (two required) 2.80<br />

j SM067 Console Bracket, Original Style 13.00<br />

1) SA021 Original Reading Rack 13.94<br />

CONSOLE MOUNTING<br />

HARDWARE<br />

Console Mounting Screw<br />

i SM080 (two required)<br />

CONSOLE BRACKET<br />

j SM067, Original Style<br />

2123 ENTER Turns off scrolling message and turns<br />

on EKG symbol.<br />

OVERLAYS AND KEYPADS<br />

3121 ENTER Displays current odds for jackpot option.<br />

4101 ENTER Runs a custom workout.<br />

7607 ENTER Programs a scrolling message.<br />

ORIGINAL STYLE OVERLAY, 4000 PT<br />

g SME08, Overlay<br />

h SME09, Keypad (two required)<br />

7703 ENTER Displays number of hours and floors.<br />

8089 ENTER Programs odds for jackpot option.<br />

9750 ENTER Changes console to Rev. E (Rev. 2.1 only).<br />

9751 ENTER Changes console to Rev. D (Rev. 2.1 only).<br />

9760 ENTER Changes console to English system (Rev. 2.1 only).<br />

9761 ENTER Changes console to Metric system (Rev. 2.1 Only).<br />

97405 ENTER Locks in a workout length (Rev. 2.1 only).<br />

SPEED UP, 15 ENTER Display Test.<br />

NEW STYLE OVERLAY, 4000 PT<br />

f SME10, Overlay<br />

h SME09, Keypad (two required)<br />

Reading<br />

Rack<br />

MADE OF HIGH-STRENGTH<br />

POLYCARBONATE.<br />

1) SA021<br />

107 ENTER 1 Alternator Circuit Test # 1.<br />

107 ENTER 2 Alternator Circuit Test # 2.<br />

107 ENTER 3 Keypad Test.<br />

107 ENTER 4 Revision Level Test.<br />

58 PARTS RESOURCE BOOK 2009<br />

NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937


4000 PT WITH RED CONSOLE<br />

START BUTTON SM700<br />

Contains:<br />

SPARE PARTS KITS SAVE 20%<br />

FOR STAIRMASTER 4000 PT<br />

SME10<br />

4000 PT WITH WHITE CONSOLE<br />

START BUTTON SM705<br />

Contains:<br />

SME08<br />

ELITE KIT FOR 4000 PT SM026<br />

Contains:<br />

1 Sprocket Assembly, RH. . . . . . . . . . . . . . 29.00<br />

1 Sprocket Assembly, LH. . . . . . . . . . . . . . 29.00<br />

2 Hardware Assembly for Level Arm<br />

(includes spacer, cap, C-clip) . . . . . . . . . . 5.00<br />

2 Chain/Spring Connector. . . . . . . . . . . . . . 3.20<br />

4 Bearing for Pedal Arm. . . . . . . . . . . . . . . 11.80<br />

2 Sleeve for Bearing . . . . . . . . . . . . . . . . . . . 2.90<br />

2 Pulley for Spring. . . . . . . . . . . . . . . . . . . . 19.90<br />

1 Intermediate Spare Parts Kit<br />

(priced individually) . . . . . . . . . . . . . . . . 68.22<br />

Total, if purchased individually . . . . . . . . 169.02<br />

Kit Price . . . . . . . . . . . . . $126.75<br />

Save $42.27!<br />

STAIRMASTER 4000PT<br />

1 Overlay . . . . . . . . . . . . . . . . . . . . .$ 24.00<br />

2 Keypad . . . . . . . . . . . . . . . . . . . . . .24.00<br />

2 Spring Pulley . . . . . . . . . . . . . . . . .17.90<br />

1 Drive Chain with Master Link . . . . . .3.95<br />

2 Step Chain . . . . . . . . . . . . . . . . . . . .10.50<br />

2 Master Link (Double Pitch w/ Bushing) .1.50<br />

2 Chain Spring Connector . . . . . . . . . .3.20<br />

2 Master Link (Single Pitch) . . . . . . . . . .1.50<br />

4 Pedal Arm Bearings . . . . . . . . . . . . .10.00<br />

2 Bearing Sleeve . . . . . . . . . . . . . . . . . .2.90<br />

1 Snap Ring Kit . . . . . . . . . . . . . . . . . . .3.75<br />

2 Bushing for Pedal Arm . . . . . . . . . . . 5.60<br />

2 Bushing for Level Arm . . . . . . . . . . . .1.60<br />

1 Grips (Shrink-to-Fit, Pair) . . . . . . . . . . 36.00<br />

1 Cogged Alternator Timing Belt . . . . . 6.35<br />

2 Pedal Arm Bumpers . . . . . . . . . . . . . .4.98<br />

Total, if purchased individually . . . . . . .157.73<br />

Kit Price . . . . . . . . . . . .$126.29<br />

Save $31.44!<br />

You may also want to purchase:<br />

Brush Assembly (Prestolite) . . . . . . . $10.50<br />

Brush Assembly (Black Cap) . . . . . . . . 10.50<br />

DC Cable- SM002 . . . . . . . . . . . . . . . . 17.95<br />

Side Panel Mount. Hardware (3) . . . . 15.75<br />

Side Panel Kit<br />

w/ Stud Fasteners- SM006.1 . . . . . 92.00<br />

1 Overlay . . . . . . . . . . . . . . . . . . . . .$ 19.00<br />

2 Keypad . . . . . . . . . . . . . . . . . . . . . . .24.00<br />

2 Spring Pulley . . . . . . . . . . . . . . . . . .17.90<br />

1 Drive Chain with Master Link . . . . . .3.95<br />

2 Step Chain . . . . . . . . . . . . . . . . . . . .10.50<br />

2 Master Link (Double Pitch w/ Bushing) .1.50<br />

2 Chain Spring Connector . . . . . . . . . .3.20<br />

2 Master Link (Single Pitch) . . . . . . . . . .1.50<br />

4 Pedal Arm Bearings . . . . . . . . . . . . .10.00<br />

2 Bearing Sleeve . . . . . . . . . . . . . . . . . .2.90<br />

1 Snap Ring Kit . . . . . . . . . . . . . . . . . . .3.75<br />

2 Bushing for Pedal Arm . . . . . . . . . . . 5.60<br />

2 Bushing for Level Arm . . . . . . . . . . . .1.60<br />

1 Grips (Shrink-to-Fit, Pair) . . . . . . . . . . 36.00<br />

1 Cogged Alternator Timing Belt . . . . 6.35<br />

2 Pedal Arm Bumpers . . . . . . . . . . . . . .4.98<br />

Total, if purchased individually . . . . . . .152.73<br />

Kit Price . . . . . . . . . . . .$121.86<br />

Save $30.87!<br />

You may also want to purchase:<br />

Brush Assembly (Prestolite) . . . . . . . $10.50<br />

Brush Assembly (Black Cap) . . . . . . . . 10.50<br />

DC Cable- SM002 . . . . . . . . . . . . . . . . 17.95<br />

Side Panel Mount. Hardware (3) . . . . 15.75<br />

Side Panel Kit<br />

w/ Stud Fasteners- SM006.1 . . . . . 92.00<br />

INTERMEDIATE KIT FOR 4000 PT<br />

SM025<br />

Contains:<br />

2 Step Chain . . . . . . . . . . . . . . . . . . . . . . . . 11.20<br />

1 Drive Chain with Master Link . . . . . . . . . . 3.95<br />

1 Timing Belt . . . . . . . . . . . . . . . . . . . . . . . . . 6.35<br />

2 Return Spring . . . . . . . . . . . . . . . . . . . . . . 18.50<br />

2 Master Link, Double Pitch (new style). . . 9.00<br />

2 Bearing for Pedal Arm (new style) . . . . . . 5.00<br />

1 Basic Spare Parts Kit . . . . . . . . . . . . . . . 14.22<br />

Total, if purchased individually . . . . . . . . . 68.22<br />

Kit Price . . . . . . . . . . . . . . $51.16<br />

Save $17.16!<br />

BASIC KIT FOR 4000 PT SM024<br />

Contains:<br />

1 Master Link for Drive Chain . . . . . . . . . . . 0.81<br />

2 Master Link, Double Pitch,<br />

Step Chain . . . . . . . . . . . . . . . . . . . . . . . . . 0.75<br />

2 Master Link, Single Pitch . . . . . . . . . . . . . 0.75<br />

1 Assorted Snap Rings. . . . . . . . . . . . . . . . . 3.75<br />

2 Wave Washer for Pedal. . . . . . . . . . . . . . . 0.65<br />

2 Flat Washer. . . . . . . . . . . . . . . . . . . . . . . . . 0.40<br />

Total, if purchased individually . . . . . . . . . . 7.11<br />

Kit Price . . . . . . . . . . . . . . . $5.33<br />

Save $1.78!<br />

WWW.GYMPART.COM 1-800-GYMPART (1-800-496-7278) PARTS RESOURCE BOOK 2009 59


STAIRMASTER<br />

STEPMILL 7000<br />

CONSOLE<br />

g SM44E01, Repair<br />

g SM44E40, Exchange<br />

h SM44A20, New<br />

C40 OVERLAY/KEYPAD<br />

j SM44E14<br />

CONSOLE<br />

MOUNTING<br />

KNOB<br />

c SML060<br />

PANEL RIVET<br />

d SM4405<br />

RIVET REMOVAL<br />

TOOL<br />

e SM4406<br />

StepMill 7000<br />

Frame Parts<br />

b SML003 Leg Leveler $ 2.71<br />

c SML060 Console Mounting Knob 3.50<br />

d SM4405 Panel Rivet 0.50<br />

e SM4406 Panel Rivet Removal Tool 8.50<br />

Consoles<br />

f SME14 Console, StepMill, Repair 55.00<br />

g SM44E01 Console, 4400/7000/C-40, Repair 90.00<br />

g SM44E40 Console, 4400/7000/C-40, Exchange 108.00<br />

h SM44A20 Console, C-40 (only) 660.00<br />

i SME11 Overlay, StepMill 24.95<br />

j SME09 Keypad, StepMill (two required) 12.00<br />

1) SM44E14 Overlay/Keypad, 7000, C-40 59.00<br />

Electronic Parts<br />

1! SML065 Power Board, StepMill 55.11<br />

1@ SML063 Jack Assembly for Power Harness 17.64<br />

1# SME40 Load Resistor 49.00<br />

SM071.3 Power <strong>Supply</strong>, 110V, 3-Cond. 55.00<br />

SML001 On/Off Switch, StepMill 26.35<br />

STEP ASSEMBLY<br />

Chain Assembly<br />

3@ SML050<br />

LEG<br />

LEVELER<br />

b SML003<br />

POWER BOARD<br />

1! SML065<br />

ALTERNATOR<br />

Prestolite Alternator<br />

1$ SMA07, New<br />

1% SME01.2, Exchanged<br />

1^ SME02, Repair<br />

Load Resistor<br />

1# SME40<br />

W-5<br />

Positive<br />

Output<br />

(white)<br />

W-4<br />

Tach W-6<br />

Ground<br />

(black)<br />

W-5<br />

W-4<br />

W-3<br />

W-2<br />

W-1<br />

Relay/Resistor Assembly 56<br />

Relay Assembly<br />

W-2<br />

Black<br />

Alternator<br />

W-3<br />

Field<br />

(brown)<br />

POWER BOARD<br />

WIRING DIAGRAM<br />

Main Cable Assembly<br />

White W-1<br />

Load Resistor<br />

Pillow<br />

Block Bearing<br />

2! SML045<br />

60 PARTS RESOURCE BOOK 2009<br />

NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937


StepMill 7000 (continued)<br />

Alternators and Belts<br />

1$ SMA07 Alternator, Prestolite, PWL $ 135.00<br />

1% SME01.2 Alternator, Exchange, White Label 90.00<br />

1^ SME02 Alternator, Repair (specify) 75.00<br />

SM011 Brush Assembly, Prestolite, Alternator 10.50<br />

SM001.1 Alternator Belt 6.90<br />

Drive Mechanism<br />

1& SML020 Idler Sprocket 28.56<br />

b SML025 Spring for Idler Arm 2.36<br />

1* SML030 Sprocket, 12-Tooth 33.51<br />

c SML028 Upper Sprocket 315.17<br />

SML027 Lower Sprocket 190.85<br />

1( SML040 Large Pulley 27.00<br />

2) SM036.1 Pulley, Alt. Mot/Pres Poly V 13.50<br />

2! SML045 Pillow Block Bearing 23.10<br />

2@ SM014 Transmission 165.00<br />

Step Parts<br />

2# SML031 Threaded Step Shaft (pre 9/00) 15.16<br />

2$ SML041 Nut for Threaded Step Shaft 0.65<br />

2% SML032 Step Shaft, Snap Ring (current) 15.17<br />

2^ SML032.5 Snap Ring 0.75<br />

2& SML033 Step Assembly 110.01<br />

2* SML034 Bearing for Step Shaft 5.31<br />

2( SML035 Step Tread 24.78<br />

3) SML036 Wave Washer for Step Tread 0.45<br />

3! SML037 Push Nut for Step Tread 0.45<br />

d SML041 Nut 0.65<br />

e SML042 Washer 0.65<br />

Chains<br />

3@ SML015 Drive Chain 12.10<br />

3# SML050 Chain Assembly 40.10<br />

PULLEYS<br />

Large Pulley<br />

1( SML040<br />

Step Assembly<br />

2& SML033<br />

Alternator<br />

Pulley<br />

2) SML039<br />

POWER HARNESS JACK<br />

1@ SML063<br />

STEP TREAD ASSEMBLY<br />

DRIVE CHAIN ASSEMBLY<br />

Drive Chain<br />

3@ SML015<br />

Wave Washer<br />

3) SML036<br />

c<br />

Transmission<br />

2@ SM014<br />

Idler<br />

Sprocket<br />

1& SML020<br />

b<br />

Step<br />

Tread<br />

2( SML035<br />

12-Tooth<br />

Sprocket<br />

1* SML030<br />

d<br />

e<br />

STEPMILL 7000<br />

CONSOLE<br />

FOR ORIGINAL<br />

STEPMILL<br />

f SME14, Repair<br />

OVERLAY &<br />

KEYPAD<br />

FOR ORIGINAL STEPMILL<br />

i SME11, Overlay<br />

j SME09, Keypad (two required)<br />

Snap Ring Style<br />

Step Shaft<br />

2% SML032<br />

Snap Ring<br />

2^ SML032.5<br />

Threaded Style<br />

Step Shaft<br />

2# SML031<br />

Nut<br />

2$ SML041<br />

Push Nut<br />

3! SML037<br />

Bearing for<br />

Step Shaft<br />

2* SML034<br />

WWW.GYMPART.COM 1-800-GYMPART (1-800-496-7278) PARTS RESOURCE BOOK 2009 61


STAIRMASTER<br />

CLUB TRACK 510/612/2100<br />

DISPLAY PCB<br />

FOR 510/612<br />

f SMT213, New<br />

g SME65, Repair<br />

HANDRAIL GRIP<br />

FOR 510/612<br />

1& SMT040<br />

FOOT GUARD FOR 510/612<br />

1# SMT028<br />

(Faceplate repair not included.)<br />

DECK FOOT<br />

1^ SMT035<br />

FUSES<br />

2@ SMT021, 2 Amp<br />

2# SMT022, 1.6 Amp<br />

DRIVE MOTOR<br />

FOR 510/612<br />

2& SMT009, New<br />

2* SMT010, Reconditioned<br />

2( MRE04, Repair<br />

VSD BOARD<br />

FOR 2100<br />

2) SME60, Repair<br />

2) SMT020, Reconditioned<br />

2) SMT253, New<br />

GRADE<br />

ACTUATOR<br />

3) SMT016, 110V, New<br />

3! SME70, Repair<br />

STAIRMASTER CLUBTRACK<br />

Club Track 510/612/2100 . . . . . . . . . . . . . . . . . . . . . . . . . .62<br />

Club Track 3.0/Hyperdrive . . . . . . . . . . . . . . . . . . . . . . . . .64<br />

PCBA<br />

FOR 2100 ONLY<br />

2$ SMT045<br />

Actuator Gear<br />

3@ SME84<br />

62 PARTS RESOURCE BOOK 2009<br />

NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937


Club Track 2100/510/612<br />

OVERLAY & KEYPADS<br />

FOR 2100<br />

b SMT201, Display Assembly<br />

c SMT204, Left<br />

d SMT205, Middle<br />

e SMT206, Right<br />

POWER INLET<br />

CONNECTOR<br />

2100 ONLY<br />

1( SMT254<br />

MAGNET KEY<br />

2! SMT025<br />

POWER CORD<br />

2100 ONLY<br />

1* SMT252<br />

CUP HOLDERS<br />

510/612<br />

1! SMT026, Black<br />

TRANSPORT<br />

WHEEL<br />

2100 ONLY<br />

1) SMT225<br />

Display Electronics for 2100 Only<br />

b SMT201 Display Lens, Assembly w/ 3 Keypanels $ 155.00<br />

c SMT204 Keypanel, Left 42.48<br />

d SMT205 Keypanel, Middle 36.58<br />

e SMT206 Keypanel, Right 31.86<br />

SMT210 Heart Rate Contact 130.00<br />

f SMT213 Display, New 505.00<br />

g SME65 Display Electronics, Repair, 510/612 only 120.00<br />

Frame Parts<br />

h SMT220 Hood, 2100 only 100.00<br />

i SMT222 Endcap, Left, Gray, 2100 only 37.50<br />

j SMT223 Endcap, Right, Gray, 2100 only 37.50<br />

1) SMT225 Transport Wheel, 2100 only 4.01<br />

SMT227 Leveling Pad, 2100 only 15.30<br />

1! SMT026 Cup Holder, Black, 510/612 only 4.15<br />

1@ SMT027 Cup Holder, Gray, 510/612 only 6.30<br />

1# SMT028 Foot Guard, 510/612 only 8.33<br />

SMT029 Hood, Black, 510/612 only 189.83<br />

1$ SMT030 End Cap, Siderail Left, Black, 510/612 only 21.38<br />

1% SMT031 End Cap Siderail Right, Black, 510/612 only 21.38<br />

1^ SMT035 Foot for Deck, 510/612 only 3.03<br />

1& SMT040 Handrail Grip, 510/612 only 17.70<br />

Electrical/Electronics<br />

SMT024 Circuit Breaker 10 Amp, 220v 92.00<br />

Electrical/Electronics (continued)<br />

2! SMT025 Magnetic Key, 2100 only $ 10.50<br />

SMT019 Power Cord, 110v, 510/612 only 65.00<br />

2@ SMT021 Fuse 2 Amp Slo-Blow 250v, 510/612 only 3.00<br />

2# SMT022 Fuse 1.6 Amp, 510/612 only 2.00<br />

SMT023 Fuse, Slo-Blow, 400ma, 510/612 only 10.67<br />

SMT024 Circuit Breaker, 510/612 only 92.00<br />

SMT025 Magnet Switch, 510/612 only 10.50<br />

2$ SMT045 PCBA, 110v, 2100 only 82.60<br />

Drive System/Elevation<br />

2% SMT001 Rear Roller, all models 569.73<br />

2^ SMT002 Drive Roller, all models 408.22<br />

SMT260 Leeson Drive Motor, 2100 only 434.67<br />

2& SMT009 Drive Motor, 510/612 only 388.22<br />

2* SMT010 Drive Motor, Refurbished, 510/612 only 250.00<br />

2( MRE04 Drive Motor, Repair, 510/612 only 169.00<br />

ST005 Drive Belt, Poly V, all models 17.16<br />

3) SMT016 Grade Actuator, 110V, 510, 612, 2100 475.00<br />

3! SME70 Grade Actuator, Repair 120.00<br />

3@ SME84 Actuator Gear 64.00<br />

Belts & Decks<br />

TM005 Running Belt 510, Economy Gray 145.00<br />

TM005.4 Durabelt (r) 510, Gray w/ Logo 195.00<br />

TM006 Running Belt 612, 2100, Economy, Gray 145.00<br />

CLUB TRACK 510/612/2100<br />

END CAPS<br />

i SMT222, Left<br />

j SMT223, Right<br />

1@ SMT027, Gray<br />

HOOD<br />

FOR 2100 ONLY<br />

h SMT220<br />

SMT250 Cable Lower C50, 2100 only 21.50<br />

SMT251 Cable Upper C50, 2100 only 19.00<br />

1* SMT252 2100 110v Power Cord, 2100 only 44.36<br />

1( SMT254 Power Inlet Connector, 2100 only 7.67<br />

2) SMT253 VSD Board Domestic, 2100 only 560.00<br />

2) SMT020 VSD Board, Refurbished, 510/612 only 300.00<br />

2) SME60 VSD Board, Repair, 510/612 only 180.00<br />

ROLLERS<br />

2% SMT001, Rear Roller<br />

2^ SMT002, Drive Roller<br />

TM006.4 Durabelt ® 612, 2100, Gray w/ Logo 195.00<br />

TM070 Superwear Deck TM , 510 only 165.00<br />

TM071 Superwear Deck TM) , 612, 2100 165.00<br />

TRY OUR<br />

REPAIR &<br />

EXCHANGE<br />

PROGRAM<br />

See page 4 for details.<br />

1$ SMT030, Left<br />

1% SMT031, Right<br />

WWW.GYMPART.COM 1-800-GYMPART (1-800-496-7278) PARTS RESOURCE BOOK 2009 63


STAIRMASTER<br />

CLUB TRACK 3.0/HYPERDRIVE<br />

INPUT/OUTPUT HARDWARE<br />

Retaining Ring<br />

g Q014<br />

DRIVE MOTOR<br />

b MRE01, Repair<br />

Pillow Block<br />

f Q004<br />

<br />

Tension Spring<br />

e Q002<br />

PULLEYS<br />

For Transmission Belt<br />

1% Q030<br />

Cogged for Output Shaft<br />

1$ Q012<br />

1% 1$<br />

SUPERWEAR<br />

DECK<br />

1) TM054<br />

RUNNING BELTS<br />

i TM007.4/logo<br />

j TM007.5<br />

h TM007<br />

ALSO AVAILABLE:<br />

TM007.4/stripes (not shown)<br />

INPUT/OUTPUT SHAFT ASSEMBLY<br />

c QE004, Input Repair<br />

d QE005, Output Repair<br />

ROLLER EXCHANGE<br />

DRIVE BELTS<br />

Cogged Drive Belt<br />

1^ Q001<br />

Belt for Variable Speed Pulley<br />

2! Q009<br />

Motor to Transmission Belt<br />

(specify serial number)<br />

1& Q005<br />

1* Q005.1<br />

1( Q005.2<br />

2) Q005.3<br />

1! Q007.1, Drive Roller, Hyperdrive<br />

1@ Q007.2, Drive Roller, Cogged<br />

1# Q008, Rear Roller<br />

1^<br />

2!<br />

1&1*1(2)<br />

Club Track 3.0 and Hyperdrive<br />

Motor<br />

b MRE01 Drive Motor, Repair $ 169.00<br />

Input/Output Assembly<br />

c QE004 Input Shaft Assembly, Repair 160.00<br />

d QE005 Output Shaft Assembly, Repair 179.00<br />

e Q002 Tension Ring 20.00<br />

f Q004 Pillow Block, I/O Shaft Assembly 70.00<br />

g Q014 Retaining Ring 36.00<br />

Running Belts and Decks<br />

h TM007 Running Belt, Club Track, Black 195.00<br />

TM007.1 Running Belt, Q65, Black (not shown) 220.00<br />

TM007.2 Running Belt, Q55, Black (not shown) 205.00<br />

i TM007.4/logo Durabelt®, Club Track, Grey w/ Logo 240.00<br />

TM007.4/stripe Durabelt®, Club Track, Grey w/ Stripes 240.00<br />

j TM007.5 Running Belt, Club Track, Premium, Grey 214.00<br />

1) TM054 Superwear Deck, Club Track 160.00<br />

Rollers and Pulleys<br />

1! Q007.1 Drive Roller, Hyperdrive, Exchange 200.00<br />

1@ Q007.2 Drive Roller, Cogged, Exchange 200.00<br />

1# Q008 Rear Roller, w/ Exchange 200.00<br />

1$ Q012 Pulley, Cogged, for Output Shaft 50.00<br />

1% Q030 Pulley for Transmission Belt 50.00<br />

Drive Belts<br />

1^ Q001 Drive Belt, Cogged 21.00<br />

ST005 Drive Belt for Hyperdrive, Poly V (not shown) 17.16<br />

1& Q005 Belt, Motor to Transmission, 15241-005 15.00<br />

1* Q005.1 Belt, Motor to Transmission, 15241-001 15.00<br />

1( Q005.2 Belt, Motor to Transmission, 15241-002 15.00<br />

2) Q005.3 Belt, Motor to Transmission, 15241-003 15.00<br />

2! Q009 Belt for Variable Speed Pulley 50.00<br />

Switches<br />

2@ Q006 Elevation Switch 15.60<br />

2# Q011 Reset Switch 24.00<br />

SWITCHES<br />

Reset Switch<br />

2# Q011<br />

Elevation Switch<br />

2@ Q006<br />

ALSO AVAILABLE:<br />

Drive Belt for Hyperdrive<br />

ST005, $17.16<br />

64 PARTS RESOURCE BOOK 2009 NATIONAL GYM SUPPLY 1-800-496-7278 FAX: 310-280-0937

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!