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Q205.1.1<br />

Manual<br />

SUPERCEDES – Q205.1<br />

A R C H S E R I E S<br />

<strong>INSTALLATION</strong> <strong>MANUAL</strong><br />

QSAS 20/22<br />

WALL and SURFACE MOUNT<br />

QSAS 26/30<br />

WALL and SURFACE MOUNT<br />

DURAWEAVE TM Cover<br />

INCLUDES<br />

FRAMEWORK<br />

COVER<br />

WALL OPTIONS<br />

END ENCLOSURES<br />

AND DOORS<br />

REQUIRE SEPARATE <strong>MANUAL</strong>S<br />

WinchLoc TM<br />

Fastening System<br />

01/05<br />

Copyright 2005. All Rights Reserved.<br />

ITEM 810513


1<br />

Q205.1.1


IMPORTANT – READ <strong>MANUAL</strong> FIRST<br />

Improper Site Preparation, Assembly and Maintenance may<br />

invalidate warranty and cause unnecessary and costly mistakes.<br />

If you have any questions contact your local authorized dealer.<br />

MAINTENANCE SCHEDULE<br />

Failure to comply with this maintenance schedule will invalidate the warranty.<br />

A. <strong>INSTALLATION</strong> ADJUSTMENT<br />

1. The cover of your building may relax after installation. It is important to keep the cover<br />

tight to prevent wear and ensure a long life. Adjust the cover lashing winches to<br />

achieve a wrinkle free, drum tight appearance over the entire building. For most<br />

buildings 25 - 35 ft. lbs of torque provides adequate cover tension. Adjust the end<br />

winches until the fastening pipe is level. Retighten end flaps.<br />

NOTE: Building covers installed during cooler weather tend to relax more than covers installed<br />

during warmer weather. If your cover was installed in cooler weather recheck its<br />

tightness on the first available warm sunny day.<br />

B. <strong>INSTALLATION</strong> INSPECTION - 1 WEEK<br />

1. Cover - ensure the cover lashing straps are secure and the cover has a wrinkle free,<br />

drum tight appearance. For most buildings 25 - 35 ft. lbs of torque provides adequate<br />

cover tension. Adjust cover tension as required.<br />

2. Belting - check for premature belting wear and ensure tightness.<br />

3. End Flaps - ensure the flaps remain tight and securely fastened.<br />

4. Aprons - ensure the aprons are securely fastened.<br />

5. Steel - Seal all surface penetration marks with a sealant or high zinc content paint.<br />

C. QUARTERLY MAINTENANCE<br />

1. Repeat above “<strong>INSTALLATION</strong> INSPECTION - 1 WEEK” a minimum of 4 times per year.<br />

D. GENERAL<br />

1. Cover - Clean with water and non-abrasive soap. Do not use solvents or chemicals.<br />

Use caution when using high pressure washers.<br />

2. Snowfall - Snow accumulating on the cover could indicate that the cover needs retensioning.<br />

Remove snow and check tension.<br />

3. Use caution when using heavy equipment to clear away avalanched snow.<br />

E. ACCIDENTAL DAMAGE<br />

Cover: Sharp objects can puncture and damage the cover. Do not attempt to seal or repair with<br />

conventional materials. Call your local authorized representative. They can assess the damage<br />

and facilitate replacement or provide a heat-weld service if the cover is repairable.<br />

Structure: Report and document any damage to the steel structure or components immediately. Have<br />

your local authorized representative inspect the damage and provide a comprehensive<br />

evaluation. Perform any temporary or emergency repairs as determined. Replace or repair<br />

damaged components as determined.<br />

Other: Any fabric or structural irregularities not resulting from accidents or extreme weather<br />

should be documented and reported immediately. Have your local authorized<br />

2<br />

representative inspect the damage and provide a comprehensive evaluation.<br />

Q205.1.1


TABLE OF CONTENTS<br />

Page<br />

STEP 1 - DETERMINE <strong>INSTALLATION</strong> TYPE.................................................................. 3<br />

STEP 2 - REQUIRED EQUIPMENT AND MATERIAL ....................................................... 4<br />

STEP 3 - SITE PREPARATION ........................................................................................ 5<br />

STEP 4 - BUILDING LAYOUT........................................................................................... 6<br />

STEP 5 - SURFACE MOUNT............................................................................................ 7<br />

STEP 6 - POST <strong>INSTALLATION</strong>....................................................................................... 8<br />

STEP 7 - POST MOUNT OPTION #1 - NON-VENTED WALL........................................... 9<br />

STEP 8 - POST MOUNT OPTION #2 - VENTED LIVESTOCK WALL ............................... 9<br />

STEP 9 - ERECTING THE 20 / 22 STEEL FRAME ........................................................ 10<br />

STEP 10 - ERECTING THE 26 / 30 STEEL FRAME ...................................................... 13<br />

STEP 11 - INSTALL COVER LASHING WINCHES......................................................... 16<br />

STEP 12 - CHOOSE THE FASTENING PIPE POCKET.................................................. 17<br />

STEP 13 - LASHING WINCH STRAP NOTCH-OUTS ..................................................... 17<br />

STEP 14 - INSTALL COVER FASTENING PIPES ......................................................... 18<br />

STEP 15 - INSTALL THE COVER .................................................................................. 18<br />

STEP 16 - INSTALL THE PVC PIPE .............................................................................. 20<br />

STEP 17 - TENSION THE COVER ENDS....................................................................... 20<br />

STEP 18 - SECURE THE END FLAPS ........................................................................... 21<br />

STEP 19 - TENSION THE COVER.................................................................................. 21<br />

STEP 20 - SECURE THE APRON................................................................................... 22<br />

STEP 21 - READ MAINTENANCE AND SUBMIT WARRANTY ...................................... 22<br />

APPENDIX A – BUILDINGS OVER 140’ ......................................................................... 22<br />

APPENDIX B – FINISHING THE SIDE WALLS............................................................... 24<br />

CONVERSIONS AND TORQUE VALUES....................................................................... 26<br />

BASE PLATE TEMPLATES............................................................................................. 26<br />

ANCHOR REFERENCE.................................................................................................. 27<br />

SQUARING A BUILDING LAYOUT ................................................................................. 29<br />

WARRANTY.................................................................................................................... 30<br />

MAINTENANCE RECOMMENDATIONS—Corrosive Environments............. BACK COVER<br />

Step 1<br />

DETERMINE <strong>INSTALLATION</strong> TYPE<br />

3<br />

Q205.1.1


Step 2<br />

REQUIRED EQUIPMENT AND MATERIAL<br />

GENERAL<br />

1. Stakes, string and string level for alignment.<br />

2. Measuring tape & level.<br />

3. Torque wrench.<br />

4. Masking tape or duct tape.<br />

5. 2 to 4 lengths of rope 50' or longer.<br />

6. Hacksaw<br />

7. 1 1/8" wrench<br />

8. Ladder, movable scaffolding or platform lift.<br />

9. Optional - power wrench, transit (available from a rental store).<br />

BUILDINGS OVER 140'<br />

1. Caulking gun.<br />

SURFACE MOUNT - concrete<br />

1. Drill.<br />

2. Minimum 3/8" x 6" anchor bolts - 4 per base plate.<br />

3. Concrete drill bit sized to install anchor bolts.<br />

SURFACE MOUNT - other<br />

1. 8" X 8" base plate - 2 per arch.<br />

2. 42" stakes and or earth anchors - according to soil conditions.<br />

3. Sledge hammer<br />

POST MOUNT<br />

1. Drill.<br />

2. 11/16" wood drill bit.<br />

3. Minimum 8" x 8" x 8' treated posts<br />

4. Post hole auger - minimum 12" diameter.<br />

5. Minimum 3/8" x 5" lag bolts - 4 per base.<br />

6. Drill bit to install lag bolts<br />

7. Crushed rock or concrete to set posts.<br />

8. Two (2) pieces of 5/8" (minimum) rebar, 12" long for each post.<br />

9. Depending on mount type - dimensional lumber to span posts 2 x building length.<br />

See STEP 7 and STEP 8 on Page 9.<br />

THESE MATERIALS ARE FOR A 4 FOOT (48") POST. IF YOUR POST IS A DIFFERENT<br />

HEIGHT YOU WILL NEED TO ADJUST MATERIALS ACCORDINGLY.<br />

SEE APPENDIX B, PAGE 24 FOR MATERIALS AND CONSTRUCTION<br />

OF VENTILATED AND NON-VENTILATED SIDE WALLS.<br />

4<br />

Q205.1.1


IMPORTANT<br />

Improper Site Preparation and Building layout can cause<br />

unnecessary and costly mistakes.<br />

Contact a local contractor or your QuickStructures TM authorized dealer for assistance.<br />

Step 3<br />

SITE PREPARATION<br />

1. Start with a level site.<br />

2. Stake out the location of the<br />

corner posts A, B, C and D. Use<br />

an accepted method to make the<br />

layout straight and square.<br />

See Squaring A Building Layout<br />

on Page 29 for assistance.<br />

3. String a line from A to B and<br />

from C to D.<br />

4. With a measuring tape attached<br />

to stake A & C measure and<br />

stake the post intervals along the<br />

length of the building using a<br />

running measurement.<br />

Eg. 5' centers -5', 10', 15' etc.<br />

5. Check linear measurements by<br />

measuring the distance between<br />

each stake. Distance should be<br />

equal. Check the square of the<br />

foundation by measuring<br />

diagonally. Diagonal<br />

measurements should be equal.<br />

Continue to check the width and<br />

diagonal measurements the<br />

entire length of the building.<br />

NOTE: Buildings over 140' in length have more than one cover. Even with this feature,<br />

the building layout continues as a running measurement for the entire length of<br />

the building.<br />

5<br />

Q205.1.1


Step 4<br />

BUILDING LAYOUT<br />

SERIES 20<br />

(W) WIDTH = 20' 0"<br />

(S) POST/BASE CENTERS<br />

CAN BE<br />

4' 0" , 5' 0" or 6' 0"<br />

Center-to-Center Measurements<br />

Building Length<br />

(L)<br />

Post / Base Distance<br />

(S)<br />

Width<br />

(W)<br />

POST<br />

SURFACE<br />

SERIES 22<br />

(W) WIDTH = 22' 0"<br />

(S) POST/BASE CENTERS<br />

CAN BE<br />

4' 0" , 5' 0" or 6' 0"<br />

SERIES 26<br />

(W) WIDTH = 26' 0"<br />

(S) POST/BASE CENTERS<br />

CAN BE<br />

4' 0" , 5' 0" or 6' 0"<br />

SERIES 30<br />

(W) WIDTH = 30' 0"<br />

(S) POST/BASE CENTERS<br />

CAN BE<br />

4' 0" , 5' 0" or 6' 0"<br />

RUNNING MEASUREMENTS<br />

(S) POST/BASE CENTERS = 4' 0"<br />

4', 8', 12', 16', 20', 24', 28' etc.<br />

(S) POST/BASE CENTERS = 5' 0"<br />

5', 10', 15', 20', 25', 30', 35' etc.<br />

(S) POST/BASE CENTERS = 6' 0"<br />

6', 12', 18', 24', 30', 36', 42' etc.<br />

NOTE: ALL DISTANCES ARE MEASURED CENTER-TO-CENTER<br />

CHECK PURLIN LENGTH FOR ON-CENTER SPACING<br />

6<br />

Q205.1.1


SEE ANCHOR REFERENCE ON PAGE 27 FOR ADDITIONAL<br />

SURFACE AND POST MOUNT INFORMATION<br />

Step 5<br />

SURFACE MOUNT<br />

20 / 22 / 26 / 30<br />

CONCRETE<br />

END FLAP RATCHETS<br />

END ARCHES ONLY<br />

4' spacing<br />

mount a winch<br />

every 3rd arch.<br />

5' spacing<br />

mount a winch<br />

every other arch.<br />

6' spacing<br />

mount a winch<br />

every other arch<br />

20 / 26<br />

ALL SURFACES - Install lashing winches to base plates before installing base plate.<br />

SEE BELOW*<br />

INSTALL END FLAP<br />

RATCHETS IF NO ESS<br />

END WALL IS INSTALLED<br />

SEE BELOW*<br />

7<br />

*END ARCHES ONLY - ONLY if an ESS Steel Frame is to be<br />

installed - Install 7/16" x 2 1/2" bolts in base plates<br />

BEFORE installing base plate.<br />

Q205.1.1


Step 6<br />

POST <strong>INSTALLATION</strong><br />

MAX<br />

MAX<br />

8<br />

Q205.1.1


Step 7<br />

POST OPTION #1 - NON-VENTED WALL<br />

Minimum 2" x 8" untreated<br />

dimensional lumber top<br />

mounting plate.<br />

3/8" x 5" lag bolts<br />

DO NOT TIGHTEN<br />

LAG BOLTS FULLY<br />

AT THIS TIME.<br />

DRILL<br />

HOLES FOR<br />

LAG BOLTS<br />

TO AVOID<br />

SPLITTING.<br />

Step 8<br />

POST OPTION #2- VENTED LIVESTOCK WALL<br />

2" x 4" untreated<br />

dimensional lumber edging.<br />

3/8" x 5" lag bolts<br />

9<br />

DRILL<br />

HOLES FOR<br />

LAG BOLTS<br />

TO AVOID<br />

SPLITTING.<br />

DO NOT TIGHTEN<br />

LAG BOLTS FULLY<br />

AT THIS TIME.<br />

Q205.1.1


26 / 30 BUILDINGS GO TO STEP 10, PAGE 13<br />

Step 9 20 / 22<br />

ERECT THE 20/22 STEEL FRAME<br />

NOTE: Be sure to inspect all arch pieces for burrs or<br />

rough edges which may have developed<br />

during handling or assembly and file them<br />

smooth. Be sure to wear protective eye-wear<br />

during filing.<br />

20 / 22<br />

3 TRUSS TUBES<br />

MAKE ONE<br />

FULL ARCH<br />

NO HOLE<br />

10<br />

Q205.1.1


Step 9 20 / 22<br />

CONTINUED<br />

NOTE: Some downward pressure may be required to have arches meet in the middle.<br />

11<br />

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Step 9 20 / 22<br />

CONTINUED<br />

NO HOLE<br />

12<br />

Q205.1.1


Step 9 20 / 22<br />

CONTINUED<br />

ON THE UNDERSIDE OF THE FRAME<br />

Tie the frame together with rope until the<br />

cover is completely installed.<br />

Tighten all base<br />

plate bolts.<br />

NOTE: Inspect all frame connections for burrs or rough edges which may have developed<br />

during handling or assembly and file them smooth.<br />

Step 10 26 / 30<br />

ERECT THE 26/30 STEEL FRAME<br />

NOTE: Be sure to inspect all arch pieces for burrs<br />

or rough edges which may have developed<br />

during handling or assembly and file them<br />

smooth. Be sure to wear protective eye-wear<br />

during filing.<br />

26 / 30<br />

4 TRUSS TUBES<br />

MAKE ONE<br />

FULL ARCH<br />

13<br />

Q205.1.1


Step 10 26 / 30<br />

CONTINUED<br />

NO HOLE<br />

14<br />

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Step 10 26 / 30<br />

CONTINUED<br />

NO HOLE<br />

NOTE: Some downward pressure may be required to have arches meet in the middle.<br />

15<br />

Q205.1.1


Step 10 26 / 30<br />

CONTINUED<br />

ON THE UNDERSIDE OF THE FRAME<br />

Tie the frame together with 2 ropes. Leave<br />

ropes until the cover is completely installed.<br />

Tighten all base<br />

plate bolts.<br />

NOTE: Inspect all frame connections for burrs or rough edges which may have developed<br />

during handling or assembly and file them smooth.<br />

Step 11<br />

INSTALL COVER LASHING WINCHES<br />

POST<br />

1. To install winches measure approximately 24” from<br />

the top of the post and drill an 11/16" hole. Mount the<br />

winch using 5/8” threaded rod, washers and nuts. Drill<br />

through the interior wall if necessary.<br />

2. Mount one cover lashing winch on the outside of each<br />

of the 4 corner posts.<br />

3. 4' post spacing mount a winch on every 3rd post – every 12'.<br />

5' post spacing mount a winch on every other post – every 10'.<br />

6' post spacing mount a winch on every other post – every 12'.<br />

In some cases the last winches installed will be mounted on posts next to the end posts<br />

at one end of the building.<br />

SURFACE<br />

16<br />

Winches must be installed on base before frame erection - see STEP 5 on Page 7.<br />

Q205.1.1


CHOOSE THE FASTENING PIPE POCKET<br />

Step 12<br />

Use a ground sheet to protect the cover while it is being prepared for installation.<br />

1. Roll out the DURAWEAVE TM cover and leave a small walk area between the cover’s<br />

edge and the wall. Align the cover evenly to each end of the frame.<br />

Some buildings will have winches<br />

mounted side by side at one end.<br />

IF YOUR COVER HAS PRE-CUT<br />

NOTCHES IN THE POCKETS<br />

align the notches with the lashing<br />

winches.<br />

If the cover notches do not line up<br />

with the lashing winches try<br />

turning the cover end for end.<br />

In some cases lashing winches<br />

may need to be relocated.<br />

2. POST MOUNT BUILDINGS<br />

Install the fastening pipes in the LOWER pipe pockets.<br />

COVER<br />

3. SURFACE MOUNT BUILDINGS<br />

Install the fastening pipes in the UPPER pipe pockets.<br />

NOTE: In custom applications, post mount buildings may have the<br />

fastening pipe in the upper pockets. This would require the lashing<br />

winches to be custom located and installed.<br />

Step 13<br />

LASHING WINCH STRAP NOTCH OUTS<br />

1. If the notch-outs are not factory cut make lashing<br />

winch strap notch-outs in the cover fastening pipe<br />

pockets at the lashing winch locations.<br />

17<br />

Q205.1.1


Step 14<br />

INSTALL THE COVER FASTENING PIPES<br />

NOTE: Install both fastening pipes before installing the cover.<br />

1. Install an end cap on the<br />

straight end of one length<br />

of 2 3/8" dia. swaged pipe.<br />

2 Insert the fastening pipe,<br />

end cap first, into the pipe<br />

pocket.<br />

3. Add lengths of swaged<br />

fastening pipe as required.<br />

4. Use 1/4" x 1" self-drilling<br />

bolts to fasten the pipes<br />

together.<br />

5. Wrap joint with duct tape.<br />

6. On completion, some of<br />

the pipe may be exposed.<br />

7. Cut to length if necessary.<br />

8. Cap the end of the pipe.<br />

Hint: If your building has been<br />

supplied with different<br />

length fastening pipes<br />

install equal lengths on<br />

each side. A measured<br />

cut may be required on<br />

each side.<br />

Step 15<br />

INSTALL THE COVER<br />

NOTE: DO NOT install the DURAWEAVE TM cover onto the frame of your building in high<br />

wind conditions. A slight breeze is the most advantageous for cover installation.<br />

To take advantage of the breeze, pull cover up over the arches with the breeze<br />

blowing into the cover . . . like a sail filled with air.<br />

1. Insert the fastening straps in<br />

the lashing winches.<br />

Feed both ends of the straps<br />

into the winch.<br />

18<br />

Q205.1.1


2. On the opposite side of the cover (the side of the cover that is furthest from the<br />

frame), tie several ropes, approximately 24 feet apart, to the steel fastening pipe<br />

through the notched hole. Throw the free end of the ropes over the frame to the<br />

opposite side of the building.<br />

CHECK LIST: - BEFORE proceeding ensure that: the cover is POCKET SIDE up.<br />

- BOTH fastening pipes are in place.<br />

- Fastening straps are in the lashing winches.<br />

- Pull ropes are secured and passed over the frame.<br />

- Ropes holding the structure secure are passed UNDER the frame.<br />

- No wind or there can be a light breeze (ideally from rope pulling side).<br />

WARNING:<br />

NEVER USE MOTORIZED EQUIPMENT (IE. VEHICLES, TRACTORS,<br />

TRUCKS) TO ASSIST IN PULLING THE COVER OVER THE FRAME.<br />

OBTAIN ADDITIONAL CREW MEMBERS IF REQUIRED.<br />

3. Pulling on the ropes EVENLY, CAREFULLY and SLOWLY pull the cover over<br />

the frame.<br />

4. Insert fastening straps into lashing winches<br />

and loosely secure. DO NOT TIGHTEN.<br />

Adjust the cover so that it is square and<br />

evenly centered on the frame. The end<br />

flaps should overhang evenly at both ends.<br />

5. Remove any additional ropes used to steady the frame except the 2 ropes running<br />

the length of the building on the underside of the arches.<br />

NOTE: DO NOT LEAVE THE COVER UNATTENDED UNDER ANY CIRCUMSTANCES<br />

until final assembly and tightening has been completed.<br />

19<br />

Q205.1.1


Step 16<br />

INSTALL THE PVC PIPE<br />

1. Once the cover is on the frame and is sitting centered, square and straight, visually<br />

check to ensure the cover extends evenly on both ends of the building.<br />

2. Drill a hole in the smooth end of one PVC<br />

tube and tie the pull line to it. Wrap this<br />

leading end with duct tape.<br />

Hint - A small funnel or cone (not supplied) on the<br />

leading edge of the PVC will help spread the PVC pocket.<br />

3. Push - Pull the PVC into the pocket.<br />

Glue and screw the lengths of PVC together as you proceed.<br />

IMPORTANT - ALWAYS install a screw (not supplied) at every connection.<br />

PVC glue looses<br />

adhesive qualities<br />

when applied in cold<br />

weather and in damp<br />

and humid conditions.<br />

Hint: PVC tubes should slide easily into the pockets. Do not force.<br />

Check for twisted fabric or misaligned pocket openings if you<br />

experience difficulty.<br />

Step 17<br />

TENSION COVER ENDS<br />

1. Operate the cover fastening tube end arch lashing winches to<br />

remove the slack from the lashing straps. DO NOT TENSION.<br />

Hint - Use ratchet straps (not supplied) on both ends, evenly spaced, to<br />

tension and hold the cover lengthwise. Adjust to obtain an equal<br />

distance between the arch tube and the PVC pipe at both ends. Then<br />

lace the cover to the end arch.<br />

2. Lace - start at the base. Lace the 1" belting around the PVC<br />

tube through the notches and then back to the end arch tube<br />

all the way up to the top center of the building. Secure the<br />

belting to the arch tube.<br />

Repeat lacing from other base.<br />

3. Tension - start at the top center. Work your way<br />

down from the secured end use force to tighten the<br />

belting and finish by tying the belting off at the<br />

base. The PVC tube should be parallel with the end<br />

arch all the way around.<br />

4. Lace and tension the opposite end of the building. The<br />

cover should be tight and secure from end to end when<br />

finished.<br />

Hint: Trim the belting excess after you have finished the tighten-down.<br />

Equal<br />

Both<br />

ends<br />

20<br />

Q205.1.1


SECURE THE END FLAP<br />

Step 18<br />

REMOVE ALL ROPES BEFORE PROCEEDING<br />

If rope is trapped between the cover and the arches remove SLOWLY.<br />

1. POSTS MOUNT BUILDINGS<br />

Install the 4 end flap ratchets, one on<br />

each corner post, by drilling 3/8" holes<br />

24" below the top of the posts and<br />

installing 3/8" threaded rod, washers and<br />

nuts and an end flap ratchet. Add tension<br />

to the end flaps until they are tight.<br />

2. SURFACE MOUNT BUILDINGS<br />

Depending on the building type and<br />

surface, install anchor bolts or earth<br />

anchors beside the end arch bases and attach a ratchet strap.<br />

NOTE: It may be necessary to repeat<br />

the ratchet tightening several<br />

times at both ends of the<br />

cover. You may need to<br />

release the ratchet<br />

mechanism and pull the<br />

belting as tight as possible by<br />

hand before ratcheting.<br />

Step 19<br />

TENSION THE COVER<br />

1. Use a 1 1/8" wrench to tighten the cover lashing straps<br />

evenly on both sides of the building. Adjust the cover lashing<br />

winches to achieve a wrinkle free, drum tight appearance<br />

over the entire building. For most buildings 25 - 35 ft. lbs of<br />

torque provides adequate cover tension.<br />

2. Next, adjust the end lashing straps tension<br />

until the cover fastening pipes are level.<br />

3. Install a cotter pin in the lashing winch pilot<br />

holes to lock the release lever.<br />

4. Secure the outside (end) lashing straps (4) to<br />

the fastening pipe by using pipe clips or fender washers and 1/4 x 3/4"<br />

Tek 3 self-drilling screws. Install the screws through the fastening<br />

strap into the fastening pipe.<br />

NOTE: Failure to secure the corner fastening straps to the pipe could<br />

result in possible damage to the cover.<br />

21<br />

Q205.1.1


Step 20<br />

SECURE THE APRON<br />

The fabric is designed to be under tension at all times.<br />

GROUND<br />

Use dimensional lumber in the LOWER fastening pipe pocket to attach the<br />

apron to the frame or foundation or back fill the apron at the foundation.<br />

WALL<br />

Attach a dimensional lumber buffer to protect the cover from protruding edges.<br />

CONCRETE<br />

Never install fabric over concrete edges.<br />

Always install a dimensional lumber buffer or equivalent.<br />

Step 21<br />

READ MAINTENANCE AND SUBMIT WARRANTY<br />

APPENDIX A<br />

BUILDINGS OVER 140’ IN LENGTH<br />

Multiple covers are provided for buildings over 140' in length. This enables ease of onsite<br />

handling and installation. Normally covers are supplied in equal<br />

or near equal lengths. The longest cover length is 140'.<br />

Eg. - a 150' building with 5' spacing is supplied with one 80' and one 70' cover.<br />

1. FOUNDATION<br />

Foundation spacing (running measurement) is the same for the entire length of the<br />

building. (the covers share a common arch)<br />

Eg. - 150' building on 5' centers has 31 base plates on each side.<br />

2. JOINER BRACKET<br />

1. WALL<br />

Install a joiner bracket to the common arch. The bracket<br />

installs under the lashing winch on the threaded rod.<br />

Add an end flap ratchet to each end of the joiner bracket<br />

using 5/8" x 2" bolts and nuts.<br />

22<br />

Q205.1.1


2. SURFACE<br />

Install anchor bolts or earth anchors, depending on your building, 18" offset from the<br />

center of the common arch to attach the cover end flap ratchets.<br />

3. COVER <strong>INSTALLATION</strong><br />

1. Install the first cover and secure in the normal fashion except that the end flap on the<br />

common arch is not secured at this time. Flip the end flap back and out<br />

of the way.<br />

2. Install, the next cover and secure in the normal fashion, lacing the PVC tube to the<br />

common arch. Do not tighten the lashing winches at this time.<br />

3. Release the fastening strap in the end arch winch of the first building. Join the fastening<br />

pipes of both covers and secure with self-drilling screws. Place the fastening strap over<br />

the pipe and re-install the end fastening strap in the winch. Tighten the lashing winches<br />

of the next cover.<br />

NOTE: Both covers share a common end fastening strap and lashing winch.<br />

4. Place the end flap of the first cover over the next cover's lacing (see note). Attach the<br />

belting for this first (inner) end flap to the ratchets. Tighten the ratchets.<br />

5. Place the end flap (outer) of the next cover over the first (inner) end flap. Cut a slit in the<br />

first (inner) end flap at the point where the fastening strap for the inner end flap exits its<br />

pocket. Feed the fastening strap through the slit and attach to the ratchets. Tighten the<br />

ratchets.<br />

6. Apply a bead of silicone (supplied) between the outer end flap and the cover. Insert the<br />

tube tip between the layers with all straps fastened securely. Walk on the building to<br />

seal the top portion of the end<br />

flap and use a ladder or lift<br />

equipment to reach the sides.<br />

Where it is difficult to reach<br />

some areas, unsealed portions<br />

should not exceed 3 feet.<br />

NOTE: If your building is subject to<br />

prevailing winds, you<br />

should secure the flaps to<br />

23<br />

protect the overlap.<br />

Q205.1.1


IMPORTANT:<br />

Extended buildings require braced bays<br />

at specific locations. Follow the Special<br />

Instructions that come with your building.<br />

Install special purlins as required.<br />

APPENDIX B<br />

FINISHING THE SIDE WALLS<br />

THE FOLLOWING DESCRIBE A 4 FOOT (48") SIDE WALL CLADDING<br />

A - NON-VENTILATION - for Commercial and Storage purposes:<br />

1. Requires 2" x 4" dimensional lumber to use as strapping.<br />

2. Sheets of plywood, OSB Board (chipboard), or alternate material suitable for lining the<br />

inside walls.<br />

24<br />

Q205.1.1


B - SIDE VENTILATION - for Livestock purposes:<br />

1. 2" x 4" dimensional lumber to use as strapping for outside edging and to mount the<br />

deflector board.<br />

2. Deflector board - strips of plywood or OSB board (chipboard) 8' x 2' wide extending the<br />

full length of the sides of the building. (1/2" thick recommended).<br />

3. 2 3/8" U-bolts or 1/4" self-drilling screws to secure the deflector board.<br />

4. Installation of the side ventilation deflector board to allow proper deflection of air.<br />

a) Fasten a row of 2” x 4” dimensional lumber onto the arches approximately 2’<br />

above the top of the posts. Use U-bolts or 1/4" self-drilling (Tek) bolts. Drill an<br />

oversize hole through the wood to install self-drilling bolts.<br />

b) Fasten 8’ strips of 2’ wide plywood or OSB board to the row of 2” x 4”s and the<br />

top of the inside wall.<br />

Hint:<br />

You may want to screw the deflector board pieces on so that they can be easily<br />

removed in summer for increased ventilation.<br />

25<br />

Q205.1.1


CONVERSIONS<br />

INCHES<br />

MILLIMETERS<br />

1/32"<br />

2/32 1/16" ...................................................... 1.6<br />

3/32<br />

4/32 2/16 1/8" .............................................. 3.2<br />

5/32<br />

6/32 3/16" ......................................................….. 4.8<br />

7/32<br />

8/32 4/16 2/8 1/4" .............................… 6.4<br />

5/16<br />

6/16 3/8" .............................................. 9.5<br />

7/16<br />

8/16 4/8 2/4 1/2" ............… 12.7<br />

9/16<br />

10/16 5/8" ............................................. 15.9<br />

11/16<br />

12/16 6/8 3/4" ...........................… 19.0<br />

13/16<br />

14/16 7/8" ............................................. 22.2<br />

15/16<br />

16/16 8/8 4/4 2/2 1” 25.4<br />

BOLT TORQUE<br />

1 ft.lb. = 1.356 N.m<br />

VOLUME<br />

1 CUBIC YARD<br />

= .77 M 3<br />

1 CUBIC FOOT<br />

= .03 M 3<br />

FEET METERS<br />

1' .305<br />

2 .610<br />

3 .914<br />

4 1.219<br />

5 1.524<br />

6 1.829<br />

7 2.134<br />

8 2.438<br />

9 2.743<br />

10 3.048<br />

25 7.620<br />

30 9.144<br />

35 10.668<br />

40 12.192<br />

45 13.716<br />

50 15.240<br />

60 18.288<br />

70 21.336<br />

80 24.384<br />

90 27.432<br />

100' 30.480<br />

ASSEMBLY TORQUE VALUES<br />

SUGGESTED ASSEMBLY TORQUE VALUES FOR STRUCTURAL BOLTS<br />

SIZE THREADS GRADE 5<br />

DIA (INCH) PER INCH ft – lbs<br />

DRY WET*<br />

3/8 16 30 23<br />

7/16 14 50 35<br />

1/2 13 75 55<br />

5/8 11 150 110<br />

3/4 10 260 200<br />

1 1/4 7 1120 840<br />

* Lubricant<br />

BASE PLATE TEMPLATES<br />

26<br />

Q205.1.1


ANCHOR REFERENCE<br />

All anchor information is based on normal soils. See CFR - 9.<br />

27<br />

Q205.1.1


ANCHOR REFERENCE - cont.<br />

All anchor information is based on normal soils. See CFR - 9.<br />

CFR - 9<br />

SOIL TYPES<br />

LABORATORY<br />

TEST METHOD<br />

COMMON SOIL-TYPE DESCRIPTION<br />

GEOLOGICAL SOIL CLASSIFICATION TYPICAL BLOW COUNT<br />

"N" PER ASTM-D1856<br />

SOUND HARD ROCK, UNWEATHERED GRANITE, BASALT, MASSIVE LIMESTONE N.A. ROD-50<br />

1/2<br />

VERY DENSE AND/OR CEMENTED SANDS CAUCHE, (NITRATE BEARING GRAVEL / ROCK) 60 - 100+<br />

COARSE GRAVEL AND COBBLES<br />

NORMAL<br />

DENSE FINE SAND;: VERY HARD SILTS BASAL TILL; BOULDER CLAY; CAUCHE, 45 - 60<br />

AND CLAYS (MAY BE PRELOADED)<br />

WEATHERED LAMINATED ROCK<br />

DENSE CLAYS, SANDS AND GRAVELS; GLACIAL TILL; WEATHERED SHALES, SCHIST 35 - 50<br />

HARD SILTS AND CLAYS<br />

GNEISS AND SILTSTONE<br />

MEDIUM DENSE SANDY GRAVEL; VERY GLACIAL TILL, HARDPAN; MARLS 24 - 40<br />

STIFF TO HARD SILTS AND CLAY<br />

MEDIUM DENSE COARSE SAND AND SANDY SAPROLITES, RESIDUAL SOILS 14 - 25<br />

GEAVEL; VERY STIFF SILTS AND CLAY<br />

LOOSE TO MEDIUM DENSE FINE TO COARSE DENSE HYDRAULIC FILL; COMPACTED FIL, 7 - 14<br />

SAND, FIRM TO STIFF CLAYS AND SILTS RESIDUAL SOILS<br />

LOOSE FINE SAND, ALLUVIUM LOESS; FLOOD PLAIN SOILS, LAKE CLAYS; ADOBE; 4 - 8<br />

SOFT-FRIM CLAYS; VARIED CLAYS; FILL GUMBO, FILL<br />

PEAT, ORGANIC SILTS, INUNDATED SILTS, MISCELLANEOUS FILL, SWAMP MARSH 0 - 5<br />

FLY ASH<br />

28<br />

Q205.1.1


SQUARING A BUILDING LAYOUT<br />

IMPORTANT<br />

Depending on the size of your building, you may need a qualified contractor or engineer<br />

to lay out your building layout to ensure that it is straight and square.<br />

The following is a suggested method only.<br />

1. Measure and string a straight line the exact length of the building (D1-D2).<br />

2. Attach a measuring tape to stake D2 and measure the exact width of the building<br />

perpendicular to line D1-D2. Make an arc in the dirt at that exact measurement. Repeat<br />

this procedure at stake D1 and make a second arc.<br />

3. String an extended line (D3-D4) at the crowns of these two arcs. Recheck<br />

width measurements.<br />

USING THE 3-4-5 METHOD TO SQUARE A BUILDING LAYOUT<br />

4. With the measuring tape still attached to stake D1, measure the distance (4 x Y) from stake<br />

D1 towards stake D2 and place a stake (M1). See chart this page for a suggested value for<br />

Y for your building.<br />

5. With the measuring tape still attached to stake D1, measure the distance (3 x Y) through<br />

the crown of the arc, and past line D3-D4, to M2.<br />

6. With a second tape attached to stake M1, measure the distance (5 x Y) to M2.<br />

7. Keeping the tapes tight, cross the two tapes<br />

at exactly the (3 x Y) measurement and the<br />

(5 x Y) measurement and hold in position.<br />

Place a stake (D6) exactly where line D1-<br />

M2 crosses line D3-D4. Remove stake M2.<br />

8. Follow the linear and diagonal measurement<br />

checks on Page 5 of this manual.<br />

SERIES/ SUGGESTED<br />

SIZE Y VALUE<br />

SAS 20 7’<br />

22 8’<br />

26 9’<br />

30 11’<br />

29<br />

Q205.1.1


LIMITED WARRANTY<br />

QUICKSTRUCTURES QSAS and QSUS Lines<br />

1. Scope of Limited Warranty:<br />

Only the QuickStructures Arch Series (QSAS) and QuickStructures Utility Series (QSUS) building components described in this agreement are warranted to<br />

the original Building Owner to be free of defects in materials and workmanship under normal use and proper maintenance. Building membranes are also warranted<br />

against damage caused by hail and deterioration caused by ultraviolet rays, when such damage or deterioration results in the loss of effectiveness of the membrane<br />

as a weather barrier.<br />

This warranty shall be effective only if and when the warranty is properly registered as per instructions in Section 2, below; and Quick Structures receives notice of<br />

such defect during the period of the warranty. Remedy of the defect(s) may be through the supply of new, used, or rebuilt parts, or on-site repair, at the option of<br />

Quick Structures. If Quick Structures elects to repair or replace the defective product or component, Quick Structures shall have a reasonable time to do so.<br />

This warranty contains the sole expressed warranty of Quick Structures and is applicable to the QSAS and QSUS building lines only. There are no other warranties<br />

expressed or implied. This warranty is made in lieu of any implied warranties of merchantability or fitness for a particular purpose. Specifications and warranties are<br />

applicable to units sold and erected in Canada, the United States and its territories and possessions, and may vary outside these areas.<br />

2. Warranty Registration:<br />

Buildings are shipped with a warranty registration package. Follow all instructions and return the completed warranty registration card within 60 days of the installation<br />

of the building in order to register your warranty.<br />

3. Standard Terms of Limited Warranty Coverage:<br />

Should any components be found to have manufacturer’s defects under normal use and proper maintenance, the defect(s) will be repaired or the components replaced,<br />

at the option of Quick Structures. The Building Owner shall be responsible for the cost of the repair or replacement parts pro-rated per year following the<br />

original purchase date, plus the cost of delivery and installation of replacement parts, if required. All replacement parts are F.O.B. Saskatoon, Saskatchewan, Canada.<br />

Any parts repaired or replaced under this warranty are subsequently warranted only for the remaining unexpired portion of the warranty period applicable to<br />

the original product. Quick Structures reserves the right to substitute replacement parts that are comparable in function and quality to the original, and shall not be<br />

liable if the replacement component varies in appearance from the original.<br />

4. Standard Limited Warranty Coverage Periods: 1<br />

Component Type<br />

QSAS<br />

20, 22, 26,30<br />

QSUS<br />

26 UB<br />

QSUS<br />

26 HC<br />

Main Building Cover 2 3 3 3 1<br />

Main Steel Framework 3 3 3 3 1<br />

End Fabric 4 3 3 3 1<br />

End Steel 5 3 3 3 1<br />

Door Fabric / Steel 6 1 1 1 1<br />

Small Components 7 1 1 1 1<br />

QSUS<br />

26x30<br />

UB Pkg<br />

THIS WARRANTY STATEMENT ONLY APPLIES TO THE BUILDING MODELS LISTED ABOVE<br />

Notes on Limited Warranty Coverage Periods:<br />

1. All repair or replacement costs are pro-rated per year as per this table.<br />

2. Consists of cover panels for main building only. Does not include any cover fastening system components.<br />

3. Consists of main building trusses, purlins, and manufactured brackets.<br />

4. Consists of end panel fabric. Does not include fastening system components. End panel must be properly supported by QuickStructures End Support<br />

System or rigid frame designed to match end panel fastening system.<br />

5. Consists of manufactured steel vertical columns, horizontal members, and brackets. Does not include cables or fasteners.<br />

6. Consists of door membrane (Standard DuraWeave ® , FR DuraWeave ® , or PVC) and all steel door parts.<br />

7. Consists of cables, winches, ratchets, fasteners, belting, fastening straps, PVC pipe, and other parts not listed above.<br />

5. Limits and Release of Liability:<br />

Quick Structures makes no claims or representations regarding the structural capacity of QSAS and QSUS buildings. This warranty does not apply to defects or<br />

damage resulting from a) installation that is improper and/or not in accordance with the QuickStructures installation instructions; b) improper or inadequate<br />

maintenance; c) modification or alteration of the product; d) neglect, misuse or abuse of product; e) accident; f) unauthorized repair or alteration; g) integration with<br />

other products or accessories not manufactured specifically for use with the QuickStructures TM building; h) exposure to corrosive elements; i) corrosion resulting<br />

from building application, environment, and/or insufficient maintenance or any cause other than a defect in an item’s described corrosion protection; j) use of<br />

abrasive cleaning methods, chemicals or solvents; k) natural hazards, including environmental loads such as wind, snow, ice, and water / rain; l) foundation design<br />

and/or installation and/or deficiency in the foundation; m) product upgrades; n) product recall; o) normal wear and tear; p) wear caused by multiple installations; q)<br />

storage and/or handling of the building components; or r) an act of God. This warranty does not apply to cosmetic defects or deterioration, including fading or<br />

discoloration. This warranty does not apply to any products not manufactured as part of the QSAS and QSUS lines. No one is authorized to change or add to this<br />

warranty. Quick Structures and its manufacturers shall not be liable for any damages incurred during or as a result of installation of Quick Structures product,<br />

whether or not in accordance with the installation instructions. This warranty gives you specific legal rights. You may also have other rights which vary from<br />

jurisdiction to jurisdiction. In no event shall Quick Structures, its manufacturers, any distributor, or the selling dealer be liable for any direct, indirect, special,<br />

incidental or consequential damages (including loss of profits, loss of time, inconvenience, or the use or inability to use this product for any purpose whatsoever),<br />

whether based on contract, tort, strict liability or any other legal basis; even if Quick Structures, its manufacturers, its distributor, or its authorized dealer was advised<br />

of the possibility of the occurrence of such damages. By registering for and taking the benefit of this warranty, the Building Owner expressly releases and<br />

discharges Quick Structures, its manufacturers, all distributors, and all authorized dealers from all claims, causes of action, demands, actions, suits, judgments and<br />

executions for any actual, incidental or consequential damages, bodily or otherwise, that the Building Owner ever had, now has, or may have by reason of the assembly,<br />

erection, use and/or operation of any QuickStructures TM building. All references to Building Owners, Quick Structures, its manufacturers, all distributors<br />

and all authorized dealers, include such parties’ spouse, heirs, successors, legal representatives and assigns.<br />

Quick Structures and its authorized dealers are independent businesses; authorized dealers are not agents or legal representatives of Quick Structures. Authorized<br />

dealers have no right or authority to assume or create any legal obligation or responsibility, express or implied, on behalf of Quick Structures, or to bind Quick<br />

Structures in any manner whatsoever. Quick Structures shall have no liability for any acts, errors, omissions, workmanship, supplies, advice, representations, or<br />

misrepresentations of any authorized dealer.<br />

7/05<br />

Q205.1.1


Maintenance Recommendations For Buildings in Corrosive Environments<br />

BUILDING STEEL<br />

Manufactured steel components are hot dipped galvanized, hot zinc plated or coated with a high quality sealant. It is<br />

recommended that the building owner/operator:<br />

- Prevent corrosive material or product from resting against or covering the building steel.<br />

- Remove any environmental residue that accumulates on the building steel.<br />

- Seal all surface penetration marks with a high quality sealant or a high zinc content paint.<br />

BUILDING HARDWARE<br />

Hardware components are made of galvanized steel or aluminum alloy; are zinc plated with an added leachantsealant;<br />

or are zinc or cadmium plated. It is recommended that the building owner/operator:<br />

- Prevent corrosive material or product from coming in direct contact with the building hardware.<br />

- Remove any environmental residue that accumulates on the building hardware.<br />

- Seal or protect from corrosion any non-building components that are connected to, or that come in contact with,<br />

the building hardware.<br />

ANCHOR BOLTS It is recommended that the building owner/operator:<br />

- Seal the exposed anchor bolt threads with a high quality sealant or a high zinc content paint.<br />

FABRIC LASHING WINCHES It is recommended that the building owner/operator:<br />

- Spray the lashing winches with a moisture displacing filming lubricant. (WD40 or equivalent)<br />

DURAWEAVE TM FABRIC It is recommended that the building owner/operator:<br />

- Prevent corrosive material or product from resting against or covering the building fabric.<br />

- Remove any environmental residue that accumulates on the building fabric. Where moisture will not contribute to<br />

corrosion – wash with water and non-abrasive soap.

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