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Technical Paper by D.J. Elton and I. Peggs - IGS - International ...

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<strong>Technical</strong> <strong>Paper</strong> <strong>by</strong> D.J. <strong>Elton</strong> <strong>and</strong> I. <strong>Peggs</strong><br />

GEOMEMBRANE RESEARCH NEEDS<br />

ABSTRACT: A US National Science Foundation/Auburn University Workshop was<br />

held in Summer 2000 to identify geomembrane-related topics that require research.<br />

Three publications were produced: a geomembrane state-of-practice paper, a paper on<br />

research needs, <strong>and</strong> a final paper on organizing similar workshops. The present paper<br />

focuses on geomembrane research needs, with the intent of moving the profession forward<br />

<strong>by</strong> identifying what new knowledge/research is needed <strong>and</strong> how to get it. Stimulating<br />

discussion on the subject is a secondary purpose of the paper. Ten professionals,<br />

selected for their expertise <strong>and</strong> experience, attended the Workshop. Most facets of the<br />

geomembrane/waste disposal industry were represented. The participants almost exclusively<br />

represented United States geomembrane practice. Most of the discussions related<br />

to high-density polyethylene, linear low-density polyethylene, polyvinyl chloride, <strong>and</strong><br />

polypropylene geomembranes. The Workshop considered seventeen topics related to<br />

geomembranes in waste, water, <strong>and</strong> product containment systems. The topics were seam<br />

tests, seam strength, wrinkles, lifetime predictions, seams types, geomembranes on<br />

steep walls, thermal seams in PVC geomembranes, geomembranes in bioreactors, durability,<br />

remote leak repair, defect significance, shear displacements, seams in different<br />

geomembrane types, leak location <strong>and</strong> significance, puncture protection, <strong>and</strong> multiaxial<br />

testing.<br />

KEYWORDS: Geomembrane, Research, Liner, L<strong>and</strong>fill.<br />

AUTHORS: D.J. <strong>Elton</strong>, Associate Professor, Civil Engineering Department, Auburn<br />

University, Alabama, 36849, USA, Tel: 1/334-844-6285, Fax: 1/334-844-6290, E-<br />

mail: elton@eng.auburn.edu; <strong>and</strong> I. <strong>Peggs</strong>, President, I-Corp <strong>International</strong>, 6072 N.<br />

Ocean Blvd, Ocean Ridge, Florida 33435-5210, USA, Tel: 1/561-369-0795, Fax: 1/<br />

561-369-0895, E-mail: Geoicorp@aol.com.<br />

PUBLICATION: Geosynthetics <strong>International</strong> is published <strong>by</strong> the Industrial Fabrics<br />

Association <strong>International</strong>, 1801 County Road B West, Roseville, Minnesota 55113-<br />

4061, USA, Telephone: 1/612-222-2508, Telefax: 1/612-631-9334. Geosynthetics<br />

<strong>International</strong> is registered under ISSN 1072-6349.<br />

DATE: Original manuscript submitted 7 March 2002, revised version received <strong>and</strong><br />

accepted 12 November 2002. Discussion open until 1 May 2003.<br />

REFERENCE: <strong>Elton</strong>, D.J. <strong>and</strong> <strong>Peggs</strong>, I., 2002, “Geomembrane Research Needs”,<br />

Geosynthetics <strong>International</strong>, Vol. 9, No. 3, pp. 283-300.<br />

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ELTON AND PEGGS • Geomembrane Research Needs<br />

1 INTRODUCTION<br />

A geomembrane research needs workshop was sponsored <strong>by</strong> the Civil <strong>and</strong> Mechanical<br />

Systems Division of the US National Science Foundation <strong>and</strong> Auburn University in<br />

the summer of 2000. Ten professionals met for two days <strong>and</strong> discussed 17 topics<br />

related to geomembrane research during moderated sessions. The discussion results<br />

were submitted to the US National Science Foundation.<br />

Not all possible topics were discussed, due to time limitations. Selection of the topics<br />

was made jointly <strong>by</strong> the participants <strong>and</strong> the organizers. An initial set of topics for<br />

discussion was proposed in a state-of-practice paper. Subsequently, topics were solicited<br />

from the participants together with their ranking of each topic’s significance. The<br />

organizers prioritized the responses in two different ways to arrive at the final topics.<br />

Although attendees were given the opportunity to modify the topic list at the opening<br />

of the Workshop, no changes were made.<br />

Not all attendees agreed with all the suggestions presented in this paper.<br />

2 ATTENDEES<br />

Ten professionals were invited, based on their expertise, experience, <strong>and</strong> availability.<br />

The intention was to have all facets of the geomembrane/waste disposal industry represented.<br />

The participants almost exclusively represented United States practice in the<br />

use of geomembranes.<br />

Most of the discussions related to high-density polyethylene (HDPE), polyvinyl<br />

chloride (PVC), <strong>and</strong> polypropylene (PP) geomembranes. These are the most commonly<br />

used geomembrane polymers <strong>and</strong> the ones the participants were most familiar with.<br />

3 RESEARCH TOPICS<br />

Seventeen geomembrane topics were discussed.<br />

1. Avoidance of destructive seam tests.<br />

2. Significance of strength in seam tests.<br />

3. Dealing with wrinkles.<br />

4. Lifetime predictions.<br />

5. Chemical versus thermal seams.<br />

6. Geomembranes on steep walls.<br />

7. Thermal seams in PVC geomembranes<br />

8. Geomembranes in bioreactors (also known as “active l<strong>and</strong>fill management”, or<br />

“wet cell operations”).<br />

9. Durability of textured geomembranes.<br />

10. Remote repair methods.<br />

11. Critical defect significance <strong>and</strong> determination.<br />

12. Shear displacements - laboratory versus field.<br />

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ELTON AND PEGGS • Geomembrane Research Needs<br />

13. LLDPE-HDPE <strong>and</strong> white-black geomembrane welding.<br />

14. Electrical <strong>and</strong> other methods of leak location.<br />

15. Assessing puncture protection of geomembranes.<br />

16. Significance of leak location methods in light of low leak-rate findings.<br />

17. Multi-axial testing.<br />

Each topic is given below, followed <strong>by</strong> research needs <strong>and</strong> closing notes for the<br />

topic. The topics are not arranged in order, nor are the ideas for research listed under<br />

each topic.<br />

4 TOPICS DETAILS<br />

4.1 Topic 1: Avoiding Seam Destructive Tests<br />

The current state of practice for installing geomembrane l<strong>and</strong>fill liners includes a construction<br />

quality assurance (CQA) program. “Destructive seam testing” is the part of<br />

the construction quality assurance program where a sample of an installed geomembrane<br />

seam is cut out of the geomembrane <strong>and</strong> tested for mechanical properties. The<br />

resulting hole is then patched.<br />

Cutting <strong>and</strong> patching a hole in the geomembrane seam may lead to increased leakage<br />

in the liner, especially when the repair seaming method (often extrusion welding)<br />

is inferior to the original seaming method (often double-track hot wedge welding).<br />

Removing <strong>and</strong> patching may also reduce the strength of the seam or create a location<br />

for failure to initiate.<br />

It is desirable to avoid this procedure <strong>and</strong> replace it with a method(s) that does not<br />

damage the geomembrane yet provides at least the same assurance that the seam is satisfactory,<br />

both in impermeability <strong>and</strong> durability.<br />

Ideas for research in this area include:<br />

(a) Deliberately create defective double-track, hot-wedge welded seams <strong>and</strong> inflate the<br />

air channel to assess the effect of the defect. Then, measure the strength of the<br />

defective seams <strong>and</strong> determine the allowable strength based on these results.<br />

(b) Develop a correlation between non-destructive <strong>and</strong> destructive test results.<br />

(c) Develop a better non-destructive seam test. The test should measure the strength<br />

<strong>and</strong> integrity of the seam without removing a part of it. Types of non-destructive<br />

tests used in other fields should be investigated. Non-contact methods can be<br />

explored involving detection techniques from the aerospace industry.<br />

(d) Evaluate the effect of channel air pressure on the seam test results. Some countries<br />

use a higher pressure than the United States. There appears to be a need to st<strong>and</strong>ardize<br />

the pressure used. Investigate testing seam strength with air pressure, nondestructively.<br />

(e) Develop a statistical method for seam test-location selection. Some industries use<br />

statistical sampling, instead of relying on the CQA inspector. This may lead to<br />

more consistency in testing, but may provide an optimistic perspective of seam<br />

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ELTON AND PEGGS • Geomembrane Research Needs<br />

quality.<br />

(f) Investigate the effect of air channel width in seam testing. Some machines produce<br />

different channel widths than others. “Squeeze-out” influences the channel width<br />

in all machines.<br />

(g) Seek to have objective seam strength data published. There are firms or professional<br />

organizations that have this data, but have not published it for widespread<br />

use. St<strong>and</strong>ardized reporting is needed.<br />

Closing Notes. The following are the several proposed changes in current procedures<br />

that bear investigation: use of a statistical method to decide where to do a destructive<br />

test; elimination of sampling at “every 150 m (500 foot)” interval from specifications;<br />

remove the requirement that thicker geomembranes must have a higher seam strength<br />

(reduce it to a design strength requirement); <strong>and</strong> reduce the number of destructive<br />

seam tests in double-track, hot-wedge welds (<strong>and</strong>/or test only at suspect locations).<br />

4.2 Topic 2: Significance of Strength in Seam Tests<br />

Currently, geomembrane seams are expected to have at least the same strength as the<br />

geomembrane. This may not be necessary for adequate design, as the geomembrane<br />

may have much more strength than is needed to function properly. For example, sometimes<br />

the geomembrane strength is chosen to assist with installation survivability or<br />

weldability. This strength may exceed that required for engineering stability.<br />

Strength testing of geomembrane seams may not be generating useful information<br />

on seam bond strength; rather it reflects the low cross-sectional area of the geomembrane<br />

tab compared to the relatively high bonded area. If the bond efficiency exceeds<br />

only approximately 15%, the geomembrane will break, in both shear <strong>and</strong> peel tests,<br />

before the seam bond is adequately challenged.<br />

Ideas for research in this area include:<br />

(a) Determining what bond (seam) strength is acceptable based on design criteria<br />

rather than the currently required 90% of the geomembrane strength to be in the<br />

seam. If the designer only needs a certain tensile strength, perhaps seams should<br />

only be tested to insure that strength.<br />

(b) Shear strength the geomembrane parallel to the seam may be more important than<br />

strength perpendicular to the seam.<br />

(c) Stress versus strain data for the geomembrane adjacent to the seam, which is the<br />

weakest part of the installed geomembrane system, is needed. Perhaps place a<br />

clamp on the seam <strong>and</strong> a clamp on the geomembrane <strong>and</strong> then pull apart.<br />

(d) How to make stress versus strain properties of a weld the same as parent sheet?<br />

(e) What is the minimum strain acceptable to determine a good or bad seam?<br />

(f) What parameters define a “good” seam? Are bond <strong>and</strong> peel strengths needed?<br />

Bond efficiency (seam strength versus material strength)? Shear elongation <strong>and</strong><br />

peel separation? Determine data needed to define a good seam: what is needed <strong>and</strong><br />

at what level (workmanship?).<br />

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ELTON AND PEGGS • Geomembrane Research Needs<br />

Closing notes. Most leaks in the geomembrane are found away from the seams.<br />

Experience shows that in-service seam failures are uncommon. Electrical leak detection<br />

has shown that most geomembrane damage results from placement of the protective<br />

cover/drainage layer. More effort needs to be spent on leaks away from the seams.<br />

Construction quality can be improved with the publication of a “Manual of Installation<br />

Practice”.<br />

4.3 Topic 3: Dealing with Geomembrane Wrinkles<br />

Wrinkles occur in a geomembrane during installation due to changes in liner temperature<br />

<strong>and</strong> deployment of cover soil. The wrinkles may interfere with leachate h<strong>and</strong>ling,<br />

increase the infiltration beneath a geomembrane (lack of intimate contact between the<br />

geomembrane <strong>and</strong> clay beneath), decrease durability, <strong>and</strong> increase the chance of construction<br />

damage. While current specifications often require “no wrinkles”, a more<br />

measurable/enforceable description is needed, as well as a greater underst<strong>and</strong>ing of the<br />

effects of wrinkles on l<strong>and</strong>fill liner performance. Wrinkles occur on almost all<br />

geomembrane liner projects in North America. There is no clear guidance on what<br />

constitutes an acceptable amount of wrinkling for a given installation. There are often<br />

opposing goals in avoiding wrinkles <strong>and</strong> avoiding “bridging” or “trampolining”. On<br />

uncovered slopes, wrinkles will travel down slopes <strong>and</strong> cannot be redistributed up<br />

slopes.<br />

Current wrinkle reduction techniques include:<br />

• Coordinating installation <strong>and</strong> covering temperatures. For example, deploying the<br />

geomembrane during the warmer part of the day <strong>and</strong> covering during the cooler<br />

part of the day (especially night time).<br />

• Using light-colored pigments on the surface of the geomembrane instead of the traditional<br />

black.<br />

• Textured geomembranes <strong>and</strong> more flexible geomembranes tend to have less <strong>and</strong>/or<br />

lower amplitude wrinkles.<br />

Ideas for research in this area include:<br />

(a) How significant are wrinkles? A quantitative study is needed. The effects of size,<br />

direction, <strong>and</strong> distribution of wrinkles on performance need investigation. The<br />

answers will likely depend on the type of installation (e.g., l<strong>and</strong>fill liner, or cover,<br />

or pond liner) <strong>and</strong> the type of geomembrane used.<br />

(b) New construction procedures for “wrinkle-free” geomembrane installation need<br />

investigation. The Germans limit time of day of geomembrane installation <strong>and</strong><br />

slightly pretension geomembranes to eliminate wrinkles at the time of cover soil<br />

placement. The application of ballast tubes on slopes during installation may<br />

change the direction of wrinkles on the slopes.<br />

(c) An evaluation of the cost or risk versus the benefit of avoiding wrinkles needs to be<br />

performed. Obviously, the German model of the “wrinkle-free” installation would<br />

be technically desirable. The question of the economic benefit must be considered.<br />

To date, the geomembrane installation industry has de-facto presumed that the Ger-<br />

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ELTON AND PEGGS • Geomembrane Research Needs<br />

man approach is not economically justifiable.<br />

Closing notes. More coordination between geomembrane installers <strong>and</strong> l<strong>and</strong>fill soil<br />

cover contractors is needed; a “Geomembrane Installation Manual of Practice” is<br />

needed so that CQA is better (recommendations in the manual need to be borne out <strong>by</strong><br />

research). The Manual would provide much needed guidance for l<strong>and</strong>fill construction<br />

practices to determine what level of wrinkling might be acceptable for different types<br />

of projects that use different types of geomembranes <strong>and</strong> would provide suggested<br />

construction techniques that could be used to realistically achieve those goals.<br />

4.4 Topic 4: Lifetime Predictions<br />

Geomembrane lifetime predictions are needed. The tools for making predictions of the<br />

life of polymers are better than ever. The current oxidative induction test (OIT) may<br />

not be a very good indicator of lifetime. The water vapor transmission (WVT) test may<br />

not define resistance to chemical breakdown of geomembranes. Damaging flaws <strong>and</strong><br />

defects need to be identified, <strong>and</strong> their critical sizes in different applications defined.<br />

Ideas for research in this area include:<br />

(a) A definition of “lifetime” is needed. Is this a change in a material property or performance?<br />

For example, some solvents may weaken a geomembrane, but never<br />

cause a breach.<br />

(b) The OIT alone is not a good indicator of durability. A better interpretation of the<br />

results of this test is needed vis a vis lifetime prediction. Moreover, currently, there<br />

is a wide variation of OIT results between laboratories.<br />

(c) The results of OIT on geomembranes with the new (2000) anti-oxidants need interpretation.<br />

Some antioxidants may not give high OIT values but may provide good<br />

service.<br />

(d) An examination of OIT versus xenon-arc tests is needed, to determine the applicability<br />

of each, <strong>and</strong> how to compare the results of each. OIT evaluates resistance to<br />

oxidation; xenon arc evaluates resistance to oxidation, ultraviolet radiation, <strong>and</strong><br />

moisture.<br />

(e) Perform an investigation to determine if there is a relation between WVT <strong>and</strong><br />

chemical resistance characteristics of a geomembrane.<br />

(f) Investigation of the durability of new plasticizers is needed. Perhaps newer ones<br />

can also provide greater geomembrane lifetimes.<br />

(g) Evaluate how OIT changes in surface layers <strong>and</strong> through the body of the material<br />

influence material mechanical durability.<br />

Closing notes. None of the current geomembranes fail the ASTM D5747 chemical<br />

resistance test; a paper on the lifetime predictions for HDPE <strong>and</strong> PVC is needed; an<br />

OIT state-of-the-art paper is needed.<br />

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ELTON AND PEGGS • Geomembrane Research Needs<br />

4.5 Topics 5: Chemical versus Thermal Seams<br />

There are two major types of geomembrane seams – chemical <strong>and</strong> thermal seams.<br />

Both can provide adequate assurance against leaks. Selection is often based on the<br />

geomembrane material. Thermal seams include hot air welding, extrusion of melted<br />

polymer, <strong>and</strong> single-track <strong>and</strong> dual-track wedge welding. The advantages <strong>and</strong> applicability<br />

of chemical <strong>and</strong> thermal seams need further investigation. Peel-test criteria are<br />

different for chemical <strong>and</strong> thermal seams – perhaps this is unreasonable.<br />

Ideas for research in this area include:<br />

(a) Are chemical seams as good as thermal seams (or is one significantly better than<br />

the other)? It is harder to perform construction quality control/construction quality<br />

assurance (CQC/CQA) on chemical seams. An investigation of the quality of each<br />

installed seam type is needed.<br />

(b) What acceptance criteria should be adopted for each type of seam? Should they be<br />

the same? Is the peel test appropriate for each? Should a different interpretation of<br />

the peel test be applied to each?<br />

(c) Improved thermal welding for PVC geomembranes is needed. Current methods<br />

may cause loss of plasticizer. The use of dual-track welders, which allow air channel<br />

pressurization to check for leaks, is desirable. However, the heat from them<br />

may compromise long-term performance. More investigation of procedures for use<br />

of “mini-wedge” welders on PVC is needed. Minimum PVC geomembrane thickness<br />

for thermal welding is needed.<br />

(d) Are there better ways of making chemical seams?<br />

4.6 Topic 6: Geomembranes on Steep Walls<br />

Ab<strong>and</strong>oned quarries with steep, even vertical walls are beginning to be used for l<strong>and</strong>fills.<br />

This provides new design challenges. Quarry walls are often rugged <strong>and</strong> have texture<br />

sizes ranging from gravels to boulders. Therefore, the concept of cushioning needs<br />

to be a bit larger to encompass the need to create an acceptably smooth surface <strong>by</strong> filling<br />

voids that might not cause puncture, but lead to membrane bursting. The designer<br />

will have to deal with macroscopic undulations in addition to the smaller, localized<br />

protrusions that may cause puncture. Hence, protection here includes micro- <strong>and</strong><br />

macro-puncture <strong>and</strong> reinforced veneer facings.<br />

These large open areas present special problems, particularly with lining <strong>and</strong> drainage<br />

systems. The installation of geomembranes on the steep slopes requires research.<br />

Such facilities are being developed in Southeast Asia, California, Virginia, the United<br />

Kingdom, <strong>and</strong> elsewhere. Lining systems <strong>and</strong> their installation require research.<br />

Ideas for research in this area include:<br />

(a) What protection can be used to keep the geomembrane from being punctured <strong>by</strong><br />

the sides? Can protective layers be hung from the top of the wall? Perhaps geofoam,<br />

spray-on impervious or pervious cushions, tires or tire chips, or spray-on<br />

geomembranes can be used.<br />

(b) There are problems monitoring deep quarry sites for leakage. The extreme depth,<br />

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<strong>and</strong> occasionally depth below the water table, present special design challenges.<br />

New monitoring techniques are needed that allow adequate access to the quarry<br />

floor for monitoring. Perhaps a new class of remote leakage sensors is needed.<br />

(c) The stresses on geomembranes in the direction of the seam (not perpendicular)<br />

may be much greater than for conventional installations. Research on the longitudinal<br />

strength of seams is needed.<br />

(d) Need for double liner systems on vertical walls needs investigation. They may not<br />

be necessary.<br />

(e) Downdrag on lining systems needs investigation. Large waste settlements are<br />

expected. The effects of these settlements on the lining systems may be disastrous.<br />

New ways of reducing downdrag (slippery coatings, delaminating geomembranes)<br />

need to be developed <strong>and</strong> evaluated. Stronger geomembrane anchorages may have<br />

to be developed.<br />

Closing note. Quarry (or similar) lining is a small, but an increasing part of the<br />

geomembrane industry.<br />

4.7 Topic 7: Thermal Seams in PVC Geomembranes<br />

Thermal seaming of PVC geomembranes is becoming more popular. The effect of<br />

using heat on the long-term properties of PVC geomembranes is not well known. The<br />

effect of thickness on heat-related changes is not known. While it is known that heat<br />

drives off plasticizers, the effects of reduced plasticizers on seams are not well known.<br />

Ideas for research in this area include:<br />

(a) The effect of heat on PVC geomembranes in <strong>and</strong> immediately adjacent to seams.<br />

PVC geomembranes use plasticizers more than other polymeric membranes. The<br />

heat used for seaming may drive off the plasticizer, changing the quality of the<br />

seams. This is becoming more of a concern because new plasticizers are not subjected<br />

to as thorough testing as older plasticizers.<br />

(b) The development of plasticizers that are more heat resistant is needed to improve<br />

thermal welding.<br />

4.8 Topic 8: Geomembranes in Bioreactor L<strong>and</strong>fills (also known as “Active<br />

L<strong>and</strong>fill Management” or “Wet Cell Operation”)<br />

The use of l<strong>and</strong>fills as bioreactors is gaining momentum. In a bioreactor, liquids are<br />

added to the waste to expedite decomposition. The expedited decomposition increases<br />

the l<strong>and</strong>fill gas production, l<strong>and</strong>fill temperatures, <strong>and</strong> rate of waste settlement. L<strong>and</strong>fill<br />

temperatures as high as 80°C have been measured. The elevated service temperatures<br />

could impact the performance of the geomembrane.<br />

Ideas for research in this area include:<br />

(a) High concentrations of l<strong>and</strong>fill gas can show up between double liners. Research is<br />

required to determine if diffusion (rather than leakage) through geomembranes can<br />

create this problem.<br />

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(b) Bioreactors have high temperatures. Temperature monitoring of geomembranes<br />

<strong>and</strong> subgrades in bioreactor l<strong>and</strong>fills is needed.<br />

(c) Increased temperature effects on geomembranes bear investigation, as well as the<br />

effect of cooling when bioreaction is done. What geomembrane properties change<br />

<strong>and</strong> how could they impact the performance of the liner system? Thermal expansion,<br />

stress cracking resistance, puncture resistance, strain related creep, oxidation<br />

resistance, <strong>and</strong> stress relaxation may change significantly with heating <strong>and</strong> cooling.<br />

(d) The effect of large temperature <strong>and</strong> large thermal gradient up the sides of the l<strong>and</strong>fill<br />

as hot gases escape needs investigation. Large thermal gradients may cause, for<br />

example, large differential expansion of the lining systems.<br />

4.9 Topic 9: Durability of Textured Geomembranes<br />

Textured geomembranes are used to improve l<strong>and</strong>fill stability <strong>and</strong> stability of liner systems.<br />

Stability issues include interim filling of cells (short-term stability) or final l<strong>and</strong>fill<br />

configurations of canyon fills (long-term stability). The short-term durability of<br />

textured geomembranes, due to construction stresses, has been investigated. However,<br />

the long-term performance of frictional properties of the geomembrane has not been<br />

investigated. Chemical degradation, strain-related creep, or elevated temperature are<br />

potential factors to consider.<br />

Ideas for research in this area include:<br />

(a) Evaluation of the frictional properties of the delivered material is needed. Asperity<br />

height provides a qualitative evaluation, but doesn’t confirm design assumptions. A<br />

quick conformance friction test in the field that includes an ability to assess temperature<br />

effects is needed. German practice may be a good starting point for this<br />

research.<br />

(b) Unavoidable field abuse of geomembranes during construction may damage texture.<br />

A test/procedure that simulates field abuse would be useful. Texture evaluation<br />

research at Georgia Tech University (Atlanta, Georgia, USA) may be a good<br />

starting point for developing a field evaluation. Data from existing applications are<br />

needed, as well as experimental evaluations.<br />

(c) If sprayed-on texture is removed (delaminates), does it leave depressions/defects<br />

on the geomembrane that may lead to leakage due to changes in the geomembrane<br />

makeup or decreased thickness?<br />

(d) Does the angular nature of texture cause stress concentrations, leading to cracks or<br />

reduced durability? Does the bonding method for spray-on texturing affect stress<br />

cracking resistance?<br />

(e) Long-term creep tests on textured sheet are needed. This may help designers underst<strong>and</strong><br />

if there will be a reduction in the friction properties of textured sheet. The<br />

effect of resin type on texture durability is needed.<br />

(f) A comprehensive evaluation of friction change with exposure to various chemicals<br />

is needed.<br />

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4.10 Topic 10: Remote Repair Methods<br />

When flaws are found in seams, <strong>and</strong> leaks are found in lining systems, they must be<br />

repaired. At present, except for the concept of a geosynthetic clay liner, this requires<br />

exposing the liner, cleaning it, <strong>and</strong> making repairs using conventional installation<br />

technology.<br />

Repairs on seams <strong>and</strong> on the liner during construction can be made relatively easily.<br />

However, when the liner has been covered, especially with a significant depth of waste,<br />

repairing is very difficult. Failure to repair may result in premature l<strong>and</strong>fill closure.<br />

Electrofusion technology has been promoted, which is claimed to be effective<br />

underwater, but has proven to be marginally effective. After a hiatus of a number of<br />

years, electrofusion technology is now being reinvestigated <strong>and</strong> further developed. In<br />

Japan, precise drilling <strong>and</strong> injection grouting has been attempted to repair leaks,<br />

although this approach offers the potential for further damaging the liner. The emphasis<br />

must be to develop remote repair methods. Problems would include locating the<br />

leak, developing a material that would seal the leak in adverse conditions (heat, pressure,<br />

chemical, <strong>and</strong> moisture), being cost-effective, <strong>and</strong> providing proof that the repair<br />

was effective.<br />

Ideas for research in this area include:<br />

(a) Use a bentonite plug, grout, or polyurea to repair the hole in the geomembrane. A<br />

tool could be inserted through the waste near the liner leak <strong>and</strong> the material<br />

injected. Problems would include locating the leak, applying the correct amount of<br />

a material that would make the seal in adverse conditions, <strong>and</strong> finding a plug material<br />

that would not degenerate.<br />

(b) Develop a method using the electrophoresis of clay to locate <strong>and</strong> plug the hole in<br />

the liner. This method uses electricity. The method would have to overcome electrical<br />

conductivity of some waste components <strong>and</strong> the chemical make-up of the<br />

leachate. Laboratory studies indicate this process has potential.<br />

(c) Develop a clotting agent suspension, which could be applied before the geomembrane<br />

is covered, or injected into the waste later. Perhaps the suspension would<br />

begin to leak through the geomembrane when a hole develops, <strong>and</strong> clot in the hole<br />

as movement progresses, similar to the way human blood clots.<br />

(d) Develop chemicals that react with HDPE <strong>and</strong> PVC. The chemical would have to<br />

leave the geomembrane intact. The geomembrane polymer could act as a catalyst<br />

for the reaction while not using large amounts of geomembrane material sufficient<br />

to threaten geomembrane integrity.<br />

(e) Develop a technique of underwater (under-leachate) thermal welding. These methods<br />

could be used in conjunction with excavation of the waste, but not the leachate<br />

when a leak is located. New polymers <strong>and</strong> equipment may have to be developed.<br />

(f) Use of micromachines or nanobots to both locate <strong>and</strong> repair the leak. The robots<br />

could be embedded in the geomembrane during manufacture, added during installation,<br />

or introduced after installation. Robot sensors could detect leaks <strong>by</strong> thermal<br />

or hydraulic gradients <strong>and</strong> move to the leak. The robots could do welding (or other<br />

repair), or be made of a material that was sacrificial <strong>and</strong> form the plug themselves.<br />

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(g) Develop a five-layer coextruded geomembrane in which the second <strong>and</strong> fourth layers<br />

interact <strong>and</strong> swell to seal a hole when water/leachate penetrates a hole.<br />

Closing note. Some European l<strong>and</strong>fills have an inspection gallery under parts of the<br />

liner system, allowing visual geomembrane leak inspection <strong>by</strong> humans.<br />

4.11 Topic 11: Critical Defect Significance <strong>and</strong> Determination<br />

Often the problem when making repairs to geomembranes is to determine at what<br />

point a defect requires repair. For example, when is it necessary to fix a scratch <strong>and</strong><br />

when is acceptable to not fix it? Such knowledge would be very beneficial in terms of<br />

cost <strong>and</strong> time relating to making repairs on these defects. Critical defect characterization<br />

needs to be determined to assess geomembrane lifetime. Critical defect characterization<br />

will assist the CQA team in identifying defects that need attention.<br />

Locations in l<strong>and</strong>fills <strong>and</strong> ponds where geomembrane defects are most likely to<br />

have a detrimental effect should be identified - for example sumps <strong>and</strong> the corners of<br />

big ponds are more critical than central areas. Ponds may be more critical than l<strong>and</strong>fills,<br />

since the liquid pressure is higher, <strong>and</strong> more evenly distributed, <strong>and</strong> the pressure<br />

does not decrease when the liner settles. Pond liners are often exposed making them<br />

more susceptible to contraction stresses.<br />

Ideas for research in this area include:<br />

(a) Develop a classification method for scratches <strong>and</strong> notch defects including the following<br />

parameters: shape, length, width, depth, <strong>and</strong> location of the flaw. Fuzzy<br />

logic developed in conjunction with expert opinion may be very useful. The significance<br />

of the defect may depend on the waste type.<br />

(b) Develop a method, using the above classification, which indicates when to fix a<br />

defect <strong>and</strong> when to leave it alone. In addition, determine how many <strong>and</strong> what kind<br />

of scratches are cause for rejection of a geomembrane panel. Fuzzy logic is a likely<br />

source for development of this method.<br />

(c) More research on the effects of scratches on different polymers, including generation<br />

of stress cracking in HDPE is needed. Crack initiation <strong>and</strong> propagation kinetics<br />

information is needed. Some stress cracking may be mitigated <strong>by</strong> choice of<br />

polymer.<br />

(d) Develop design methods (<strong>and</strong> procedures) that avoid creating situations that lead to<br />

defects in installation. A “construction-friendly” design is needed.<br />

(e) Develop new effective ways to fix defects <strong>and</strong> flaws <strong>and</strong> evaluate the fix. For<br />

example, extruding a bead, fusing, or grinding out the defect without damaging the<br />

geomembrane or creating additional stress concentrating features. Perhaps the<br />

addition of a different polymer to the notch is needed.<br />

(f) Develop new methods to locate defects <strong>and</strong> flaws in a geomembrane (e.g., spreading<br />

a coating on the geomembrane, or using a colored dye for detection). There<br />

may be invisible light optical methods from the aerospace industry that can be<br />

transported to this industry.<br />

(g) Determine the effects of tear initiation, <strong>and</strong> defects like bubbles, dust, <strong>and</strong> s<strong>and</strong> in<br />

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the geomembrane, particularly in a seam. The effects of the shape, length, diameter,<br />

depth of these defects, <strong>and</strong> their proximity to other defects bears investigation.<br />

(h) Determine how fast stress relaxation in geomembranes takes place. This abates<br />

stress cracking in geomembranes <strong>and</strong> may alleviate the need to fix many flaws,<br />

speeding installations <strong>and</strong> reducing costs.<br />

(i) Identify locations in liners <strong>and</strong> covers where geomembrane defects are most likely<br />

to develop into detrimental defects. This may lead to proactive specifications,<br />

resulting in fewer defects.<br />

4.12 Topic 12: Shear Displacements - Laboratory Testing versus Field<br />

Experience<br />

For large direct shear tests, there is a need for more consistency in lab data <strong>and</strong><br />

improvement of procedures. There is a question of whether a better test than the direct<br />

shear test is needed or just better education in the use of this data.<br />

There is also speculation on how well the laboratory direct shear tests represent<br />

field conditions <strong>and</strong> how test results relate to the factor of safety used in design. Are<br />

designers getting good data?<br />

Ideas for research in this area include:<br />

(a) More detailed investigation of multi-interface (s<strong>and</strong>wich) testing <strong>and</strong> interpretation<br />

of the results.<br />

(b) Develop more durable, more accurate, <strong>and</strong> less expensive field instrumentation for<br />

better measurement of displacements <strong>and</strong> shear stresses. This is especially needed<br />

for the different layers of leachate collection systems on l<strong>and</strong>fill side slopes. Moreover,<br />

data collection as the waste is being placed against the side slopes is needed.<br />

The data could be used to validate strength <strong>and</strong> downdrag design assumptions.<br />

(c) Develop a peak versus post-peak plot of shear displacements. Implement designs<br />

where post-peak strengths are used on slopes <strong>and</strong> peak strengths are used on the<br />

floor of the l<strong>and</strong>fill.<br />

(d) Develop larger st<strong>and</strong>ard shear boxes that can go past 7.5 to 10 cm (3 to 4 inches)<br />

travel. This is needed because of the potential large displacements from seismic<br />

events can cause non-damaging displacements up to 30 cm (12 inches). In addition,<br />

there is a loss of scale from the smaller boxes that does not accurately represent<br />

field situations.<br />

(e) Implement better direct shear test training for technicians to get more consistent<br />

results. Much consistency is lost simply from a lack of test method education.<br />

(f) Instrumentation is needed to measure how effectively a geomembrane over a geosynthetic<br />

clay liner keeps moisture from moving through a geosynthetic clay liner,<br />

reducing interface friction.<br />

4.13 Topic 13: LLDPE-HDPE <strong>and</strong> White-Black Geomembrane Welding<br />

Welding two different geomembrane types together can pose problems. The procedures<br />

for welding the two types of geomembranes are of concern. There are current<br />

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techniques that are adequate. New techniques, perhaps requiring less skill than current<br />

techniques, would be useful. For example, in cases when the stiffer material is on the<br />

bottom side of the overlap, the welder may have incursion into the weld bead. Typically,<br />

to achieve a better peel test strength, the stiffer material is placed on top. When<br />

doing an extrusion weld between these types, use the stiffer material as the extrudate.<br />

There may be ways of avoiding these details.<br />

Welding old <strong>and</strong> new sheets requires trial welds. The known problems are related<br />

to aging of the old liner where<strong>by</strong> the aging is not seen on the surface, is oxidized, <strong>and</strong><br />

becomes part of the blend when seaming. The oxidized surface peels off at that location.<br />

Most of these problems are caused <strong>by</strong> debris on the geomembrane before welding.<br />

Techniques for identifying potential welding problems are needed.<br />

It is not necessary to grind the white surface off a black geomembrane before welding<br />

it to another geomembrane.<br />

Currently, there has been little success in thermal welding of PP to HDPE. A new<br />

method of welding, or improved procedures for existing welding machines, could<br />

improve the success rate.<br />

Ideas for research in this area include:<br />

(a) Research the thermal effects at the weld interface of two different geomembrane<br />

materials.<br />

(b) Investigate the use of a PP to HDPE transition strip to attach these two geomembrane<br />

types. Perhaps geomembranes made from a mixture of PE <strong>and</strong> PP, or a composite<br />

material would be effective.<br />

(c) Research the effects of combinations of weld temperature <strong>and</strong> speed, particularly<br />

the use of high temperature <strong>and</strong> low speed.<br />

Closing notes. The procedure of welding the two types of products has been done for<br />

several years. The techniques should be placed in the open literature, perhaps as part of<br />

a manual. Further investigation to develop better techniques is needed. All of the<br />

above-mentioned research depends on an acceptable definition of a “good” weld, a<br />

term that is not currently well defined for all situations.<br />

4.14 Topic 14: Electrical <strong>and</strong> Other Methods of Leak Location<br />

Electrical methods of leak detection were introduced circa 1982 for liquid impoundment<br />

liner leak detection, uncovered liners, <strong>and</strong> soil <strong>and</strong> waste-covered liners.<br />

To use this technique, a reasonably homogenous electrically conductive medium<br />

must be above the liner <strong>and</strong> a conductive medium immediately below the liner. This is<br />

not always the case. The electrical current will often flow through pipe penetrations,<br />

batten bolts, concrete pads, or soils at the edge of the cell being tested. This extraneous<br />

flow reduces the sensitivity of leak location.<br />

Alternatively, a pattern of electrodes can be placed under the liner as it is being<br />

installed. These systems enable constant monitoring <strong>and</strong> location of the leak as soon as<br />

it occurs. More recent technology uses a series of electrodes installed around the circumference<br />

of a lined facility. Such a system can also be used to locate leaks in a sec-<br />

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ondary liner.<br />

These methods only locate leaks in liners. They do not identify flaws that may not<br />

be leaks at the time of testing, such as poor bonding <strong>and</strong> voids.<br />

Ideas for research in this area include:<br />

(a) Develop a method to find a defect (e.g., scratch, gouge, or cut) (a potential leak)<br />

under the “flap” of a double-wedge seam. Welders may score the geomembrane in<br />

the act of welding creating a weak location that may develop into a leak. Since<br />

these are not visible, they are not currently detected.<br />

(b) Acquire a database of causes of leaks in geomembranes, which includes statistics<br />

on the following: severe holes caused <strong>by</strong> machinery, punctures <strong>by</strong> rocks <strong>and</strong> tools,<br />

razor slits, extrusion pinholes, <strong>and</strong> seam failures. The database may help revise regulations,<br />

st<strong>and</strong>ardize CQA, <strong>and</strong> provide guidance that is currently focused more on<br />

seam requirements, but perhaps should focus more on the liner itself, where the<br />

majority of large leaks are usually found.<br />

(c) Investigate the potential for geonets to be pushed through geomembranes. Manufacturers,<br />

facility owners, <strong>and</strong> commercial leak survey firms could provide much of<br />

this data.<br />

(d) Exp<strong>and</strong> electrical leak survey techniques such that they may be used in more liner<br />

configurations. For example, for use on side slopes, especially when there is a geonet<br />

between the liners.<br />

(e) Develop a new membrane that finds its own leaks, perhaps using fiber optics or<br />

other sensing technology. Geomembranes that change properties where the leak<br />

occurs (e.g., color or sound) would aid in leak detection.<br />

(f) Compile data on European leak location methods. The United Kingdom has completed<br />

this. Compare all methods <strong>and</strong> then do trials of each. For example, the<br />

under-liner electrodes used in France bear investigation.<br />

(g) Answer the following questions: Are little leaks worth finding? Below what size?<br />

Are leaks at welds significant? Are leaks in certain areas of the l<strong>and</strong>fill more critical?<br />

(h) Improve methods of locating leaks after the waste is placed. Current methods<br />

involve removal of the waste to detect (or confirm) a leak. This is cost prohibitive.<br />

(i) Investigate better methods of placing cover over geomembranes, since it appears<br />

that approximately 73% of the leaks are caused while covering the geomembrane.<br />

Closing notes. The leaks along welded seams are seldom worth locating because<br />

they are small compared to the large leaks found between seams; small leaks are seldom<br />

worth locating because small amounts of leachate goes through them. The most<br />

severe holes are caused <strong>by</strong> construction machinery, not inadequate seaming.<br />

4.15 Topic 15: Assessing Puncture Protection of Geomembranes<br />

When puncture survivability is of concern, field trials are often performed on a builtup<br />

cross section of the liner in a small test pad on site. The pad is trafficked <strong>by</strong> moving<br />

heavy equipment on the test pad. The geomembrane is exhumed <strong>and</strong> examined for<br />

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signs of construction damage, including puncturing, <strong>and</strong> tested for changes in uniaxial<br />

mechanical strength.<br />

Interpretation of the results is difficult <strong>and</strong> incomplete. Typically, no consideration<br />

is given to the elastic recovery of indentations that occurs when the geomembrane is<br />

exhumed, nor is any consideration given to the stress cracking resistance of HDPE<br />

geomembranes (caused <strong>by</strong> scratches or indentations from traffic) in evaluating the significance<br />

of any damage.<br />

Whether or not the geomembrane is punctured at the time of the test is only part of<br />

the problem. The other is whether the damage that occurs in service will significantly<br />

shorten the life of the geomembrane.<br />

There are currently two quasi-performance lab tests to assess the puncture protection<br />

of geomembranes (both in ASTM D5514), but do these tests accurately represent<br />

field situations?<br />

Ideas for research in this area include:<br />

(a) Research the effects of time <strong>and</strong> temperature on puncture survivability. The current<br />

quick, room temperature test does not simulate the field conditions. Develop a better<br />

evaluation of the geomembrane damaged <strong>by</strong> the test.<br />

(b) Find a laboratory test that better simulates field performance. For example, press<br />

real waste on the geomembrane <strong>and</strong> put the waste on top instead of below the<br />

geomembrane. Investigate the differences between deforming a geomembrane over<br />

the puncturing device <strong>and</strong> driving the puncturing device through a fully supported<br />

geomembrane.<br />

4.16 Topic 16: Significance of Leak Location in Light of Low Leak-Rate<br />

Findings in the Field<br />

“Leak location” methods are non-destructive methods using electrical resistivity methods<br />

to find holes anywhere in a l<strong>and</strong>fill geomembrane before waste placement. These<br />

methods are non-destructive <strong>and</strong> can be used after soil cover is placed. These are<br />

advantages over conventional CQA destructive testing, since these methods test the<br />

entire geomembrane, not just the seams.<br />

L<strong>and</strong>fill performance data continues to be collected indicating that composite-lined<br />

<strong>and</strong> double-lined l<strong>and</strong>fills with leak detection systems are working as designed, providing<br />

adequate leachate containment <strong>and</strong> protection of groundwater resources. With<br />

this data in h<strong>and</strong>, should the profession be concerned about the status quo of geomembrane<br />

installation CQA programs, or should the profession be looking at the data being<br />

provided from leak location surveys that indicate the status quo CQA programs are<br />

currently not giving us defect-free geomembrane installations, <strong>and</strong> pursue a change to<br />

the status quo to try <strong>and</strong> improve construction quality? Perhaps electrical resistivity<br />

leak location on the geomembrane liner installations during <strong>and</strong> upon completion of<br />

construction could be the “hammer” to make contractors produce higher-quality workmanship<br />

for environmental containment systems.<br />

It would be useful to compile information from leak location surveys <strong>and</strong> to evaluate<br />

the information to pinpoint where future research is needed.<br />

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Ideas for research in this area include:<br />

(a) Compile information on leak location testing, including: the cost to perform electrical<br />

resistivity leak location testing, <strong>and</strong> subsequent benefits; the limitations of electrical<br />

resistivity leak location, such as the geomembrane liner configurations where<br />

leak location testing cannot be performed; <strong>and</strong> a database of the number of defects<br />

found, their types, <strong>and</strong> the type of construction that contributed to the defects. This<br />

would help improve construction specifications <strong>and</strong> procedures.<br />

(b) Develop a criterion for deciding when to require a leak location inspection, as<br />

opposed to just seam inspection. The criterion would probably be a combination of<br />

facility function, cost of remediation, seam quality, <strong>and</strong> number, size <strong>and</strong> distribution<br />

of leaks found <strong>by</strong> conventional methods. Data suggests that leak location is<br />

more effective than seam inspection in locating leaks <strong>and</strong> perhaps should be the<br />

primary form of leak detection.<br />

Closing notes. Information provided during many construction quality control <strong>and</strong><br />

construction quality assurance (CQC/CQA) training programs in the mid-1980s indicated<br />

that approximately 70% of all liner defects were a result of liner construction.<br />

This was the basis <strong>and</strong> emphasis for proper CQC/CQA procedures being established to<br />

improve geomembrane installation quality at that time. Nosko et al. (1996) suggest<br />

97% of defects are construction related. Leak location services hold strong potential to<br />

compliment status quo seam testing requirements, resulting in more secure containment<br />

system construction.<br />

4.17 Topic 17: Multi-Axial Geomembrane Testing<br />

Multi-axial testing of geomembranes may improve our underst<strong>and</strong>ing of the strength<br />

of geomembranes. Here, a circular panel of geomembrane is inflated until failure. The<br />

inflated shape is not spherical.<br />

The test results are in need of better interpretation <strong>and</strong> refinement. The test results<br />

are sensitive to the strain rate, the initial conditions, <strong>and</strong> the frequency of data collected.<br />

Also, the test results may be useful in predicting the performance of geomembranes<br />

over compressible foundations (e.g., soft soils <strong>and</strong> waste).<br />

The test produces isotropic stress conditions only at the top of the bubble. If the<br />

hole or defect is at the top, data are easily interpreted. If failure initiates elsewhere, the<br />

data are difficult to interpret.<br />

Ideas for research in this area include:<br />

(a) A new interpretation of data having a peak strength is needed. The current multiaxial<br />

test data reduction does not show this, because it is hidden <strong>by</strong> the “spherical”<br />

interpretation of data.<br />

(b) The current calculated “average” strain is not a good measure of the strain in the<br />

geomembrane because of the large difference in strains in the bubble. A better<br />

interpretation of strain is needed.<br />

(c) The stress conditions are isotropic at the bubble top, but not on the rest of the bubble.<br />

A better way to interpret the results that accounts for this anisotropy is needed.<br />

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(d) Reviving the “trough” test, which is more two-dimensional <strong>and</strong> has more plane<br />

strain conditions. This could help work around the problem of interpreting failures<br />

in multi-axial testing that do not occur at the top of the multi-axial bubble.<br />

5 OTHER TOPICS CONSIDERED WORTHY OF RESEARCH<br />

Other topics that require research are identified below. These were not discussed in<br />

detail at the Workshop.<br />

(a) Develop a design procedure that incorporates tear strength of geomembranes,<br />

which is a common failure mode on side slopes.<br />

(b) Develop new resins having the required properties (including durability) <strong>and</strong> the<br />

ability to interact with other polymers, <strong>and</strong> are smart materials, that might detect/<br />

heal their own leaks <strong>and</strong> perform better than geosynthetic clay liners.<br />

(c) Develop better welding techniques that are faster <strong>and</strong> more reliable than current<br />

ones. Extrusion welding needs improvement to reduce leaks <strong>and</strong> increase the welding<br />

speed.<br />

(d) Develop an economic, durable geomembrane that “passes gas without passing liquids”,<br />

for use in bioreactor l<strong>and</strong>fill covers. Concerns about greenhouse gasses<br />

release <strong>and</strong> oxidation of the geomembrane would need to be addressed.<br />

(e) Develop a geomembrane that passes water in only one direction to allow water<br />

expelled from consolidation of clay under a geomembrane to pass into the l<strong>and</strong>fill<br />

but not allow leachate to pass out of the l<strong>and</strong>fill. Removal of water beneath the<br />

geomembrane increases the friction/adhesion beneath the geomembrane, resulting<br />

in less chances for slippage on side slopes.<br />

(f) Develop a low water-vapor transmission geomembrane to reduce leachate escape<br />

from l<strong>and</strong>fills.<br />

(g) Development of geomembranes more resistant to chemical diffusion.<br />

6 CONCLUSION<br />

Much geomembrane research remains to be done. The authors hope that the present<br />

paper will stimulate geomembrane research <strong>and</strong> discussion. The anticipated results of<br />

the present paper are newer, better ways of making, evaluating, <strong>and</strong> installing<br />

geomembranes in many applications.<br />

ACKNOWLEDGEMENT<br />

The Civil <strong>and</strong> Mechanical Systems Division of the US National Science Foundation<br />

<strong>and</strong> Auburn University funded the Geomembrane State-of-Practice <strong>Paper</strong> <strong>and</strong> Vision<br />

<strong>Paper</strong> Development Workshop. This support is gratefully acknowledged.<br />

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REFERENCES<br />

ASTM D 5514, “St<strong>and</strong>ard Test Method for Large Scale Hydrostatic Puncture Testing<br />

of Geosynthetics”, American Society of Testing <strong>and</strong> Materials, West Conshohocken,<br />

Pennsylvania, USA.<br />

ASTM D 5747, “St<strong>and</strong>ard Practice for Tests to Evaluate the Chemical Resistance of<br />

Geomembranes to Liquids”, American Society of Testing <strong>and</strong> Materials, West Conshohocken,<br />

Pennsylvania, USA.<br />

Nosko, V., Andrezal, T., Gregor, T., <strong>and</strong> Ganier, P., 1996, “SENSOR Damage Detection<br />

System (DDS) – The Unique Geomembrane Testing Method”, Geosynthetics:<br />

applications, design <strong>and</strong> construction, de Groot, M.B., den Hoedt, G., <strong>and</strong> Termaat,<br />

R.J., Editors, Balkema, Proceedings of the First European Geosynthetics Conference<br />

EuroGeo1, Maastrict, Netherl<strong>and</strong>s, September 1996, pp. 743-748.<br />

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