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GEA TDS Process Technology<br />
for <strong>the</strong> Dairy, Food, and Fruit Juice Industries.<br />
GEA Processing Engineering
GEA TDS GmbH<br />
GEA TDS success – as one of <strong>the</strong> world’s leading suppliers of process<br />
technology for pumpable food – is a result of working closely with customers<br />
to develop efficient plants for every application.<br />
GEA TDS – <strong>the</strong> key factor for process technology!<br />
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GEA Process Engineering
GEA TDS GmbH<br />
EXPERTISE<br />
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GEA Process Engineering
Vision & Values<br />
Excellence:<br />
At GEA, we stand for excellence in<br />
everything we do.<br />
Passion:<br />
At GEA, we work with passion without<br />
obsession.<br />
Integrity:<br />
At GEA, we walk our talk.<br />
Responsibility:<br />
At GEA, we feel responsible for our<br />
actions.<br />
GEA-versity:<br />
At GEA, we cross borders.<br />
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GEA Process Engineering
Key Expertise<br />
At GEA TDS we understand our<br />
customers’ needs, both in terms<br />
of our own areas of expertise,<br />
and wider within <strong>the</strong> plant.<br />
We focus on servicing<br />
three specific industries:<br />
dairy, fruit juice and<br />
food processing.<br />
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GEA Process Engineering
Solutions<br />
Our <strong>com</strong>pany brings toge<strong>the</strong>r wideranging<br />
expertise in engineering,<br />
technology and automation.<br />
The number of 160 engineers relating<br />
to <strong>the</strong> total amount of more than<br />
300 staff members speaks for itself.<br />
Dialogue – <strong>the</strong> key to success!<br />
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GEA Process Engineering
GEA TDS – Innovative Engineering<br />
GEA TDS <strong>com</strong>bines <strong>the</strong> different process methods, know-how<br />
in engineering and automation as well as <strong>com</strong>ponents and<br />
systems into a perfect concept for efficient plants.<br />
Consolidated engineering expertise!<br />
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GEA Process Engineering
Detailed Engineering<br />
• Layout planning on-site/inventory/clarification<br />
• Design of pipe layout and<br />
instrumentation<br />
• Quality assurance and quality control<br />
• Monitoring of time schedules<br />
• Supervision of construction<br />
and installation work<br />
• Technical support for production<br />
Planning is our business!<br />
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GEA Process Engineering
Project Planning<br />
For project planning we concentrate on:<br />
• Design planning<br />
• Support in approval planning<br />
• Preliminary layouts<br />
• Process functionality<br />
Planning from one source !<br />
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GEA Process Engineering
Automation for Process Plants<br />
GEA TDS has <strong>the</strong> <strong><strong>com</strong>plete</strong><br />
know how to deliver <strong>com</strong>plex<br />
process automation technologies<br />
for hygienic, aseptic and sterile<br />
plants where fluid and pasty<br />
products are produced.<br />
MES-Level<br />
SCADA-Level<br />
PLC-Level<br />
Standardised software modules!<br />
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GEA Process Engineering
Assembling<br />
GEA TDS takes care of<br />
assembling and supervision<br />
of <strong>the</strong> <strong><strong>com</strong>plete</strong> plant.<br />
Complete assembled plants!<br />
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Service and After-Sales<br />
A <strong>com</strong>prehensive range of services is available<br />
throughout <strong>the</strong> entire life of your plants,<br />
professional maintenance and inspection concepts<br />
leads to economic efficiency in your production.<br />
Change of worn-out parts, check of hygienic<br />
features, documentation of all service steps as<br />
well as operational tests – this is our program<br />
range.<br />
Service by skilled technicians only!<br />
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GEA Process Engineering
GEA TDS GmbH<br />
SYSTEMS & COMPONENTS<br />
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Plate Heat Exchangers<br />
Standard system VARITHERM <br />
• Volumes from 10 up to 100 m 3 /h,<br />
high heat transfer values.<br />
System N<br />
• For clear and turbid products.<br />
System NT<br />
• Optimized plate design.<br />
The core <strong>com</strong>ponent within a processing line!<br />
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GEA Process Engineering
Tubular Heat Exchangers<br />
Different VARITUBE types for products<br />
of <strong>the</strong> dairy, food and fruit juice industries,<br />
for products with dynamic viscosity of up<br />
to 10.000 mPas and fibre length of 40 mm.<br />
VARITUBE ® S und M:<br />
• For indirect heat treatment.<br />
VARITUBE ® P (Product/Product):<br />
• For direct product/product heat treatment.<br />
Economical, reliable, gentle product handling!<br />
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GEA Process Engineering
Aseptic Process Technology<br />
UHT plants<br />
• UHT types for all relevant product<br />
heating methods<br />
• Capacity from 50 l/h up to 50.000 l/h<br />
Sterile tank units<br />
from 500 up to 200.000 l<br />
Aseptic fruit mixing units<br />
Aseptic de-aeration units / SD 125<br />
Aseptic treatment for product safety and quality!<br />
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GEA Process Engineering
Pasteurizer<br />
Pasteurizer constructed in a modular system<br />
for standard as well as for specific product requirements<br />
using a proven technology.<br />
Pasteurizers for <strong>the</strong> treatment<br />
of milk products and fruit juices.<br />
Capacity range of standard systems<br />
from 5.000 l/h up to 50.000 l/h.<br />
Flexible pasteurizer in a modular system!<br />
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Membrane Filtration<br />
Filtration processes to separate content<br />
particles of micro organism, fat, poteins,<br />
lactose and salt in dairy products –<br />
with a capacity from 5 up to 150 m 3 .<br />
• Microfiltration<br />
• Ultrafiltration<br />
• Nanofiltration<br />
• Reverse osmosis<br />
Leadership in filtration technologies!<br />
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Mixing Plants<br />
• Dry substances or paste media are<br />
to be added to a liquid phase.<br />
• Several liquid phases or paste<br />
media are to be blended to form<br />
a final product<br />
• Products are made from different<br />
<strong>com</strong>ponents in a batch process<br />
• Basic products are varied by<br />
adding ingredients prior to filling<br />
Mixing technology for exact proportions!<br />
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CIP Systems<br />
The diversity of products and processes<br />
calls for different methods to optimize <strong>the</strong><br />
cleaning of process plants.<br />
Cleaning for hygienic and environmental processing!<br />
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GEA Process Engineering
Product Development<br />
New development and constantly improvement<br />
of methods and systems for economical<br />
and efficient production processes.<br />
• Pilot plant for mixing of products, for mixing<br />
of low viscosity, high viscosity and particulate<br />
products<br />
• Aseptic carbonation for beverages, exact<br />
dosage with <strong>the</strong> carbonating jet pump!<br />
• Indirect UHT pilot heating plant for<br />
validation of products<br />
Optimized processes in co-operation with our clients!<br />
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GEA Process Engineering
GEA Process Components<br />
Valves, pumps, cleaners, separators, decanter, homogenizers,<br />
heat exchanger plates, cooling systems and more...<br />
Process <strong>com</strong>ponents manufactured in <strong>the</strong> GEA Group!<br />
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GEA Process Engineering
GEA TDS GmbH<br />
DAIRY<br />
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GEA Process Engineering
Process Technology for Dairy<br />
• Milk<br />
• Milk powder<br />
• Butter milk<br />
• Cream<br />
• Whey<br />
• Joghurt<br />
• Dessert<br />
• Pudding<br />
• Mousse<br />
• Quarg<br />
• Butter, butter oil<br />
• Ice cream<br />
• Cheese<br />
• Fresh cheese<br />
Strong results from our process lines!<br />
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GEA Process Engineering
GEA TDS GmbH<br />
FRUIT JUICE<br />
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GEA Process Engineering
Process Technology for Fruit Juices & Primary<br />
• Fruit juice with and without pulp<br />
• Juice drinks<br />
• Wellness drinks<br />
• Soft drinks, still and carbonated<br />
• Isotonic drinks / sport drinks<br />
• Energy drinks<br />
• Ice tea<br />
• Primary material / concentrates<br />
• Aroma / emulsion / ingredients<br />
Fruit juices and primary – natural benefits!<br />
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GEA Process Engineering
GEA TDS GmbH<br />
FOOD<br />
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GEA Process Engineering
Process Technology for Food<br />
• Margarine<br />
• Tomato ketchup<br />
• Red sauces,<br />
dressings, marinade<br />
• Egg products<br />
• Mayonnaise<br />
• Soya liquid products<br />
• Liquid sugar<br />
• Fruits, jam<br />
• Convenience food,<br />
soups<br />
• Liquid food<br />
additions<br />
• Bakery products<br />
• Honey<br />
• Gelatine<br />
• Ice cream<br />
• Fats and oils<br />
• Mustard<br />
Liquid or pasty food – all that´s healthy!<br />
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GEA Process Engineering
GEA TDS GmbH<br />
ORGANISATION<br />
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GEA TDS Branch Offices in Germany<br />
Buechen<br />
Ahaus<br />
Sarstedt<br />
Berlin<br />
Buechen<br />
Sarstedt<br />
Munich<br />
Ahaus<br />
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GEA Process Engineering
Organisation GEA TDS GmbH<br />
Ludger Tacke<br />
Aseptic - Ahaus<br />
Heat Exchangers - Buechen<br />
Managing Directors<br />
Bülent Bayraktar<br />
(speaker)<br />
Hermann Meyer<br />
Hermann Meyer<br />
Dairy - Sarstedt<br />
Jürgen Dechow<br />
Automation - Buechen<br />
Jürgen Frank<br />
Fruit Juice - Sarstedt<br />
Peter Baasch<br />
Export - Buechen<br />
Matthias Brand<br />
Assembly / After Sales<br />
Sarstedt<br />
Bülent Bayraktar<br />
Dairy / Food - Buechen<br />
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GEA Group Key Figures 2011<br />
New orders 5.609 mio.€<br />
Sales<br />
5.416 mio.€<br />
EBIT<br />
524 mio.€<br />
Employees more than 23.000<br />
GEA Brewery Systems<br />
Brewery Grolsch in The Ne<strong>the</strong>rlands<br />
GEA Energy Technology<br />
Air condenser in a waste incineration plant in Mallorca<br />
See more GEA Group: www.geagroup.<strong>com</strong><br />
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GEA Group Structure<br />
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GEA Process Engineering
Segment GEA Process Engineering<br />
GEA Process Engineering is headquartered in Copenhagen,<br />
Denmark, and had a turnover exceeding EUR 1,574 million in 2011.<br />
With about 5,000 employees, <strong>the</strong> business is represented<br />
by 50 <strong>com</strong>panies in more than 40 countries across <strong>the</strong> world.<br />
Our Core Business<br />
GEA Process Engineering specializes in <strong>the</strong> design and<br />
development of process solutions for <strong>the</strong> dairy, brewery, food,<br />
pharmaceutical and chemical industries.<br />
See more GEA PE:<br />
www.geap.<strong>com</strong><br />
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Segment GEA Process Engineering<br />
Engineering world wide<br />
Food and<br />
Dairy<br />
Brewery<br />
and<br />
Beverage<br />
Pharma<br />
and<br />
Personnel<br />
Health Care<br />
Chemical<br />
and<br />
Environment<br />
Process Planning and Engineering<br />
Project Finance<br />
After Sales Service<br />
Product and Process Development<br />
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Business Units GEA Process Engineering<br />
Chemical<br />
Drying<br />
Systems<br />
Concentration<br />
Liquid<br />
Processing<br />
Food<br />
Drying<br />
Systems<br />
After Sales<br />
&<br />
Service<br />
Pharma<br />
Filling<br />
&<br />
Packaging<br />
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GEA Process Engineering World Wide<br />
• Argentina<br />
• Australia<br />
• Denmark<br />
• Estonia<br />
• Indonesia<br />
• Ireland<br />
• New Zealand<br />
• Philippines<br />
• South East Asia<br />
• Spain<br />
• Belgium<br />
• Finland<br />
• Italy<br />
• Poland<br />
• Thailand<br />
• Brasil<br />
• Canada<br />
• France<br />
• Germany<br />
• Japan<br />
• Korea<br />
• Russia<br />
• Saudi Arabia<br />
• Turkey<br />
• United Kingdom<br />
• China<br />
• Czech<br />
Republic<br />
• Greece<br />
• Germany<br />
• India<br />
• Lithuania<br />
• Mexico<br />
• Ne<strong>the</strong>rlands<br />
• Serbia<br />
• Singapore<br />
• South Africa<br />
• Ukraine<br />
• USA<br />
• Vietnam<br />
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