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Liquefaction co-processing of coal shale oil at - Argonne National ...

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Low Pressure Separ<strong>at</strong>or<br />

A temper<strong>at</strong>ure <strong>of</strong> 284OF was used for the oper<strong>at</strong>ing <strong>co</strong>ndition <strong>of</strong> the low-pressure<br />

separ<strong>at</strong>or in the simul<strong>at</strong>or. Since, experimentally, a temper<strong>at</strong>ure range <strong>of</strong> 2480F-<br />

2840F was given, it was decided to make a simul<strong>at</strong>ion run <strong>at</strong> the lower temper<strong>at</strong>ure<br />

to determine any effects <strong>of</strong> the assumed temper<strong>at</strong>ure on the effluent flow r<strong>at</strong>es.<br />

Results for the lower temper<strong>at</strong>ure indic<strong>at</strong>e only a small increase in bottoms flows<br />

<strong>of</strong> 1.3% and an decrease in overhead flows <strong>of</strong> 11.8%.<br />

Effect <strong>of</strong> Free W<strong>at</strong>er Phase on the Debutanizer<br />

Simul<strong>at</strong>ions were carried out on the debutanizer to determine the impact <strong>of</strong> the<br />

presence <strong>of</strong> a free w<strong>at</strong>er phase (Table 8). Without the invoc<strong>at</strong>ion <strong>of</strong> the option to<br />

test for the presence <strong>of</strong> free w<strong>at</strong>er, no distill<strong>at</strong>e and only a small amount <strong>of</strong><br />

lighter gases are predicted by the simul<strong>at</strong>or to be present in the debutanizer<br />

bottoms. With the test for the presence <strong>of</strong> w<strong>at</strong>er invoked, the presence <strong>of</strong> a free<br />

w<strong>at</strong>er phase is <strong>co</strong>nfirmed, and results indic<strong>at</strong>e a substantial increase in bottoms<br />

flow and a decrease in overhead. Both <strong>of</strong> these predictions agree with experiment,<br />

as shown in Table 8. All simul<strong>at</strong>ions have tested for the presence <strong>of</strong> a free w<strong>at</strong>er<br />

phase.<br />

TABLE 8. Effect <strong>of</strong> Tre<strong>at</strong>ment <strong>of</strong> W<strong>at</strong>er on the Debutanizer Effluent Product<br />

Flows (lb/hr)<br />

Assumed Absence <strong>of</strong> Free<br />

W<strong>at</strong>er Phase<br />

Assumed Presence <strong>of</strong> Free<br />

W<strong>at</strong>er Phase<br />

Experimental<br />

Products Overhead Bottoms Overhead Bottoms Overhead<br />

Gases-Cs 6.93 x lo-’ 3.90 x 1.11 x lo-* 1.16 x lo-’ 1.18 x lo-*<br />

IBP-1500F 3.79 x lo-’ 0 1.05 10-3 4.86 IO-’)<br />

35003500~ i.53 x 10-3 0 1.08 10-7 iIi6 X 10-3 }<br />

450°-9500F 1.31 x 0 4.69 x lo-’ 8.46 x lo-* 2‘88 lo-’<br />

950°F+ 1.02 10-7 0 0 6.52 x IO-~J<br />

TABLE 9. Effect <strong>of</strong> Tre<strong>at</strong>ment <strong>of</strong> Heavy Resid on Vacuum Bottoms<br />

Heaw Residue Tre<strong>at</strong>ed as<br />

Solid M<strong>at</strong>erial Pseudo<strong>co</strong>mponent<br />

Product (Flows, lb/hr) (Flows, lb/hr)<br />

Gases-Cs<br />

I BP-3500F<br />

350°-4500F<br />

450°-9500F<br />

950°F+<br />

Nondistill<strong>at</strong>e Solid<br />

0<br />

0<br />

0<br />

0<br />

0<br />

0.0456<br />

1.44 x 10-a<br />

1.52 x<br />

8.47 x lo-‘<br />

5.59 10-~<br />

3.25 x lo-‘<br />

0<br />

Effect <strong>of</strong> Tre<strong>at</strong>ment <strong>of</strong> Heavy Resid on Vacuum Bottoms<br />

The method <strong>of</strong> tre<strong>at</strong>ment <strong>of</strong> heavy resid has an impact on predicted <strong>co</strong>mposition and<br />

flow r<strong>at</strong>e <strong>of</strong> vacuum bottoms as reflected in Table 9. The d<strong>at</strong>a are for the simula-<br />

tion <strong>of</strong> the vacuum fraction<strong>at</strong>or <strong>at</strong> the pressure <strong>of</strong> 0.94 psia and using <strong>co</strong>al-<br />

liquids <strong>co</strong>rrel<strong>at</strong>ions. When the heavy resid is tre<strong>at</strong>ed as a nondistill<strong>at</strong>e solid,<br />

i.e., m<strong>at</strong>erial with negligible vapor pressure, no distill<strong>at</strong>es are predicted to<br />

appear in the vacuum bottoms. When the heavy resid is tre<strong>at</strong>ed as a 1091°F pseudo-<br />

222<br />

I

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