Liquefaction co-processing of coal shale oil at - Argonne National ...
Liquefaction co-processing of coal shale oil at - Argonne National ...
Liquefaction co-processing of coal shale oil at - Argonne National ...
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The objective <strong>of</strong> this paper is to report yield and <strong>co</strong>nversion d<strong>at</strong>a<br />
from a series <strong>of</strong> single-stage low severity <strong>co</strong>-<strong>processing</strong> runs using<br />
Wyodak subbituminous <strong>co</strong>al and <strong>shale</strong> <strong>oil</strong> derived from medium grade<br />
Colorado <strong>shale</strong>. Blank <strong>shale</strong> <strong>oil</strong> runs (no <strong>co</strong>al added) were also <strong>co</strong>m-<br />
pleted <strong>at</strong> low severity <strong>co</strong>nditions to estim<strong>at</strong>e the individual distil-<br />
l<strong>at</strong>e yield <strong>co</strong>ntributions <strong>of</strong> <strong>co</strong>al and <strong>shale</strong> <strong>oil</strong>.<br />
EXPERIMENTAL PROCEDURE<br />
Wyodak subbituminous <strong>co</strong>al sample Wyo-3 was used as feed <strong>co</strong>al in the<br />
low severity liquefaction <strong>co</strong>-<strong>processing</strong> experiments. The ultim<strong>at</strong>e<br />
analysis for this sample is presented in Table I. Sampling and<br />
prepar<strong>at</strong>ion details <strong>of</strong> the <strong>co</strong>al have been reported elsewhere (13,14).<br />
Previous reactivity studies performed on four Wyodak subbituminous<br />
<strong>co</strong>als including WYO-3 indic<strong>at</strong>ed th<strong>at</strong> Wyo-3 was an extremely reactive<br />
<strong>co</strong>al <strong>at</strong> represent<strong>at</strong>ive direct liquefaction reaction <strong>co</strong>nditions<br />
(13,151. The high degree <strong>of</strong> reactivity was primarily <strong>at</strong>tributed to<br />
the high organic sulfur and reactive maceral (vitrinite and exinite)<br />
<strong>co</strong>ntent <strong>of</strong> Wyo-3 <strong>co</strong>al. Coal samples were dried to less than 1.0 wt%<br />
moisture <strong>co</strong>ntent before use.<br />
Two <strong>shale</strong> <strong>oil</strong> samples were used in low severity liquefaction <strong>co</strong>-<br />
<strong>processing</strong> runs. Solvent A-5 was a full b<strong>oil</strong>ing range sample <strong>of</strong> <strong>shale</strong><br />
<strong>oil</strong> obtained from the Western Research Institute (formerly the Laramie<br />
Energy Technology Center <strong>of</strong> the Department <strong>of</strong> Energy). This sample<br />
was produced from thermal retorting <strong>of</strong> medium grade (29 gal/ton)<br />
Colorado <strong>oil</strong> <strong>shale</strong>. Solvent A-6 was prepared by mildly hydrotre<strong>at</strong>ing<br />
a portion <strong>of</strong> sample A-5 in a two liter b<strong>at</strong>ch Autoclave Nagnedrive I1<br />
reactor <strong>at</strong> 650°F for one hour with an initial <strong>co</strong>ld hydrogen pressure<br />
<strong>of</strong> 2000 psig. , Nal<strong>co</strong>mo 477 <strong>co</strong>balt molybd<strong>at</strong>e c<strong>at</strong>alyst was used to<br />
hydrotre<strong>at</strong> the <strong>shale</strong> <strong>oil</strong>. C<strong>at</strong>alyst samples were thermactiv<strong>at</strong>ed <strong>at</strong><br />
100O0F for two hours in a muffle furnace prior to use. Approxim<strong>at</strong>ely<br />
0.6 wt% hydrogen was <strong>co</strong>nsumed by the <strong>shale</strong> <strong>oil</strong> during hydrotre<strong>at</strong>ing.<br />
Properties <strong>of</strong> <strong>shale</strong> <strong>oil</strong> samples A-5 and A-6 are presented in Table<br />
11. Approxim<strong>at</strong>ely 50 wt% <strong>of</strong> the nitrogen in these samples existed in<br />
quinoline-type or hydroquinoline-type molecular structures.<br />
Runs were carried out in a 60 cm3 stirred microautoclave reactor sys-<br />
tem designed and <strong>co</strong>nstructed <strong>at</strong> the University <strong>of</strong> Wyoming. This<br />
reactor was similar to larger Autoclave b<strong>at</strong>ch reactors except th<strong>at</strong><br />
he<strong>at</strong>ing was ac<strong>co</strong>mplished with an external high temper<strong>at</strong>ure furnace.<br />
AI. the end <strong>of</strong> each run, the reactor and its <strong>co</strong>ntents were quenched<br />
with an icew<strong>at</strong>er b<strong>at</strong>ch. This reactor system provided the benefits <strong>of</strong><br />
small tubing bomb reactors [quick he<strong>at</strong>up (-1 min. from room temper-<br />
<strong>at</strong>ure to 650°F) and <strong>co</strong>oldown (-30 sec. back to room temper<strong>at</strong>ure)],<br />
while <strong>at</strong> the same time insuring sufficient mechanical agit<strong>at</strong>ion <strong>of</strong> the<br />
reactants with an Autoclave Magnedrive I1 stirring assembly to min-<br />
imize hydrogen mass transfer effects. The system was also designed so<br />
th<strong>at</strong> the reactor pressure was very nearly <strong>co</strong>nstant throughout an<br />
experiment. Two iron-<strong>co</strong>nstantan thermo<strong>co</strong>uples <strong>at</strong>tached to a Fluke<br />
2175A digital thermometer were used for temper<strong>at</strong>ure measurements. One<br />
thermo<strong>co</strong>uple measured the temper<strong>at</strong>ure <strong>of</strong> the reactor <strong>co</strong>ntents, while<br />
the other measured the temper<strong>at</strong>ure <strong>of</strong> the reactor wall. Reactor<br />
pressure was monitored using a 0 - 5000 psi Marsh pressure gauge.<br />
In these runs, carbon monoxide and w<strong>at</strong>er were used as reducing agent.<br />
with hydrogen being produced via the aqueous phase w<strong>at</strong>er-gas shift<br />
reaction. Reaction <strong>co</strong>nditions were studied in the range: 600-650°F