Liquefaction co-processing of coal shale oil at - Argonne National ...
Liquefaction co-processing of coal shale oil at - Argonne National ... Liquefaction co-processing of coal shale oil at - Argonne National ...
L h Coorocessinq of Coal with Residuum. In thermal coprocessing, Maya TLR and Western Kentucky 9/14 coal were reacted in the presence and absence of TET at a one percent donable hydrogen level (Table 3). The reaction without TET achieved 47.9% coal conversion which was corrected to account for the IOM produced from the reaction using Maya TLR alone. The thermal coprocessing reactions uti1 ized 12.3 mmoles of H2 and achieved an oil production of 12.6%. conversion increased to 69.7%; however, oil production was lowered to 4.1%. Although the consumption of molecular hydrogen in the reaction with TET was -2 mmoles less than in the reaction without TET, an additional 6.5 moles of HZ was transferred from TET to the coal/petroleum system, yielding the total of 16.6 mmoles of H utilized by the coal/residuum system. The increased H2 utilization by the coaljresiduum/TET system resulted in increased coal conversion and in the production of the heavier product fractions but not in increased oil production. Table 3 Coprocessing of Coal with Residuum at 4OO0C When TET was added, coal Mo Thermal Ni Mo/A120? Naohthenate Product Maya TLR Maya TLR Maya TLR Maya TLR + Maya TLR Distribution, % + Coal Coal + TET + Coal Coal + TET + Coal Gas 1.7 1.9 -.. 1.8 -.- 1.7 1.9 _._ PS 53.2 48.3 63.6 60.1 54.7 BS 17.3 18.6 17.9 22.3 18.4 MCMS 5.8 9.9 3.1 5.5 8.6 THFS 5.9 9.0 1.6 1.9 8.6 I OM 16.1 12.3 12.0 8.5 7.8 H Consumed, 2ki11 es 12.3 10.1 30.2 45.7 26.7 Hp Transferred, mol es Total Hp Used, mmoles Corrected Coal NA* 12.3 6.5 16.6 NA* 30.2 0.6 46.3 NA* 26.7 Conversion, % 4i.9 69.7 68.9 81 .a 78.5 Oil Production, % 12.6 4.1 23.3 29.2 3.8 BS Production, % 5.6 12.9 7.7 22.1 9.7 NA: Not Applicable Catalvtic CoDrocessina. Catalytic coprocessing of Western Kentucky coal with Maya TLR was performed in the presence of NiMo/A1203 and Mo naphthenate catalysts and also with and without TET. Analysis of the products achieved from these reactions are given in Tables 3 and 4. Catalytic treatment with NiMo/Al 0 achieved 68.9% coal conversion which was greater than thermal coprocessing (4f.d%) and nearly equivalent to thermal coprocessing with TET (69.7%). The oil production from catalytic coprocessing was more than double that of the thermal reactions with and without TET. In addition, higher hydrogen consumption and lower yields of the MCMS and THFS fractions were obtained, indicating a more highly upgraded product. The combined effect of hydrogen donation from TET and hydrotreatment from NiMo/Al O3 synergetically promoted coal conversion since the addition of TET produce8 a higher coal conversion (81.8%) than did the catalyst alone (68.9%) or the thermal reaction with TET (69.7%). High quality products were produced during 165
the reaction with oil production reaching nearly 30%, higher BS and lower levels of MCMS and THFS fractions were also observed. A higher consumption of molecular hydrogen occurred with TET addition than without. During the reaction, three times more NAPH was produced than DEC; however, the NAPH production of 0.53 mmoles in the catalytic reaction was low compared to 3.4 mmoles produced in the thermal reaction. As in the upgrading reactions, the presence of NiMo/A1203 caused NAPH to be rehydrogenated to TET and a consumer of H2. The total amount of H utilized by the coal/resid/TET system was 46.3 mmoles which was higher than the tierma1 reaction or the NiMo/Al 0 reaction without TET. A small increase in the hydrogen content of the%$ was observed compared to the thermal reaction as shown in Table 5. Table 4 Coprocessing of Coal with Residuum at 425OC Thermal NiMo/AlTOi- Mo NaDhthenate Maya TLR Maya L Maya TLR Maya TLR t Product Distribution, % + Coal t Coal + Coal Coal t TET Gas 4.1 3.5 4.0 3.6 PS 55.1 61.8 66.8 61.9 BS 15.0 19.8 19.3 21.8 MCMS 3.4 2.8 4.8 6.0 THFS 3.1 2.0 1.6 2.1 IOM 19.4 9.6 3.5 4.6 H Consumed, 2Mbles H2 Transferred, mmol es Total H2 Used, mmol es Corrected Coal Conversion, X 29.8 NA* 29.8 52.4 41.6 NA 41.6 80.6 57.5 NA 57.5 89.5 49.9 2.6 52.5 89.3 Oil Production, % 6.6 22.8 31.4 32.0 BS Production, % -1.8 11.3 12.6 19.5 *NA: Not applicable When Mo naphthenate was used in coprocessing at 4OO0C, coal conversion increased compared to the thermal reaction but little other effect was observed (Table 3). When the temperature was increased to 425OC (Table 4), substantial increases in coal conversion, hydrogen consumption, and oil production were observed in the reactions using Mo naphthenate. catalyst was added and the temperature was increased, the effect of the temperature increase on the reaction must be ascertained. This effect can be evaluated from the data given in Table 4, by conparing the products produced during the thermal reaction at 425OC to those produced with Mo naphthenate. Since both coal conversion and oil production were low in the thermal reaction at 425OC, the high levels of coal conversion and oil production can then be attributed to the catalytic activity of Mo naphthenate not the temperature increase. Since in these reactions both a Comparing Mo naphthenate to NiMo/Al O3 at 425OC, shows that Mo naphthenate is more active in terms of oil pro8uction and coal conversion even though the concentration level of Mo in the NiMo/A1203 reaction was 22 times that in Mo naphthenate reaction. 166
- Page 1 and 2: ABSTRACT LIQUEFACTION CO-PROCESSING
- Page 3 and 4: eaction temperature, 1000-1500 psig
- Page 5 and 6: 6. 7. 8. 9. 10. 11. 12. 13. 14. 15
- Page 7 and 8: I 0" 100- I I I WyO-3 P 3: 1500 psi
- Page 9 and 10: 11.3 A-6 yJ 600 OF, 1500 psig CO, 3
- Page 11 and 12: Experimental UDqradinq and Cooroces
- Page 13: catalytic to the thermal hydrogenat
- Page 17 and 18: TET did not promote the production
- Page 19 and 20: MICROAUTOCLAVE DESCRIPTION AND PROC
- Page 21 and 22: FEEDSTOCK PROPERTIES Some propertie
- Page 23 and 24: CONCLUSIONS HRI's microautoclave ha
- Page 25 and 26: 176
- Page 27 and 28: 100. 2 8%. M = ?8. 38. .... . . . .
- Page 29 and 30: CATALYTIC CO-PROCESSINS OF OHIO NO.
- Page 31 and 32: CATALYST COMPARISON STUDY The premi
- Page 33 and 34: fractions and a decrease of heavier
- Page 35 and 36: TABLE 2 Coal Analyses I1 1 i noi s
- Page 37 and 38: Temperature WHSV, G/hr/cc TABLE 6 C
- Page 39 and 40: z FIGURE 3 COAL REACTIVITY SCREENIN
- Page 41 and 42: COPROCESSING USING HzS AS A PROMOTE
- Page 43 and 44: - 3 - that product yields depend on
- Page 45 and 46: - 5 - occurs in the yields of aspha
- Page 47 and 48: Table 1 Analysis of Feedstocks Fore
- Page 49 and 50: THO-STAGE COPROCESSING OF SUBBITUMI
- Page 51 and 52: esult in retrogressive reactions ta
- Page 53 and 54: 8. 6. Ignasiak, L. Lewkowicz, G. Ko
- Page 55 and 56: Table 4 OVERALL MASS BALANCE FOR TH
- Page 57 and 58: BACKGROUND COAL LIQUEFACTION/RESID
- Page 59 and 60: system, which could be operated wit
- Page 61 and 62: TABLE 1 EFFECT OF LC-FINING~"' TEMP
- Page 63 and 64: Figure 1. SCHEMATIC OF LCI CO-PROCE
the reaction with <strong>oil</strong> production reaching nearly 30%, higher BS and lower levels<br />
<strong>of</strong> MCMS and THFS fractions were also observed. A higher <strong>co</strong>nsumption <strong>of</strong> molecular<br />
hydrogen occurred with TET addition than without. During the reaction, three<br />
times more NAPH was produced than DEC; however, the NAPH production <strong>of</strong> 0.53 mmoles<br />
in the c<strong>at</strong>alytic reaction was low <strong>co</strong>mpared to 3.4 mmoles produced in the thermal<br />
reaction. As in the upgrading reactions, the presence <strong>of</strong> NiMo/A1203 caused NAPH to<br />
be rehydrogen<strong>at</strong>ed to TET and a <strong>co</strong>nsumer <strong>of</strong> H2. The total amount <strong>of</strong> H utilized by<br />
the <strong>co</strong>al/resid/TET system was 46.3 mmoles which was higher than the tierma1<br />
reaction or the NiMo/Al 0 reaction without TET. A small increase in the<br />
hydrogen <strong>co</strong>ntent <strong>of</strong> the%$ was observed <strong>co</strong>mpared to the thermal reaction as shown<br />
in Table 5.<br />
Table 4<br />
Co<strong>processing</strong> <strong>of</strong> Coal with Residuum <strong>at</strong> 425OC<br />
Thermal NiMo/AlTOi- Mo NaDhthen<strong>at</strong>e<br />
Maya TLR Maya L Maya TLR Maya TLR t<br />
Product Distribution, % + Coal t Coal + Coal Coal t TET<br />
Gas 4.1 3.5 4.0 3.6<br />
PS 55.1 61.8 66.8 61.9<br />
BS 15.0 19.8 19.3 21.8<br />
MCMS 3.4 2.8 4.8 6.0<br />
THFS 3.1 2.0 1.6 2.1<br />
IOM 19.4 9.6 3.5 4.6<br />
H Consumed,<br />
2Mbles<br />
H2 Transferred,<br />
mmol es<br />
Total H2 Used,<br />
mmol es<br />
Corrected Coal<br />
Conversion, X<br />
29.8<br />
NA*<br />
29.8<br />
52.4<br />
41.6<br />
NA<br />
41.6<br />
80.6<br />
57.5<br />
NA<br />
57.5<br />
89.5<br />
49.9<br />
2.6<br />
52.5<br />
89.3<br />
Oil Production, % 6.6 22.8 31.4 32.0<br />
BS Production, % -1.8 11.3 12.6 19.5<br />
*NA: Not applicable<br />
When Mo naphthen<strong>at</strong>e was used in <strong>co</strong><strong>processing</strong> <strong>at</strong> 4OO0C, <strong>co</strong>al <strong>co</strong>nversion<br />
increased <strong>co</strong>mpared to the thermal reaction but little other effect was observed<br />
(Table 3). When the temper<strong>at</strong>ure was increased to 425OC (Table 4), substantial<br />
increases in <strong>co</strong>al <strong>co</strong>nversion, hydrogen <strong>co</strong>nsumption, and <strong>oil</strong> production were<br />
observed in the reactions using Mo naphthen<strong>at</strong>e.<br />
c<strong>at</strong>alyst was added and the temper<strong>at</strong>ure was increased, the effect <strong>of</strong> the<br />
temper<strong>at</strong>ure increase on the reaction must be ascertained. This effect can be<br />
evalu<strong>at</strong>ed from the d<strong>at</strong>a given in Table 4, by <strong>co</strong>nparing the products produced<br />
during the thermal reaction <strong>at</strong> 425OC to those produced with Mo naphthen<strong>at</strong>e. Since<br />
both <strong>co</strong>al <strong>co</strong>nversion and <strong>oil</strong> production were low in the thermal reaction <strong>at</strong><br />
425OC, the high levels <strong>of</strong> <strong>co</strong>al <strong>co</strong>nversion and <strong>oil</strong> production can then be<br />
<strong>at</strong>tributed to the c<strong>at</strong>alytic activity <strong>of</strong> Mo naphthen<strong>at</strong>e not the temper<strong>at</strong>ure<br />
increase.<br />
Since in these reactions both a<br />
Comparing Mo naphthen<strong>at</strong>e to NiMo/Al O3 <strong>at</strong> 425OC, shows th<strong>at</strong> Mo<br />
naphthen<strong>at</strong>e is more active in terms <strong>of</strong> <strong>oil</strong> pro8uction and <strong>co</strong>al <strong>co</strong>nversion even<br />
though the <strong>co</strong>ncentr<strong>at</strong>ion level <strong>of</strong> Mo in the NiMo/A1203 reaction was 22 times th<strong>at</strong><br />
in Mo naphthen<strong>at</strong>e reaction.<br />
166