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Liquefaction co-processing of coal shale oil at - Argonne National ...

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L<br />

h<br />

Coorocessinq <strong>of</strong> Coal with Residuum. In thermal <strong>co</strong><strong>processing</strong>, Maya TLR and Western<br />

Kentucky 9/14 <strong>co</strong>al were reacted in the presence and absence <strong>of</strong> TET <strong>at</strong> a one<br />

percent donable hydrogen level (Table 3). The reaction without TET achieved 47.9%<br />

<strong>co</strong>al <strong>co</strong>nversion which was <strong>co</strong>rrected to ac<strong>co</strong>unt for the IOM produced from the<br />

reaction using Maya TLR alone. The thermal <strong>co</strong><strong>processing</strong> reactions uti1 ized 12.3<br />

mmoles <strong>of</strong> H2 and achieved an <strong>oil</strong> production <strong>of</strong> 12.6%.<br />

<strong>co</strong>nversion increased to 69.7%; however, <strong>oil</strong> production was lowered to 4.1%.<br />

Although the <strong>co</strong>nsumption <strong>of</strong> molecular hydrogen in the reaction with TET was -2<br />

mmoles less than in the reaction without TET, an additional 6.5 moles <strong>of</strong> HZ was<br />

transferred from TET to the <strong>co</strong>al/petroleum system, yielding the total <strong>of</strong> 16.6<br />

mmoles <strong>of</strong> H utilized by the <strong>co</strong>al/residuum system. The increased H2 utiliz<strong>at</strong>ion<br />

by the <strong>co</strong>aljresiduum/TET system resulted in increased <strong>co</strong>al <strong>co</strong>nversion and in the<br />

production <strong>of</strong> the heavier product fractions but not in increased <strong>oil</strong> production.<br />

Table 3<br />

Co<strong>processing</strong> <strong>of</strong> Coal with Residuum <strong>at</strong> 4OO0C<br />

When TET was added, <strong>co</strong>al<br />

Mo<br />

Thermal Ni Mo/A120? Naohthen<strong>at</strong>e<br />

Product Maya TLR Maya TLR Maya TLR Maya TLR + Maya TLR<br />

Distribution, % + Coal Coal + TET + Coal Coal + TET + Coal<br />

Gas 1.7 1.9 -.. 1.8 -.- 1.7 1.9 _._<br />

PS<br />

53.2 48.3 63.6 60.1 54.7<br />

BS<br />

17.3 18.6 17.9 22.3 18.4<br />

MCMS<br />

5.8 9.9 3.1 5.5 8.6<br />

THFS<br />

5.9 9.0 1.6 1.9 8.6<br />

I OM<br />

16.1 12.3 12.0 8.5 7.8<br />

H Consumed,<br />

2ki11 es 12.3 10.1 30.2 45.7 26.7<br />

Hp Transferred,<br />

mol es<br />

Total Hp Used,<br />

mmoles<br />

Corrected Coal<br />

NA*<br />

12.3<br />

6.5<br />

16.6<br />

NA*<br />

30.2<br />

0.6<br />

46.3<br />

NA*<br />

26.7<br />

Conversion, % 4i.9 69.7 68.9 81 .a 78.5<br />

Oil Production, % 12.6 4.1 23.3 29.2 3.8<br />

BS Production, % 5.6 12.9 7.7 22.1 9.7<br />

NA: Not Applicable<br />

C<strong>at</strong>alvtic CoDrocessina. C<strong>at</strong>alytic <strong>co</strong><strong>processing</strong> <strong>of</strong> Western Kentucky <strong>co</strong>al with Maya<br />

TLR was performed in the presence <strong>of</strong> NiMo/A1203 and Mo naphthen<strong>at</strong>e c<strong>at</strong>alysts and<br />

also with and without TET. Analysis <strong>of</strong> the products achieved from these reactions<br />

are given in Tables 3 and 4. C<strong>at</strong>alytic tre<strong>at</strong>ment with NiMo/Al 0 achieved 68.9%<br />

<strong>co</strong>al <strong>co</strong>nversion which was gre<strong>at</strong>er than thermal <strong>co</strong><strong>processing</strong> (4f.d%) and nearly<br />

equivalent to thermal <strong>co</strong><strong>processing</strong> with TET (69.7%). The <strong>oil</strong> production from<br />

c<strong>at</strong>alytic <strong>co</strong><strong>processing</strong> was more than double th<strong>at</strong> <strong>of</strong> the thermal reactions with and<br />

without TET. In addition, higher hydrogen <strong>co</strong>nsumption and lower yields <strong>of</strong> the<br />

MCMS and THFS fractions were obtained, indic<strong>at</strong>ing a more highly upgraded product.<br />

The <strong>co</strong>mbined effect <strong>of</strong> hydrogen don<strong>at</strong>ion from TET and hydrotre<strong>at</strong>ment from<br />

NiMo/Al O3 synergetically promoted <strong>co</strong>al <strong>co</strong>nversion since the addition <strong>of</strong> TET<br />

produce8 a higher <strong>co</strong>al <strong>co</strong>nversion (81.8%) than did the c<strong>at</strong>alyst alone (68.9%) or<br />

the thermal reaction with TET (69.7%). High quality products were produced during<br />

165

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