From low to high viscosity products, from small ... - Gea-tds.com
From low to high viscosity products, from small ... - Gea-tds.com
From low to high viscosity products, from small ... - Gea-tds.com
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Dearation <strong>to</strong> perfection<br />
For process plants for various applications, GEA TDS provides deaera<strong>to</strong>r<br />
systems which are tailored exactly <strong>to</strong> requirements – an essential building<br />
block for achieving the best product quality.<br />
The reduction of gas during the thermal<br />
heating process is the prerequisite for<br />
obtaining a long-lasting production<br />
cycle. The effective reduction of oxygen<br />
in the solution plays a decisive role for<br />
the quality of the product. A GEA TDS<br />
deaera<strong>to</strong>r system effectively prevents<br />
oxidation and foam formation. Ideal<br />
results are achieved by reducing unwanted<br />
flavouring and odorant substances. The<br />
<strong>com</strong>bined and integrated aroma recovery<br />
process minimizes aroma loss during<br />
deaeration.<br />
The deaera<strong>to</strong>r system effectively frees reconstituted solutions<br />
or <strong>products</strong> mixed with powdery substances <strong>from</strong> air brought<br />
in during the mixing process. Fluid aroma substances can be<br />
removed and condensed in an external cooler and returned <strong>to</strong><br />
the product f<strong>low</strong>. The deaera<strong>to</strong>r system, including the external<br />
cooler, can be fully integrated in<strong>to</strong> the au<strong>to</strong>matic thermal<br />
process, for instance in<strong>to</strong> a UHT plant. CIP cleaning of the<br />
deaera<strong>to</strong>r system is also performed au<strong>to</strong>matically.<br />
Gentle <strong>to</strong> the product: a mushroomshaped<br />
product distribu<strong>to</strong>r for <strong>products</strong><br />
containing solid particles<br />
Viscous liquids with chunky particles are<br />
gently deaerated without vacuum support<br />
in a special buffer tank, the thermaldynamic<br />
layer s<strong>to</strong>rage tank.<br />
The product enters the tank <strong>from</strong> the bot<strong>to</strong>m and is applied<br />
evenly and uniformly <strong>to</strong> the previous product surface in very<br />
thin layers by a mushroom-shaped product distribu<strong>to</strong>r. The<br />
layers of product are vertically stable, i.e. they do not mix with<br />
each other, so that the product that is filled in first also leaves<br />
the deaera<strong>to</strong>r first. To ensure that the product f<strong>low</strong>s gently and<br />
smoothly in<strong>to</strong> the tank, the product distribu<strong>to</strong>r is flexibly mounted<br />
on the product supply pipe, so that the static height can be varied.<br />
V<br />
GOA<br />
W<br />
W<br />
IW<br />
IW<br />
LIC<br />
IW<br />
PIC<br />
LSL<br />
A<br />
CIS<br />
Pr<br />
Pr<br />
Productpump<br />
PR<br />
TIC<br />
W<br />
V<br />
W<br />
Schematic process f<strong>low</strong> diagram<br />
for <strong>products</strong> with a <strong>high</strong>er<br />
content of solid particles/pieces