Engineering for the Dairy, Food, and Fruit Juice ... - Gea-tds.com
Engineering for the Dairy, Food, and Fruit Juice ... - Gea-tds.com
Engineering for the Dairy, Food, and Fruit Juice ... - Gea-tds.com
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<strong>Engineering</strong> <strong>for</strong> <strong>the</strong> <strong>Dairy</strong>, <strong>Food</strong>,<br />
<strong>and</strong> <strong>Fruit</strong> <strong>Juice</strong> Industries.<br />
GEA Process <strong>Engineering</strong> / GEA TDS GmbH
GEA Group in summary<br />
• Specialty mechanical engineering<br />
o Process engineering <strong>and</strong> equipment<br />
• In 90 percent of its business GEA is a<br />
market <strong>and</strong> technology leader<br />
• 5,179 billion € sales in 2008<br />
• 21.000 employees<br />
• Every second liter of beer may have gone<br />
through our <strong>com</strong>ponents<br />
• About every fourth liter of milk will be<br />
processed through GEA Group equipment<br />
• Worldwide, one third of <strong>the</strong> instant coffee<br />
production will happen in plants built by GEA<br />
2 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
GEA Group key figures 2008<br />
New orders<br />
Sales<br />
EBIT<br />
4,983.9 mio.€<br />
5,179.0 mio.€<br />
504.2 mio.€<br />
Employees 21,327 GEA Energy<br />
Technology<br />
See more GEA Group:<br />
www.geagroup.<strong>com</strong><br />
Air condenser<br />
in a waste incineration<br />
plant in Mallorca<br />
GEA TDS<br />
<strong>Dairy</strong> plant<br />
in Germany<br />
3<br />
GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
GEA Group: New structure 2010<br />
New Segments Products Former Divisions<br />
GEA Farm Technologies<br />
GEA Heat Exchangers<br />
GEA Mechanical Equipment<br />
Milking systems <strong>and</strong> o<strong>the</strong>r products<br />
in <strong>the</strong> fields of animal hygiene,<br />
milking parlour cleaning <strong>and</strong><br />
accessories<br />
All heat exchangers: finned tube,<br />
shell & tube, plate heat exchangers,<br />
wet <strong>and</strong> dry cooling systems, HVAC<br />
systems<br />
Separators, decanters, membrane<br />
filters, homogenizers, pumps <strong>and</strong><br />
valves <strong>for</strong> various fluid h<strong>and</strong>ling<br />
processes<br />
Farm Technologies (100%)<br />
Thermal <strong>Engineering</strong> (100%)<br />
Process Equipment (HE)<br />
Air Treatment (HE, HVAC)<br />
Refrigeration (HE)<br />
Process <strong>Engineering</strong> (HE)<br />
Mechanical Separation (100%)<br />
Process Equipment (Homogenizers,<br />
Flow Components)<br />
GEA Process <strong>Engineering</strong><br />
All engineering of customized<br />
processes <strong>for</strong> food <strong>and</strong> beverage<br />
production, (freeze-)drying, powder<br />
h<strong>and</strong>ling <strong>and</strong> gas cleaning<br />
Process <strong>Engineering</strong> (<strong>Engineering</strong>)<br />
Pharma Systems (100%)<br />
Emission Control (100%)<br />
Air Treatment (Filters)<br />
GEA Refrigeration Technologies<br />
Compressors, packages, chillers,<br />
freezers, etc.; engineering <strong>and</strong><br />
servicing of industrial cooling<br />
installations<br />
Refrigeration (excl. HE)<br />
4<br />
HE: Heat Exchangers, HVAC: Heating, Ventilation, Air Conditioning<br />
GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
GEA Process <strong>Engineering</strong><br />
<strong>Engineering</strong> World-wide<br />
<strong>Food</strong><br />
<strong>and</strong><br />
<strong>Dairy</strong><br />
Brewery<br />
<strong>and</strong><br />
Beverage<br />
Pharma<br />
<strong>and</strong><br />
Personnel<br />
Health<br />
Care<br />
Chemicals<br />
<strong>and</strong><br />
Environment<br />
Pre-project Services, Project <strong>Engineering</strong><br />
Turnkey Project Management<br />
Financial <strong>Engineering</strong><br />
After Sales Service<br />
5 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
GEA Process <strong>Engineering</strong>: Companies<br />
• GEA Avapac<br />
• GEA Barr Rosin<br />
• GEA Brewery Systems<br />
• GEA Colby<br />
• GEA Diessel<br />
• GEA Filtration<br />
• GEA Kestner<br />
• GEA Messo<br />
• GEA Liquid Sc<strong>and</strong>inavia<br />
• GEA Levati<br />
• GEA Wieg<strong>and</strong><br />
• GEA Jet Pumps<br />
• GEA Niro<br />
• GEA Niro PT<br />
• GEA Pro<strong>com</strong>ac<br />
• GEA TDS<br />
6 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
GEA Process <strong>Engineering</strong>: Technologies<br />
Liquid Processing<br />
Drying<br />
Evaporation<br />
Freeze Concentration<br />
Membrane Filtration<br />
Process <strong>Engineering</strong><br />
Solid/Liquid Extraction<br />
UHT <strong>and</strong> Pasteurization<br />
Spray Dryers<br />
Flash Dryers<br />
Fluid Bed Dryers<br />
Freeze Dryers<br />
Ring <strong>and</strong> Rotary Dryers<br />
7<br />
GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
GEA Process <strong>Engineering</strong>: Technologies<br />
Particulates Processing<br />
Agglomerators<br />
Granulators<br />
Contained H<strong>and</strong>ling <strong>and</strong><br />
Dispensing Systems<br />
Tablet Presses<br />
Coaters<br />
Pelletizers<br />
Powder Packing<br />
Bag Filling Systems<br />
<strong>and</strong> Silo Systems<br />
8 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
GEA TDS GmbH<br />
<strong>Dairy</strong><br />
<strong>Food</strong><br />
<strong>Fruit</strong> <strong>Juice</strong><br />
9 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
GEA TDS GmbH<br />
The engineering activities have been united into<br />
GEA TDS<br />
Tuchenhagen GEA Ahlborn GEA Finnah<br />
With subsidiaries<br />
worldwide,<br />
pioneer of <strong>the</strong><br />
mixproof valve<br />
Founded 1931<br />
Member of <strong>the</strong><br />
GEA Group 1995<br />
Pioneer in <strong>the</strong> dairy<br />
industry <strong>and</strong> inventor<br />
of <strong>the</strong> plate<br />
heat exchanger<br />
Founded 1856<br />
Member of <strong>the</strong><br />
GEA Group 1979<br />
Leader of aseptic<br />
equipment, tubular<br />
heat exchangers,<br />
UHT units<br />
Founded 1975<br />
Member of <strong>the</strong><br />
GEA Group 1989<br />
“Over two centuries of experience in process technology!”<br />
10 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
Organization GEA TDS GmbH<br />
Joachim Haase<br />
Managing Director<br />
Purchasing<br />
Lutz König<br />
IT / Organisation<br />
Klaus Bettermann<br />
Finance<br />
Dietlind Wolters<br />
Human Resources<br />
Hildesheim / Büchen<br />
Michael Beecken<br />
<strong>Dairy</strong><br />
Sarstedt<br />
<strong>Juice</strong><br />
Sarstedt<br />
Installation<br />
Sarstedt<br />
<strong>Dairy</strong>, <strong>Food</strong><br />
Büchen<br />
Export<br />
Büchen<br />
Automation<br />
Büchen<br />
Aseptic<br />
Ahaus<br />
After Sales<br />
Büchen<br />
Heat<br />
Exchanger<br />
Büchen<br />
Hermann<br />
Meyer<br />
Jürgen<br />
Frank<br />
Matthias<br />
Br<strong>and</strong><br />
Bülent<br />
Bayraktar<br />
Peter<br />
Baasch<br />
Jürgen<br />
Dechow<br />
Ludger<br />
Tacke<br />
11<br />
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GEA Process <strong>Engineering</strong>
GEA TDS Branch Offices in Germany<br />
Büchen<br />
Ahaus<br />
Büchen<br />
Sarstedt<br />
Berlin<br />
Sarstedt<br />
München<br />
Ahaus<br />
12<br />
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GEA Process <strong>Engineering</strong>
World-wide engineering <strong>for</strong> our customers<br />
Plant<br />
Systems<br />
World-wide<br />
Process Units<br />
After<br />
Sales<br />
Service<br />
Components<br />
Customers<br />
13<br />
GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
Process technology <strong>for</strong> <strong>the</strong> treatment of :<br />
<strong>Dairy</strong> products<br />
Milk<br />
Cream, Whey<br />
Joghurt<br />
Desserts<br />
Pudding, Quark<br />
Butter oil, Butter<br />
Cheese<br />
14 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
Process technology <strong>for</strong> <strong>the</strong> treatment of :<br />
<strong>Food</strong><br />
Ketchup, Mayonnaise<br />
Eggs, Margarine<br />
Soups, Sauces, Ice cream<br />
<strong>Fruit</strong>s<br />
Tropical fruits<br />
Citrus fruits, Pome<br />
Concentrates, Aroma<br />
15 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
Scope of engineering <strong>and</strong> services<br />
Pre-project<br />
services<br />
Project<br />
engineering<br />
Turnkey<br />
project<br />
management<br />
After sales<br />
service<br />
16 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
Product range <strong>for</strong> all requirements<br />
Components<br />
Units<br />
Plate heat exchangers<br />
Tubular heat exchangers<br />
Flash pasteuriser<br />
Valves, pumps, cleaning devices,<br />
in-line measurement devices<br />
CIP/SIP cleaning<br />
UHT plants, ESL units<br />
Mixing plants<br />
Deaeration units<br />
Membrane filtration<br />
Automation<br />
17 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
Plate heat exchangers<br />
The core <strong>com</strong>ponent within a processing line<br />
St<strong>and</strong>ard system VARITHERM <br />
Volumes from 10 up to 700 m 3 /h,<br />
high heat transfer values<br />
System N<br />
For clear, turbid products <strong>and</strong> products<br />
containing fibres up to 5mm length<br />
System FREEFLOW<br />
For turbid products <strong>and</strong> products<br />
containing fibres up to 12mm length <strong>and</strong><br />
1mm diameter<br />
18 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
Tubular heat exchangers<br />
Economical, reliable, gentle product h<strong>and</strong>ling<br />
VARITUBE <br />
Different types <strong>for</strong> <strong>the</strong> dairy, food<br />
<strong>and</strong> fruit juice industries<br />
VARITUBE ® S <strong>and</strong> M:<br />
• Modular design with 2, 4 <strong>and</strong> 8 modules<br />
temperature differences of up to 80 °C<br />
• For products with dynamic viscosity of up<br />
to 10.000 mPas <strong>and</strong> fibre length of 20 mm<br />
VARITUBE ® P (Product/Product):<br />
• For aseptic product treatment<br />
• For products with dynamic viscosity of up<br />
to 10.000 mPas <strong>and</strong> fibre length of 20 mm<br />
19 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
GEA Tuchenhagen process <strong>com</strong>ponents<br />
Valves, pumps, cleaning systems, in-line process connections <strong>and</strong> more...<br />
VARIVENT ®<br />
valve<br />
system<br />
VARIPURE ®<br />
cleaning<br />
devices<br />
STERICOM ®<br />
valve<br />
system<br />
GEA<br />
Tuchenhagen ® -<br />
VARIFLOW<br />
centrifugal<br />
pumps<br />
VARINLINE ®<br />
measurement<br />
systems<br />
VARICOVER ®<br />
product recovery<br />
systems<br />
20 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
Aseptic process technology<br />
Aseptic treatment <strong>for</strong> product safety <strong>and</strong> quality<br />
UHT plants<br />
• Three diffferent UHT types<br />
• Capacity from 50 l/h up to 40.000 l/h<br />
Sterile tank units from<br />
500 up to 100.000 l<br />
Aseptic fruit mixing stations<br />
Deaeration stations<br />
Applications:<br />
<strong>Dairy</strong>, fruit juice, baby food, pudding,<br />
desserts, sauces, concentrates, etc.<br />
21<br />
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GEA Process <strong>Engineering</strong>
Membrane filtration technology<br />
Leadership in cross flow membrane filtration technology<br />
Filtration plants meet special liquid<br />
separation requirements by utilizing<br />
• Reverse osmosis<br />
• Microfiltration<br />
• Ultrafiltration<br />
• Nanofiltration<br />
The simplicity <strong>and</strong> effectiveness of this<br />
technology allows membrane filtration to<br />
be utilized in many different industries<br />
<strong>for</strong> <strong>the</strong> production of specific products,<br />
<strong>and</strong> in environmental applications.<br />
22 GEA TDS Image Presentation<br />
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Automation - OTAS ®<br />
Open Technology Automation Solution<br />
• Plant-wide controll <strong>and</strong> management<br />
in<strong>for</strong>mation system<br />
• Based on industry-leading<br />
techniques<br />
• Wide range of hardware<br />
<strong>and</strong> software solutions<br />
• Combined process know-how<br />
<strong>and</strong> automation expertise<br />
23 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
Examples of Major Projects<br />
DOC, The Ne<strong>the</strong>rl<strong>and</strong>s<br />
Nestlé, Pakistan<br />
24<br />
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Examples of Major Projects<br />
Wild, Heidelberg<br />
Unilever, Kleve<br />
Müller Milch, Leppersdorf<br />
Müritz Milch, Waren<br />
25 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
Examples of Major Projects<br />
United Milk,<br />
United Kingdom<br />
Yili, China<br />
26 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
Examples of Major Projects<br />
Danone<br />
Spain, France,<br />
Pol<strong>and</strong><br />
Complete yoghurt <strong>and</strong> dessert lines,<br />
milk plants<br />
Müller<br />
Germany<br />
Great Britain<br />
Complete dairy<br />
turnkey project<br />
4 Mio l/day<br />
Zott<br />
Germany,<br />
Pol<strong>and</strong><br />
Aseptic yoghurt line<br />
turnkey project<br />
0,7 Mio l/day<br />
Yili<br />
China<br />
Complete processing lines <strong>for</strong><br />
market milk <strong>and</strong> milk mix drinks<br />
570 t/day<br />
Schenyang<br />
China<br />
Complete lines <strong>for</strong> market milk <strong>and</strong><br />
milk mix drinks<br />
300 t/day<br />
Wimm Bill Dann<br />
Russia<br />
Yoghurt line<br />
turnkey project<br />
0,4 Mio l/day<br />
Maspex<br />
Pol<strong>and</strong><br />
<strong>Juice</strong> plants, <strong>com</strong>plete processing<br />
lines<br />
2-3 Mio l/day<br />
Onken<br />
Germany,<br />
Russia<br />
Complete dairy (yoghurt, dessert)<br />
turnkey project<br />
0,4 Mio l/day<br />
27 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
Examples of Major Projects<br />
IGI Interagro Egypt Complete dairy turnkey project<br />
Meggle<br />
Germany<br />
S/E-Europe<br />
Butter factory<br />
6 t/hour<br />
Humana Westmilch<br />
Germany<br />
Cheese, Yoghurt, Butter, Quark,<br />
Icecream<br />
Spomlek Pol<strong>and</strong> Milk heat exchanger 1,2 Mio l/day<br />
Döhler<br />
Germany,<br />
Brazil<br />
<strong>Fruit</strong> <strong>and</strong> aromates concentrates<br />
lines<br />
0,3 Mio l/day<br />
United Milk Great Britain Turnkey powder <strong>and</strong> butter plant 2,5 Mio l/day<br />
Yoplait<br />
Spain,<br />
Great Britain<br />
Yoghurt, dessert<br />
28 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
Examples of Major Projects<br />
Unilever<br />
World-wide<br />
Margarine plants, ketchup plants,<br />
mayonnaise plants<br />
Express <strong>Dairy</strong> Great Britain Liquid milk, <strong>com</strong>plete dairy<br />
Nestlé<br />
Mexico,<br />
Canada,<br />
Spain,<br />
Germany<br />
Different plants<br />
Helados Spain Ice-cream lines<br />
Fuji Oil Japan Cream processing line 30 t/day<br />
Uelzena Germany Butter oil plant<br />
Leche Pascual Spain Yoghurt line 300 t/day<br />
OSM Lowicz Pol<strong>and</strong> Coffee cream, UHT products 0,8 Mio l/day<br />
29 GEA TDS Image Presentation<br />
GEA Process <strong>Engineering</strong>
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