Improving Global Quality of Life
Improving Global Quality of Life
Improving Global Quality of Life
Create successful ePaper yourself
Turn your PDF publications into a flip-book with our unique Google optimized e-Paper software.
9.11.2 Hot topics<br />
In spite <strong>of</strong> these developments, rail welds continue to present a higher risk <strong>of</strong> defects and failures compared<br />
to parent rail. This risk can now be reduced to some extent by the use, where possible, <strong>of</strong> longer rail lengths<br />
(up to 120 metres), compared to the previous industry standard <strong>of</strong> 25 metres. Further improvements in rail<br />
welding and joining technology are expected to <strong>of</strong>fer benefits to the rail industry; such improvements may<br />
include the development <strong>of</strong> new or improved rail joining techniques that:<br />
Reduce the variation in material characteristics (hardness, microstructure) across the joint, and<br />
hence reduce the tendency for weld batter; this will be <strong>of</strong> particular importance for high strength,<br />
heat treated steels such as the hypereutectoid grades that <strong>of</strong>fer substantial improvements in wear<br />
and rolling contact fatigue behaviour.<br />
Result in lower residual stress levels; and provide reduced welding cycle times, particularly for field<br />
welding under traffic conditions.<br />
9.12 Water transmission sector<br />
Water Management is a key issue within most Governments’ strategic policies which address the need for<br />
sustainable and cost effective delivery <strong>of</strong> water and waste water services. A sustainable environment is<br />
critical to all stakeholders in any country and hence in their national interest. Though access to water is a<br />
basic human need and right, it is estimated that some 3 billion people in the world live without access to<br />
clean drinking water and sanitation. Welding technology can contribute significantly to addressing critical<br />
strategic challenges including drinking water quality, water wastage eg, leaking pipes, environment issues<br />
related to effluent discharge and irrigation issues and for industry to meet these challenges in a productive<br />
and competitive manner.<br />
It is important to identify and develop unique areas <strong>of</strong> competitive advantage for companies in the Water<br />
industry sector e.g. the application <strong>of</strong> water-jet cutting <strong>of</strong> degraded reinforced concrete pipe supports to<br />
facilitate low cost repairs <strong>of</strong> corroded pipe.<br />
Examples <strong>of</strong> specific applications and welding technology solutions that countries could analyse, prioritise,<br />
develop, demonstrate and disseminate with relevant stakeholders to help meet the challenges and create<br />
unique areas <strong>of</strong> competitive advantage for water companies cover amongst others:<br />
Manufacture and construction <strong>of</strong> mainstream pipelines.<br />
Manufacture <strong>of</strong> pipework and structures in water and waste-water treatment facilities.<br />
Manufacture and construction <strong>of</strong> de-salination plants involving materials such as titanium alloys.<br />
The growing use <strong>of</strong> different materials such as stainless steels, titanium alloys, PVC, polyethylene,<br />
polypropylene and polybutylene, ABS and Glass Reinforced Plastic (GRP), as against existing<br />
materials such as grey cast iron and steel.<br />
Installation and maintenance <strong>of</strong> water storage liners and floating covers.<br />
Repair and maintenance <strong>of</strong> aging infrastructure.<br />
These challenges could be achieved through solutions, amongst others such as:<br />
Joining and NDT testing techniques for liners and covers.<br />
Avoidance <strong>of</strong> failures due to poor structural integrity through better design and inspection<br />
technology.<br />
136 <strong>Improving</strong> <strong>Global</strong> <strong>Quality</strong> <strong>of</strong> <strong>Life</strong> Through Optimum Use and Innovation <strong>of</strong> Welding and Joining Technologies