C-Series Book - Industrial Engine Service
C-Series Book - Industrial Engine Service C-Series Book - Industrial Engine Service
11 ARROW PORTABLE ELECTRIC STARTER (990 STARTER) 31 28 32 33 45 30 31 26 18 8 27 51 55 18 29 23 39 54 24 22 21 38 20 19 35 34 37 36 11 59 5 12 60 4 3 5 66 64 63 56 44 43 1 10 7 47 13 50 25 9 40 61 57 67 14 62 53 5 48 65 15 3 4 6 42 46 2 41 54 63 36 29 68 16 58 32 69 73 ARROW PORTABLE ELECTRIC STARTER (990 STARTER) 17 22 72 70 78 C-SERIES SERVICE, OPERATION & PARTS MANUAL – AEPB1 1-800-331-3662
11 No. Description For all C-Series Engines Part No. 1 Portable Electric Starter 990 1 2 Screw, Nut & Washer Kit AES-58 2 3 ● Plated Lock Washer 1A-1/4 5 4 ● Washer Flat SAE 1N-1/4 4 5 ● Capscrew Button Head 12B-1/420x5/8 5 6 ● Finished Hex Nut 29A-1/420 2 7 Washer Flat SAE 1N-5/8 1 Qty 8 Internal Lock Washer 2C-3/8 2 9 Internal Lock Washer 2C-1/2 2 10 Internal Lock Washer, Handle 2C-5/8 1 11 Capscrew Hex Head 7A-5/1618x5/8 4 12 External Retaining Ring 10A-5100-62 1 13 Alligator. Clips & Plugs 12' Cable-ACP 1 14 Cannon Plugs, Alligator. Clips 12' Cable-CPAC 1 15 Cannon Plug Both Ends 12' Cable-CPCP 1 16 Cannon Plug w/Plugs 12' Cable-CPP 1 17 Plugs w/Female Receptacle. 12' Cable-PP 1 18 Capscrew Button Head 12B-3/816x3/4 6 19 Mach. Screw Flat Soc 12D-3/824x3/4 4 20 Finished Hex Jam Nut 29D-1/220 5 21 Woodruff Key 104A-#9 1 22 Chain Drive Cover AES-3 1 23 Roller Chain, not sold AES-4-1 1 separately 24 Drive Chain, not sold AES-5-1 1 separately 25 35-1 Chain Connecting Link AES-6 2 26 Capscrew-Sm Head AES-7-A 1 27 Capscrew-Lg Head AES-7-B 1 28 Alum Brg Housing w/Brg AES-9 1 29 Pivot Bracket AES-10 1 30 Alum Brg Housing w/ Brg AES-11 1 31 Bearing AES-12 2 32 Roller with Key AES-13 1 33 Sprocket Spacer AES-22 1 34 Double Sprocket w/ Bushing AES-23-1 1 35 Double Sprocket Bushing AES-24 1 36 Electric Motor 12VDC AES-27 1 37 Motor Brush Cover AES-27-5 1 38 Bearing AES-28 1 39 Sprocket-Motor AES-31 1 40 Starter Button Wire AES-33 2 41 Cable-Mtr-Solenoid AES-34 1 42 Cable-Sol to Receptacle AES-35 1 43 Insulated Washer AES-40 2 For all C-Series Engines No. Description Part No. Qty 44 1/2" Insulator AES-40-1 1 45 Clutch Race AES-41 1 46 Solenoid AES-42 1 47 Starter Button AES-43 1 48 Lock Pin AES-45 1 49 Pin Handle Rivet AES-46 1 50 Grip Cover AES-48 1 51 Rlr Drive w/ Clutch AES-49-1 1 52 Spacer AES-49-2 1 53 Blank Handle, not sold AES-50-1 1 separately 54 Frame AES-51-3 1 55 Clutch AES-53 1 56 Receptacle, Brass AES-55 2 57 Pin Handle Grip Sleeve AES-56 1 58 Solenoid Wire AES-57 1 59 Grommet for Starter AES-59 1 60 Retainer Pin AES-62 1 61 Large Hole Eyelet AES-65 1 62 Small Hole Eyelet AES-66 1 Male Plug w/ Insulator Kit AES-37 1 63 ● Starter Cable Grips AES-67 2 64 ● Starter Cable Plugs AES-68 2 65 Alligator Clips-Pair AES-71 1 66 Cannon Receptacle AES-72 1 Cannon Receptacle. Repair Kit AES-72-RK 1 67 Cannon Plug Assy AES-73 1 Cannon Plug Receptacle. Kit AES-73-RK 1 68 Starter Bracket (C-46 Eng) AES-79-46 1 69 Starter Bracket (C-66 Eng) AES-79-66 1 70 Starter Bracket (C-96, C-101, AES-79-96 1 C-106) 71 Adapter Plug AES-104 1 72 Rotation Decal ANP-29 1 73 Warning, Release Roller ANP-30 1 1-800-331-3662 ARROW ENGINE COMPANY 79
- Page 34 and 35: 6 Notes 28 C-SERIES SERVICE, OPERAT
- Page 36 and 37: 7 REASSEMBLY OF CYLINDER HEAD 1. To
- Page 38 and 39: 7 FITTING PISTON RINGS 1. Place the
- Page 40 and 41: 7 Notes 34 C-SERIES SERVICE, OPERAT
- Page 42 and 43: 8 CLUTCH WON’T PULL OR HEATS Clut
- Page 44 and 45: 8 ENGINE FAILS TO OPERATE PROPERLY
- Page 46 and 47: 9 C-101 Emission Set Points RPM RAN
- Page 48 and 49: 9 42 C-SERIES SERVICE, OPERATION &
- Page 50 and 51: 10 CLEARANCES AND TOLERANCES - CRAN
- Page 52 and 53: 10 CLEARANCES AND TOLERANCES - CAMS
- Page 54 and 55: 10 CLEARANCES AND TOLERANCES - CONN
- Page 56 and 57: 10 DIMENSIONS (To remove head and p
- Page 58 and 59: 10 HORSEPOWER DERATES Condition Con
- Page 60 and 61: 11 11 PARTS CRANKCASE ASSEMBLY 29 3
- Page 62 and 63: 11 CRANKSHAFT ASSEMBLY 1 10 2 8 7 5
- Page 64 and 65: 11 CYLINDER HEAD ASSEMBLY 11 4 13 1
- Page 66 and 67: 11 GOVERNOR ASSEMBLY 176-46/66/96 G
- Page 68 and 69: 11 176-RK-46 Governor Repair Kit, C
- Page 70 and 71: 11 ROCKER ARM ASSEMBLY 9 14 13 15 1
- Page 72 and 73: 11 PRESSURE CONDENSING GROUP 11 8 2
- Page 74 and 75: 11 356-A-RK-46 Fan Repair Kit Descr
- Page 76 and 77: 11 CLUTCH ASSY 1 7" Double Bearing
- Page 78 and 79: 11 CLUTCH ASSEMBLY 1 10" 2 6 3 4 5
- Page 80 and 81: 11 CLUTCH ASSEMBLY 11" 1 5 2 3 4 6
- Page 82 and 83: 11 RING GEAR, STARTER & INSTRUMENT
- Page 86 and 87: 11 MAGNETO - AMERICAN BOSCH ASSY (H
- Page 88 and 89: 11 MAGNETO ACCESSORIES 11 14 15 18
- Page 90 and 91: 11 IGNITION ASSEMBLY 36 20 22 13 18
- Page 92 and 93: 11 ALTERNATOR SYSTEM 5 10 6 8 7 2 4
- Page 94 and 95: 11 BREATHER SYSTEM 1 244-BHK-96 1 2
- Page 96 and 97: CARBURETORS FOR NEW STYLE ENGINES C
- Page 98 and 99: 11 CARBURETORS FOR OLD STYLE ENGINE
- Page 100 and 101: 11 7 3 11 13 14 5 9 12 19 18 6 10 2
- Page 102 and 103: 11 OIL LINES, OIL PUMP, AND STRAINE
- Page 104 and 105: 11 FLEXIBLE OIL LINES FOR OLD STYLE
- Page 106 and 107: 12 OIL LINE INSTALLATION INSTRUCTIO
- Page 108 and 109: 12 OLK-U-66 Complete Universal Oil
- Page 110 and 111: 13 C-46 COMPLETE GASKET SET GSC-46
- Page 112 and 113: 13 C-96 COMPLETE GASKET SET GSC-96
- Page 114 and 115: 14 An easy, inexpensive way to redu
11<br />
No.<br />
Description<br />
For all<br />
C-<strong>Series</strong><br />
<strong>Engine</strong>s<br />
Part No.<br />
1 Portable Electric Starter 990 1<br />
2 Screw, Nut & Washer Kit AES-58 2<br />
3 ● Plated Lock Washer 1A-1/4 5<br />
4 ● Washer Flat SAE 1N-1/4 4<br />
5 ● Capscrew Button Head 12B-1/420x5/8 5<br />
6 ● Finished Hex Nut 29A-1/420 2<br />
7 Washer Flat SAE 1N-5/8 1<br />
Qty<br />
8 Internal Lock Washer 2C-3/8 2<br />
9 Internal Lock Washer 2C-1/2 2<br />
10 Internal Lock Washer, Handle 2C-5/8 1<br />
11 Capscrew Hex Head 7A-5/1618x5/8 4<br />
12 External Retaining Ring 10A-5100-62 1<br />
13 Alligator. Clips & Plugs 12' Cable-ACP 1<br />
14 Cannon Plugs, Alligator. Clips 12' Cable-CPAC 1<br />
15 Cannon Plug Both Ends 12' Cable-CPCP 1<br />
16 Cannon Plug w/Plugs 12' Cable-CPP 1<br />
17 Plugs w/Female Receptacle. 12' Cable-PP 1<br />
18 Capscrew Button Head 12B-3/816x3/4 6<br />
19 Mach. Screw Flat Soc 12D-3/824x3/4 4<br />
20 Finished Hex Jam Nut 29D-1/220 5<br />
21 Woodruff Key 104A-#9 1<br />
22 Chain Drive Cover AES-3 1<br />
23<br />
Roller Chain, not sold AES-4-1 1<br />
separately<br />
24<br />
Drive Chain, not sold<br />
AES-5-1 1<br />
separately<br />
25 35-1 Chain Connecting Link AES-6 2<br />
26 Capscrew-Sm Head AES-7-A 1<br />
27 Capscrew-Lg Head AES-7-B 1<br />
28 Alum Brg Housing w/Brg AES-9 1<br />
29 Pivot Bracket AES-10 1<br />
30 Alum Brg Housing w/ Brg AES-11 1<br />
31 Bearing AES-12 2<br />
32 Roller with Key AES-13 1<br />
33 Sprocket Spacer AES-22 1<br />
34 Double Sprocket w/ Bushing AES-23-1 1<br />
35 Double Sprocket Bushing AES-24 1<br />
36 Electric Motor 12VDC AES-27 1<br />
37 Motor Brush Cover AES-27-5 1<br />
38 Bearing AES-28 1<br />
39 Sprocket-Motor AES-31 1<br />
40 Starter Button Wire AES-33 2<br />
41 Cable-Mtr-Solenoid AES-34 1<br />
42 Cable-Sol to Receptacle AES-35 1<br />
43 Insulated Washer AES-40 2<br />
For all<br />
C-<strong>Series</strong><br />
<strong>Engine</strong>s<br />
No. Description<br />
Part No. Qty<br />
44 1/2" Insulator AES-40-1 1<br />
45 Clutch Race AES-41 1<br />
46 Solenoid AES-42 1<br />
47 Starter Button AES-43 1<br />
48 Lock Pin AES-45 1<br />
49 Pin Handle Rivet AES-46 1<br />
50 Grip Cover AES-48 1<br />
51 Rlr Drive w/ Clutch AES-49-1 1<br />
52 Spacer AES-49-2 1<br />
53<br />
Blank Handle, not sold AES-50-1 1<br />
separately<br />
54 Frame AES-51-3 1<br />
55 Clutch AES-53 1<br />
56 Receptacle, Brass AES-55 2<br />
57 Pin Handle Grip Sleeve AES-56 1<br />
58 Solenoid Wire AES-57 1<br />
59 Grommet for Starter AES-59 1<br />
60 Retainer Pin AES-62 1<br />
61 Large Hole Eyelet AES-65 1<br />
62 Small Hole Eyelet AES-66 1<br />
Male Plug w/ Insulator Kit AES-37 1<br />
63 ● Starter Cable Grips AES-67 2<br />
64 ● Starter Cable Plugs AES-68 2<br />
65 Alligator Clips-Pair AES-71 1<br />
66 Cannon Receptacle AES-72 1<br />
Cannon Receptacle. Repair Kit AES-72-RK 1<br />
67 Cannon Plug Assy AES-73 1<br />
Cannon Plug Receptacle. Kit AES-73-RK 1<br />
68 Starter Bracket (C-46 Eng) AES-79-46 1<br />
69 Starter Bracket (C-66 Eng) AES-79-66 1<br />
70<br />
Starter Bracket (C-96, C-101, AES-79-96 1<br />
C-106)<br />
71 Adapter Plug AES-104 1<br />
72 Rotation Decal ANP-29 1<br />
73 Warning, Release Roller ANP-30 1<br />
1-800-331-3662 ARROW ENGINE COMPANY<br />
79