C-Series Book - Industrial Engine Service

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4 IGNITION SYSTEM 17 Magneto-Low Tension 17 8 TROUBLESHOOTING 35 Engine Won’t Start 35 CONTENTS Spark Plug 17 Power Take-Off Clutch 18 5 AIR CLEANER SYSTEMS 19 Air Cleaner 19 Crankcase Breather 19 Parts Information 20 Clutch Won’t Pull or Heats 36 Engine Heats 36 Engine Loses Water Without Visible Leaks 37 Engine Blows Oil Out Crankcase or Valve Cover Breather into Air Filter 37 Engine Fails to Operate Properly Under Load 38 Engine Fails to Start 38 6 CLUTCH ACTUATOR ASSEMBLY & INSTRUCTIONS 21 7 ENGINE OVERHAUL 29 Disassembly of Cylinder Head 29 Refacing the Valves 29 Reassembly of Cylinder Head 30 Valve Adjustment 30 Cylinder Sleeve 30 Piston 31 Piston Pin 31 Piston Rings 31 Fitting Piston Rings 32 Connecting Rod 32 Timing Camshaft 32 Crankshaft 33 Camshaft 33 Flywheels 33 9 Emissions 39 Compliance versus Certifi ed 39 Arrow Certifi ed Engines 39 Emission Set Points 39 10 SPECIFICATIONS 41 Clearances and Tolerances 42 Crankcase 42 Crankshaft 42 Cylinder Head 43 Camshaft 44 Rocker Arm 45 Connecting Rod 46 Dimension C-46, C-66, C-96 48 Specifi cation Chart 49 ii C-SERIES SERVICE, OPERATION & PARTS MANUAL – AEPB1 1-800-331-3662
11 PARTS 50 Crankcase Assembly 50 Crankshaft 52 Camshaft 53 Cylinder Head 54 Flywheel Housing 55 Flywheels 55 Governor 56 Governor Repair Kits 58 Connecting Rod & Piston 59 Rocker Arm 60 Pressure Condensing (Radiator) 62 Fan Repair Kits 64 Power Take Off 65 Starting Crank 65 Clutch, 7" & 8" 66 Clutch, 10" 68 Clutch, 11" 70 Ring Gear, Starter, Instrument Panel 72 Portable Electric Starter - 990 74 Magneto - American Bosch 76 Magneto - Altronic 77 Magneto Accessories 78 Ignition 80 Alternator 82 Breather Systems 84 Carburetors for New Style Engines 86 Carburetors for Old Style Engines 88 Carburetors for Very Old Style Engines 90 Oil Lines, Oil Pump & Strainer 92 Flexible Oil Lines for Old Style Engines 94 12 OIL LINE KITS 96 Oil Line Installation Instructions 96 Oil Lines for C-46 97 Oil Lines for C-66 98 Oil Lines for C-96/101/106 99 13 GASKET SETS 100 14 SERVICE & MAINTENANCE SCHEDULE 104 WARRANTY 105 CONTENTS 1-800-331-3662 ARROW ENGINE COMPANY iii
Page 1: AEPB1 © November 2010
Page 6 and 7: iv C-SERIES SERVICE, OPERATION & PA
Page 8 and 9: the cooling system. The proper wate
Page 10 and 11: 1 3. Raise compression release leve
Page 12 and 13: 1 OIL PUMP A trochoidal or gerotor
Page 14 and 15: 1 Notes 8 C-SERIES SERVICE, OPERATI
Page 16 and 17: 2 FUEL CONNECTION An extended line
Page 18 and 19: 2 If we use the same example, burni
Page 20 and 21: 3 When the pressure-condensing cool
Page 22 and 23: 3 Notes 16 C-SERIES SERVICE, OPERAT
Page 24 and 25: 4 For protection against enforced s
Page 26 and 27: 5 The constant fl ow of fresh air i
Page 28 and 29: 6 Slide the splined lever onto the
Page 30 and 31: 6 3. Adjustment Proper adjustment o
Page 32 and 33: 6 If proper adjustment cannot be re
Page 36 and 37: 7 REASSEMBLY OF CYLINDER HEAD 1. To
Page 38 and 39: 7 FITTING PISTON RINGS 1. Place the
Page 42 and 43: 8 CLUTCH WON’T PULL OR HEATS Clut
Page 44 and 45: 8 ENGINE FAILS TO OPERATE PROPERLY
Page 46 and 47: 9 C-101 Emission Set Points RPM RAN
Page 48 and 49: 9 42 C-SERIES SERVICE, OPERATION &
Page 50 and 51: 10 CLEARANCES AND TOLERANCES - CRAN
Page 52 and 53: 10 CLEARANCES AND TOLERANCES - CAMS
Page 54 and 55:
10 CLEARANCES AND TOLERANCES - CONN
Page 56 and 57:
10 DIMENSIONS (To remove head and p
Page 58 and 59:
10 HORSEPOWER DERATES Condition Con
Page 60 and 61:
11 11 PARTS CRANKCASE ASSEMBLY 29 3
Page 62 and 63:
11 CRANKSHAFT ASSEMBLY 1 10 2 8 7 5
Page 64 and 65:
11 CYLINDER HEAD ASSEMBLY 11 4 13 1
Page 66 and 67:
11 GOVERNOR ASSEMBLY 176-46/66/96 G
Page 68 and 69:
11 176-RK-46 Governor Repair Kit, C
Page 70 and 71:
11 ROCKER ARM ASSEMBLY 9 14 13 15 1
Page 72 and 73:
11 PRESSURE CONDENSING GROUP 11 8 2
Page 74 and 75:
11 356-A-RK-46 Fan Repair Kit Descr
Page 76 and 77:
11 CLUTCH ASSY 1 7" Double Bearing
Page 78 and 79:
11 CLUTCH ASSEMBLY 1 10" 2 6 3 4 5
Page 80 and 81:
11 CLUTCH ASSEMBLY 11" 1 5 2 3 4 6
Page 82 and 83:
11 RING GEAR, STARTER & INSTRUMENT
Page 84 and 85:
11 ARROW PORTABLE ELECTRIC STARTER
Page 86 and 87:
11 MAGNETO - AMERICAN BOSCH ASSY (H
Page 88 and 89:
11 MAGNETO ACCESSORIES 11 14 15 18
Page 90 and 91:
11 IGNITION ASSEMBLY 36 20 22 13 18
Page 92 and 93:
11 ALTERNATOR SYSTEM 5 10 6 8 7 2 4
Page 94 and 95:
11 BREATHER SYSTEM 1 244-BHK-96 1 2
Page 96 and 97:
CARBURETORS FOR NEW STYLE ENGINES C
Page 98 and 99:
11 CARBURETORS FOR OLD STYLE ENGINE
Page 100 and 101:
11 7 3 11 13 14 5 9 12 19 18 6 10 2
Page 102 and 103:
11 OIL LINES, OIL PUMP, AND STRAINE
Page 104 and 105:
11 FLEXIBLE OIL LINES FOR OLD STYLE
Page 106 and 107:
12 OIL LINE INSTALLATION INSTRUCTIO
Page 108 and 109:
12 OLK-U-66 Complete Universal Oil
Page 110 and 111:
13 C-46 COMPLETE GASKET SET GSC-46
Page 112 and 113:
13 C-96 COMPLETE GASKET SET GSC-96
Page 114 and 115:
14 An easy, inexpensive way to redu
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C-Series Book - Industrial Engine Service

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