IEA Solar Heating and Cooling Programm - NachhaltigWirtschaften.at
IEA Solar Heating and Cooling Programm - NachhaltigWirtschaften.at IEA Solar Heating and Cooling Programm - NachhaltigWirtschaften.at
IEA SHC Task 38 Solar Air Conditioning and Refrigeration Subtask A Report, Date:… 1600 1400 Frequency 1200 1000 800 600 Output Cold Water AbCH1 Output Cold Water AbCH2 400 200 0 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Temperature [°C] 9000 8000 7000 Frequency 6000 5000 4000 3000 Input Cooling Water AbCH1 Input Cooling Water AbCH2 2000 1000 0 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Temperature [°C] Figure 8: Frequency of the operation temperature ranges of both chillers in 2010 at serial connection in the driving circuit. (Values based on one minute average.) Source: Fraunhofer ISE 6 Experiences / Lessons Learned As the collector is a pure water system it is necessary to return heat from the storage to the collector for the anti-freeze protection. Therefore, the pump runs in short intervals (bucket principle). The data analysis on an annual base showed that in one year about 10% of the collector heat gain is returned to the collector. In these 10% it is not only included the heat for freezing protection but also the losses which appear during the normal collector pump starts (cold water in the pipes). It should be kept in mind that in normal collector monitoring these start losses are not recorded. Rough estimated: approximately 1/2 to 2/3 of the 10% heat losses may be assigned to freezing protection. As the plant is a pure water system no heat exchanger is installed. Consequently, the collector water is identical with the water in the heating system and driving circuit of the
IEA SHC Task 38 Solar Air Conditioning and Refrigeration Subtask A Report, Date:… chillers. Thus, small particles from fabrication, e.g. swarfs, circulate through the whole hot water circuits and may cause pollution of filters which can lead to measurement errors. Actually, the flow meter in the gas boiler circuit was not working accurately due to the problem mentioned above. For avoiding this kind of problem a careful flushing of the total circuit after the installation is recommended. The entry of small particles through the open wet cooling towers caused the pollution of the cooling water circuit. This led to a serious problem as the volume flow rates were much lower than normally and consequently too high cooling water temperatures entered the chiller. The solution of the problem was reached by the installation of an automated filter backwashing system, which starts every 16 minutes, and by a daily elutriation of the cooling towers. This circumstance should be considered by the installation of open cooling towers in areas with a high density of plants. At the beginning, one of the two absorption chillers was not working due to a vacuum leakage. As an insolvency procedure of the chiller manufacturer was in progress in 2009 it took one year to solve the problem in the respective chiller. However, a general recommendation in order to avoid such problems cannot be given. A special characteristic of the suninverse absorption chiller is the great flexibility in terms of driving temperature range. After the start phase of the chiller the chilled water production can be kept up until the driving temperatures drops slightly below 60°C. Since the second chiller was repaired and thus both chillers could be operated, the driving circuits were connected in series in order to test the above mentioned characteristic. The advantage of the serial connection is an increase in the temperature spread for the collector system. The experience that could be made with this connection variation was consistently positive. The first absorption chiller produces chilled water for supply air cooling and dehumidification, the second chiller supplies preferentially chilled ceilings and a cooling shaft on a higher chilled water temperature level. The operation of the chillers is stable; there are no start and stop phases and the operation of the chillers can be kept up continuously for several hours. Anyway, the common parallel connection of the chillers’ generators with the hot water storage is also possible by switching a valve. The acceptance of the solar autonomous air-conditioning during summer by the occupants (teachers, students) is big and it is stated as fully sufficient. Furthermore, there is no extra input of fossil fuel for the chillers’ operation necessary in order to overcome short periods with room air states outside the comfort range. 7 Conclusions The plant for solar autonomous air-conditioning in summer in the low energy building of the Technical College Butzbach is built up relatively complex. In this case the reason lies in the testing of different connection variations in the driving and chilled water circuit, also for educational purposes. The intended system operation was not possible due to the malfunction of one chiller in 2009 and the big delay of the reparation due to the insolvency process of the chiller manufacturing company. Further disturbances of the system’s operation were caused by increased shading of the collector as a result of construction measures and pollution problems in the cooling water circuit. It is evident that the heat rejection is still a weak link in the component chain and it deserves closer attention also from the manufacturer’s part. Beyond that, the operation of the collector, of the absorption chiller 1 and the other hydraulic components has been very reliable. No damage results from collector stagnations. In spite of the above mentioned disturbances the occupants affirmed their satisfaction with the system at the final project meeting in September 2010. They also pointed out that the room air states in the seminar rooms improved significantly. The chosen concept, especially with
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<strong>IEA</strong> SHC Task 38 <strong>Solar</strong> Air Conditioning <strong>and</strong> Refriger<strong>at</strong>ion<br />
Subtask A Report, D<strong>at</strong>e:…<br />
chillers. Thus, small particles from fabric<strong>at</strong>ion, e.g. swarfs, circul<strong>at</strong>e through the whole hot<br />
w<strong>at</strong>er circuits <strong>and</strong> may cause pollution of filters which can lead to measurement errors.<br />
Actually, the flow meter in the gas boiler circuit was not working accur<strong>at</strong>ely due to the<br />
problem mentioned above. For avoiding this kind of problem a careful flushing of the total<br />
circuit after the install<strong>at</strong>ion is recommended.<br />
The entry of small particles through the open wet cooling towers caused the pollution of the<br />
cooling w<strong>at</strong>er circuit. This led to a serious problem as the volume flow r<strong>at</strong>es were much lower<br />
than normally <strong>and</strong> consequently too high cooling w<strong>at</strong>er temper<strong>at</strong>ures entered the chiller. The<br />
solution of the problem was reached by the install<strong>at</strong>ion of an autom<strong>at</strong>ed filter backwashing<br />
system, which starts every 16 minutes, <strong>and</strong> by a daily elutri<strong>at</strong>ion of the cooling towers. This<br />
circumstance should be considered by the install<strong>at</strong>ion of open cooling towers in areas with a<br />
high density of plants.<br />
At the beginning, one of the two absorption chillers was not working due to a vacuum<br />
leakage. As an insolvency procedure of the chiller manufacturer was in progress in 2009 it<br />
took one year to solve the problem in the respective chiller. However, a general<br />
recommend<strong>at</strong>ion in order to avoid such problems cannot be given.<br />
A special characteristic of the suninverse absorption chiller is the gre<strong>at</strong> flexibility in terms of<br />
driving temper<strong>at</strong>ure range. After the start phase of the chiller the chilled w<strong>at</strong>er production can<br />
be kept up until the driving temper<strong>at</strong>ures drops slightly below 60°C. Since the second chiller<br />
was repaired <strong>and</strong> thus both chillers could be oper<strong>at</strong>ed, the driving circuits were connected in<br />
series in order to test the above mentioned characteristic. The advantage of the serial<br />
connection is an increase in the temper<strong>at</strong>ure spread for the collector system. The experience<br />
th<strong>at</strong> could be made with this connection vari<strong>at</strong>ion was consistently positive. The first<br />
absorption chiller produces chilled w<strong>at</strong>er for supply air cooling <strong>and</strong> dehumidific<strong>at</strong>ion, the<br />
second chiller supplies preferentially chilled ceilings <strong>and</strong> a cooling shaft on a higher chilled<br />
w<strong>at</strong>er temper<strong>at</strong>ure level. The oper<strong>at</strong>ion of the chillers is stable; there are no start <strong>and</strong> stop<br />
phases <strong>and</strong> the oper<strong>at</strong>ion of the chillers can be kept up continuously for several hours.<br />
Anyway, the common parallel connection of the chillers’ gener<strong>at</strong>ors with the hot w<strong>at</strong>er<br />
storage is also possible by switching a valve.<br />
The acceptance of the solar autonomous air-conditioning during summer by the occupants<br />
(teachers, students) is big <strong>and</strong> it is st<strong>at</strong>ed as fully sufficient.<br />
Furthermore, there is no extra input of fossil fuel for the chillers’ oper<strong>at</strong>ion necessary in order<br />
to overcome short periods with room air st<strong>at</strong>es outside the comfort range.<br />
7 Conclusions<br />
The plant for solar autonomous air-conditioning in summer in the low energy building of the<br />
Technical College Butzbach is built up rel<strong>at</strong>ively complex. In this case the reason lies in the<br />
testing of different connection vari<strong>at</strong>ions in the driving <strong>and</strong> chilled w<strong>at</strong>er circuit, also for<br />
educ<strong>at</strong>ional purposes.<br />
The intended system oper<strong>at</strong>ion was not possible due to the malfunction of one chiller in 2009<br />
<strong>and</strong> the big delay of the repar<strong>at</strong>ion due to the insolvency process of the chiller manufacturing<br />
company. Further disturbances of the system’s oper<strong>at</strong>ion were caused by increased shading<br />
of the collector as a result of construction measures <strong>and</strong> pollution problems in the cooling<br />
w<strong>at</strong>er circuit. It is evident th<strong>at</strong> the he<strong>at</strong> rejection is still a weak link in the component chain<br />
<strong>and</strong> it deserves closer <strong>at</strong>tention also from the manufacturer’s part.<br />
Beyond th<strong>at</strong>, the oper<strong>at</strong>ion of the collector, of the absorption chiller 1 <strong>and</strong> the other hydraulic<br />
components has been very reliable. No damage results from collector stagn<strong>at</strong>ions. In spite of<br />
the above mentioned disturbances the occupants affirmed their s<strong>at</strong>isfaction with the system<br />
<strong>at</strong> the final project meeting in September 2010. They also pointed out th<strong>at</strong> the room air<br />
st<strong>at</strong>es in the seminar rooms improved significantly. The chosen concept, especially with