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TESLA ROADSTER: THE NEW STANDARD OF ELECTRIC AUTOMOBILES

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Session A9<br />

Paper 3096<br />

<strong>TESLA</strong> <strong>ROADSTER</strong>: <strong>THE</strong> <strong>NEW</strong> <strong>STANDARD</strong> <strong>OF</strong> <strong>ELECTRIC</strong> <strong>AUTOMOBILES</strong><br />

Cara Hutter (cdh32@pitt.edu, Bursic 2:00), Tyler Starmack (tas143@pitt.edu, Bursic 2:00)<br />

Abstract-In recent years, reducing energy consumption and<br />

emissions has been a priority for those with economic and<br />

environmental concerns. Electric automobiles provide an<br />

improvement upon existing automobiles by completely<br />

eliminating the need for oil and gasoline. Some automobile<br />

companies, such as Chevrolet and Nissan, have developed<br />

their own models of electric cars; however, Tesla Motors<br />

was created primarily for the design, development, and<br />

production of electric cars. One such car, the Tesla<br />

Roadster, uses rechargeable Lithium-ion batteries, which<br />

provide a very high energy density at a relatively low cost.<br />

This paper will explain how electricity is a suitable,<br />

more efficient, and economical alternative to gasoline by<br />

comparing the Tesla Roadster to a similar gasoline-powered<br />

car. It will also discuss, in detail, the mechanics behind the<br />

three main systems of the Tesla Roadster. In addition, the<br />

paper will describe the performance of the Roadster, as it<br />

pertains to the efficiency and emissions produced by the car.<br />

Within the discussions of efficiency, emissions, and<br />

performance of the Roadster, the sustainability of the vehicle<br />

will also be analyzed.<br />

Hesitation to purchase an electric car is primarily based<br />

on the fact that most have insufficient power and a limited<br />

range. However, Tesla Motors shows that the correct use of<br />

technology allows the Roadster to contradict popular belief.<br />

Therefore, the Tesla Roadster will likely become the<br />

standard for electric cars in the near future.<br />

Key Words-Efficiency, electric automobiles, internal<br />

combustion engine, Lithium-ion battery, Tesla Motors, Tesla<br />

Roadster<br />

INTRODUCTION: <strong>THE</strong> NEED FOR A <strong>NEW</strong><br />

<strong>STANDARD</strong><br />

Often, when one thinks of an electrically powered<br />

vehicle, something akin to a golf cart is pictured-not usually<br />

powerful or reliable. This may change, however, in the years<br />

to come. Since its establishment in 2003, the all-electric<br />

automotive company, Tesla Motors, has been testing,<br />

developing, and designing cars that will run on only<br />

electricity, not gasoline. Their goal is to change the<br />

automotive industry by developing sustainable technology<br />

for cars that will eliminate harmful emissions and the need<br />

for gasoline (and thus, foreign oil) [1].<br />

Their most groundbreaking design, the Tesla Roadster,<br />

includes both of these elements as well as having an<br />

attractive design and comfortable interior. The technology<br />

involved, while quite complex, is actually simpler and far<br />

superior in efficiency to a standard car with an internal<br />

combustion engine. Because of its superiority to cars on the<br />

road presently, it is likely that the technology in the Roadster<br />

will become the new standard in all automobiles in the<br />

coming years.<br />

A BRIEF HISTORY <strong>OF</strong> TELSA MOTORS<br />

Tesla Motors was founded in 2003 in Silicon Valley,<br />

California for the purpose of developing and manufacturing<br />

cars that run only on electricity. The roots of this company<br />

can be traced back to Stanford’s Solar Car project, in which<br />

a team of students led by J.B. Straubel created and raced a<br />

car that used only solar power. Although their car finished<br />

fifteenth in the race, the student engineers realized that it<br />

was possible to run the car without the use of solar energy if<br />

they used a larger Lithium-ion battery. This idea inspired<br />

J.B. Straubel, with the help of PayPal founder Elon Musk, to<br />

establish Tesla Motors [1].<br />

Although the company had high ambitions, it faced<br />

extreme challenges that it had to overcome in order to stay in<br />

business. As Georgios Sarakakis, Noah Lassar, and Christian<br />

Frederickson say in their paper concerning the development<br />

of the Tesla Roadster, “It [Tesla Motors] was a small startup<br />

company in an industry of big, established brands<br />

requiring large capital investment” [2]. Because of this,<br />

Tesla Motors had to work especially hard to keep themselves<br />

in business by developing quality products that would be<br />

desirable to consumers. This in itself was a challenge<br />

because the technology for electric automobiles was largely<br />

unproven and therefore not trusted by average consumers.<br />

In order to overcome this challenge, Tesla Motors<br />

engaged in extensive data collection of the Roadster and<br />

continues to work to improve designs even after they appear<br />

on the market. They also own all of their stores so that<br />

accurate records of service events are kept. In this way,<br />

Tesla Motors is able to collect more data on aspects of the<br />

vehicle that are malfunctioning in order to continue to<br />

improve its design as well as gaining the trust of the<br />

customer by providing quality service.<br />

In addition to the challenge of catering to the wary<br />

consumer, Tesla Motors also had to face the challenge of<br />

finding quality materials for which to construct the Roadster.<br />

Since electric vehicles eliminate the use of gasoline, the<br />

entire mechanical layout of the car is different. There is no<br />

need for an engine in such a car, only electrical components.<br />

Because these components are entirely different than<br />

anything that is normally used, Tesla Motors had to build a<br />

new supply chain in order to acquire the materials needed.<br />

This was especially difficult because the Roadster was being<br />

developed in the late 2000s during the recession that hit the<br />

United States. Engineers from Tesla said, “Often, suppliers<br />

were either unwilling to work with a small electric vehicle<br />

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start-up, or their capabilities were not up to the quality,<br />

reliability, and performance goals of the Roadster” [2]. Tesla<br />

Motors has since been able to create an effective supply<br />

chain that allows them to manufacture their vehicles.<br />

The fact that Tesla Motors has worked (and continues to<br />

work) so hard to overcome the challenges of being a small<br />

start-up company developing new technology shows that<br />

they are extremely committed to their goal of creating<br />

efficient, reliable, and affordable electric cars as well as<br />

possibly providing other car companies with this technology.<br />

An article from Stanford magazine about the beginnings and<br />

future plans of Tesla Motors says, “They’re out to inspire<br />

change, not dominate the market,” and J.B. Straubel himself<br />

says, “The long term goal is to transform the whole<br />

transportation industry, not just make a better sports car” [1].<br />

The Roadster is indeed an amazing sports car, but it is only<br />

the beginning for Tesla Motors in their quest to develop<br />

affordable electric vehicles that the average consumer is able<br />

to purchase.<br />

Lithium-ion batteries are presently quite popular in<br />

technology (used in cell phones, laptops, etc.). They are very<br />

recyclable- 96 percent of their materials can be recovered,<br />

and they are often reused before they are recycled because<br />

they can still carry a substantial charge, thus making them a<br />

great sustainable energy source. They are also quite<br />

lightweight and have a high energy density. This means that<br />

a battery of this type can store a large amount of energy<br />

relative to its size, which makes it perfect for use in an<br />

electric vehicle. If an electric car were to not use Lithiumion<br />

batteries, it would instead use nickel metal hydride<br />

batteries, which are much heavier and have a low energy<br />

density. Such a car would require more than a thousand<br />

kilograms of them [4].<br />

FIGURE 2<br />

<strong>ELECTRIC</strong> INNOVATIONS: <strong>THE</strong><br />

TECHNOLOGY BEHIND <strong>THE</strong> <strong>TESLA</strong><br />

<strong>ROADSTER</strong><br />

Before comparisons between the Tesla Roadster and<br />

gasoline-powered cars are made, it is important to<br />

understand the technology behind the Roadster. Because it is<br />

an all-electric car, the components that cause it to run are<br />

completely different than a car with a standard internal<br />

combustion engine (ICE). The following sections will<br />

describe the three main systems that make the Roadster<br />

work: the Electronic Storage System (ESS), the Power<br />

Electronics Module (PEM), and the electric motor. These<br />

systems can be seen in the diagram below (Figure 1).<br />

FIGURE 1<br />

DIAMGRAM <strong>OF</strong> SYSTEMS [3]<br />

The Electronic Storage System (Battery Pack)<br />

Because the Roadster does not use gasoline, it must get<br />

power from another source. In this car, power comes entirely<br />

from a battery pack called the Electronic Storage System<br />

ELECTRONIC STORAGE SYSTEM [3]<br />

Since Lithium-ion batteries have a high energy density, it<br />

is very important that the battery pack be safeguarded<br />

against overheating. In the Roadster, such precautions are<br />

taken to ensure overheating does not occur among other<br />

issues that arise with the use of electricity (i.e. short<br />

circuits). This is done mainly through the layout of the<br />

battery pack and the addition of devices within the pack.<br />

Each of the Lithium-ion cells is 18 millimeters in<br />

diameter and 65 millimeters in length (slightly larger than a<br />

AA battery) and 69 of them are wired together in parallel to<br />

make ‘bricks’. Nine of these ‘bricks’ are wired together in<br />

series to make a sheet (Figure 3), and 11 sheets are inserted<br />

into the case (Figure 4) [5]. The advantage of having many<br />

sheets of batteries is that it greatly increases the surface to<br />

volume ratio. Engineers at Tesla say, “Surface area is<br />

essential to cooling batteries since the surface is where heat<br />

is removed; more is better” [4]. Because the cells are wired<br />

into sheets, there is space between these sheets for a<br />

temperature control device. In addition, there is a device<br />

called a Current Interrupt Device (CID), which responds in<br />

the event that a cell has excessive internal pressure which is<br />

a result of high temperature. If this event occurs, the CID<br />

will break, causing no current to flow into the cell, thus<br />

isolating it from the others. If these cells were not isolated<br />

when such an event occurred, it could set off a chain<br />

reaction that would affect the other cells and cause more<br />

severe damages.<br />

(ESS), which is made up of Lithium-ion cells (Figure 2).<br />

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FIGURE 3<br />

another system to control how much energy is being drawn<br />

from it, which will be discussed in the next section.<br />

The Power Electronics Module<br />

SHEET <strong>OF</strong> 621 BATTERIES [3]<br />

FIGURE 4<br />

ELEVEN SHEETS <strong>OF</strong> BATTERIES ARE PLACED IN<br />

<strong>THE</strong> CASE [3]<br />

In addition to controlling the temperature of the battery<br />

pack, there are also devices in place to prevent electrical<br />

malfunctions such as short circuits. Each cell has two fuses,<br />

one on the cathode (positive end) and one on the anode<br />

(negative end). These fuses are designed to blow (break) if<br />

the electrical current passing through them is above a certain<br />

amount. A sudden increase in current is usually the result of<br />

a short circuit. When either one of the fuses break, the cell is<br />

completely separated electrically from the rest of the cells,<br />

eliminating the chance of it harming the others. Each of the<br />

sheets also has a fuse to prevent short circuits across the<br />

whole sheet [4].<br />

Also within the ESS are numerous microprocessors and<br />

sensors that, under normal circumstances communicate with<br />

the vehicle to monitor the state of the ESS (such as<br />

temperature and amount of charge). Under more adverse<br />

circumstances however, these systems have the ability to<br />

signal to the high voltage contractors to disconnect the<br />

battery pack (which has a high voltage that can be<br />

dangerous) from the car [4]. This prevents the high voltage<br />

from harming the driver.<br />

It is very fitting that the ESS would have all of these<br />

safety features since it is one of the most important systems<br />

of the Roadster. The Lithium-ion batteries are the reason that<br />

it has enough power to travel more than 200 miles on a<br />

single charge as well as accelerate from 0 to 60 miles per<br />

hour (mph) in less than four seconds [4]. This system cannot<br />

exist on its own in the Roadster, however. There must be<br />

As stated above, the ESS must have some other system<br />

to control how much and what kind of energy must be drawn<br />

from it. This system is called the Power Electronics Module<br />

(PEM) and is a vital part of the Roadster’s technology. Tesla<br />

Motors says that it, “functions as a bridge for energy<br />

between the charge port, battery, and the motor” [6]. This<br />

means that all of the energy that the Roadster uses must<br />

travel through this system at some point.<br />

The PEM in its most basic use controls current. The ESS<br />

stores power in what is called direct current (DC), but the<br />

current that comes from charging sources (i.e. power outlet)<br />

and the current that the motor uses is alternating current<br />

(AC). Current that is referred to as direct only flows in one<br />

direction, whereas alternating current reverses direction<br />

periodically. One of the PEM’s main functions then, is to<br />

convert current from AC to DC or vice versa [6].<br />

In order for the PEM to function effectively, there are<br />

three main systems that work together: the power stages, the<br />

controller, and the line filter. The power stages, also known<br />

as the Megapoles, are arrays of switches that control whether<br />

the battery is connected to the charge port or the motor.<br />

Within the Megapoles there are six switches grouped in pairs<br />

called half-bridges, each of which form a phase in the motor<br />

(this will be discussed in greater detail in the next section).<br />

Each of the six switches is composed of 14 Insulated Gate<br />

Bipolar Transistors (IGBT) (Figure 5). These IGBTs control<br />

the amount and type of current that is passed through the<br />

PEM. The IGBTs create alternating current by turning off<br />

and on rapidly [6].<br />

FIGURE 5<br />

IGBTs [6]<br />

The system that manages these switches is the controller,<br />

which has the ability to turn the switches on and off up to<br />

32,000 times per second. The controller contains two<br />

processors called the digital signal processor (DSP) and the<br />

secondary safety processor. The DSP is mainly responsible<br />

for interpreting requests from the Vehicle Management<br />

System, controlling torque, and changing behaviors of the<br />

system. The secondary safety processor, on the other hand,<br />

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functions as a current monitor. If the current going to the<br />

motor is inconsistent with the acceleration pedal, it will stop<br />

the system [6]. This prevents the Roadster from accelerating<br />

more than the driver intends.<br />

The last system in the PEM is the line filter. The line<br />

filter is a series of inductors (devices that store energy in<br />

magnetic fields) called chokes that are placed between the<br />

charge port and the IGBTs. Their purpose is to filter out<br />

electrical noise which is a result of the IGBTs are turning off<br />

and on at a rapid rate while the Roadster is charging. This<br />

noise, if allowed to conduct back through the power lines,<br />

would cause interference in other electronic devices such as<br />

radios and cell phones [6].<br />

The PEM is indeed a complex system that is incredibly<br />

important to the Roadster. It, in combination with the ESS,<br />

provides the necessary power to run the electric motor,<br />

which will be discussed, in detail, in the next section.<br />

The Electric Motor<br />

The ESS and PEM are vital to the functioning of the<br />

Roadster-they would mean nothing if the electric motor did<br />

not exist. In order for the car to drive, the motor is essential<br />

because it is connected to the back axel and therefore the<br />

wheels. The type of motor that the Roadster uses is called a<br />

three-phase AC induction motor, and is one of the most<br />

common types of electric motors (Figure 6).<br />

FIGURE 6<br />

<strong>ELECTRIC</strong> MOTOR [7]<br />

The motor consists of two main parts: the rotor and the<br />

stator (Figure 7). The rotor consists of a steel shaft with<br />

copper bars running through it. As the rotor turns, the wheels<br />

do as well, moving the car. The stator is stationary and<br />

encases the rotor, but does not touch it. 900 amperes (amps)<br />

of current are delivered to the stator through copper wires<br />

(used for their low resistance, and therefore can endure more<br />

current) that are wound through a stack of steel plates. There<br />

are three sets of these wires, each corresponding to the three<br />

phases of the motor [7].<br />

FIGURE 7<br />

CROSS SECTION <strong>OF</strong> <strong>ELECTRIC</strong> MOTOR. ROTOR:<br />

INNER BLUE CIRCLE, STATOR: OUTER RING [8]<br />

As the alternating current from the PEM flows through<br />

the copper wires in the stator, a magnetic field is produced<br />

that, like the current, alternates between a North and South<br />

Pole. The three phases of the motor occur because of the<br />

three sets of alternating currents in the three sets of wires.<br />

The magnetic fields resulting from each set of wires are<br />

slightly out of time with each other. This creates a ripple of<br />

magnetic field travelling around the stator. Tesla Motors<br />

describes this by way of analogy, “The magnetic field<br />

appears to move in a circular path around the stator- similar<br />

to the way spectators in a sports stadium create the illusion<br />

of a ‘wave’ by alternating between standing or sitting in<br />

concert with other fans” [7].<br />

The magnetic field from the stator then induces a current<br />

in the copper bars within the rotor, which then creates an<br />

opposite magnetic field around the rotor, due to Lenz’s Law.<br />

This law states, “An induced current has a direction such<br />

that the magnetic field due to the current opposes the change<br />

in magnetic flux that induces the current” [9]. This means<br />

that the rotor will have a magnetic field that is opposite of<br />

the stator, and because the magnetic field of the stator is<br />

constantly moving around in a circle, the rotor will spin to<br />

follow it. This, in turn, will provide the torque that is<br />

necessary to spin the wheels. The rotor is also positioned in<br />

such a way that its magnetic field is always “behind” the<br />

stator’s. This ensures that the rotor keeps spinning. This also<br />

means that the farther behind the rotor is from the stator, the<br />

more torque is being produced (when accelerating) [7].<br />

Torque, then, is always being produced as long as the<br />

rotor is spinning. This means that there is no need for this<br />

type of automobile to have a transmission with gears since it<br />

produces effective torque at a wide range of rpms (rotations<br />

per minute). This simplifies the running process of the<br />

Roadster to an extreme degree since there are little to no<br />

timing issues possible (unlike a car with an ICE). There is<br />

also no reverse “gear” in the Roadster. All that needs to be<br />

done in order to put the car in reverse is to switch two of the<br />

phases of the motor so the magnetic field runs in the<br />

opposite direction. This completely eliminates the need for a<br />

transmission, and thus increases the Roadster’s efficiency<br />

and contributes to its sustainability, which will be discussed<br />

in the next section [7].<br />

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SUSTAINABILITY <strong>OF</strong> <strong>THE</strong> <strong>ROADSTER</strong><br />

The sustainability of the Tesla Roadster comes solely<br />

from the types of technology included in its make-up. The<br />

Lithium-ion batteries, for example, contribute heavily to its<br />

environmental impact as well as its energy sustainability.<br />

They prove to be quite recyclable since 96 percent of each<br />

cell can be recovered. This is done simply by bringing them<br />

to a plant where they are shredded and sorted through to<br />

recover the metal components. In most cases, however, they<br />

are reused before they are recycled. A Lithium-ion battery<br />

typically still has about 80 percent of its charge left after it<br />

can no longer be used by a car, so it is then used for other<br />

purposes, such as in solar panels and windmills, before it is<br />

recycled [10]. It is in this way that the batteries contribute to<br />

the overall sustainability aspect of the Roadster. They reduce<br />

the amount of waste by being reused and recycled, rather<br />

than being thrown away. Also, the fact that they are more<br />

powerful than other batteries for their size also means that<br />

less have to be made.<br />

But Lithium-ion batteries are not the only things that<br />

make the Roadster more sustainable. The electric motor<br />

contributes a very large degree to sustainability through its<br />

efficiency. The efficiency of the motor is mostly due to the<br />

fact that it does not need to convert energy or motion very<br />

drastically. For example, in an ICE car, in order to achieve<br />

rotational motion in the wheels, it must be converted from<br />

the linear motion of the pistons. In an internal combustion<br />

engine, the pistons move up and down in sequence in order<br />

to turn the driveshaft. The driveshaft then connects to the<br />

differential to which an axel (front or rear) is attached to.<br />

This then causes the wheels to turn. This is very unlike the<br />

electric motor, which is connected directly to an axel and<br />

turns the wheels. There is no need for so many conversions<br />

in motion. In fact, the electric motor used in the Tesla<br />

Roadster achieves 88 percent efficiency- much unlike an<br />

ICE which has about 30 percent efficiency [7].<br />

It is largely because of the motor and batteries, then, that<br />

the Roadster can claim to be part of the sustainability<br />

movement. These two pieces of technology cause the car to<br />

use almost all of the energy supplied to it, rather than much<br />

of it being wasted, as well as have little environmental<br />

impact.<br />

Sustainability is based on the principle that everything<br />

needed for survival depends on the environment [11].<br />

Therefore, the technology used in everyday life should be<br />

made to reduce harmful emissions that are released into the<br />

atmosphere. Automobiles certainly fit into the category of<br />

this form of technology. Currently, the conventional,<br />

gasoline-powered vehicle emits tremendous amounts of<br />

harmful carbon dioxide into the atmosphere, which prevents<br />

it from being classified as sustainable. The Tesla Roadster<br />

provides an improvement upon current automobiles by<br />

increasing efficiency and reducing emissions, thus making it<br />

a more sustainable form of transportation. This increased<br />

sustainability provides the foundation of the value behind<br />

the Tesla Roadster.<br />

<strong>TESLA</strong> <strong>ROADSTER</strong>: A COMPARISON TO<br />

GASOLINE-POWERED <strong>AUTOMOBILES</strong><br />

To show the value behind an electric automobile,<br />

specifically the Tesla Roadster, it is necessary to compare<br />

the Roadster to similar gasoline-powered vehicles. This<br />

section will compare three main differences between the two<br />

types of vehicles: efficiency, emissions, and performance.<br />

The sustainability of the Roadster will also be analyzed<br />

during each comparison.<br />

Efficiency<br />

In order to provide an accurate representation of the<br />

efficiency of a vehicle, the overall, well-to-wheel energy<br />

efficiency must be computed. Well-to-wheel efficiency is<br />

the best overall representation of the efficiency of a vehicle<br />

because it combines both the efficiency of the car itself and<br />

fuel production from the well to the wheel of the car. The<br />

computation of efficiency of a car is done in four steps. The<br />

first step is to consider the energy content of the source fuel<br />

as it comes from the ground (i.e. coal, crude oil, or natural<br />

gas). Next, the energy content of the fuel is tracked as it is<br />

converted to its final product, either gasoline or electricity.<br />

Then, the energy needed to transport the fuel to the car is<br />

subtracted from the total amount. Finally, the fuel efficiency<br />

of the car is used to complete well-to-wheel efficiency [12].<br />

As a reference, energy content of fuels will be presented in<br />

terms of mega-joules per kilogram (MJ/kg), and overall<br />

efficiency is expressed in terms of kilometers driven per<br />

mega-joule (km/MJ) of fuel consumed [12]. A higher wellto-wheel<br />

efficiency describes the more efficient vehicle. A<br />

comparison between the Tesla Roadster and the similarly<br />

built, gasoline-powered Honda Civic VX will show the<br />

difference in total efficiency. The 1993 Honda Civic VX<br />

will be analyzed first.<br />

Gasoline’s energy content is roughly 47 MJ/kg, and the<br />

production and transportation of gasoline is 81.7% efficient<br />

on average. This means that 18.3% of gasoline’s energy<br />

content is lost during production and transportation. The VX<br />

has an Environmental Protection Agency (EPA)-rated 51<br />

miles-per-gallon (mpg) of gasoline combined city and<br />

highway driving. Therefore, its efficiency is 0.52 km/MJ. A<br />

typical car gets half the mpg of the VX, making it the most<br />

efficient gasoline-powered vehicle made to date [12].<br />

A combined cycle, natural gas-fired electric generator is<br />

considered to be the most efficient way to generate<br />

electricity [12]. The best of these generators is 60% efficient,<br />

meaning that 40% of the natural gas’s energy content is lost<br />

in generation. However, the recovery, processing, and<br />

transportation have a combined average efficiency of 87.5%,<br />

giving a total production efficiency of 52.5%. In the Tesla<br />

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Roadster, the Lithium-ion batteries are about 86% efficient,<br />

and the car’s efficiency is 2.53 km/MJ. Taking into account<br />

the production efficiency, the well-to-wheel efficiency is<br />

1.14 km/MJ [12].<br />

Figure 8 presents the well-to-wheel efficiency of six<br />

different vehicles. Each vehicle is run by a different form of<br />

technology. The Honda CNG is a natural gas engine, the<br />

Honda FCX is run by a hydrogen fuel cell, the VW Jetta<br />

Diesel uses a diesel engine, and the Toyota Prius is a hybrid,<br />

which combines both gasoline and electricity. It is clear that<br />

the Tesla Roadster has a much greater well-to-wheel<br />

efficiency than any other type of automobile. In fact, it is<br />

more than double its nearest competitor, the Toyota Prius.<br />

Since gasoline, oil, and natural gas are all nonrenewable<br />

resources, meaning they will become depleted in the future,<br />

limiting their use is essential to ensure sustainability. The<br />

Roadster, and electric cars in general, only use a fraction of<br />

these resources compared to gasoline-powered vehicles.<br />

Additionally, the resources that are used in making<br />

electricity are used more efficiently by the Roadster than any<br />

other vehicle with fewer emitted emissions, which will be<br />

analyzed in the next section.<br />

FIGURE 8<br />

dioxide emissions can be calculated. Therefore, the overall<br />

emission of the VX is 141.7 grams/kilometer (g/km), and the<br />

emission of the Roadster is 46.1 g/km [12].<br />

In this case, a smaller well-to-wheel carbon dioxide<br />

emission is more desirable. Figure 9 shows compares the<br />

overall emissions of each of the same vehicles described<br />

before. It is again quite clear that the Tesla Roadster<br />

outmatches its competitors. With a total emission that is 3.07<br />

times less than the Honda Civic VX and 2.83 times less than<br />

the hybrid Toyota Prius, the Roadster shows that electric<br />

automobiles can help to significantly reduce the amount of<br />

carbon dioxide that is released into the atmosphere.<br />

During the process of burning fuel, many different types<br />

of emissions are produced, including carbon dioxide. Most<br />

of these greenhouse gases are released into the atmosphere,<br />

which can cause significant damage, specifically the ozone<br />

layer. Lowering automobile emissions is one way to ensure<br />

the protection of the environment and atmosphere. The<br />

limited carbon dioxide emissions of the Roadster provide<br />

another example of the sustainability of the vehicle.<br />

Most vehicles that are considered high performance, for<br />

example, the Porsche Turbo or Ferrari Maranello, have<br />

incredibly high carbon dioxide emissions. Even though the<br />

Tesla Roadster is a high performance car, which will be<br />

shown in the next section, the carbon dioxide emission is<br />

significantly less than any other high performance vehicle.<br />

FIGURE 9<br />

WELL-TO-WHEEL EFFICIENCY [12]<br />

Emissions<br />

Using the energy efficiency of a vehicle and the carbon<br />

content of the source fuel, it is possible to calculate and<br />

compare the well-to-wheel emissions of any form of vehicle.<br />

However, the main focus of the emissions comparison will<br />

again be between the Tesla Roadster and the Honda Civic<br />

VX.. During the process of combustion, when the fuel is<br />

burned, all of the carbon in a vehicle’s fuel source becomes<br />

carbon dioxide, which can be harmful to the atmosphere<br />

[12].<br />

Crude oil, the fuel source of the Honda Civic VX, has a<br />

carbon content of 19.9 grams per mega-joule (g/MJ), while<br />

natural gas has a carbon content of only 14.4 g/MJ. Every<br />

gram of carbon is converted to 3.67 grams of carbon dioxide<br />

because of the two oxygen molecules added to each carbon<br />

molecule. So, the content of carbon dioxide in crude oil is 73<br />

g/MJ, and natural gas has a carbon dioxide content of 52.8<br />

g/MJ. By dividing carbon dioxide content by each vehicle’s<br />

respective overall efficiency, the well-to-wheel carbon<br />

WELL-TO-WHEEL CARBON DIOXIDE EMISSIONS<br />

[12]<br />

Overall Performance<br />

The main drawback to owning a car like the Tesla<br />

Roadster is the purchase price of the vehicle. With a base<br />

price of about $109,000 [2], the Roadster is several times<br />

more expensive than a conventional gasoline-powered<br />

automobile. This high price is primarily due to that fact that<br />

the number of electric automobiles being sold is greatly less<br />

than their gasoline counterpart. Until the volume of sales of<br />

electric cars is comparable to gasoline-powered cars, it will<br />

be necessary to compare other aspects of the two vehicles.<br />

Efficiency and emissions point greatly in favor of electric<br />

University of Pittsburgh April 2, 2013<br />

Swanson School of Engineering<br />

6


Cara Hutter<br />

Tyler Starmack<br />

automobiles, but what really sets the Roadster above and<br />

beyond its competition is performance.<br />

Performance, which is measured by a combination of<br />

torque, or horsepower, and efficiency, gives the Tesla<br />

Roadster an edge over gasoline-powered vehicles. An<br />

internal combustion engine produces a very small amount of<br />

torque at a low number of revolutions-per-minute (rpm) and<br />

can only supply reasonable horsepower in a small range of<br />

rpm [12]. However, as shown in Figure 10, the Roadster<br />

delivers high torque from very low rpm to around 6,000<br />

rpm. It can also continue to produce torque well beyond the<br />

point of any combustion engine, although the amount of<br />

torque begins to slowly decline after 6,000 rpm [7].<br />

Although the base price of the Roadster may appear to<br />

point away from the vehicle’s sustainability, the high price is<br />

only temporary. Once the new technology of the Roadster<br />

becomes more commonly used and the volume of<br />

production of electric automobile increases, the price will<br />

continually drop [12]. The combined efficiency, emitted<br />

emissions, performance, and innovation of Tesla Motors will<br />

allow the Roadster to be a sustainable vehicle in the future.<br />

FIGURE 11<br />

FIGURE 10<br />

TORQUE PRODUCTION <strong>OF</strong> AN <strong>ELECTRIC</strong> MOTOR<br />

AND GASOLINE ENGINE [7]<br />

Efficiency plays a large role in the production of<br />

horsepower. With a gasoline engine, performance comes<br />

with large consequences. Due to the complexity of the<br />

internal combustion engine, a large amount of energy is<br />

wasted. At best, only about 30% of the energy stored in<br />

gasoline can be converted into torque. In order to overcome<br />

the internal losses of the engine, the vehicle must idle at<br />

around 1,000 rpm [7]. Additionally, the acceleration of an<br />

automobile is based on the horsepower of the engine. If<br />

rapid acceleration is desired, a high-horsepower engine is<br />

required, which will lead to very poor gas mileage [12].<br />

However, an electric motor is able to convert electricity into<br />

mechanical power, while acting as a generator, turning<br />

mechanical power back into electricity with an overall<br />

efficiency of 88% [7]. Incredible efficiency and torque<br />

production allows the Tesla Roadster to accelerate as well<br />

as, if not better than, the best sports cars of today [Figure<br />

11]. As shown in Figures 9-11, the Roadster is able to<br />

perform at a very high level, while being six times more<br />

efficient and producing one-tenth the emissions of other high<br />

performance vehicles, including the Porsche Turbo, Ferrari<br />

Maranello, and the Chevrolet Corvette [11].<br />

ACCELERATION COMPARISON [12]<br />

<strong>TESLA</strong> MOTORS: SETTING <strong>THE</strong><br />

<strong>STANDARD</strong><br />

When the Tesla Roadster took to the streets in 2008,<br />

skepticism and major challenges plagued Tesla Motors. The<br />

unproven technology from a small start-up company added<br />

to the hesitation to purchase the Roadster. Public perception<br />

of electric cars only increased the skepticism to purchase an<br />

all-electric performance sports car. Tesla Motors sought not<br />

only to fight these challenges, but to change the public<br />

perception of electric vehicles. In order to succeed in the<br />

market, it was necessary for Tesla Motors to use a rapid<br />

production and improvement of their products [2].<br />

Tesla Motors demonstrated its commitment to<br />

improvement through the Roadster. In its first three years on<br />

the market, Tesla Motors upgraded the design of the<br />

Roadster four times, which is a record for a new car<br />

company [2]. Each new design brought improvements to<br />

nearly every major aspect of the car. Range, performance,<br />

and reliability have increased [Figure 12], and the interior<br />

and exterior styling also improved with each design change<br />

[2]. The improvements made to the Roadster are a direct<br />

result of the innovative processes used by Tesla Motors.<br />

University of Pittsburgh April 2, 2013<br />

Swanson School of Engineering<br />

7


Cara Hutter<br />

Tyler Starmack<br />

FIGURE 12<br />

VEHICLE FAILURES PER 100 THOUSAND MILES<br />

(2008-2011) [2]<br />

Innovation is a key requirement in any company,<br />

especially those which have just entered the market, and<br />

Tesla has proven to be a leader in the advancement of<br />

electric automobiles. Tesla Motors uses a mobile service<br />

team, called the Tesla Rangers, to perform most service calls<br />

at the customer’s house [2]. The Rangers offer a very unique<br />

and convenient method of servicing a car. Instead of leaving<br />

a vehicle at a shop and waiting until the appointment is over,<br />

customers can simply call the Rangers and never have to<br />

leave their home. Tesla also demonstrates that an electric<br />

car, such as the Roadster, is much different than its gasolinepowered<br />

counterpart by showing that vehicle improvements<br />

do not always require the need of a mechanic. Most<br />

improvements are simply updates of the firmware (software)<br />

and not changes to the hardware [2]. Firmware updates can<br />

even be done remotely with permission and assistance from<br />

the customer [2].<br />

The innovation of Tesla Motors has helped the<br />

company to succeed despite the challenges it faced. The<br />

Tesla Roadster also has shown that electric cars are not just a<br />

futuristic dream. Lithium-ion batteries, an Electronic Storage<br />

System, the Power Electronics Module, and the electric<br />

motor have already been developed enough to allow the<br />

Roadster to travel up to 245 miles per charge. Efficiency,<br />

emissions, and performance of the Tesla Roadster are overall<br />

much better than a conventional vehicle. Each of these<br />

aspects contributes towards making the Roadster a more<br />

sustainable vehicle. In fact, in an interview with MIT<br />

Professor Donald Sadoway, he said, “The only reason that<br />

(electric) car isn't everywhere: it couldn't go more than 70<br />

miles on a charge. But you make it 270, game over.<br />

Anybody who drives it will never go back to internal<br />

combustion” [12]. With a 245 mile range, it seems clear that<br />

Tesla Motors achieved its goal of changing the public<br />

perception, and they may have even set a new standard in<br />

the electric automobile industry.<br />

REFERENCES<br />

[1] A. Marsh. (2008). “The Electric Company”. Stanford<br />

Magazine. (Online Article).<br />

http://alumni.stanford.edu/get/page/magazine/article/?article<br />

_id=31675.<br />

[2] G. Sarakakis, N. Lassar, C. Fredrickson. (2011).<br />

“Reliability insights from 15 million electric miles”. Tesla<br />

Motors. (Online Article).<br />

http://ieeexplore.ieee.org/stamp/stamp.jsp?tp=&arnumber=6<br />

175469.<br />

[3] (2011) “Tesla Motors Club”. Tesla Motors. (Online<br />

Article).<br />

http://www.teslamotorsclub.com/showthread.php/3810-<br />

Roadster-battery-(ESS)<br />

[4] G. Berdichevsky, K. Kelty, JB Straubel, E. Toomre.<br />

(2007). “The Tesla Roadster Battery System”. Tesla Motors.<br />

(Online Article).<br />

http://webarchive.teslamotors.com/display_data/TeslaRoadst<br />

erBatterySystem.pdf.<br />

[5] (2013) “Battery”. Tesla Motors. (Online Article).<br />

http://www.teslamotors.com/roadster/technology/battery<br />

[6] (2013) “Power Control”. Tesla Motors. (Online Article).<br />

http://www.teslamotors.com/roadster/technology/powerelectronics-module<br />

[7] (2013) “Motor”. Tesla Motors. (Online Article).<br />

http://www.teslamotors.com/roadster/technology/motor<br />

[8] (2013) “Basic Polyphase Devices” (picture). Industrial<br />

Electronics Information for Manufacturing Applications.<br />

http://www.industrial-electronics.com/polyphasedevices/Basic-Polyphase-devices.html<br />

[9] D. Halliday, R. Resnick, J. Walker. (2012).<br />

Fundamentals of Physics: Extended, Ninth Edition. John<br />

Wiley & Sons, Inc. (Print book). pp. 794.<br />

[10] K. Hall-Geisler (2011). “Can Electric Car Batteries Be<br />

Recycled?”. How Stuff Works. (Online Article).<br />

http://www.howstuffworks.com/can-electric-car-batteriesbe-recycled.htm<br />

[11] (2013). “Sustainability”. Environmental Protection<br />

Agency. (Online Article).<br />

http://www.epa.gov/sustainability/basicinfo.htm.<br />

[12] M. Eberhard, M. Tarpenning. (2006). “The 21 st Century<br />

Electric Car”. Tesla Motors. (Online Article).<br />

http://www.stanford.edu/group/greendorm/participate/cee12<br />

4/TeslaReading.pdf<br />

ADDITIONAL SOURCES<br />

E. Grabianowski. (2011). “How the Tesla Roadster Works”.<br />

How Stuff Works. (Online article).<br />

http://auto.howstuffworks.com/tesla-roadster.htm.<br />

ACKNOLEDGEMENTS<br />

We would like to thank the writing staff for their assistance<br />

in class and helpful resources. Their explanations provided a<br />

clear and understandable overview of the task of this paper.<br />

We would also like to thank Ross Hutter for his assistance in<br />

selecting an interesting and relevant topic.<br />

University of Pittsburgh April 2, 2013<br />

Swanson School of Engineering<br />

8

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