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Figure 6.26.(cont.) (b) (c) 6.6. Dynamic Testing of Empty and Al Foam Filled 1050 Al Crash Boxes. Empty and partially foam filled (relative density of 0.11) crash box samples with montage parts having 3 mm thickness were dynamically tested by reloading the same sample. The dynamic reloading load-displacement graphs of empty crash box are shown in Figure 6.27 (a). Because of reloading, an initial peak load is seen at beginning of each load-displacement curve as noted in the same figure. The dynamic load-displacement curves are constructed by extracting the initial part of the load-displacement curves corresponding the deformations after peak load. The reconstructed dynamic load- 128
displacement curve of empty tube is further shown in Figure 6.27(b) together with the quasi-static load-displacement curve. The procedure outlined above is also applied to the load-displacement curves of dynamically tested partially filled crash boxes (Figure 6.25 (c)). The initial peak load and mean load values (corresponding to 50% deformation) of quasi-statically and dynamically tested empty and filled box are tabulated in Table 6.4. As is noted in Table 6.24, although the initial load peak values of dynamically tested boxes are higher than those of quasi-statically tested boxes, the mean load values of dynamically and quasi-statically tested boxes are the almost the same in both empty and filled boxes. The deformation patterns of dynamically and quasi- statically tested empty and partially filled crash box are also found to be very similar as shown in Figure 6.28. It may be concluded that the dynamic testing has negligible effects on load values and the deformation pattern of empty and partially filled 1050H14 Al crash box. (a) Figure 6.27. Load-displacement graphs of a) quasi-statically and dynamically tested empty crash box, b) load-displacement graphs of empty tube after reconstruction and c) load-displacement graphs of filled crash box after reconstruction. (cont. on next page) 129
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OPTIMIZATION OF THE AXIAL CRUSHING
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ACKNOWLEDGEMENTS My PhD quest has b
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ÖZET KAPALI HÜCRELİ ALUMİNYUM K
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CHAPTER 4 EXPERIMENTAL DETAILS ....
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CHAPTER 8 ALUMINUM CRASH BOX OPTIMI
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Figure 3.7. Simulations of the defo
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Figure 4.9. Dimensions of tensile t
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Figure 6.21. Sequential deformation
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Figure 7.20. Sequential deformation
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LIST OF TABLES Table Page Table 4.1
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Figure 1. 1. The body in white stru
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Figure 1. 4. Commercial crash boxes
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CHAPTER 2 AL CLOSED CELL FOAMS: PRO
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The processing methods and mechanic
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Figure 2. 5 The preferred particle
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Figure 2. 8. Typical cellular struc
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Figure 2. 10. Manufacturing cost of
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Figure 2. 12. Laser assisted foamed
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Figure 2.16. Shear strength, normal
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Figure 2. 19. Yield strength vs. re
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Figure 2. 21. Unit cell geometry an
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Figure 2. 24. Load-displacement cur
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Figure 2. 26. The photographs of a
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CHAPTER 3 CRUSHING BEHAVIOR OF TUBU
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Figure 3.2. Diamond deformation mod
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deformation mode transition from ax
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Figure 3.8. Energy absorption of qu
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(a) (c) Figure 3.10. Deformation mo
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(a) (b) Figure 3.13. a) Schematic o
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(a) (b) (c) Figure 3.15. a) Load-di
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Figure 3.18. The crush terminology.
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The quasi-static compression behavi
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Figure 3.22. The variation of speci
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Figure 3.24. Deformation modes of e
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Figure 3.27. SEA values of empty an
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Figure 3.29. (cont.) 3.5. Motivatio
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CHAPTER 4 EXPERIMENTAL DETAILS 4.1.
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(a) (b) Figure 4.3.Pictures of a) f
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oxes are shown in Figure 4.6. The l
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Figure 4.7. The method of trigger m
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4.4. Compression Tests of Crash Box
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4.5.2. Uniaxial Compression Testing
Page 97 and 98: Table 4.1 (Cont.) G1 T3 F2 G1T3F2 3
Page 99 and 100: Table 4.2 (Cont.) G1 T2.5 WP F2 G1T
Page 101: CHAPTER 5 SIMULATION AND OPTIMIZATI
Page 105: considered in axial and transverse
Page 109 and 110: were constrained. Since the width o
Page 116 and 117: 5.4. The Crashworthiness Optimizati
Page 118 and 119: great effect on the crushing behavi
Page 120: CHAPTER 6 EXPERIMENTAL RESULTS 6.1.
Page 124 and 125: Figure 6.3.Tensile stress-strain cu
Page 126 and 127: (a) (b) Figure 6.5. Sequential defo
Page 128 and 129: plate (Figure 6(b)). The trigger is
Page 130 and 131: (a) (b) Figure 6.9. Deformation seq
Page 132 and 133: Figure 6.12. Sequential deformation
Page 138 and 139: Figure 6.18. (cont.) (c) (a) (b) Fi
Page 140 and 141: Figure 6.20.(cont.). (b) (c) 6.5.4.
Page 142 and 143: Figure 6.21.(cont.) (b) (c) 122
Page 144 and 145: Figure 6.22.(cont.) (c) Figure 6.23
Page 146 and 147: Figure 6.24.(Cont.) (b) (c) (a) Fig
Page 150 and 151: Figure 6.27. (cont.) (b) (c) 130
Page 152 and 153: CHAPTER 7 MODELING RESULTS OF FOAM,
Page 154 and 155: experimental tensile stress-strain
Page 156 and 157: significant effect of weld seem ope
Page 158 and 159: Figure 7.7. Deformation photo of fi
Page 160 and 161: Figure 7.11. Deformation photos of
Page 162 and 163: (a) (b) (c) Figure 7.14. Load-displ
Page 164 and 165: 7.4. Simulation of Empty and Partia
Page 166 and 167: Figure 7.16. (cont.) (c) (a) Figure
Page 168 and 169: (a) (b) Figure 7.18. Sequential def
Page 170 and 171: Figure 7.19. (cont.) (b) (c) 150
Page 172 and 173: Figure 7.20. (cont.) (c) (a) Figure
Page 178: (a) (b) Figure 7.26. Experimental a
Page 182 and 183: The constructed response surface of
Page 184: Table 8.1. R 2 , Radj 2 and RMSE va
Page 187 and 188: (a) (b) Figure 8.7. Response surfac
Page 189 and 190: an empty tube wall thickness higher
Page 192 and 193: where, K is a dimensionless constan
Page 194 and 195: The dynamic simulation and analytic
Page 196: Figure 9.4. (cont.) (c) (d) Figure
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Figure 9.6. (cont.) (c) (d) (a) Fig
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Equation 9.7 can also be rewritten
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(a) (b) Figure 9.10. Energy-absorbi
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Figure 9.11. (cont.) (d) The variat
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foam filling were evaluated. The re
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13. The interaction between foam fi
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Arora, J. S.,2004,Introduction to O
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Dannemann, K. A. and Lankford, J.,
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Hall, I. W., Guden, M. and Yu, C. J
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Kim, D-K. and Lee, S., 1999, Impact
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Mamalis, A. G., Manolakos, D. E., I
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Pugsley, A. G. and Macaulay, M., 19
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T. Miyoshi, M. Itoh S. Akiyama A. K
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Zhao, H., Elnasri, I. and Girard, Y
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