cross section crash boxes

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densification displacement in a single shot; therefore, the test samples tested was hit by the striker head with several times in order to reach relatively high displacements. (a) (b) (c) Figure 4.15. a) Fractovis Plus drop-weight test system, b) drawing of the designed test apparatus and c) the pictures of the test sample and the sample fixture in the drop weight test. 80
CHAPTER 5 SIMULATION AND OPTIMIZATION OF EMPTY AND PARTIALLY ALUMINUM FOAM FILLED CRASH 5.1. Material Modeling 5.1.1. 1050H14 Base Material BOXES Three material models are widely used in the simulations of the mechanical response of the crash box base materials. These models include the plastic kinematic model, Mat 3 in LS-DYNA (Mamalis, et al. 2003c, Wang, et al. 2005), the piece-wise linear plasticity model, Mat 24 in LS-DYNA (Mamalis, et al. 2003b, Meguid, et al. 2004b) and the anisotropic plasticity model, Mat103 in LS-DYNA (Fyllingen, et al. 2007). It was previously shown by Lademo et al. (Lademo, et al. 2008) that the processing history and anisotropy of box materials had negligible effects on the predicted load values and the deformation characteristics of the crash boxes subjected to frontal impact. Hence, it was suggested that the use of the simple piece wise or plastic kinematic model could sufficiently resemble the real crushing behavior of metallic crash boxes. In the present thesis, two material models, Mat3 and Mat24, were initially considered for the simulating of the crushing behavior of 1050H14 Al crash box. The material properties of 1050H14 Al alloy were determined from the uniaxial tension stress-strain curve of the base material. In plastic kinematic material model, the mechanical properties are characterized by the material flow stress (y), Young’s modulus (E) and tangent modulus (Et) as depicted in Figure 5.1., (Hallquist 2006) 81
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OPTIMIZATION OF THE AXIAL CRUSHING
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ACKNOWLEDGEMENTS My PhD quest has b
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ÖZET KAPALI HÜCRELİ ALUMİNYUM K
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CHAPTER 4 EXPERIMENTAL DETAILS ....
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CHAPTER 8 ALUMINUM CRASH BOX OPTIMI
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Figure 3.7. Simulations of the defo
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Figure 4.9. Dimensions of tensile t
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Figure 6.21. Sequential deformation
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Figure 7.20. Sequential deformation
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LIST OF TABLES Table Page Table 4.1
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Figure 1. 1. The body in white stru
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Figure 1. 4. Commercial crash boxes
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CHAPTER 2 AL CLOSED CELL FOAMS: PRO
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The processing methods and mechanic
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Figure 2. 5 The preferred particle
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Figure 2. 8. Typical cellular struc
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Figure 2. 10. Manufacturing cost of
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Figure 2. 12. Laser assisted foamed
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Figure 2.16. Shear strength, normal
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Figure 2. 19. Yield strength vs. re
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Figure 2. 21. Unit cell geometry an
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Figure 2. 24. Load-displacement cur
Page 49 and 50: Figure 2. 26. The photographs of a
Page 51 and 52: CHAPTER 3 CRUSHING BEHAVIOR OF TUBU
Page 53 and 54: Figure 3.2. Diamond deformation mod
Page 57 and 58: deformation mode transition from ax
Page 59 and 60: Figure 3.8. Energy absorption of qu
Page 61: (a) (c) Figure 3.10. Deformation mo
Page 65 and 66: (a) (b) Figure 3.13. a) Schematic o
Page 67 and 68: (a) (b) (c) Figure 3.15. a) Load-di
Page 72 and 73: Figure 3.18. The crush terminology.
Page 75 and 76: The quasi-static compression behavi
Page 77 and 78: Figure 3.22. The variation of speci
Page 79 and 80: Figure 3.24. Deformation modes of e
Page 81 and 82: Figure 3.27. SEA values of empty an
Page 83 and 84: Figure 3.29. (cont.) 3.5. Motivatio
Page 85 and 86: CHAPTER 4 EXPERIMENTAL DETAILS 4.1.
Page 87 and 88: (a) (b) Figure 4.3.Pictures of a) f
Page 89 and 90: oxes are shown in Figure 4.6. The l
Page 91 and 92: Figure 4.7. The method of trigger m
Page 93 and 94: 4.4. Compression Tests of Crash Box
Page 95 and 96: 4.5.2. Uniaxial Compression Testing
Page 97 and 98: Table 4.1 (Cont.) G1 T3 F2 G1T3F2 3
Page 99: Table 4.2 (Cont.) G1 T2.5 WP F2 G1T
Page 105: considered in axial and transverse
Page 109 and 110: were constrained. Since the width o
Page 116 and 117: 5.4. The Crashworthiness Optimizati
Page 118 and 119: great effect on the crushing behavi
Page 120: CHAPTER 6 EXPERIMENTAL RESULTS 6.1.
Page 124 and 125: Figure 6.3.Tensile stress-strain cu
Page 126 and 127: (a) (b) Figure 6.5. Sequential defo
Page 128 and 129: plate (Figure 6(b)). The trigger is
Page 130 and 131: (a) (b) Figure 6.9. Deformation seq
Page 132 and 133: Figure 6.12. Sequential deformation
Page 138 and 139: Figure 6.18. (cont.) (c) (a) (b) Fi
Page 140 and 141: Figure 6.20.(cont.). (b) (c) 6.5.4.
Page 142 and 143: Figure 6.21.(cont.) (b) (c) 122
Page 144 and 145: Figure 6.22.(cont.) (c) Figure 6.23
Page 146 and 147: Figure 6.24.(Cont.) (b) (c) (a) Fig
Page 148 and 149: Figure 6.26.(cont.) (b) (c) 6.6. Dy
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Figure 6.27. (cont.) (b) (c) 130
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CHAPTER 7 MODELING RESULTS OF FOAM,
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experimental tensile stress-strain
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significant effect of weld seem ope
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Figure 7.7. Deformation photo of fi
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Figure 7.11. Deformation photos of
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(a) (b) (c) Figure 7.14. Load-displ
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7.4. Simulation of Empty and Partia
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Figure 7.16. (cont.) (c) (a) Figure
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(a) (b) Figure 7.18. Sequential def
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Figure 7.19. (cont.) (b) (c) 150
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Figure 7.20. (cont.) (c) (a) Figure
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(a) (b) Figure 7.26. Experimental a
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The constructed response surface of
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Table 8.1. R 2 , Radj 2 and RMSE va
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(a) (b) Figure 8.7. Response surfac
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an empty tube wall thickness higher
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where, K is a dimensionless constan
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The dynamic simulation and analytic
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Figure 9.4. (cont.) (c) (d) Figure
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Figure 9.6. (cont.) (c) (d) (a) Fig
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Equation 9.7 can also be rewritten
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(a) (b) Figure 9.10. Energy-absorbi
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Figure 9.11. (cont.) (d) The variat
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foam filling were evaluated. The re
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13. The interaction between foam fi
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Arora, J. S.,2004,Introduction to O
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Dannemann, K. A. and Lankford, J.,
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Hall, I. W., Guden, M. and Yu, C. J
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Kim, D-K. and Lee, S., 1999, Impact
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Mamalis, A. G., Manolakos, D. E., I
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Pugsley, A. G. and Macaulay, M., 19
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T. Miyoshi, M. Itoh S. Akiyama A. K
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Zhao, H., Elnasri, I. and Girard, Y
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cross section crash boxes

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