9 Technical data

Mitsubishi Fuso Service 

Body/equipment mounting directives 

FE 

New Zealand 

KAWASAKI, JAPAN

Contents 

1 Introduction 

1.1 The aim of these directives 5 

1.2 Conventions 7 

1.3 Vehicle safety 8 

1.4 Operational reliability 9 

1.5 Accident prevention 10 

2 General 

2.1 Vehicle and model designations 11 

2.2 Technical advice and contact persons 13 

2.3 Required documents 14 

2.4 Product safety 15 

2.5 Mitsubishi three diamonds and 

Fuso emblem 17 

2.6 Recycling of components 18 

2.7 Quality system 19 

3 Planning of bodies 

3.1 Selecting the chassis 20 

3.2 Vehicle modifications 21 

3.3 Dimensions, weights, overall vehicle 

height 22 

3.4 About vehicle body incline 25 

3.5 Tyres 26 

3.6 Bolted and welded connections 27 

3.7 Soundproofing 29 

3.8 Duonic 30 

3.9 Exhaust system 36 

3.10 Maintenance and repairs 38 

3.11 Special equipment 41 

4 Technical threshold values for 

planning 

4.1 Vehicle overhang and technical 

wheelbases 42 

4.2 Weight distribution, CoG height, 

anti-roll bars 44 

4.3 Steerability 45 

4.4 Clearance for assemblies and cab 46 

4.5 Wind deflectors 48 

i 

4.6 Governor and transmission 

power-take-off 51 

5 Damage prevention 

5.1 Electrical system 62 

5.2 Brake hoses/cables and lines 70 

5.3 Mobile communications systems 71 

5.4 Electromagnetic compatibility (EMC) 72 

5.5 Welding work 73 

5.6 Corrosion protection measures 75 

5.7 Corrosion prevention in welding work 77 

5.8 Bolted connections 78 

5.9 Painting work 80 

5.10 Leaf springs 84 

5.11 Tilting the cab 85 

5.12 Towing and tow-starting 86 

5.13 Risk of fire 87 

5.14 Storing and handing over the vehicle 88 

6 Modifications to the basic vehicle 

6.1 General 89 

6.2 Chassis frame material 90 

6.3 Drilling work on the vehicle frame 91 

6.4 Welding work on the vehicle frame 93 

6.5 Reinforcement on side rail 94 

6.6 Brake systems 96 

6.7 Modifications to the wheelbase 97 

6.8 Frame modifications 98 

6.9 Mounting equipment on the side rail 101 

6.10 Cab 106 

6.11 Seats and bench seat 109 

6.12 Electrics/electronics 110 

6.13 Installation of propeller shafts 120 

7 Construction of bodies 

7.1 General 121 

7.2 Mounting frame 122 

7.3 Mounting frame attachment 126 

7.4 Clearance between chassis 

parts and bodies 128 

7.5 Fuel tank 131 

7.6 BlueTec ® system 133 

Mitsubishi Fuso body/equipment mounting directives for FE Issue date: 18. 04. 2011 

! Only print out complete sections from the current version 

2

Contents 

8 Calculations 

8.1 Axle load calculation 137 

9 Technical data 

9.1 Vehicle performance list 139 

9.2 Performance curve 140 

9.3 Weight distribution table 168 

9.4 Chassis cab drawings 201 

9.5 Frame layout 251 

9.6 Spring diagram 270 

9.7 Lamp layout drawings 290 

9.8 Power train 293 

9.9 Differential and tyre bound height 294 

9.10 Engine transmission assembly 296 

9.11 Transmission PTO assy 297 

9.12 Transmission power-take-off layout 298 

9.13 Battery mounting layout 299 

9.14 Fuel tank mounting layout 302 

9.15 BlueTec ® exhaust gas 

aftertreatment 311 

9.16 Labels and marks 315 

9.17 Electrical wiring diagram 319 

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3

2General 

2.1 Vehicle and model designations 

2.1.1 Model coding system 

F E B 5 1 

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E R 4 S F 


A C 

Engine model / Emission 

1 : 4P10 / EURO 

Front suspension system / GVW 

2 : Independent / GVW3.55 – 4.95t 

5 : Rigid / GVW5 – 6t 

7 : Rigid / GVW6.05 –7.5t 

9 : Rigid / GVW 7.5t over 

Wheel base 

C : (2800mm) ~ K : (4750mm) 

Steering position 

R : RHD 

Transmission / Deck height 

1 : AMT / Low deck 

2 : MT / Low deck 

3 : AMT / High deck 

4 : MT / High deck 

Cab style 

S : Single cab 

W : Crew cab 

Code Destination 

FA : Australia / New Zealand 

Variation (e.g. engine power variants) 

B : 96kw 

C : 110kW 

D : 129kw 

Development sequential number / Cab type / Frame width 

A : Standard cab / Frame width : 700mm 

B : Wide cab / Frame width : 750mm 

C : Wide cab / Frame width : 850mm 

Vehicle category / Notification type / Drive system 

E : Standard category / Non-specification / 4x2 

Vehicle style 

F : Cab-over 



11

CANTER EURO 5 MODEL RANGE FOR NEW ZEALAND 

NOTE: NZ models GVW/GCW may differ from the specificationson on page 139 & 293 Jul‐11 

FUSO Code Order Code Model Group GVW GCW Front GVW Rear GVW W/base Power T/M CAB SUSP Tare weight KG 

FEA21CR3SFAC FEA45C2 2800 6 spd DUO NARROW CAB 1950 

FEA21ER3WFAC FEW45E2 3400 6 spd DUO NARROW D/CAB 2180 

FEB21CR4SFAC FEB45C1 2800 5 spd man 2045 

516 4.5T 8000 2300 3800 

110 

IFS 

FEB21CR3SFAC FEB45C2 2800 6 spd DUO 2065 

WIDE CAB 

FEB21ER4SFAC FEB45E1 3400 5 spd man 2070 

FEB21ER3SFAC FEB45E2 3400 6 spd DUO 2090 

FEA21CR3SFAC FEA50C2 2800 6 spd DUO NARROW CAB 1950 

FEA21ER3WFAC FEW50E2 3400 6 spd DUO NARROW D/CAB 2180 

FEB21CR4SFAC FEB50C1 2800 5 spd man 2045 

516 5.0T 8500 2300 

3800 

110 

IFS 

FEB21CR3SFAC FEB50C2 2800 6 spd DUO 2065 

WIDE CAB 





WIDE CAB 

FEB51GR4SFAC FEB60G1 616 6.0T 9000 2570 4500 

3850 110 5 spd man LEAF SPRING 

2265 

FEB51GR3SFAC FEB60G2 3850 6 spd DUO 2290 

FEB71ER3WFAC FEW60E2 3400 6 spd DUO WIDE D/CAB 2650 

FEB71GR4SFAC FEB75G1 3850 5 spd man 2425 

WIDE CAB 

FEB71GR3SFAC FEB75G2 816 7.5T 11000 3100 

6000 3850 110 6 spd DUO LEAF SPRING 

2445 

FEB71ER3WFAC FEW75E2 3400 6 spd DUO WIDE D/CAB 2650 

FEC91GR4SFAD FEC82G1 3850 5 spd man 2480 

FEC91GR3SFAD FEC82G2 3850 6 spd DUO 2495 

FEC91HR4SFAD FEC82H1 4300 5 spd man 2515 

WIDE CAB 

FEC91HR3SFAD FEC82H2 918 8.2T 11700 3100 6000 

4300 129 

6 spd DUO LEAF SPRING 

2530 

FEC91KR4SFAD FEC82K1 4750 5 spd man 2535 

FEC91KR3SFAD FEC82K2 4750 6 spd DUO 2550 

FEB91GR3WFAD FEW82G2 3850 6 spd DUO WIDE D/CAB 2715 

MODELS with passenger air bag and inspection hatch 

PAGE 11A

2 General 

2.1.2 Vehicle and model designation 

Engine Type 

Number of Cylinders 

Output 

Maximum torque 

i 

(kW) 

(rpm) 

(Nm) 

(rpm) 


FEA2 FEA2 FEB2 FEB5 

4P10T2 

L4 

96 

3500 

300 

1300 

4P10T4 

L4 

110 

3500 

370 

1600 

4P10T4 

L4 

110 

3500 

370 

1600 



4P10T4 

L4 

110 

3500 

370 

1600 

Cab Standard 

Wide 

Crew 

Transmission MT M038S5 - M038S5 M038S5 

AMT M038S6 M038S6 M038S6 M038S6 

Wheelbase (mm) 2800 

3400 

3850 

4300 

4750 

 

Permissible Gross Vehicle Weight 

Total 3510 4500 4500 

STD:6000/ 

OPT:4500 

Permissible axle load 

Front 2300 2300 2300 2570 

and weight (kg) Rear 3800 3800 3800 4500 

Permissible total gross 

weight of combination 

(kg) 7000 8000 8000 

STD:9500/ 

OPT:8000 

Engine Type 

Number of Cylinders 

Output 

Maximum torque 

(kW) 

(rpm) 

(Nm) 

(rpm) 

FEB7 FEC7 FEB9/FEC9 

4P10T4 

L4 

110 

3500 

370 

1600 

4P10T4 

L4 

110 

3500 

370 

1600 

4P10T6 

L4 

129 

3500 

430 

1600 

Cab Standard 

Wide 

Crew 

Transmission MT M038S5 M038S5 M038S5 

AMT M038S6 M038S6 M038S6 

Wheelbase (mm) 2800 

3400 

3850 

4300 

4750 

Permissible Gross Vehicle Weight 

Permissible axle load 

and weight (kg) 

Permissible total gross 

weight of combination 

(kg) 

Total 

STD:7500/ 

OPT:4500 

STD:7500/ 

OPT:4500 

8200 

Front 3100 3100 3100 

Rear 6000 6000 6000 

STD:11000/ 

OPT:8000 

STD:11000/ 

OPT:8000 

11700 

12



9.5.2 Frame section module 

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9.5 Frame layout 



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269


9.6 Spring diagram 

9.6.1 Distance from frame top surface to ground 

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MODEL 

OBJECT 

ENGINE 

kW 

CAB CHASSIS WEIGHT 

kg 

Front 

Wf 

Rear 

Wr 

Total 

W 

UNDER-SPRING 

WEIGHT 

kg 

Front Rear 

Method of calculating Hf, Hr 

Hf=hf+Rf : Frame height, Front See Chapter 9.5.1 

Hr=hr+Rr : Frame height, Rear 

hf : Distance from frame top to front wheel centre (See drawings or following page 271.) 

hr : Distance from frame top to rear wheel centre (See drawings or following page 278.) 

Rf, Rr : Tyre radius (See drawings or following page 289.) 


DISTANCE FROM 

FRAME TOP 

SURFACE TO 

GROUND 

mm 

Front 

±10 Hf 

Rear 

±25 Hr 



CoG. 

HEIGHT 

mm 

FEA21CR2SFAB 96 1365 570 1935 170 375 638 723 540 

FEA21CR1SFAB 96 1380 570 1950 170 375 638 723 540 

FEA21CR3SFAC 110 1380 570 1950 170 375 638 723 575 

FEA21ER3SFAC 110 1400 580 1980 170 375 636 722 575 

FEA21ER3WFAC 110 1515 665 2180 170 375 630 717 625 

FEB21CR4SFAC 110 1470 575 2045 175 390 651 713 615 

FEB21ER4SFAC 110 1475 595 2070 175 390 651 722 615 

FEB21CR3SFAC 110 1480 585 2065 175 390 650 723 615 

FEB21ER3SFAC 110 1490 600 2090 175 390 650 722 615 

FEB51ER4SFAC 110 1550 695 2245 280 460 674 783 615 

FEB51GR4SFAC 110 1550 715 2265 280 460 674 782 615 

FEB51ER3SFAC 110 1565 705 2270 280 470 673 783 615 

FEB51GR3SFAC 110 1565 725 2290 280 470 673 782 615 

FEB71GR4SFAC 110 1595 830 2425 325 570 681 797 615 

FEB71ER3WFAC 110 1750 900 2650 325 570 676 795 615 

FEB71GR3SFAC 110 1610 835 2445 325 570 681 797 615 

FEC71CR4SFAC 110 1570 805 2375 325 575 697 808 605 

FEC71ER4SFAC 110 1580 830 2410 325 575 697 807 605 

FEC71CR3SFAC 110 1585 800 2385 325 575 697 808 605 

FEC71ER3SFAC 110 1595 835 2430 325 575 696 807 605 

FEB91ER4WFAD 129 1745 940 2685 325 570 686 794 615 

FEB91GR4WFAD 129 1770 935 2705 325 570 685 794 615 

FEB91ER3WFAD 129 1760 940 2700 325 570 685 794 615 

FEB91GR3WFAD 129 1780 935 2715 325 570 685 794 615 

FEC91ER4SFAD 129 1590 870 2460 325 575 697 806 605 

FEC91KR4SFAD 129 1640 895 2535 325 575 695 805 605 

FEC91GR4SFAD 129 1585 895 2480 325 575 697 805 605 

FEC91HR4SFAD 129 1620 895 2515 325 575 695 805 605 

FEC91ER3SFAD 129 1600 875 2475 325 575 696 806 605 

FEC91KR3SFAD 129 1650 900 2550 325 575 694 805 605 

FEC91GR3SFAD 129 1600 895 2495 325 575 696 805 605 

FEC91HR3SFAD 129 1635 895 2530 325 575 695 805 605 

270


9.6.2 Front spring diagram 

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9.6.3 Rear spring diagram 

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288


9.6.4 Tyre radius calculating diagram 

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289


9.7 Lamp layout drawings 

9.7.1 Rear combination lamp 

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290


9.7.2 Rear registration plate lamp 

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291


9.7.3 Mounting position of reflectors 

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Front 

Trailing edge of reflecting 

section of reflector 

Reflecting 

section 

 

Reflecting 

section 

Trailing edge of reflecting 

section of reflector 


Upward 

 

M5 × 0.8 bolt 

Tightning torque: 0.45-0.96 N·m 

[5-10 kgf·cm] 



292


9.8 Power train 

9.8.1 Powertrain list 

i 

Model 

GVW 

(kg) 

FEA21CR2SFAB 3510 

FEB21CR4SFAC 

FEB21ER4SFAC 

FEB51ER4SFAC 

FEB51GR4SFAC 

FEC71CR4SFAC 

FEC71ER4SFAC 

FEB71GR4SFAC 

FEB91ER4WFAD 

FEB91GR4WFAD 

FEC91ER4SFAD 

FEC91KR4SFAD 

FEC91GR4SFAD 

FEC91HR4SFAD 

4500 

6000 

7500 

8200 

FEA21CR1SFAB 3510 

FEA21CR3SFAC 

FEA21ER3SFAC 

FEA21ER3WFAC 

FEB21CR3SFAC 

FEB21ER3SFAC 

FEB51ER3SFAC 

FEB51GR3SFAC 

FEB71ER3WFAC 

FEC71CR3SFAC 

FEC71ER3SFAC 

FEB71GR3SFAC 

FEB91ER3WFAD 

FEB91GR3WFAD 

FEC91ER3SFAD 

FEC91KR3SFAD 

FEC91GR3SFAD 

FEC91HR3SFAD 

4500 

6000 

7500 

8200 

Engine 

Model 

4P10T2 

96kW 

300Nm 

4P10T4 

110kW 

370Nm 

4P10T6 

129kW 

430Nm 

4P10T2 

96kW 

300Nm 

4P10T4 

110kW 

370Nm 

4P10T6 

129kW 

430Nm 

Clutch 

C3W28 

C4W30 

9.8 Power train 

T/M 

Model Position Ratio 

M038S5 

Wet dual clutch M038S6 



1 

2 

3 

4 

5 

R 

1 

2 

3 

4 

5 

6 

R 

5.494 

3.193 

1.689 

1.000 

0.723 

5.494 

5.397 

3.788 

2.310 

1.474 

1.000 

0.701 

5.397 

293


9.9 Differential and tyre bound height 

i 

Model Tyre size 


A 

mm 

B 

mm 

C 

mm 

FEA21CR2SFAB 195/85R15 75 154 585 129 

FEA21CR1SFAB 195/85R15 75 154 585 129 

FEA21CR3SFAC 195/85R15 75 154 585 129 

FEA21ER3SFAC 195/85R15 75 151 585 130 

FEA21ER3WFAC 195/85R15 75 149 585 132 

FEB21CR4SFAC 195/85R15 65 161 591 136 

FEB21ER4SFAC 195/85R15 75 150 591 137 

FEB21CR3SFAC 195/85R15 75 152 591 136 

FEB21ER3SFAC 195/85R15 75 149 591 137 

FEB51ER4SFAC 205/85R16 109 144 592 130 

FEB51GR4SFAC 205/85R16 109 143 592 130 

FEB51ER3SFAC 205/85R16 109 144 592 130 

FEB51GR3SFAC 205/85R16 109 143 592 130 

FEB71GR4SFAC 215/75R17.5 105 160 641 141 

FEB71ER3WFAC 215/75R17.5 105 160 641 141 

FEB71GR3SFAC 215/75R17.5 105 160 641 141 

FEC71CR4SFAC 215/75R17.5 125 132 647 151 

FEC71ER4SFAC 215/75R17.5 125 131 647 152 

FEC71CR3SFAC 215/75R17.5 125 132 647 151 

FEC71ER3SFAC 215/75R17.5 125 131 647 152 

FEC71ER3SFAC 215/75R17.5 125 130 647 152 

FEB91ER4WFAD 215/75R17.5 105 159 641 141 

FEB91GR4WFAD 215/75R17.5 105 159 641 141 

FEB91ER3WFAD 215/75R17.5 105 159 641 141 

FEB91GR3WFAD 215/75R17.5 105 159 641 141 

FEC91ER4SFAD 215/75R17.5 125 131 647 152 

FEC91KR4SFAD 215/75R17.5 125 129 647 153 

FEC91GR4SFAD 215/75R17.5 125 130 647 152 

FEC91HR4SFAD 215/75R17.5 125 130 647 152 

FEC91ER3SFAD 215/75R17.5 125 131 647 152 

FEC91KR3SFAD 215/75R17.5 125 129 647 153 

FEC91GR3SFAD 215/75R17.5 125 130 647 152 

FEC91HR3SFAD 215/75R17.5 125 130 647 152 



D 

mm 

294


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295


9.10 Engine transmission assembly 

CENTER OF 

AXLE, FRONT 

i 

REFERENCE 

POINT (0,0) 

146 

CENTER LINE OF 

CRANK SHAFT 

ANGLE = 3.5° 

A 

P 

9.10 Engine transmission assembly 

X 

L1 L2 

L3 45 

• BACK OF CYLINDER BLOCK (Unit : mm) 

MODEL A 

CENTER OF CHASSIS TO 

CENTER OF ENG OFFSET 

FEA 425 -5 (LEFT SIDE) 

FEB, FEC 470 -10 (LEFT SIDE) 

• SIZE OF T/M (Unit : mm) 

T/M Clutch P L1 L2 L3 L 

M038S6 – 90 215 317 204.5 826.5 

M038S5 C3W28 1.5 236.5 317 146.5 701.5 

M038S5 C4W30 90 148 317 146.5 701.5 

• TAKING OUT CENTER OF PTO *1 (Unit : mm) 

MODEL T/M 

PTO 

147N•m [15kgf•m] 

X Y 

FEA 

M038S6 

M038S5 

940.6 

873.7 

292.5 (5t) 

288.4 (5t) 

FEC 

M038S6 

M038S5 

985.6 

918.7 

302.5 (6t) 

298.4 (6t) 



L 

BACK OF CYLINDER 

BLOCK 

TAKING OUT CENTER 

OF PTO *1 

Y 

296


9.11 Transmission PTO assy 

Marked with , 1pc 

i 

thread depth 22, starting hole depth 26 

Marked with , 1pc 

(Center of reverse idler gear) 

Marked with , 2pcs 

Marked with , 2pcs 

(two places marked with ) 

6. [ ] INDICATES TIGHTENING TORQUE. 

5. USE FOLLOWING FOR LIQUID PACKING. 

CASE FAYING SURFACE: THREEBOND 1215 

F COVER: THREEBOND 1104J 

SCREW PLUG: THREEBOND 1105D 

4. SHIFTING FORCE ON SHIFT RAIL: 76 N ± 10% (STATIC) 

3. PACK BEARING GREASE BETWEEN OIL SEAL LIPS AT INSTALLATION OF OIL SEAL. 

9.11 Transmission PTO assy 



2. PTO GEAR RATIOS AND GEAR ARRANGEMENT ARE AS FOLLOWS: 

PTO GEAR RATIOS 

GEAR RATIO i 

REDUCTION RATIO 

1 / i 

APPLY GREASE AFTER ASSEMBLY. 

APPLICABLE VEHICLE MODEL 

TRANSMISSION 

MODEL 

(STROKE) 

MT (MODELS WITH C3 CLUTCH & C4 CLUTCH) 

PTO GEAR ARRANGEMENT: 

NUMBERS OF TEETH ARE INDICATED AS FOLLOWS. 

MODELS WITH C4 CLUTCH ; 611.5 

MODELS WITH C3 CLUTCH ; 700 

(MAIN SHAFT) 

(COUNTERSHAFT) 

(REVERSE IDLER SHAFT) 

(PTO OUTPUT) 

PTO shaft 

PTO TAKE-OFF GEAR: REVERSE GEAR 

NOTES: 

1. PERMISSIBLE OUTPUT SHAFT TORQUE: 





TRANSMISSION PTO ASSY, 

FOR DUMP TRUCKS 

PTO MOUNTING DRAWING 

297


9.12 Transmission power-take-off layout 

i 

Center of transmission 

Center of counter shaft 

9.12 Transmission power-take-off layout 

Center of reverse idler shaft 

(Center of PTO window) 

Precautions for mounting PTO 

(1) Permissible output shaft torque/speed 

196 N. m/1500 rpm at PTO output shaft (PTO for general-purpose vehicles) 

147 N. m/2000 rpm at PTO output shaft (PTO for dump trucks) 

(2) Gear backlash 

Reverse idler gear to PTO input gear: Ensure a backlash of 0.10 to 0.23. 

Transmission model name affixing position 

Lubrication port (oil level plug) 

Lubrication port (oil drain plug) 

Error in dimension between center of PTO window and 

Center of PTO window 

center of each hole within 0.1 

Blank at 4 places marked with *: thread depth 22, drill depth 26 



PTO mounting surface 

Transmission rear end surface 

(2) Be careful about the seal on the PTO mounting surface. 

PTO take-off gear (reverse idler gear) 

(3) PTO take-off gear 

Reverse idler gear, see the tabular on the left. 

(4) Gear ratio 

C3 clutch and C4 clutch 

(5) Transmission gear train 

See below. 

Clutch housing + transmission case overall length 

C3 clutch: 

C4 clutch: 

PTO take-off gear tabular 

Input 

(Main shaft) 

(Counter shaft) 

Left 

Helical gear 

Transmission model 

Gear Involute 

Tool Module 

Pressure angle 

Helix angle 

Number of teeth 

Reference pitch diameter 

Base circle diameter 

(Reverse idler shaft) 

Tooth depth 

Amount of addendum modification 

Displacement over 

a given number of teeth 

Number of teeth 

Tooth 

thickness 

M038S5 and M038S6 

Over pin diameter 

Pin diameter 

Standard transmission PTO take-off port relation diagram 

Shaping 

Finishing method 

Crowning 

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9.13 Battery mounting layout 

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301


9.14 Fuel tank mounting layout 

9.14.1 Fuel tank 

100-liter tank 

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302


9.14.2 Fuel tank bracket (option) 

FEA21, 61C 

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303


FEA21E SINGLE CAB 

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304


FEA21E CREW CAB 

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305


FEB21C, FEC71, 81C 

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306


FEB21, 51E 

FEC71, 91E 

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FEB71, 91E 

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308


FEB51, 71G 

FEC91G, K, H 

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309


FEB91G 

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310


9.15 BlueTec ® exhaust gas aftertreatment 

FEB91E 

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311


FEC91E 

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FEC91G SINGLE CAB 

FEB91G CREW CAB 

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FEC91K, H 

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314


9.16 Labels and marks 

• When peeling off a label or emblem, order the part 

number from the responsible division and attach 

the label or emblem while referring to page 318. 

9.16.1 List of the attaching locations of labels 

and emblems 

Locations 

Description 

i 

Front face of 

cab 

RH and LH 

doors 

FUSO — 

DUONIC — 

BlueTec ® 

— 

NOTE: Types of the label and emblem attaching on a 

vehicle differ depending on the vehicle types. 




315


9.16.2 Installation of marks 


Clean the indicated areas where the CUSTOM mark, BLUETEC mark, and DUONIC mark are to be stuck, peel off 

the backing paper from each sticker, and affix it in position according to the illustration. 

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316


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317


Attaching procedure of the labels and emblems 

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(Unit: mm) 

Cab width A B C D E 

Standard 115 78 60 390 285 

Wide 115 103 85 465 360 



318


9.17 Electrical wiring diagram 

HOW TO READ CIRCUITS 

1.1 

1.11 

1.10 

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1.9 Code number 

1.8 

1.2 




1.3 

1.5 

1.4 

1.6 

1.7 

319


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1.1 Index number: 100 - 999 

• Index numbers are used as reference numbers for electrical circuits. Each electrical circuit has been assigned 

its own index number. 

1.2 Key number: A01 - Z99 

• Key numbers indicate parts installation locations. The installation location of an electrical equipment can be 

easily found using its key number shown in a circuit diagram. 

All of the electrical equipment installation locations are listed in Gr54-10. (Group Number Service Manual) 

1.3 Part name 

1.4 Connector type (type indication) 

• A list of the connectors used is included in Gr54-10. (Group Number Service Manual) 

1.5 Connector terminal number 

1.6 Major harness division 

• Major harness divisions are shown 

1.7 Wiring variations between different specifications 

• Variations in wiring/circuit between different vehicle specifications are clearly indicated as shown. 

1.8 Circuit number, wire diameter, wire color 

GL05 0.85 - BrY 

Circuit number 

Wire diameter 

“Wire diameter” represents the cross section of the wire's conductive 

material. For example, “0.85” corresponds to 0.85 mm 2. On the circuit 

diagrams, the unit “mm 2” is omitted. Wires with a conductive cross 

section of 0.5 mm 2 are shown without the wire diameter or unit. As 

indicated below, shielding wires are marked with “SHIELD,” and shielded 

wires are circled by a dotted line. 

SHIELD 

On the circuit drawings, twisted wires are indicated as shown below. 

Wire color 

Twisted wire 

Wire colors are represented by the first letter of the color. 

Colors that all start with the letter “B” are indicated as follows. 

BLACK B BLUE L BROWN 

Sheath 

Shield 

Wire core 

(conductive material + insulation) 

Wires that have both base and tracer colors are indicated by two letters. 

RY (Yellow tracer on Red base) 

G (base color) 

GL (Blue tracer on Green base) 

L (tracer color) 

1.9 Code number: #001 - #999 

• Code numbers are reference numbers to find individual electrical equipment inspection procedures. The inspection 

procedure for an electrical equipment can be found using its code number shown in a circuit diagram. 

1.10 Grounding point: [1] - [99] 

• Locations where wires are grounded to the vehicle. All of the grounding points are listed in 130 

. (Index 

number Service Manual) 

1.11 Harness connection 

• The arrow in the wiring diagram indicates where harnesses are connected, and NOT the flow of electricity. 



Br 

320


Wire color 

Wire color Insulation color + tracer 

B Black 

Br Brown 

G Green 

Gr Gray 

Gy 

L Blue 

Lg Light 

green 

O Orange 

P Pink 

Pu Purple 

R Red 

Sb Sky blue 

V Violet 

W White 

Y Yellow 

i 

BW Black/ 

white 

BrW Brown/ 

white 

GW Green/ 

white 

GrL Gray/ 

GyL blue 

LW Blue/ 

white 

LgR Light 

green/ 

red 

OL Orange/ 

blue 

PB Pink/ 

black 

RW Red/ 

white 

VY Violet/ 

yellow 

WR White/ 

red 

YR Yellow/ 

red 

YR Yellow/ 

pink 

BY Black/ 

yellow 

BrB Brown/ 

black 

GR Green/ 

red 

GrR Gray/ 

GyR red 


BR Black/red BG Black/ 

green 

BrY Brown/ 

yellow 

GY Green/ 

yellow 

LR Blue/red LY Blue/ 

yellow 

LgY Light 

green/ 

yellow 

OB Orange/ 

black 

PG Pink/ 

green 

RB Red/ 

black 

VW Violet/ 

white 

WB White/ 

black 

YB Yellow/ 

black 

YV Yellow/ 

violet 

LgB Light 

green/ 

black 

OG Orange/ 

green 

PL Pink/ 

blue 

RY Red/ 

yellow 

BrR Brown/ 

red 

GB Green/ 

black 

LB Blue/ 

black 

LgW Light 

green/ 

white 

PW Pink/ 

white 

RG Red/ 

green 

VR Violet/red VG Violet/ 

green 

WL White/ 

blue 

YG Yellow/ 

green 

WG White/ 

green 

YL Yellow/ 

blue 

BL Black/ 

blue 

BrG Brown/ 

green 

GL Green/ 

blue 

LO Blue/ 

orange 



GO Green/ 

orange 

LG Blue/ 

green 

RL Red/blue RO Red/ 

orange 

WO White/ 

orange 

YW Yellow/ 

white 

YO Yellow/ 

orange 

321


SAM INTERNAL CIRCUIT (1) 

i 




322


SAM INTERNAL CIRCUIT (2) 

i 




323


POWER CIRCUIT (1) 

i 




324



i 




325



i 




326



i 




327



i 




328



i 




329



i 




330



i 




331



i 




332



i 




333



i 




334



i 




335



i 




336



i 




337



i 




338



i 




339


RESERVE POWER CIRCUIT 

i 




340


BATTERY CHARGING CIRCUIT (1) 

i 




341


BATTERY CHARGING CIRCUIT (2) 

i 




342


GROUND (1) 

i 




343


GROUND (2) 

i 




344


GROUND (3) 

i 




345


GROUND (4) 

i 




346


GROUND (5) 

i 




347


GROUND (6) 

i 




348


GROUND (7) 

i 




349


GROUND (8) 

i 




350


GROUND (9) 

i 




351


GROUND (10) 

i 




352


GROUND (11) 

i 




353


GROUND (12) 

i 




354


GROUND (13) 

i 




355


GROUND (14) 

i 




356


GROUND (15) 

i 




357


ENGINE STARTING CIRCUIT (1) 

i 




358



i 




359



i 




360



i 




361


ISS (IDLING STOP AND START SYSTEM) CIRCUIT (1) 

i 




362


ISS (IDLING STOP AND START SYSTEM) CIRCUIT (2) 

i 




363


HEADLAMP CIRCUIT 

i 




364


FOG LAMP CIRCUIT 

i 




365


TAIL, POSITION AND LICENSE PLATE LAMPS CIRCUIT 

i 




366


STOP LAMP CIRCUIT 

i 




367


TURN SIGNAL AND HAZARD LAMP CIRCUIT 

i 




368


BACKUP LAMP CIRCUIT (1) 

i 




369


BACKUP LAMP CIRCUIT (2) 

i 




370


CAB LAMP CIRCUIT (1) 

i 




371


CAB LAMP CIRCUIT (2) 

i 




372


ILLUMINATION LAMP CIRCUIT 

i 




373


END-OUTLINE MARKER LAMP CIRCUIT 

i 




374


METER CLUSTER INTERNAL CIRCUIT (1) 

i 




375


METER CLUSTER INTERNAL CIRCUIT (2) 

i 




376


TACHOMETER CIRCUIT (1) 

i 




377


TACHOMETER CIRCUIT (2) 

i 




378


SPEEDOMETER CIRCUIT 

i 




379


FUEL GAUGE CIRCUIT 

i 




380


WATER TEMPERATURE GAUGE CIRCUIT (1) 

i 




381


WATER TEMPERATURE GAUGE CIRCUIT (2) 

i 




382


PARKING BRAKE INDICATOR CIRCUIT 

i 




383


BRAKE WARNING CIRCUIT 

i 




384


ENGINE OIL PRESSURE WARNING CIRCUIT (1) 

i 




385


ENGINE OIL PRESSURE WARNING CIRCUIT (2) 

i 




386


OVERHEATING WARNING CIRCUIT (1) 

i 




387


OVERHEATING WARNING CIRCUIT (2) 

i 




388


CAB TILT WARNING CIRCUIT 

i 




389


FUEL FILTER WARNING CIRCUIT (1) 

i 




390


FUEL FILTER WARNING CIRCUIT (2) 

i 




391


CIGARETTE LIGHTER CIRCUIT 

i 




392


AUDIO CIRCUIT 

i 




393


WIPER AND WASHER CIRCUIT 

i 




394


HORN CIRCUIT 

i 




395


HEATER AND AIR-CONDITIONER CIRCUIT (1) 

i 




396



i 




397



i 




398



i 




399


POWER WINDOW AND CENTRAL DOOR LOCK CIRCUIT 

i 




400


MIRROR HEATER CIRCUIT 

i 




401


KEYLESS ENTRY CIRCUIT 

i 




402


FOUR-WHEEL DRIVE CIRCUIT 

i 




403


TRANSMISSION POWER TAKE-OFF CIRCUIT (1) 

i 




404



i 




405



i 




406



i 




407


JOINT CONNECTOR (1) 

i 




408



i 




409



i 




410



i 




411

Index 

A 

About vehicle body incline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 

Accident prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 

AdBlue tank and connection piping . . . . . . . . . . . . . . . . . . . . . . . . . . . 134 

Attaching the roof deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 

Attaching the splash guard protective cover . . . . . . . . . . . . . . . . . . . . . . . . 131 

Attachment above cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 

Axle load calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 

B 

Battery maintenance and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 

Battery mounting layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299 

BlueTec ® exhaust gas aftertreatment . . . . . . . . . . . . . . . . . . . . . . . . . 37, 311 

BlueTec ® system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 

Bolted and welded connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 

Bolted connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 

Brake hoses/cables and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 

Brake systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 

C 

Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47, 106 

Cab front & Rear view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233 

Cab side view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248 

Cautions relating to fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 

Chassis cab drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201 

Chassis frame material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 

Clearance between chassis parts and bodies. . . . . . . . . . . . . . . . . . . . . . . . 128 

Clearance between exhaust system parts and other parts . . . . . . . . . . . . . . . . . . . 36 

Clearance for assemblies and cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 

CoG height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 

Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 

Corrosion prevention in welding work . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 

Corrosion prevention measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 

D 

Differential and tyre bound height . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294 

Dimensions, weights, overall vehicle height . . . . . . . . . . . . . . . . . . . . . . . . . 22 

Distance from frame top surface to ground . . . . . . . . . . . . . . . . . . . . . . . . 270 

Drilling work on the vehicle frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 

E 

Electrical system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 

Electrical wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319 

Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 

i 



412

Index 

Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 

Electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 

Engine performance curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158 

Engine transmission assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296 

Exhaust gas purification devices (BlueTec ® system) and sensors . . . . . . . . . . . . . . . . . 36 

Exhaust system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 

Extending and shortening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 

F 

Frame layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 

Frame modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 

Frame section drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251, 253 

Frame section module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252, 258 

Front spring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 271 

Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131, 302 

Fuel tank bracket (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303 

Fuel tank mounting layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302 

G 

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89, 121 

Governor and torque characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 

Governor and transmission power-take-off . . . . . . . . . . . . . . . . . . . . . . . . . 51 

Governor characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 

Guarantee of traceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 

I 

Installation of propeller shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 

Installing a side guard and other parts around the AdBlue tank. . . . . . . . . . . . . . . . . 133 

Instructions for relocating the tank, adding on the auxiliary tank, and increasing its capacity . . . . . 132 

L 

Lamp layout drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290 

Leaf springs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 

M 

Maintenance and repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 

Maintenance instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 

Maximum Rear Body Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 

Maximum vehicle overhangs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 

Mitsubishi three diamonds and Fuso emblem . . . . . . . . . . . . . . . . . . . . . . . . 17 

Mobile communications systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 

Model coding system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 

Modifications to the wheelbase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 

Mounting equipment on the side rail . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 

Mounting frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 

i 



413

Index 

Mounting frame attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 

Mudguards and wheel arches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 

N 

Nuts and Bolts for Use on Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 

O 

Operational reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 

Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 

P 

Painting work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 

Performance curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 

Power train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293 

Powertrain list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293 

Precautions for electric welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136 

Preparation for storing the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 

Product safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 

Prohibition on modifying the propeller shaft . . . . . . . . . . . . . . . . . . . . . . . . . 97 

Q 

Quality system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 

R 

Rear combination lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290 

Rear registration plate lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 

Rear spring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278 

Recycling of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 

Reinforcement on side rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 

Required documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 

Risk of fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 

S 

Seats and bench seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 

Selecting the chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 

Side underrun ptotections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 

Soundproofing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 

Spare wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 

Special equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 

Special equipment governor control system . . . . . . . . . . . . . . . . . . . . . . . . . 51 

Spring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270 

Stabilisers roll control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 

Steerability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 

Storing and handing over the vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 

i 



414

Index 

T 

Technical advice and contact persons . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 

The aim of these directives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 

Tilting the cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 

Towing and tow-starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 

Transmission power-take-off layout . . . . . . . . . . . . . . . . . . . . . . . . . . . 298 

Transmission PTO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 

Types of angular offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 

Tyre radius calculating diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289 

Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 

V 

Vehicle and model designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 

Vehicle and model designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 

Vehicle modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 

Vehicle overhang and technical wheelbases . . . . . . . . . . . . . . . . . . . . . . . . . 42 

Vehicle performance curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 

Vehicle performance list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 

Vehicle safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 

W 

Weight distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 

Weight distribution table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 

Weight distribution, CoG height, anti-roll bars . . . . . . . . . . . . . . . . . . . . . . . . 44 

Welded connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 

Welding work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 

Welding work on the vehicle frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 

Wheel chocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 

Wind deflectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 

Work before handing over the modified vehicle . . . . . . . . . . . . . . . . . . . . . . . . 40 

i 



415

BlueTec ® : A brand of Daimler AG 

AdBlue ® : The registered trademark of German Association of the Automobile Industry 

Body/equipment mounting directives 

New Zealand 

April 2011 BL1102

9 Technical data

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