Construction Program Management and Inspection Guide

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SAMPLE 6.0 Production Facility Management The activities and procedures to be followed for QC during production of Earthwork materials are as indicated below. 6.1 – Schedule of Production Operations ABC Contractors will provide Transportation Agency with a “Weekly Schedule of Earthwork Materials Production Operations” on each Friday prior to the week of production. A copy of the “Weekly Schedule of Earthwork Materials Production Operations” is located in Appendix __ (see Note, page B–17). The weekly schedule of Production Operations will identify the following: ▼ Material Type ▼ Material Source ▼ Production Location ▼ Estimated Production Quantity ABC Contractors will track the actual production quantities on a daily basis and maintain a “Record of Earthwork Production” for each week. Copies of the “Record of Earthwork Production” will be made available to Transportation Agency in the “Weekly QC Summary Report.” 6.2 – Production Facilities and Equipment ABC Contractors and their Subcontractors and Suppliers will utilize conventional facilities and equipment for the production of all Earthwork materials. The major types of facilities and equipment to be utilized for On-Site and Off-Site production are summarized below. Material Source Production Facility Production Equipment On-Site, Segment ▼ Crawler Drills (Multiple, Various Make) 1, 2, and 3 ▼ Explosives and Blasting Mats ▼ Backhoes (Multiple, Various Make) ▼ Tractor/Dozers (Multiple, Various Make) ▼ Front End Loaders (Multiple, Various Make) ▼ End Dump Trucks (Multiple, Various Make) Bedrock Industries, ▼ Tractor/Dozers (Multiple, Various Make) Bedrock, MA ▼ Rock Crusher ▼ Conveyor Belt ▼ Front End Loaders (Multiple, Various Make) ▼ End Dump Trucks (Multiple, Various Make) Borrow Producer(s) ▼ Tractor/Dozers (Multiple, Various Make) (TBD) ▼ Front End Loaders (Multiple, Various Make) ▼ End Dump Trucks (Multiple, Various Make) Appendix B: Quality Assurance Resources CONSTRUCTION PROGRAM MANAGEMENT AND INSPECTION GUIDE (5/01/04) B–39
Appendix B: Quality Assurance Resources CONSTRUCTION PROGRAM MANAGEMENT AND INSPECTION GUIDE (5/01/04) B–40 SAMPLE 6.3 – Production Quality Control Activities Production Quality Control (PQC) personnel will perform the following inspection, sampling, and testing activities at the frequencies indicated: 6.3.1 – Pre-Production QC Activities ▼ Conduct a Pre-Production Quality Control Audit at each Earthwork Source facility or location in accordance with CQMP Part XIII prior to the start of Earthwork production. ▼ Maintain a reference grid system (Stations, Offsets) and boundaries for each Earthwork Source facility or location. ▼ Determine and document random sampling locations of Earthwork materials at Production Facility in accordance with Section 4.2.1 above. ▼ Obtain and properly label all Source Characterization (SC) samples of Earthwork materials at the frequencies indicated in Section 4.2.1 above. ▼ Transport Earthwork Source Characterization samples to the appropriate laboratory for testing. ▼ Ensure that Source Characterization sampling and testing is completed for each Source Quadrant prior to production/removal of material from the Source Quadrant. ▼ Inspect stockpiles to ensure that different Earthwork material types are not commingled or contaminated. 6.3.2 – Production QC Activities ▼ Visually monitor Earthwork materials production to ensure no change in material type within the Source Quadrant. ▼ Determine and document random sampling locations for each Sublot of Earthwork material produced. ▼ Obtain and properly label all PQC Field samples of Earthwork materials. ▼ Transport Earthwork PQC Field samples to the appropriate laboratory for testing. ▼ Perform PQC sampling and testing of Earthwork in accordance with the required test methods and frequencies outlined in Section 5.0 above. ▼ Prepare and sign standard Test Report Forms (TRFs) for each test completed. ▼ Maintain Production Facility Control Charts per Section 6.4 below. ▼ Monitor loading and transportation of Earthwork materials to ensure that the correct materials are being transported to the correct Project location. ▼ Ensure that all Borrow Pits are neatly trimmed and finished to the minimum grades and dimensions required under Section 150.21 of the Standard Specifications. ▼ Document Off-Site and On-Site Earthwork Production QC inspection activities and findings on standard QC Inspection Report Forms (IRFs) for each production location in accordance with Section 6.6 below. ▼ Identify Production Facility practices or materials which do not conform with the requirements of the relevant specifications and this QC Plan, and discuss appropriate corrective action with the Production Facility Superintendent and the QC Manager.
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Construction Program Management and
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Notice This publication is dissemin
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iv Contents CONSTRUCTION PROGRAM MA
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List of Acronyms AASHTO American As
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1. Introduction The Federal Highway
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2-2 Background CONSTRUCTION PROGRAM
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3-2 Construction Program Management
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Page 48 and 49: SAMPLE Contractor Evaluation The pe
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Page 66 and 67: SAMPLE 4.1.2 - Roadway Embankment M
Page 68 and 69: SAMPLE Material Source Characteriza
Page 70 and 71: SAMPLE 4.2.2 - Mix Designs Earthwor
Page 72 and 73: SAMPLE 5.4 - QC Sampling and Testin
Page 74 and 75: SAMPLE 5.4.3 - Embankment Material
Page 76 and 77: SAMPLE 5.4.5 - Backfill Material fo
Page 80 and 81: SAMPLE 6.4 - Production Facility Co
Page 82 and 83: SAMPLE Earthwork Item Placement Equ
Page 84 and 85: SAMPLE Step J. - If the PWL for Con
Page 86 and 87: SAMPLE 7.5 - Placement Control Char
Page 88 and 89: SAMPLE ▼ Once the cause of the fa
Page 90 and 91: SAMPLE 8.6 - Application of Enginee
Page 100 and 101: SAMPLE Appendix C: Process Review/P
Page 102 and 103: SAMPLE V. Overview of the Program R
Page 104 and 105: SAMPLE Special Emphasis Areas Desig
Page 106 and 107: SAMPLE Criteria Assessment Review F
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Page 110 and 111: SAMPLE The guidelines should also b
Page 112 and 113: SAMPLE weeks should be adequate. Th
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Page 116 and 117: SAMPLE Appendix C: Process Review/P
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D-10 Appendix D: Inspections-in-Dep
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Appendix E: Technical References an
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Shallow Foundations (training cours
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Appendix F: Examples of Reporting P
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Progress and Quality of Work Report
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Materials and Quality Control Repor
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Construction Operations and Feature
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Subcontracting Report Item Names of
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Appendix F: Examples of Reporting P
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Staffing and Project Control Report
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Evaluation of Design and Potential
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G-2 Appendix G: Project Implementat
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