Construction Program Management and Inspection Guide

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SAMPLE ▼ Rock Excavate – Earthwork material, obtained from On-Site excavation (cut) activity, which is used for “Backfill Material for Muck Excavation” or “Roadway Embankment Material”, and which is comprised of boulders or rock fragments with a maximum size of 1 meter largest dimension. ▼ Source Characterization (SC) – Sampling and testing performed to determine the specific “Earthwork Material Type” which an individual material source location (On-Site or Off- Site) contains. ▼ Source Quadrant – An area of defined boundaries at an individual Earthwork material source location (On-Site or Off-Site) which has been evaluated by Source Characterization sampling and testing. ▼ Special Borrow – Earthwork material, obtained either from On-Site excavation (cut) activity or from Off-Site Borrow Producers, which is used for “Backfill Material for Muck Excavation” or “Roadway Embankment Material”, and which meets the materials specification requirements contained in Subsection M1.02.0. 1.0 Applicable Specifications The relevant specifications for all Earthwork activities are as indicated below. 1.1 – Standard Specifications This QC Plan applies to all Work covered by the following sections of Transportation Agency Standard Specifications for Highways and Bridges, 1995 Metric Edition: ▼ Division II - Section 150: Embankment ▼ Division II - Section 170: Grading ▼ Division III - Section M1: Soils and Borrow Materials, limited to: ▼ Subsection M1.01.0 Ordinary Borrow ▼ Subsection M1.02.0 Special Borrow ▼ Subsection M1.03.0 Gravel Borrow (Type a) ▼ Subsection M1.04.0 Sand Borrow (Type b) ▼ Subsection M1.08.0 Impervious Soil Borrow ▼ Division III - Section M2: Aggregates and Related Materials, limited to: ▼ Subsection M2.01.0 Crushed Stone ▼ Subsection M2.01.1 Grading Requirements (37.5 mm) 1.2 – Supplemental Specifications Transportation Agency Supplemental Specifications, December 23, 1998 Metric Edition, applicable to Work addressed by this QC Plan include: ▼ Division II - Section 150: Embankment ▼ Division II - Section 170: Grading Appendix B: Quality Assurance Resources CONSTRUCTION PROGRAM MANAGEMENT AND INSPECTION GUIDE (5/01/04) B–21
Appendix B: Quality Assurance Resources CONSTRUCTION PROGRAM MANAGEMENT AND INSPECTION GUIDE (5/01/04) B–22 SAMPLE 1.3 – Project Special Provisions Special Provisions applicable to Work addressed by this QC Plan include: ▼ Division II - Section 150: Embankment (June 26, 2001) ▼ Subsection 150.20 General ▼ Subsection 150.66 Gravel Borrow for Bridge Foundations ▼ Subsection 150.69 Crushed Stone for Stabilized Construction Entrances ▼ Subsection 150.70 Gravel Borrow for Sidewalk ▼ Subsection 150.72 Sedimentation Control 1.4 – Project Drawings A current listing of drawings applicable to all Work addressed by this QC Plan will be maintained by ABC Contractors. The “Project Drawings List” will be updated and submitted monthly to Transportation Agency in electronic format. An example copy of the “Project Drawings List: Section 1 – Earthwork” is contained in Appendix __ (see Note, page B–17). 1.5 – Standard Drawings All Standard Drawings related to Earthwork contained in the Transportation Agency Construction and Traffic Standard Details (1996) are applicable to Work addressed by this QC Plan. 2.0 Quality Control Organization The personnel and their corresponding responsibilities for all Earthwork Quality Control activities are as indicated below. 2.1 – QC Plan Manager The QC Plan Manager is Mr. “Plan Manager”, P.E. He is employed by ABC Contractors, Inc. (ABC Contractors). Mr. “Plan Manager” is located at the ABC Contractors State Route 99 Project Office in Anytown, USA and can be contacted as follows: Office Phone: (508) 123-4567 Cell Phone: (508) 123-4568 Pager: (508) 123-4500 The QC Plan Manager has responsibility and authority for the following items: ▼ Development and submission of this QC Plan for Transportation Agency approval ▼ Overall coordination of personnel performing QC inspection, sampling, and testing at all Off- Site Production facilities, QC Laboratories, and On-Site Field operations ▼ Approval of Material Sources prior to the start of any related work addressed by this QC Plan ▼ Ensure that Producers have required certifications and qualified personnel and laboratories ▼ Complete adherence to all QC requirements and activities contained in this QC Plan ▼ Initiating Work suspension and determining appropriate corrective action when testing or inspection identifies nonconforming materials or construction as outlined under Section 6.5 and Section 7.6 below ▼ Review and evaluation of all QC documentation for content and completeness ▼ Maintaining the “QC Record System – Earthwork” in accordance with Section 5.5 below ▼ Preparing and submitting a “Weekly QC Summary Report” to Transportation Agency within 7 Calendar Days following the end of the reporting period
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Construction Program Management and
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Notice This publication is dissemin
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iv Contents CONSTRUCTION PROGRAM MA
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List of Acronyms AASHTO American As
Page 10: 1. Introduction The Federal Highway
Page 13 and 14: 2-2 Background CONSTRUCTION PROGRAM
Page 15 and 16: 3-2 Construction Program Management
Page 28: 5. Summary ▼ Construction program
Page 31 and 32: A-2 AppendixA: Policy Memoranda Reg
Page 40 and 41: SAMPLE Appendix B: Quality Assuranc
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Page 44 and 45: SAMPLE Outline of Contractor Qualit
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Page 48 and 49: SAMPLE Contractor Evaluation The pe
Page 50 and 51: SAMPLE Continued from previous page
Page 56 and 57: SAMPLE A Model Quality Control Plan
Page 58 and 59: SAMPLE Submitted By: Approved By: S
Page 62 and 63: SAMPLE 2.2 - Qualified Off-Site Pro
Page 64 and 65: SAMPLE 3.0 Quality Control Laborato
Page 66 and 67: SAMPLE 4.1.2 - Roadway Embankment M
Page 68 and 69: SAMPLE Material Source Characteriza
Page 70 and 71: SAMPLE 4.2.2 - Mix Designs Earthwor
Page 72 and 73: SAMPLE 5.4 - QC Sampling and Testin
Page 74 and 75: SAMPLE 5.4.3 - Embankment Material
Page 76 and 77: SAMPLE 5.4.5 - Backfill Material fo
Page 78 and 79: SAMPLE 6.0 Production Facility Mana
Page 80 and 81: SAMPLE 6.4 - Production Facility Co
Page 82 and 83: SAMPLE Earthwork Item Placement Equ
Page 84 and 85: SAMPLE Step J. - If the PWL for Con
Page 86 and 87: SAMPLE 7.5 - Placement Control Char
Page 88 and 89: SAMPLE ▼ Once the cause of the fa
Page 90 and 91: SAMPLE 8.6 - Application of Enginee
Page 100 and 101: SAMPLE Appendix C: Process Review/P
Page 102 and 103: SAMPLE V. Overview of the Program R
Page 104 and 105: SAMPLE Special Emphasis Areas Desig
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SAMPLE The guidelines should also b
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SAMPLE weeks should be adequate. Th
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SAMPLE cases where there is no spec
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SAMPLE Appendix C: Process Review/P
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SAMPLE Summary of Duties Process Re
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D-2 Appendix D: Inspections-in-Dept
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D-10 Appendix D: Inspections-in-Dep
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Appendix E: Technical References an
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Shallow Foundations (training cours
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Appendix F: Examples of Reporting P
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Progress and Quality of Work Report
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Materials and Quality Control Repor
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Construction Operations and Feature
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Subcontracting Report Item Names of
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Appendix F: Examples of Reporting P
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Staffing and Project Control Report
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Evaluation of Design and Potential
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G-2 Appendix G: Project Implementat
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G-10 Appendix G: Project Implementa
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