Construction Program Management and Inspection Guide

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SAMPLE Submitted By: Approved By: State Route 99 Construction Project Anytown, USA Transportation Agency Contract #54321 ABC Contractors, Inc. NETTCP Model QC Plan Construction Quality Control Plan Section 1 - Earthwork October 28, 2003 Draft ABC Contractors, Inc. Date Transportation Agency Date Appendix B: Quality Assurance Resources CONSTRUCTION PROGRAM MANAGEMENT AND INSPECTION GUIDE (5/01/04) B–19
Appendix B: Quality Assurance Resources CONSTRUCTION PROGRAM MANAGEMENT AND INSPECTION GUIDE (5/01/04) B–20 SAMPLE Section 1 - Earthwork This Quality Control Plan (QC Plan) identifies the specific resources and procedures which will be utilized by ABC Contractors to control the quality of all Earthwork materials and ensure that all associated Work is completed in accordance with Project Specifications. Terms and Definitions The following terms and definitions are applicable to this QC Plan: ▼ Contractor Information Testing (CIT) – Testing that is performed at the discretion of the QC Inspector (non-random) for information to guide Production or Field Placement of material. ▼ Control Strip – An area of Earthwork placed at the beginning of each new Earthwork operation which is used to establish the rolling pattern and compactive effort required to achieve the In-Place Target Density at Optimum Moisture Content. ▼ Control Strip Section – One of 3 approximately equal parts of a Control Strip which are sequentially placed and tested for In-Place Density and Moisture Content. ▼ Crushed Stone – Processed Earthwork material used for “Embankment Under Bridge Foundations” which meets the materials specification requirements contained in Subsection M2.01.0. ▼ Earth Excavate – Earthwork material, obtained from On-Site excavation (cut) activity, which is used for “Roadway Embankment Material”, and which meets the materials specification requirements contained in Section M1.01.0 (Ordinary Borrow) and contains up to 50% boulders or rock fragments with a maximum size of 600 millimeters largest dimension. ▼ Field Quality Control (FQC) – All sampling, testing, and inspection activity performed to control the quality of Field Placement operations. ▼ Gravel Borrow – Earthwork material, obtained either from On-Site excavation (cut) activity or from Off-Site Borrow Producers, which is used for “Roadway Embankment Material”, “Embankment Under Bridge Foundations”, or “Backfill Material for Structures and Pipes”, and which meets the materials specification requirements contained in Subsection M1.03.0. ▼ Ordinary Borrow – Earthwork material, obtained either from On-Site excavation (cut) activity or from Off-Site Borrow Producers, which is used for “Roadway Embankment Material”, and which meets the materials specification requirements contained in Subsection M1.01.0. ▼ Producer – A Subcontractor who supplies either “project produced” materials or “commercially manufactured” materials for incorporation into the Work. ▼ Production Quality Control (PQC) – All sampling, testing, and inspection activity performed by ABC Contractors or their Producers to control the quality of material produced at the Production facility.
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Construction Program Management and
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Notice This publication is dissemin
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iv Contents CONSTRUCTION PROGRAM MA
Page 8 and 9: List of Acronyms AASHTO American As
Page 10: 1. Introduction The Federal Highway
Page 13 and 14: 2-2 Background CONSTRUCTION PROGRAM
Page 15 and 16: 3-2 Construction Program Management
Page 28: 5. Summary ▼ Construction program
Page 31 and 32: A-2 AppendixA: Policy Memoranda Reg
Page 40 and 41: SAMPLE Appendix B: Quality Assuranc
Page 42 and 43: SAMPLE Appendix B: Quality Assuranc
Page 44 and 45: SAMPLE Outline of Contractor Qualit
Page 46 and 47: SAMPLE below). This does not includ
Page 48 and 49: SAMPLE Contractor Evaluation The pe
Page 50 and 51: SAMPLE Continued from previous page
Page 56 and 57: SAMPLE A Model Quality Control Plan
Page 60 and 61: SAMPLE ▼ Rock Excavate - Earthwor
Page 62 and 63: SAMPLE 2.2 - Qualified Off-Site Pro
Page 64 and 65: SAMPLE 3.0 Quality Control Laborato
Page 66 and 67: SAMPLE 4.1.2 - Roadway Embankment M
Page 68 and 69: SAMPLE Material Source Characteriza
Page 70 and 71: SAMPLE 4.2.2 - Mix Designs Earthwor
Page 72 and 73: SAMPLE 5.4 - QC Sampling and Testin
Page 74 and 75: SAMPLE 5.4.3 - Embankment Material
Page 76 and 77: SAMPLE 5.4.5 - Backfill Material fo
Page 78 and 79: SAMPLE 6.0 Production Facility Mana
Page 80 and 81: SAMPLE 6.4 - Production Facility Co
Page 82 and 83: SAMPLE Earthwork Item Placement Equ
Page 84 and 85: SAMPLE Step J. - If the PWL for Con
Page 86 and 87: SAMPLE 7.5 - Placement Control Char
Page 88 and 89: SAMPLE ▼ Once the cause of the fa
Page 90 and 91: SAMPLE 8.6 - Application of Enginee
Page 100 and 101: SAMPLE Appendix C: Process Review/P
Page 102 and 103: SAMPLE V. Overview of the Program R
Page 104 and 105: SAMPLE Special Emphasis Areas Desig
Page 106 and 107: SAMPLE Criteria Assessment Review F
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SAMPLE input. It is recommended, th
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SAMPLE The guidelines should also b
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SAMPLE weeks should be adequate. Th
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SAMPLE cases where there is no spec
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SAMPLE Appendix C: Process Review/P
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SAMPLE Summary of Duties Process Re
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D-2 Appendix D: Inspections-in-Dept
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D-10 Appendix D: Inspections-in-Dep
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Appendix E: Technical References an
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Shallow Foundations (training cours
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Appendix F: Examples of Reporting P
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Progress and Quality of Work Report
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Materials and Quality Control Repor
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Construction Operations and Feature
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Subcontracting Report Item Names of
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Appendix F: Examples of Reporting P
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Staffing and Project Control Report
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Evaluation of Design and Potential
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G-2 Appendix G: Project Implementat
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G-10 Appendix G: Project Implementa
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