Construction Program Management and Inspection Guide

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SAMPLE Continued from previous page Appendix B: Quality Assurance Resources CONSTRUCTION PROGRAM MANAGEMENT AND INSPECTION GUIDE (5/01/04) 13. Miscellaneous Items This covers items, mostly involving installation of manufactured items, such as guardrail, delineators, fencing, etc. Preparatory Phase QCT will verify all certification requirements, inspect material upon delivery and submit certifications and other documentation to PE. QCT will work with survey crew and PE to verify exact stakeout requirements and resolve any potential stakeout problems. Startup Phase QCT will go over the specification requirement and stakeout data with the foreman in charge of installation. QCT will normally be present when any operation begins to resolve problems and verify specification compliance. Production Phase Foreman will normally be responsible for QC during production. QCT will make spot checks approximately once a day or more frequently if there are problems. QCT will perform tests required by the contract and furnish results to PE. QCT will advise PE when segments of the work are ready for acceptance. Please advise me if there are any additions or supplements you would like us to make to this QCP. If there are changes to any items (personnel, suppliers, etc.), we will attempt to provide the PE notice in advance of their impact on the work. We need concurrence to proceed with at least the clearing and grading portion of the work by June 1 in order to stay on our schedule. Sincerely yours, Ralph Altway Superintendent Continued on next page B–15
B–16 Appendix B: Quality Assurance Resources CONSTRUCTION PROGRAM MANAGEMENT AND INSPECTION GUIDE (5/01/04) Poor All guardrail materials will be checked for contract compliance before use. All employees are empowered to inspect and reject materials not complying with the contract. Fair All guardrail materials will be checked by the Quality Control Technician (QCT) for contract compliance before use. Materials not in compliance will be isolated and rejected. Survey crew will layout guardrail in accordance with the plans before construction. Good SAMPLE Examples: Good, Fair, and Poor Quality Control Plan Elements Guardrail, Preliminary Guardrail, Startup Poor QCT will inspect guardrail crew’s operations during startup. Any deficiencies will be brought to the attention of the Foreman. Guardrail, Production Poor The QCT will periodically check on operations during construction to assure contract compliance. Fair QCT will continuously work with stakeout crew and installation crew when operations begin, to assure a common understanding of contract requirements and standards/tolerances etc. Fair The QCT will inspect installation operations every day to verify specification compliance and document completion of each installation. Upon delivery of guardrail, posts, and hardware, QCT will check for proper identification, certification, and damage during shipment. Before scheduled construction, components will be reinventoried, checked, and compared to layout requirements. QCT will review layout procedures with the Project Engineer (PE). Will coordinate with survey crew on stakeout. Will check each stakeout for possible transition problems. Will notify the PE of opportunity to check. Good Prior to scheduled beginning of installation, QCT will verify that stakeout has been accomplished in accordance with requirements. QCT will go over a checklist of required quality characteristics with the Foreman. The Foreman will be responsible for routine quality monitoring after startup. Good The QCT will inspect installation operations at least twice a day, verifying compliance with stakeout, as well as rail height, post plumbness, etc. The QCT (or the Foreman if QCT is not available) will document completed work and cleanup and advise the PE of such completed work for acceptance. Additional inspection/training will be provided if installation crew personnel changes or deficiencies are noted.
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Construction Program Management and
Page 3 and 4: Notice This publication is dissemin
Page 5 and 6: iv Contents CONSTRUCTION PROGRAM MA
Page 8 and 9: List of Acronyms AASHTO American As
Page 10: 1. Introduction The Federal Highway
Page 13 and 14: 2-2 Background CONSTRUCTION PROGRAM
Page 15 and 16: 3-2 Construction Program Management
Page 28: 5. Summary ▼ Construction program
Page 31 and 32: A-2 AppendixA: Policy Memoranda Reg
Page 40 and 41: SAMPLE Appendix B: Quality Assuranc
Page 42 and 43: SAMPLE Appendix B: Quality Assuranc
Page 44 and 45: SAMPLE Outline of Contractor Qualit
Page 46 and 47: SAMPLE below). This does not includ
Page 48 and 49: SAMPLE Contractor Evaluation The pe
Page 50 and 51: SAMPLE Continued from previous page
Page 52 and 53: SAMPLE Continued from previous page
Page 56 and 57: SAMPLE A Model Quality Control Plan
Page 58 and 59: SAMPLE Submitted By: Approved By: S
Page 60 and 61: SAMPLE ▼ Rock Excavate - Earthwor
Page 62 and 63: SAMPLE 2.2 - Qualified Off-Site Pro
Page 64 and 65: SAMPLE 3.0 Quality Control Laborato
Page 66 and 67: SAMPLE 4.1.2 - Roadway Embankment M
Page 68 and 69: SAMPLE Material Source Characteriza
Page 70 and 71: SAMPLE 4.2.2 - Mix Designs Earthwor
Page 72 and 73: SAMPLE 5.4 - QC Sampling and Testin
Page 74 and 75: SAMPLE 5.4.3 - Embankment Material
Page 76 and 77: SAMPLE 5.4.5 - Backfill Material fo
Page 78 and 79: SAMPLE 6.0 Production Facility Mana
Page 80 and 81: SAMPLE 6.4 - Production Facility Co
Page 82 and 83: SAMPLE Earthwork Item Placement Equ
Page 84 and 85: SAMPLE Step J. - If the PWL for Con
Page 86 and 87: SAMPLE 7.5 - Placement Control Char
Page 88 and 89: SAMPLE ▼ Once the cause of the fa
Page 90 and 91: SAMPLE 8.6 - Application of Enginee
Page 100 and 101: SAMPLE Appendix C: Process Review/P
Page 102 and 103: SAMPLE V. Overview of the Program R
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SAMPLE Special Emphasis Areas Desig
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SAMPLE Criteria Assessment Review F
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SAMPLE input. It is recommended, th
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SAMPLE The guidelines should also b
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SAMPLE weeks should be adequate. Th
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SAMPLE cases where there is no spec
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SAMPLE Appendix C: Process Review/P
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SAMPLE Summary of Duties Process Re
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D-2 Appendix D: Inspections-in-Dept
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D-10 Appendix D: Inspections-in-Dep
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Appendix E: Technical References an
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Shallow Foundations (training cours
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Appendix F: Examples of Reporting P
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Progress and Quality of Work Report
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Materials and Quality Control Repor
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Construction Operations and Feature
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Subcontracting Report Item Names of
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Appendix F: Examples of Reporting P
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Staffing and Project Control Report
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Evaluation of Design and Potential
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G-2 Appendix G: Project Implementat
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G-10 Appendix G: Project Implementa
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