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Construction Program Management and Inspection Guide

Construction Program Management and Inspection Guide

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General<br />

By inference from 23 USC 114, FHWA has oversight<br />

responsibility for Federal-aid construction work: “The<br />

construction of any highways or portions of highways located<br />

on the Federal-aid system shall be undertaken by the<br />

respective State transportation departments or under their<br />

direct supervision.…such construction shall be subject to the<br />

inspection <strong>and</strong> approval of the Secretary.” The purpose of<br />

FHWA’s construction monitoring program is to facilitate the<br />

division administrator’s evaluation of the State’s use of<br />

Federal-aid funds <strong>and</strong> to provide support for the<br />

disbursement of Federal funds based on State policies,<br />

practices, <strong>and</strong> staffing. For the purpose of construction<br />

program management, the term construction pertains<br />

primarily to all post-award activities. However, knowledge of<br />

pre-award activities such as plans, specifications, <strong>and</strong><br />

estimates (PS&E) development, mitigation measures, <strong>and</strong><br />

the project award process is necessary. (Refer to 23 USC 101<br />

(a)(3) for a definition of “<strong>Construction</strong>.”)<br />

Considerations<br />

In evaluating the division’s construction management<br />

program, consideration should be given to current agency<br />

emphasis areas <strong>and</strong> the findings of past years’ programs. This<br />

evaluation should be incorporated in the division’s risk<br />

assessment procedures. As appropriate, the risk assessment<br />

should provide for evaluating various phases of the STA<br />

program on a cyclic basis. For more information, see the<br />

“Risk Assessment <strong>Guide</strong>” on the FHWA Intranet:<br />

http://intra.fhwa.dot.gov/programadmin/risktoc.htm.<br />

<strong>Program</strong> areas where no major problems exist may not<br />

require detailed review. As a part of the division’s risk<br />

assessment, the basis for not making reviews should be<br />

documented in the division office files. <strong>Program</strong> areas having<br />

major problems <strong>and</strong> those where insufficient information is<br />

available for drawing conclusions are c<strong>and</strong>idates to be<br />

included in the review cycle.<br />

A fundamental component of construction program<br />

management is an underst<strong>and</strong>ing of contract administration<br />

<strong>and</strong> construction quality. Contract administration is broadly<br />

defined as taking a PS&E <strong>and</strong> producing a desired end<br />

product. <strong>Construction</strong> quality management involves<br />

traditional quality assurance measures employed to control<br />

<strong>and</strong> verify construction, material, <strong>and</strong> product quality. It also<br />

encompasses broader topics of continuous quality<br />

improvement such as optimization of decision-making<br />

<strong>Construction</strong> <strong>Program</strong> <strong>Management</strong><br />

CONSTRUCTION PROGRAM MANAGEMENT AND INSPECTION GUIDE (5/01/04)<br />

3. <strong>Construction</strong> <strong>Program</strong> <strong>Management</strong><br />

processes, innovative contracting practices for enhancing<br />

quality, performance feedback mechanisms, <strong>and</strong> specification<br />

improvements <strong>and</strong> design refinements.<br />

Quality construction is critical to a successful STA<br />

construction program. Completed construction projects<br />

represent tangible products by which the public measures the<br />

success of the STA in delivering its program objectives. The<br />

public ultimately defines the success of construction projects<br />

based on the level of delivered quality, which may include a<br />

variety of issues such as safety characteristics, operational<br />

efficiency during <strong>and</strong> after construction, materials quality<br />

<strong>and</strong> long-term durability, <strong>and</strong> financial value. The proper use<br />

<strong>and</strong> knowledge of effective construction quality management<br />

applications, at the program <strong>and</strong> the project level, can<br />

provide FHWA with confidence that completed, federally<br />

funded construction work meets the above objectives for<br />

success.<br />

Most STAs are now using some form of statistical quality<br />

assurance specifications for their highway construction work.<br />

Statistically based specifications are an effective means of<br />

ensuring a quality product, <strong>and</strong> they are a fundamental<br />

component of construction quality management. Many<br />

STAs are also using other quality improvement methods,<br />

such as obtaining <strong>and</strong> using highway user feedback,<br />

developing performance measures <strong>and</strong> goals, <strong>and</strong> using<br />

various processes during construction to ensure quality<br />

workmanship. All of these quality improvement techniques<br />

fall within the broader context of construction quality<br />

management.<br />

Quality assurance (QA) is the systematic processes<br />

necessary to ensure sure the quality of a product is what it<br />

should be. Quality assurance is an all-encompassing term<br />

that includes quality control, acceptance, independent<br />

assurance, dispute resolution, <strong>and</strong> the use of qualified<br />

laboratories <strong>and</strong> qualified personnel.<br />

All STAs are required by the Code of Federal<br />

Regulations (23 CFR 637) to have a quality assurance<br />

program for Federal-aid highway construction projects on<br />

the National Highway System. Each division’s construction<br />

program management activities should include elements for<br />

encouraging <strong>and</strong> assisting the STA in implementing or<br />

refining their QA program, <strong>and</strong> for assessing project level<br />

implementation of the program requirements. See Appendix<br />

B, Quality Assurance Resources, for additional guidance<br />

on quality assurance program elements.<br />

3–1

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