PTFE HOSE - Ferret
PTFE HOSE - Ferret
PTFE HOSE - Ferret
You also want an ePaper? Increase the reach of your titles
YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.
01<br />
<strong>PTFE</strong> <strong>HOSE</strong><br />
Product Guide
<strong>PTFE</strong> <strong>HOSE</strong> 1 2 3 4 5<br />
1.02<br />
COMPANY PROFILE<br />
Pacific Hose Flex<br />
Our office and factory is situated in South East Queensland, Australia.<br />
Our expertise began 25 years ago, with our management staff diversifying their engineering<br />
skills to industrial hose products, hose fittings and expansion joints.<br />
Today we have a knowledgeable and professional hose and expansion joint team, with many<br />
years of engineering, manufacturing and sales experience.<br />
Our assembly, quality control and service, is rated amongst the highest in our industry.<br />
Our products are distributed nationally and internationally and can be found in underground<br />
mines, power stations, marine and food and chemical industries, steel works, automobiles,<br />
instrumentation equipment, armed forces and an almost endless number of fluid and air<br />
conveyance applications.<br />
For further information, our sales team can be contacted on:<br />
Phone: (617) 55934292<br />
Fax: (617) 55934298<br />
Web Address: http://www.hoseflex.com.au<br />
Email: phf@hoseflex.com<br />
PRODUCT RANGE<br />
1.03 Complete Range of Pacific Hose Flex<br />
01<br />
02<br />
03<br />
04<br />
05<br />
<strong>PTFE</strong> Hose<br />
Stainless Steel Interlock Hose<br />
Stainless Steel Hose<br />
Expansion Joints:<br />
Rubber<br />
<strong>PTFE</strong><br />
Stainless<br />
Composite Hose<br />
Ducting Hose<br />
Rubber Hose<br />
Fittings<br />
<strong>PTFE</strong> <strong>HOSE</strong> 1 2 3 4 5
1 2 3 4 5<br />
<strong>PTFE</strong> <strong>HOSE</strong><br />
1.04<br />
INTRO<br />
Design Considerations When Selecting <strong>PTFE</strong> <strong>HOSE</strong><br />
DATABASE FOR PRESSURES<br />
All stated burst pressures are static and are measured<br />
on samples at ambient temperature from which<br />
averages are recorded to create relevant specifications.<br />
Proof or test pressures are usually twice working<br />
pressure and all burst pressures are conservatively<br />
rated to provide a high margin of safety.<br />
CHEMICAL RESISTANCE<br />
The <strong>PTFE</strong> hose liner resists all chemicals and solvents<br />
except molten alkali metals, Chlorine Trifluoride, and<br />
Fluorine Gas.<br />
<strong>HOSE</strong> QUALITY - PRESSURE TESTING OF<br />
RANDOM LENGTH <strong>HOSE</strong><br />
The responsibility rests completely on the purchaser<br />
to ensure satisfactory and appropriate testing before<br />
supplying hose assemblies for final use. All hose<br />
is checked extensively throughout all stages of<br />
manufacture, PACIFIC <strong>HOSE</strong>FLEX products is proof<br />
pressure tested in sample random pieces and not<br />
in bulk lengths. Bulk testing can be offered on all<br />
products but does incur a premium. Please contact<br />
our Sales Department.<br />
REDUCED STATIC <strong>PTFE</strong> <strong>HOSE</strong><br />
A damaging electrostatic charge can build up inside<br />
the hose when electrically resistive fluids are being<br />
transmitted at very high flow rates (particularly if the<br />
<strong>PTFE</strong> hose assemblies are lengthy). To prevent this a<br />
special carbon is mixed with the <strong>PTFE</strong> to reduce its<br />
resistivity. The need for earth conductor braids or<br />
wires in the bore of the hose is therefore eliminated.<br />
Please contact our Sales Department for advice on<br />
when to specify anti-static hose. BS2050:1978 (items<br />
4, 5, 6 and 7 as appropriate) calls for a maximum<br />
resistance of 106 ohms/metre hose length on the<br />
critical inside surface of the <strong>PTFE</strong> hose tubing as well<br />
as on the outside.<br />
Supply Policy<br />
Our policy is one of continuous development and the<br />
information in this publication should be taken only as<br />
a guide for the use of PACIFIC <strong>HOSE</strong>FLEX <strong>PTFE</strong> hose. It<br />
does not constitute a warranty of any kind, expressed<br />
or implied, of our products or their suitability for any<br />
particular use. We reserve the right to alter published<br />
specifications without prior notice. PACIFIC <strong>HOSE</strong>FLEX<br />
introduces ‘AFX’ the easy way to order <strong>PTFE</strong> hose. We<br />
here at PACIFIC <strong>HOSE</strong>FLEX appreciate the problems<br />
that can occur when ordering products in both<br />
metric and imperial dimensions, that is why we have<br />
introduced the AFX part number system.<br />
Not only do we quote both metric and imperial<br />
measurements in all of our specifications but we now<br />
assign a part number to each and every product we<br />
manufacture.<br />
Just state the AFX number and the quantity you<br />
require and we will do the rest, it couldn’t be simpler.<br />
TEMPERATURE AND PRESSURE<br />
Whilst <strong>PTFE</strong> has a working temperature range between<br />
-60ºC and +260ºC (dependent upon the grade selected)<br />
as with all other types of - hose, increased working<br />
temperatures require a reduction in maximum rated working<br />
or burst pressure. Whenever excessive flexing, vibration,<br />
thermal fluctuations or rapid pressure impulsing is in<br />
evidence, further caution should be exercised in reducing<br />
the maximum working pressure.<br />
ELONGATION AND CONTRACTION<br />
At working pressure this falls within the range +2% to -4%<br />
(l/8” & 3/16` +0% to -6%)<br />
MINIMUM/MAXIMUM CONTINUOUS<br />
LENGTHS<br />
All <strong>PTFE</strong> hose is supplied in random lengths, but if special<br />
lengths are required please contact your approved<br />
distributor or PACIFIC <strong>HOSE</strong>FLEX Sales Department.<br />
THE RANGE<br />
1.05 Pacif ic Hose Flex <strong>PTFE</strong> Hose<br />
SMOOTH BORE <strong>PTFE</strong> <strong>HOSE</strong><br />
Available from 1/8” to 11/4’’ this is the all purpose industrial hose. Standard or<br />
Heavy wall, Single wire or Double wire braid.<br />
T1700<br />
The hose is constructed of a smooth inner core of <strong>PTFE</strong>, impregnated with carbon<br />
black to provide conductivity for static discharge. The outer braid is a specially<br />
engineered bunch braid construction made of 304 stainless steel.<br />
Size 6mm to 32mm working pressure 35000 KPA ( 5000 psi )<br />
TAPE WRAPPED CONVOLUTED <strong>HOSE</strong><br />
Available from 3/8” to 4” this super flexible convoluted hose is the ideal product<br />
for those tight fit applications. One of the most flexible <strong>PTFE</strong> hoses available in the<br />
world.<br />
EASYFLEX CONVOLUTED <strong>HOSE</strong><br />
Available from 1/4’’ to 2” our extruded convoluted hose is helically formed<br />
offering superior flexibility coupled with an easy to clean design. Ideal for the<br />
chemical and food industry.<br />
ENCAPSULATED<br />
Stainless Steel outer wire braid, helically wound tube. (translucent in appearance).<br />
The design eliminates potential entrapment areas, as the helical rounded profile<br />
of the hose and non stick properties of the <strong>PTFE</strong> promotes a self cleaning effect.<br />
HYPERLINE <strong>HOSE</strong><br />
The <strong>PTFE</strong> inner tube is smooth bore on the inside but convoluted on the outside,<br />
to combine the ease of assembly and high flow rates of a smooth bore hose with<br />
the flexibility and link resistance of a convoluted hose in one product.<br />
BIOFLEX<br />
Due to its extremely strong construction, Bioflex has outstanding resistance to<br />
temperature, pressure and flexing.<br />
APPROVED BRAKE LINES AND ANODIZED ENDS<br />
Available in 1/8” (-3) this hose is used in several braking applications in the auto<br />
sport market and is finding new applications with OEM Motorcycle manufacturers.<br />
Available with an extruded outer cover.<br />
GAS QUALITY <strong>PTFE</strong> <strong>HOSE</strong><br />
Available from 1/8” to 13/32” this special gas hose is manufactured<br />
specifically for use with Industrial gases. Also available in High Pressure Kevlar<br />
and stainless steel braid (pictured).<br />
STEAM <strong>HOSE</strong><br />
Available in 3/16’’ this product incorporates a Polyester outer braid. A high quality<br />
operator friendly hose.<br />
1 2 3 4 5<br />
<strong>PTFE</strong> <strong>HOSE</strong>
1 2 3 4 5<br />
<strong>PTFE</strong> <strong>HOSE</strong><br />
1.06<br />
<strong>PTFE</strong> <strong>HOSE</strong><br />
Smooth Bore <strong>PTFE</strong> Hose<br />
GENERAL PURPOSE Smooth bore hoses<br />
Also Available<br />
- SAE 10OR14<br />
- IMPERIAL STANDARD AND HEAVY WALL<br />
- METRIC STANDARD AND HEAVY WALL<br />
- DASH RANGE STANDARD WALL<br />
SAE 100R14<br />
The <strong>PTFE</strong> hose core is manufactured from <strong>PTFE</strong>. No<br />
pigments or additives are incorporated thus giving<br />
the hose liner a translucent appearance free from any<br />
contamination. The wire braiding (1 or 2 wire available)<br />
is produced from AISI 304/S15 or BS970 1970 quality<br />
hard drawn tensile stainless steel wire. Reduced static<br />
versions of all hoses are available for applications<br />
where electrically resistive fluids are being transferred<br />
at high flow rates.<br />
The standard wall products are not recommended for<br />
steam-cold water cycling. We recommend the Heavy<br />
Wall range for the most demanding applications<br />
including intense thermal cycling.<br />
All figures stated are for 1 wire braid hose - 2 wire<br />
braid hose specifications are available upon request.<br />
AFX<br />
Part<br />
Size/<br />
Description<br />
SMOOTH BORE <strong>HOSE</strong><br />
Internal Diameter Wall Outside Diameter<br />
All of the hoses in the following range are fully approved to<br />
the SAE specification and are available from Pacific Hoseflex<br />
today. We feel that this will become the global size range<br />
for <strong>PTFE</strong> hoses and recommend that your smooth bore hose<br />
demands are selected from this range. If the coupling size<br />
restricts your choice we have three further ranges of smooth<br />
bore hoses for you to select the exact size that best suits<br />
your requirement.<br />
Number Minimum Maximum Thickness Minimum Maximum Bend Radius Working Pressure Burst Pressure<br />
mm inch mm inch mm inch mm inch mm inch mm inch psi bar psi bar<br />
14003 DASH 3 3.3 0.130 3.5 0.138 0.76 0.030 5.84 0.230 6.35 0.250 38 1.5 1500 103 12000 828<br />
SAE 100R14<br />
14004 DASH 4 4.64 0.183 5.2 0.205 0.76 0.030 7.32 0.288 8.2 0.324 51 2 1500 103 10000 690<br />
SAE 100R14<br />
14005 DASH 5 6.17 0.243 6.73 0.265 0.76 0.030 8.92 0.351 9.47 0.373 76 3 1500 103 9000 621<br />
SAE 100R14<br />
14006 DASH 6 7.54 0.297 8.38 0.330 0.76 0.030 10.36 0.408 11.63 0.456 102 4 1500 103 8000 552<br />
SAE 100R14<br />
14007 DASH 7 9.27 0.365 9.77 0.385 0.76 0.030 12.2 0.480 13.21 0.520 127 5 1500 103 7000 483<br />
SAE 100R14<br />
14008 DASH 8 10.08 0.397 10.85 0.427 0.76 0.030 13.03 0.513 14.19 0.559 133 5.25 1000 69 6000 414<br />
SAE 100R14<br />
14010 DASH 10 12.42 0.489 13.18 0.519 0.76 0.030 15.44 0.608 16.71 0.658 165 6.5 800 55 6000 414<br />
SAE 100R14<br />
14012 DASH 12 15.36 0.605 16.38 0.645 0.76 0.030 18.74 0.738 20.02 0.788 197 7.75 800 55 5000 345<br />
SAE 100R14<br />
14014 DASH 14 18.61 0.733 19.38 0.763 0.89 0.035 21.59 0.850 22.86 0.900 229 9 800 55 4000 276<br />
SAE 100R14<br />
14016 DASH 16 21.46 0.845 23.00 0.905 0.89 0.035 24.60 0.970 26.90 1.061 229 9 800 55 3500 241<br />
SAE 100R14<br />
14018 DASH 18 24.63 0.970 26.16 1.030 0.89 0.035 27.80 1.095 29.85 1.175 305 12 800 55 3500 241<br />
SAE 100R14<br />
14020 DASH 20 27.80 1.095 28.34 1.155 1.14 0.045 31.95 1.258 33.50 1.320 406 16 600 41 2500 172<br />
SAE 100R14<br />
* Please note that Hoseflex <strong>PTFE</strong> <strong>HOSE</strong> meets and exceeds the stated working and burst pressure values of the SAE specification.<br />
* Please note all pressures stated are static<br />
Minimum Maximum* Minimum*<br />
1.07<br />
<strong>PTFE</strong> <strong>HOSE</strong><br />
T1700<br />
35000 KPA Working Pressure<br />
T1700 is virtually resistant to all chemicals except molten<br />
alkali metals or halogens at elevated temperatures, which<br />
can range from -70º C to +260º C.<br />
The hose has excellent mechanical resistance for vibration<br />
and flexing and is non-stick and easy to clean. FDA<br />
has approved resin that guarantees food, cosmetic and<br />
pharmaceutical applications.<br />
It is non-flammable, non-aging and has very good U.V.<br />
resistance. The hose is chemically inert and has good<br />
dielectric properties and low coefficient of friction, which<br />
ensures low-pressure drop.<br />
Nominal<br />
Size<br />
Average ID<br />
Inch mm<br />
Average OD<br />
Inch mm<br />
Operating<br />
Pressure*<br />
Min Burst<br />
Room<br />
Temp.<br />
Psi Bar Psi Bar<br />
Bend<br />
Radius<br />
Inch mm<br />
Weight<br />
Lbs/Ft. Kg/M<br />
Part<br />
Number<br />
1/4 .222 5.63 .375 9.52 5,000 345 16,000 1,104 1.5 38.10 .108 .161 T1700.04<br />
3/8 .308 7.82 .473 12.01 5,000 345 16,000 1,104 2.5 63.50 .180 .260 T1700.06<br />
1/2 .401 10.18 .600 15.24 5,000 345 16,000 1,104 2.9 73.66 .240 .357 T1700.08<br />
5/8 .495 12.57 .710 18.03 5,000 345 16,000 1,104 3.3 83.82 .324 .482 T1700.10<br />
3/4 .617 15.67 .970 24.64 5,000 345 16,000 1,104 4.0 101.60 .660 .982 T1700.12<br />
1 .867 22.02 1.250 31.75 5,000 345 16,000 1,104 5.0 127.00 1.020 1.520 T1700.16<br />
1-1/4 1.125 28.58 1.600 40.64 4,000 276 16,000 1,104 12.0 304.80 1.680 2.900 T1700.20<br />
1-1/2 1.38 34.93 1.92 48.77 4,000 276 16,000 1,104 14.1 360 1.98 3.4 T1700.24<br />
1 2 3 4 5<br />
<strong>PTFE</strong> <strong>HOSE</strong>
1 2 3 4 5<br />
<strong>PTFE</strong> <strong>HOSE</strong><br />
1.08<br />
<strong>PTFE</strong> <strong>HOSE</strong><br />
Tape Wrapped Convoluted Hose<br />
Constructed using a helical Tape<br />
Wrapped convoluted <strong>PTFE</strong> and then<br />
stainless steel overbraids.<br />
Combining extreme flexibility of application, corrosion<br />
resistance, long-term durability and chemical<br />
inertness, this hose can be used in many diverse<br />
applications. Chemical transfers, food handling, and<br />
various processing applications, from pure water to<br />
hazardous waste. This cost effective hose can replace<br />
existing nylon, rubber, metal hose or solid piping and<br />
tubing.<br />
Tape Wrapped Convoluted Hose assemblies<br />
are also highly resistant to the demands of thermal<br />
cycling in laundries, rubber and plastic moulding and<br />
other types of steam service characterised by frequent<br />
on/off cycles which cause wide temperature extremes<br />
and thermal shock within a hose.<br />
Not recommended for steam - coldwater cycling<br />
applications. Steam, 200 psi at +200ºC maximum.<br />
High Pressure Tape Wrapped<br />
Convoluted Hose<br />
Constructed with a Tape Wrapped helical convoluted<br />
<strong>PTFE</strong> inner core, with a stainless steel braid, plus a<br />
spiral wire beneath the braid to add vacuum strength.<br />
AFX<br />
Part<br />
Number<br />
Nominal<br />
Internal<br />
Diameter<br />
Nominal<br />
Outside<br />
Diameter<br />
Minimum<br />
Bend<br />
Radius<br />
Maximum<br />
working<br />
Pressure<br />
Minimum<br />
Burst<br />
Pressure<br />
inch mm inch mm inch mm psi bar psi bar<br />
9824HV 1 1 ⁄2 38.10 1.850 46.99 7.5 190 750 52 3000 207<br />
9832HV 2 50.80 2.420 61.47 10 254 500 34 2000 138<br />
9848HV 3 76.20 3.68 93.47 15 381 250 17 1000 69<br />
9846HV 4 101.60 4.85 123.19 24 610 150 10 600 41<br />
AFX<br />
Part<br />
Number<br />
Nominal<br />
Internal<br />
Diameter<br />
High Vacuum Tape Wrapped Convoluted Hose<br />
Nominal<br />
Outside<br />
Diameter<br />
Minimum<br />
Bend<br />
Radius<br />
Maximum<br />
working<br />
Pressure<br />
Minimum<br />
Burst<br />
Pressure<br />
inch mm inch mm inch mm psi bar psi bar<br />
9806 3/8* 9.53 0.590 15.62 1.00 25.4 1000 69 4000 276<br />
9808 1/2” 12.7 0.755 19.93 1.5 38 1250 86 5000 345<br />
9810 5/8” 16.00 0.907 23.03 2 50 1400 96 5600 386<br />
9812 3/4” 19.05 1.058 26.67 2.5 63 1100 76 4400 303<br />
9816 1” 25.4 1.295 32.25 3 76 870 60 4000 276<br />
9820 11/4” 31.75 1.566 39.88 3.5 88.9 870 60 4000 276<br />
9824 1 1/2” 38.10 1.810 45.97 4.5 114 750 52 3000 207<br />
9832 2” 50.80 2.32 58.93 5.25 133 500 34 2000 135<br />
Part<br />
Number<br />
1.09<br />
<strong>PTFE</strong> <strong>HOSE</strong><br />
Easyflex Convoluted Hose<br />
EASYFLEX Convoluted hose<br />
Easyflex was developed to simplify the assembly of<br />
convoluted <strong>PTFE</strong> hose using standard hydraulic fitting. The<br />
tube is manufactured in a seamless, extruded convoluted<br />
<strong>PTFE</strong>. This process allows the manufacture of maximum<br />
lengths of 60 meters and gives control over Product quality.<br />
When you have an application restricted by space, Pacific<br />
Hoseflex Easyflex hose is the ideal solution.<br />
Size/<br />
Description<br />
Internal Diameter Wall Outside Diameter<br />
Minimum Maximum* Minimum*<br />
Minimum Maximum Thickness<br />
Minimum Maximum Bend Radius Working Pressure Burst Pressure<br />
mm inch mm inch mm inch mm inch mm inch mm inch bar psi bar psi<br />
8004 1/4” EASY 6.73 0.265 7.49 0.295 0.76 0.030 11.94 0.470 12.70 0.500 17.8<br />
FLEX(1WB)<br />
0.700 172 2500 517 7500<br />
8006 3/8” 9.14 0.360 9.91 0.390 0.76 0.030 14.73 0.580 15.75 0.620 20.3 0.800 138 2000 414 6000<br />
8008 1/2” 12.45 0.490 13.21 0.520 0.89 0.035 18.29 0.720 19.30 0.760 25.4 1.000 103 1500 310 4500<br />
8010 5/8” 15.37 0.605 16.38 0.645 0.89 0.035 21.59 0.850 22.61 0.890 50.8 2.000 83 1200 248 3600<br />
8012 3/4” 18.54 0.730 19.56 0.770 0.89 0.035 24.00 0.945 25.27 0.995 63.5 2.500 69 1000 207 3000<br />
8014 7/8” 21.84 0.860 22.86 0.900 0.89 0.035 27.94 1.100 29.46 1.160 76.2 3.000 57 830 172 2500<br />
8016 1” 24.89 0.980 26.16 1.030 1.02 0.040 32.13 1.265 33.66 1.325 88.9 3.500 46 667 138 2000<br />
8020 1 1/4” 31.00 1.220 33.00 1.299 1.02 0.040 39.00 1.535 42.00 1.654 88.9 3.500 34 500 103 1500<br />
8024 1 1/2” 37.50 1.476 40.50 1.594 1.02 0.040 46.99 1.850 49.20 1.937 152.4 6.000 30 435 90 1300<br />
8032 2” 48.00 1.890 52.00 2.047 1.09 0.043 58.67 2.310 59.70 2.350 190.5 7.500 23 329 69 1000<br />
1 2 3 4 5<br />
<strong>PTFE</strong> <strong>HOSE</strong>
1 2 3 4 5<br />
<strong>PTFE</strong> <strong>HOSE</strong><br />
1.10<br />
<strong>PTFE</strong> <strong>HOSE</strong><br />
Encapsulated<br />
Construction:<br />
A helically convoluted <strong>PTFE</strong> (polytetrafluorethylene)<br />
inner tube, medium wall, with an outer cover of AISI<br />
304 high tensile stainless steel braid.<br />
Properties:<br />
The hose is virtually resistant to all chemicals,<br />
except molten alkali metals or halogens at elevated<br />
temperatures. It is non-stick and easy to clean with<br />
a temperature range of -70º C to +260º C. The<br />
mechanical resistance for vibrations and flexing is<br />
excellent. The product is chemically inert, nonageing<br />
and has a very good U.V. resistance. The low<br />
co-efficiency of friction ensures low pressure drop.<br />
It is non-flammable and FDA. approved for food,<br />
cosmetic and pharmaceutical applications.<br />
Typical Applications:<br />
Encapsulated <strong>PTFE</strong> is recommended on all tafted flange<br />
assemblies when pressure or vacuum are applied.<br />
Size D1 D2 D3 R WP BP Vacuum Weight REF<br />
min max mm min max mm Bar 20 ºc mbar20 ºc gr/m<br />
VIRGIN<br />
REF<br />
anti-static<br />
1⁄4” 5.5 6.9 0.76 11.4 13.3 25 35 170 744 80 TCMB1006 TCAMB1006<br />
3/8” 8.5 10.5 0.76 14.7 16.5 25 35 170 744 123 TCMB1010 TCAMB1010<br />
1⁄2” 11.6 13.6 0.89 17.9 20.0 25 50 250 887 140 TCMB1012 TCAMB1012<br />
5/8” 15.1 16.4 0.89 24.7 25.8 35 35 170 887 160 TCMB1016 TCAMB1016<br />
3⁄4” 19.5 20.5 1.00 28.6 31.4 55 60 290 887 390 TCMB1020 TCAMB1020<br />
1” 24.5 25.5 1.10 34.2 38.2 85 40 210 887 540 TCMB1025 TCAMB1025<br />
1 1⁄4” 31.5 32.5 1.15 41.9 46.1 100 45 210 887 680 TCMB1032 TCAMB1032<br />
1 1⁄2” 36.5 37.5 1.45 47.2 49.9 120 40 175 887 1110 TCMB1040 TCAMB1040<br />
1 3⁄4” 44.5 45.5 1.45 55.8 61.4 135 25 135 887 1650 TCMB1045 TCAMB1045<br />
2” 49.5 50.5 1.50 60.5 66.7 165 25 135 887 1710 TCMB1050 TCAMB1050<br />
2 1⁄2” 62.5 63.5 1.60 80.9 89.1 230 14 60 887 2140 TCMB1065 TCAMB1065<br />
3” 73.5 74.5 1.60 90.4 99.6 260 12 65 887 3310 TCMB1080 TCAMB1080<br />
4” 94.5 99.5 1.82 121.1 127.5 400 10 40 887 4050 TCMB1100 TCAMB1100<br />
1.11<br />
<strong>PTFE</strong> <strong>HOSE</strong><br />
Hyperline Hose<br />
Hyperline is unlike any other <strong>PTFE</strong> hose product currently<br />
available.<br />
The <strong>PTFE</strong> liner tube is smooth bore on the inside but<br />
convoluted on the outside, to combine the ease of assembly<br />
and high flow rates of a smooth bore hose with the flexibility<br />
and kink resistance of a Hyperline FX in one product.<br />
Full vacuum resistance SS Braided Hyperline FX hose is<br />
vacuum resistant up to 130˚C<br />
Hyperline is available in the following grades:<br />
Hyperline FX TO - Natural <strong>PTFE</strong> Tube Only, no braid.<br />
Hyperline FX AS, TO - Anti-Static Black <strong>PTFE</strong> Tube Only, no braid.<br />
Hyperline FX SS - Natural <strong>PTFE</strong> Tube Only, external 304 Stainless Steel Braid.<br />
Hyperline FX AS, SS - Anti-Static Black <strong>PTFE</strong> Tube 304 Stainless Steel Braid<br />
To Special Order, Hyperline FX can also be supplied with a Polypropylene or Kevlar Braid, or with S/S braid<br />
with an EPDM or Silicone Rubber Cover, or a PVC, Nylon or other Plastic Cover.<br />
Specifications (Hyperline FX, SS or FX, AS, SS Only<br />
Nominal Part Number Actual Hose TO (Tube Only) SS Braid Outside Minimum Bend Maximum Working Burst Pressure<br />
Hose Size *Natural Grade Only Bore Size Outside Dia. Dia. Radius Pressure<br />
in in mm in mm in mm in mm psi BAR psi BAR<br />
1⁄4” 92-100-04-01-02 0.270 6.8 0.338 8.6 0.378 9.6 3⁄4” 19 1300 88 8000 550<br />
3/8” 92-100-06-01-02 0.394 10.0 0.490 12.5 0.534 13.5 1 25 1200 80 7250 500<br />
1⁄2” 92-100-08-01-02 0.536 13.6 0.646 16.4 0.690 17.5 1 1⁄4 32 900 60 5075 350<br />
5/8” 92-100-10-01-02 0.658 16.7 0.788 20.0 0.843 21.4 2 50 750 50 4640 320<br />
3⁄4” 92-100-12-01-02 0.780 19.8 0.938 23.8 0.989 25.1 2 3⁄8 60 625 42 4350 300<br />
1” 92-100-16-01-02 1.039 26.4 1.190 30.0 1.250 31.3 2 7⁄8 73 580 40 3625 250<br />
* For AS Grades, use 92-110- in place of 92-100-<br />
1 2 3 4 5<br />
<strong>PTFE</strong> <strong>HOSE</strong>
1 2 3 4 5<br />
<strong>PTFE</strong> <strong>HOSE</strong><br />
1.12<br />
<strong>PTFE</strong> <strong>HOSE</strong><br />
Bioflex<br />
Bioflex<br />
Technical Information & Product Range Temperature,<br />
Pressure and Flex-Life - Due to its extremely strong<br />
construction, Bioflex has outstanding resistance<br />
to temperature, pressure and flexing. In tests, a<br />
1”Bioflex hose was still intact tested at 50 Bar for<br />
100,000 cycles flexed to its minimum bend radius in<br />
2 directions inside an oven heated to 180ºC, where a<br />
competitor’s convoluted hose failed after just 1,300<br />
cycles.<br />
Bioflex Flow Rates<br />
Bioflex flow rates are 2-3 times better than<br />
convoluted <strong>PTFE</strong> hose with the same hose bore size,<br />
due to non-turbulent flow.<br />
Gas Permeability<br />
Bioflex has 2-3 times the permeation resistance of<br />
standard convoluted hose.<br />
Temperature Resistance<br />
Depending upon operating conditions and type of<br />
braid, Bioflex is usable at temperatures from -70º to<br />
+260ºC.<br />
Pressure Resistance<br />
Depending upon operating conditions and type of<br />
braid, Bioflex is usable up to 80 Bar (3/8”) and 30 Bar<br />
(2”).<br />
Vacuum Resistance<br />
Bioflex is usable at full vacuum up to 130ºC. Above<br />
this temperature, vacuum resistance is reduced by 1%<br />
per ºC<br />
Size Range<br />
Bioflex is available in bore sizes from 3/8” to 2” in<br />
lengths of up to 20 meters.<br />
Spigot, usually with an internal<br />
thread which screws onto the<br />
convolutions, securing the hose<br />
liner to the spigot.<br />
Bioflex <strong>PTFE</strong> Liner Tube:<br />
- externally convoluted<br />
- smoothbore, with slight ripples<br />
- internal surface finish is ‘mirror smooth’.<br />
generated by hot polishing during<br />
manufacture<br />
<strong>PTFE</strong> liner tube extended through<br />
the end fitting, then flared out to form<br />
the sealing face<br />
Ferrule, crimped to<br />
secure braid to spigot.<br />
Swivel Flange<br />
THE BIOFLEX PRODUCT RANGE<br />
Bioflex Hose Liners<br />
2 grades of <strong>PTFE</strong> lined hose liner are available: Bioflex GP (a<br />
virgin <strong>PTFE</strong> liner) and Bioflex AS (an anti-static <strong>PTFE</strong> liner),<br />
both manufactured from FDA approved materials.<br />
Bioflex Hose Braids<br />
3 types of Hose Braid are available: Stainless Steel,<br />
Polypropylene and Kynar (PVDF).<br />
Bioflex External Protection<br />
Where additional protection is required, Bioflex is<br />
available Rubber Covered, Fireproof Rubber Covered or<br />
Silicone Rubber Covered. Alternative protection includes<br />
Scuff Rings or a Stainless Steel Protection Coil.<br />
Bioflex End Fittings<br />
Bioflex is available with a range of integral <strong>PTFE</strong> lined and<br />
flared end fittings including Flanges, DIN 11851, Cam<br />
Action, Autolock Cam Action, Triclover, SMS, RJT, RJP.<br />
Triclover fittings include a <strong>PTFE</strong> sealing face which is hot<br />
formed to accept the standard Triclover rubber seal (patent<br />
protected).<br />
Steam and Electrical Trace Heating<br />
Bioflex is available steam or electrically trace heated, custom<br />
built for specific applications.<br />
1.13<br />
<strong>PTFE</strong> <strong>HOSE</strong><br />
Approved Brake Lines and Anodized Ends<br />
BRAKE LINES<br />
Pacific Hoseflex has approval to assemble quality brake<br />
lines. All hoses are street legal and look extremely neat and<br />
professional. The brake lines are constructed with stainless<br />
steel braid (with optional PVC tubing cover) and <strong>PTFE</strong> inner<br />
liner which is factory precision crimped to either a zinc plated<br />
or stainless steel fitting to eliminate leaking.<br />
Approved to FMVSS106<br />
The <strong>PTFE</strong> inner liner and stainless steel braid eliminates hose<br />
expansion common to original factory rubber brake lines<br />
which gives a better braking performance. <strong>PTFE</strong> is the world<br />
wide standard of the racing industry for flexible brake, clutch<br />
and instrument hoses.<br />
ANODIZED ENDS<br />
Application: Designed for use on low pressure applications<br />
where swivel hose ends are not required or are impractical<br />
to use. These clamps give a tidy and professional appearance<br />
to any installation.<br />
Part No I.D. O.D. Part No Part No<br />
Red Mm Mm Blue Chrome<br />
9001-04 6.4 12.7<br />
9001-06 8.8 16<br />
9001-08 11 17.5<br />
9001-10 14.3 22.2<br />
9001-12 17.5 25.4<br />
9001-14 19 28.6<br />
9001-16 23.1 30.2<br />
9001-18 28 34.9<br />
9001-20 32 39.7<br />
9001-24 38.3 42.9<br />
9001-28 43.7 49.2<br />
9001-32 51 55.6<br />
9001-34 58.7<br />
9001-36 60.3<br />
9001-04<br />
9001-06<br />
9001-08<br />
9001-10<br />
9001-12<br />
9001-14<br />
9001-16<br />
9001-18<br />
9001-20<br />
9001-24<br />
9001-28<br />
9001-32<br />
9001-34<br />
9001-36<br />
9001-04<br />
9001-06<br />
9001-08<br />
9001-10<br />
9001-12<br />
9001-14<br />
9001-16<br />
9001-18<br />
9001-20<br />
9001-24<br />
9001-28<br />
9001-32<br />
9001-34<br />
9001-36<br />
1 2 3 4 5<br />
<strong>PTFE</strong> <strong>HOSE</strong>
<strong>PTFE</strong> <strong>HOSE</strong> 1 2 3 4 5<br />
1.14<br />
AFX<br />
Part<br />
Number<br />
<strong>PTFE</strong> <strong>HOSE</strong><br />
Gas Quality <strong>PTFE</strong> Hose<br />
HIGH PRESSURE Gas hose<br />
- Charging Lines for Aerosols<br />
- Gas Cylinder Charging and Discharging Manifolds<br />
- Dehydration Lines<br />
- Use on Pure Air Applications such as Thermal Imaging<br />
- Breathing Apparatus<br />
<strong>HOSE</strong> CONSTRUCTION<br />
LINER<br />
Manufactured from <strong>PTFE</strong> 62 specially processed to<br />
minimise gas diffusion.<br />
REINFORCEMENT<br />
This hose is reinforced with 2 layers of braid.<br />
lst BRAID<br />
Manufactured from T956 Kevlar Aramid yarn (or equivalent).<br />
This provides approximately 80% of the burst strength of<br />
the hose.<br />
2nd BRAID<br />
Manufactured from 304A/IS1 quality stainless steel wire. Whilst<br />
contributing to the burst pressure strength its main function is<br />
to provide mechanical strength and to assist in fitting retention.<br />
INTERLAYER<br />
A single layer of Polyester Film applied between the two layers<br />
of braid to prevent the abrasion of the Kevlar by the wire<br />
during service.<br />
COVER<br />
A continuous extrusion of Hytrel Polyester Elastomer with a<br />
minimum thickness of 0.020” (0.5 mm). The cover will be<br />
pricked at regular intervals to allow the escape of any<br />
diffused gas.<br />
Size /<br />
Description<br />
Internal Diameter Wall Thick Outside Diameter Minimum<br />
Bend<br />
Diameter Minimum Maximum Minimum Maximum Radius<br />
Maximum<br />
Working<br />
Pressure<br />
Minimum<br />
Burst<br />
Pressure<br />
inch mm inch mm mm inch mm inch mm inch m inch psi bar psi bar<br />
1/4 GAS<br />
6304 KEVLAR 1WB 6.35 0.250 6.86 0.270 1.02 0.040 9.65 0.38 10.67 0.42 76.2 3 8000 552 24000 1655<br />
13/32 GAS<br />
6307 10.03 0.395 10.54 0.415 1.02 0.040 13.84 0.545 14.86 0.585 133 5.25 4500 310 18000 1240<br />
KEVLAR 1WB<br />
<strong>PTFE</strong> <strong>HOSE</strong><br />
1.15<br />
INQUIRY FORM<br />
Enquiry data sheet<br />
Technical Information (Hose Specification Sheet)<br />
Instructions: To place an order or request a quotation, please complete section I.<br />
If you need assistance in specifying an assembly, complete Section II as well as the<br />
“End Fittings” portion of Section I. When completed, Fax: (617) 55 934 298 or<br />
Email: phf@hoseflex.com.au this form to Pacific Hoseflex<br />
Customer: _______________________________ Contact: _____________________________<br />
Date: __________________ Phone:________________________ Fax: ___________________<br />
Email: __________________________<br />
I. Specification Information<br />
Request Quote Yes / No circle one<br />
Place Order P.O.# ____________ Quote ref #________________<br />
Quantity: _________ Date Required:___________________<br />
Hose type: ___________ Diameter (mm): ____________ Length (mm):__________<br />
(Live Length / Overall Length) Circle One<br />
End Fittings (type and size for both ends)<br />
End #1: Size: ____________ Type: ____________________ Material: ____________________<br />
End #2: Size: ____________ Type: ____________________ Material: ____________________<br />
Liner Required: Yes / No Circle One If “Yes”, Liner Material: _________________________<br />
Special Fabrication: ____________________________________________________________<br />
Accessories:___________________________________________________________________<br />
II. Application Information<br />
Application Drawing: (sketch the installation and include all dimensions and motions of hose<br />
during application and any other considerations)<br />
Size (mm): __________ (in the event the fittings or hose have different sizes, include all sizes and show on the application drawing).<br />
Temperature: Media: Min. ____ºc Max. _____ºc Environment: Min. ____ºc Max. _____ºc<br />
(assumption is 21ºc for all)<br />
Media:__________________ (assumption is the media is compatible with all available materials)<br />
Max. Pressure (psi):_______ Fluctuations (None / Pulsating / Shock) Circle One<br />
(assumption is nominal pressure, no fluctuations)<br />
Max. Velocity (feet/second): __________________________<br />
(assumption is velocity is too slow to affect performance)<br />
Type of Motion (from drawing above): (Static / Constant / Vibration) Circle One<br />
(assumption is static)<br />
<strong>PTFE</strong> <strong>HOSE</strong> 1 2 3 4 5
33 Alex Fisher Drive, Burleigh Heads Qld 4220<br />
P.O. Box 2245 Burleigh Heads M.D.C Qld 4220 Australia<br />
Ph: (617) 55934292 Fax: (617) 55934298<br />
Email: phf@hoseflex.com.au Web: www.hoseflex.com.au