Rond WPM
Rond WPM
Rond WPM
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Contents<br />
1 Removing & mounting fork in the bike 2<br />
2 Removing and replacing the spring on both legs (step 1) 3<br />
Removing and replacing the spring on both legs (step 2, right side) 4<br />
Removing and replacing the spring on both legs (step 3, left side) 5<br />
Removing and replacing the spring on both legs (step 4, left side) 6<br />
3 Removing The Cartridge - right side 7<br />
4 Mounting fork on cartridge side (right leg) (step 1) 8<br />
Mounting fork on cartridge side (right leg) (step 2) 9<br />
Mounting fork on cartridge side (right leg) (step 3) 10<br />
5 Mounting fork (left leg) (step 1) 11<br />
Mounting fork (left leg) (step 2) 12<br />
6 servicing sealings and bearings (step 1) 13<br />
servicing sealings and bearings (step 2) 14<br />
servicing sealings and bearings (step 3) 15<br />
7 Quake Air (step 1) 16<br />
Quake Air (step 2) 17<br />
8 Exploded view All forks except Quake Air 18<br />
Complete exploded view all forks except Air 19<br />
Exploded view Quake Air 20<br />
Exploded view Quake Air complete 21<br />
9 Parts overview 1 22<br />
Parts overview 2 23<br />
1
1 Removing & mounting fork in the bike<br />
UK<br />
Loosen the crown bolts with an<br />
Allen key (4x) ><br />
< Remove the front brake (disc<br />
brake or cantilever)<br />
NL<br />
Draai de inbusbouten van het<br />
kroonstuk los (4x) ><br />
Remove the fork from the crown ><br />
Trek de complete vork uit het<br />
kroonstuk ><br />
1<br />
3<br />
< Demonteer de voorrem (schijfrem<br />
of cantilevers)<br />
< Leave the bolts in place<br />
2<br />
< Laat de boutjes in het kroonstuk<br />
zitten<br />
4<br />
2<br />
< Push the adjustment dials to<br />
remove the fork from the crown<br />
< Eventueel duwen op de<br />
verstelknoppen is toegestaan<br />
Take out the fork ><br />
Verwijder de vork uit het kroonstuk<br />
><br />
Tighten bolts with a torque wrench<br />
(8Nm) ><br />
5<br />
7<br />
Draai alle boutjes aan met<br />
momentsleutel (8 Nm) ><br />
6<br />
< Mounting: Shove the inner tubes<br />
into the fork crown<br />
< bij montage: duw de vork in het<br />
kroonstuk<br />
8
2 Removing and replacing the spring on both legs (step 1)<br />
UK<br />
< Remove dust cover<br />
Right leg: turn preload adjuster<br />
fully counterclockwise ><br />
Rechterpoot: Draai de preload<br />
verstelling geheel uit ><br />
Remove rebound dial, watch index<br />
ball><br />
Verwijder de reboundknop, let op<br />
het klik-kogeltje ><br />
1<br />
3<br />
NL<br />
< Verwijder de stofhoezen<br />
2<br />
< Take off rebound dial (all models<br />
except Quake Sport)<br />
< Wip de reboundknop los (niet bij<br />
Quake Sport)<br />
4<br />
3<br />
Take off preload adjuster, watch<br />
index ball ><br />
Neem de preload knop af. Let op<br />
kogeltje ><br />
Take out cover, push inner leg down ><br />
Draai deksel los, duw binnenpoot<br />
naar beneden ><br />
5<br />
7<br />
< Loosen preload adjuster bolt with<br />
Allen key 2.5 mm<br />
< Draai met inbus 2.5 boutje in de<br />
preloadknop los<br />
6<br />
< Loosen cover with spanner 27 mm<br />
< Schroef het deksel los met<br />
sleutel 27<br />
8
Removing and replacing the spring on both legs (step 2, right side)<br />
UK<br />
Remove cover from spindle using<br />
Allen key 8 mm ><br />
Met inbus 8 schroefdeksel van de<br />
spindel losdraaien ><br />
Remove cover(here with needle) ><br />
Schroefdeksel (hier met stelnaald)<br />
afnemen ><br />
9<br />
11<br />
< Push spring downward, mount<br />
spanner 9 mm<br />
NL<br />
< Duw veer naar beneden. Sleutel 9<br />
tussensteken<br />
10<br />
< Take off the cover by hand<br />
< Met de hand deksel verder<br />
losdraaien<br />
12<br />
4<br />
13<br />
Default spring: medium, also<br />
available: soft and hard ><br />
Standaard veer: medium, ook<br />
beschikbaar: soft en hard ><br />
15<br />
Take of cover by hand ><br />
Draai deksel met de hand los ><br />
< Remove spring, watch for oil<br />
< Veer uitnemen, let op olie<br />
14<br />
< Left leg: loosen cover with<br />
spanner 27<br />
< Linkerpoot: met sleutel 27 deksel<br />
losdraaien<br />
16
Removing and replacing the spring on both legs (step 3, left side)<br />
UK<br />
NL<br />
Remove spring plate ><br />
Verwijder de kunststof veerschotel ><br />
< Remove cover, mind spring preload<br />
< Draai met de hand los, let op<br />
veerspanning<br />
< Remove spring<br />
< Veer uitnemen<br />
Loosen Allen bolt at the bottom of<br />
the fork leg ><br />
17<br />
19<br />
Draai met inbus 5 inbusbout<br />
onderzijde (links) los ><br />
18<br />
20<br />
5<br />
< Remove bolt<br />
Pull out inner leg ><br />
Trek de linker binnenpoot uit de<br />
buitenpoot ><br />
< Neem de bout uit de vorkpoot<br />
< Remove inner leg<br />
Pour out the oil out of the inner<br />
leg ><br />
21<br />
23<br />
Giet de olie uit binnenpoot ><br />
22<br />
< Neem de binnenpoot uit<br />
24
Removing and replacing the spring on both legs (step 4, left side)<br />
25<br />
UK<br />
< Pour out oil from outer leg<br />
NL<br />
Push out spring support ><br />
Druk de veersteun uit de binnenpoot ><br />
27<br />
Remove the non-return spring using<br />
a common plunger ><br />
Duw met een universeel plunjer de<br />
terugslagveer uit ><br />
< Giet olie uit de buitenpoot<br />
26<br />
< Remove spring support, mind the<br />
piston ring<br />
< Neem de veersteun uit, let op de<br />
zuigerveer<br />
28<br />
6<br />
29<br />
< the non-return spring<br />
< De terugslagveer
3 Removing The Cartridge - right side<br />
UK<br />
Take off the compression adjustment<br />
knob (Comp Pro only) ><br />
Wip de compressieverstelknop los<br />
(alleen Comp Pro) ><br />
Loosen cartridge bolt with Allen<br />
key 5 or 8 ><br />
Draai met inbus (5 of 8) inbusbout<br />
cartridge los ><br />
1<br />
3<br />
< Pour out oil from outer leg<br />
NL<br />
< Giet de olie uit de buitenpoot<br />
2<br />
< Remove compression adjustment<br />
knob, mind the index ball<br />
< Neem stelknop los, let op<br />
kogeltje<br />
4<br />
7<br />
Push down inner leg en take out<br />
spindle ><br />
Duw binnenpoot naar beneden en trek<br />
spindel uit ><br />
5<br />
< Push down inner leg to full<br />
extent<br />
< Duw binnenpoot tot aanslag naar<br />
beneden<br />
6
4 Mounting fork on cartridge side (right leg) (step 1)<br />
UK<br />
NL<br />
Place spring over spindle ><br />
Monteer veer over de spindel ><br />
Place spring plate with widest side<br />
facing downwards ><br />
Plaats Nylon veerschotel met brede<br />
ring aan onderzijde ><br />
1<br />
3<br />
< Placesteel plate around spindle<br />
< Monteer stalen ring om de spindel<br />
2<br />
< Push adjustment needle up<br />
< Duw de stelnaald geheel naar<br />
boven<br />
4<br />
8<br />
Fasten cover by hand ><br />
Draai deksel handvast aan ><br />
Place cartridge in outer leg (right<br />
side) ><br />
Plaats de cartridge in de (rechter)<br />
binnenpoot ><br />
5<br />
7<br />
< Place adjustment needle and cover<br />
< Plaats stelnaald met deksel<br />
6<br />
< Tighten cover using spanner and<br />
Allen key<br />
< Draai deksel met sleutel en inbus<br />
vast<br />
8
Mounting fork on cartridge side (right leg) (step 2)<br />
UK<br />
NL<br />
Place cartridge bolt ><br />
Monteer de cartridge inbusbout ><br />
Mount compreession adjustment knob<br />
(Comp Pro only) ><br />
9<br />
Monteer compressieverstelknop<br />
(alleen Comp Pro) ><br />
11<br />
< Push cartridge down to full<br />
extent, until a ‘click’ is felt<br />
< Duw de cartridge aan tot voelbare<br />
‘klik’<br />
10<br />
< Tighten cartridge bolt using a<br />
torque wrench (!0 Nm)<br />
< Draai de bout aan met een<br />
momentsleutel (10 Nm)<br />
12<br />
9<br />
Fill with oil, 100 cc on 75 mm<br />
stroke models ><br />
Vul met spuit de vork met 100 cc<br />
olie (75 modellen) ><br />
Fasten cover using spanner 27 mm ><br />
Deksel aandraaien met sleutel 27 ><br />
13<br />
15<br />
< Fasten compreession adjustment<br />
knob<br />
< Klik de compressieverstelknop<br />
vast<br />
14<br />
< if the oil floods lift inner leg<br />
and push down cartridge<br />
< Bij olieoverstroom poot optillen<br />
en cartridge induwen<br />
16
Mounting fork on cartridge side (right leg) (step 3)<br />
17<br />
UK<br />
Place rebound adjustnent dial ><br />
Rebound-verstelknop monteren ><br />
19<br />
< Push down preload adjuster (mind the<br />
index ball) and tighten Allen bolt<br />
NL<br />
< Preloadknop vlak drukken<br />
(kogeltje!) en aandraaien<br />
< Push down rebound adjustnent dial<br />
< Rebound-verstelknop aanduwen<br />
Place dust cover ><br />
Stofhoes monteren ><br />
18<br />
20<br />
10<br />
21<br />
< Fasten dust cover<br />
< Stofhoes rondom aandrukken
5 Mounting fork (left leg) (step 1)<br />
UK<br />
< Place retaining ring<br />
NL<br />
< Monteer oplegring<br />
Place spring ><br />
Monteer de veer ><br />
Place spring plate as shown ><br />
Leg kunststof veerschotel met<br />
uitsparing boven op de veer ><br />
1<br />
3<br />
< Inject 10 cc of oil for<br />
lubrication<br />
2<br />
< Laat voor smering 10 cc olie in<br />
de binnenpoot lopen<br />
4<br />
11<br />
Fasten cover with spanner ><br />
Draai schroefdeksel aan met sleutel ><br />
Place inner leg into outer leg ><br />
Schuif binnenpoot in de buitenpoot ><br />
5<br />
7<br />
< Fasten cover by hand<br />
< Draai het schroefdeksel vast<br />
6<br />
< Keep inner leg upside down and<br />
inject 10 cc lubricating oil<br />
< Draai binnenpoot om en vul met 10<br />
CC lijbaanolie<br />
8
Mounting fork (left leg) (step 2)<br />
UK<br />
< Center spring support, after<br />
centering push inner leg in<br />
NL<br />
< Centreer de veersteun. Daarna<br />
binnenpoot aandrukken<br />
Mount Allen bolt ><br />
Monteer de inbusbout ><br />
Tighten cover with spanner 27 ><br />
Met sleutel 27 deksel vastdraaien ><br />
9<br />
11<br />
10<br />
< Tighten bolt using a torque<br />
wrench (10Nm)<br />
< Draai inbusbout met momentsleutel<br />
aan (10 Nm)<br />
12<br />
12<br />
13<br />
< Place dust cover<br />
< Stofhoes monteren<br />
Fasten dust cover ><br />
Stofhoes rondom vastdrukken ><br />
14
6 servicing sealings and bearings (step 1)<br />
UK<br />
< Remove dust cap<br />
NL<br />
< Wip met schroevendraaier stofkap<br />
los<br />
Remove spring ring ><br />
Demonteer de springring ><br />
< Remove seal<br />
Use special tool to remove bearings ><br />
Gebruik speciaal gereedscap om<br />
lagers te demonteren ><br />
1<br />
3<br />
2<br />
< Met schroevendraaier de keerring<br />
demonteren<br />
4<br />
13<br />
Pull out tool with bearings ><br />
Gereedschap met losgetrokken lagers<br />
uitnemen ><br />
< Fully turn special tool clockwise<br />
to remove bearings<br />
< Gereedschap aandraaien om lagers<br />
los te trekken<br />
< Remove bushing<br />
Push out center ring ><br />
Centreerring rondom losdrukken ><br />
5<br />
7<br />
6<br />
< Vorkpoot uitschudden. aanslagbus<br />
valt er uit<br />
8
servicing sealings and bearings (step 2)<br />
UK<br />
Remove center ring (left fork leg<br />
shown) ><br />
Centreerring uitschudden (linker<br />
vorkpoot) ><br />
Place lower bearing (thin) and<br />
upper bearing (thicker) ><br />
9<br />
11<br />
< Remove center ring (right fork<br />
leg shown)<br />
NL<br />
Monteer onderlager (dun) en<br />
bovenlager (dik) ><br />
< Centreerring uitschudden (rechter<br />
vorkpoot)<br />
10<br />
< Mounting: place center ring using<br />
special tool<br />
< Montage: monteer met spec.<br />
gereedschap de centreerring<br />
12<br />
14<br />
< Place steel ring<br />
Place seal with special tool ><br />
Monteer de keerring met speciaal<br />
gereedschap ><br />
< Monteer stalen ring (gesneden<br />
zijde onder)<br />
< Fasten seal<br />
Place spring ring into groove ><br />
Monteer de springring rondom in<br />
groef ><br />
13<br />
15<br />
14<br />
< Keerring stevig aandrukken<br />
16
servicing sealings and bearings (step 3)<br />
17<br />
UK<br />
< Mount dustcover with the other<br />
side of special tool<br />
NL<br />
Fasten dust cap secure ><br />
Druk stofkap stevig aan ><br />
< Monteer de stofkap met andere<br />
zijde gereedschap<br />
18<br />
15
7 Quake Air (step 1)<br />
UK<br />
NL<br />
Push valve to let out air ><br />
< Loosen valve cover<br />
Ventiel indrukken om lucht te laten<br />
ontsnappen ><br />
1<br />
3<br />
< Draai dopje ventiel los<br />
< Remove valve with special valve<br />
tool<br />
< Ventiel demonteren met<br />
ventielsleutel<br />
the valve ><br />
Het ventiel ><br />
2<br />
4<br />
16<br />
< Loosen aluminium bolt<br />
< Aluminium inbusbout losdraaien<br />
Remove bolt ><br />
Inbusbout uitnemen ><br />
< Unscrew cover<br />
Remove cartridge while rotating ><br />
5<br />
7<br />
Deksel met cartridge draaiend<br />
demonteren ><br />
6<br />
< Draai schroefdeksel los<br />
8
Quake Air (step 2)<br />
UK<br />
< Remove cartridge<br />
NL<br />
< Cartridge uitnemen<br />
Mounting: push cartridge into outer<br />
leg ><br />
Montage: cartridge in de buitenpoot<br />
schuiven ><br />
Inject 10 cc of lubricating oil ><br />
10 cc olie in de vorkpoot laten<br />
lopen ><br />
9<br />
11<br />
10<br />
< Push cartridge while easily<br />
rotating it<br />
< Met een draaiende beweging<br />
cartridge induwen<br />
12<br />
17<br />
< Tighten cover<br />
Push down inner leg ><br />
Binnenpoot naar beneden duwen ><br />
Set air chamber under air pressure ><br />
Met pompje vork op druk zetten ><br />
13<br />
15<br />
< Schroefdeksel aandraaien<br />
14<br />
< Tighten bolt using a torque<br />
wrench<br />
< Inbusbout aandraaien met<br />
momentsleutel<br />
16
18<br />
731149<br />
50<br />
51<br />
52<br />
731135<br />
731153<br />
54<br />
56<br />
731148<br />
731130<br />
731132<br />
731161<br />
62<br />
31<br />
731137<br />
38<br />
39<br />
60<br />
40<br />
76<br />
41<br />
42<br />
77<br />
731163<br />
731178<br />
731132<br />
8 Exploded view All forks except Quake Air
19<br />
731156<br />
731146<br />
731143<br />
731160<br />
61<br />
62<br />
731157<br />
58<br />
731170<br />
7731144<br />
731170<br />
71<br />
72<br />
731159<br />
731171<br />
72<br />
731136<br />
731133<br />
34<br />
731167<br />
Complete exploded view all forks except Air
20<br />
731182<br />
731185<br />
731179<br />
731180<br />
731184<br />
731183<br />
731185<br />
Exploded view Quake Air
Exploded view Quake Air complete<br />
21
9 Parts overview 1<br />
731130 Fork crown with steerer tube steel and bolts 1<br />
731131 Upper fork tube with oil seal and dust wiper for 115mm travel 2<br />
731132 Fork crown with steerer tube aluminium and bolts 1<br />
731133 Dust boot for 75 mm travel forks 2<br />
731134 Dust boot for 105/115 mm travel forks 2<br />
731135 Brake post 2<br />
731136 Crown bolts M5 x 25 4<br />
731137 Coil Spring for 75mm forks soft (yellow) resting legth 141mm 2<br />
731138 Coil Sprinf for 75mm forks medium (bleu) resting legth 141mm standard 2<br />
731139 Coil Spring for 75mm forks hard (red) resting legth 141mm 2<br />
731140 Coil spring for 105mm forks medium (blue), resting length 172mm 2<br />
731141 Coil Spring for 115mm forks soft (yellow) resting length 220mm standard 2<br />
731142 Coil Spring for 115mm forks medium (blue) resting length 220mm 2<br />
731143 Adjuster knob preload, left, all modells: right, Sport 1<br />
731144 Adjuster knob preload, right, Comp and Comp Pro 1<br />
731145 Adjuster Knob rebound, Comp and Comp Pro 1<br />
731146 Adjuster knob compression, Comp Pro 1<br />
731148 Top cap preload all modells left 1<br />
731149 Cartridge complete, Sport 75 1<br />
731150 Cartridge complete, Sport 105 1<br />
731151 Cartridge complete, Sport 115 1<br />
731152 Cartridge complete, Comp 75 1<br />
731153 Cartridge complete, Comp Pro 75 1<br />
731154 Cartridge complete, Comp Pro 105 1<br />
731156 Cartridge complete, Comp pro 115 1<br />
731157 rebound piston, complete, Sport 1<br />
731158 rebound piston, complete, Comp/Comp Pro 1<br />
731159 Cartridge cap with bushing 1<br />
731160 Coil spring for 105mm forks soft (yellow), resting length 172mm, standard 2<br />
731161 Upper fork tube with oils eals and dust wiper for 75mm travel 2<br />
731162 Upper fork tube with oils eals and dust wiper for 105mm travel 2<br />
731163 Neutral shaft, complete, left, all modells 1<br />
731164 Shaft bolt M8X25, left and right except Comp Pro right 2<br />
731165 Shaft bolt M8X20, Comp pro right 1<br />
22
Parts overview 2<br />
731167 Seal kit (oil seal, dust wiper, washer, snap ring, each two) 1<br />
731168 Oil seals 2<br />
731169 Õil, 1 liter 1<br />
731170 Rebound adjuster needle with O-Ring for 75mm travel fork 1<br />
731171 Rebound adjuster needle with O-Ring for 105mm travel fork 1<br />
731172 Rebound adjuster needle with O-ring for 115mm travel fork 1<br />
731173 Top cap, right, Sport (#2) 1<br />
731174 Top cap, complete, right Comp and Comp Pro (#3) 1<br />
731175 Airpump for Quake Air 1<br />
731176 Coil spring for 105mm forks hard (red), resting length 172mm 2<br />
731177 Coil Spring for 115mm forks hard (red) resting length 220mm 2<br />
731178 Upper fork crown for 115mm travel 1<br />
731179 Fork Crown for Air with steerer tube aluminium 1<br />
731180 Upper crown tube with oil seals and dust wiper for Air 1<br />
731181 Nipple for Airpump 1<br />
731182 Cartridge complete Air 1<br />
731183 Neutral shaft with separation piston for Air 1<br />
731184 Upper fork tube cap left, Air 1<br />
731185 Shaftbolt Aluminium M8 Air 2<br />
23