Download Heat Tracing catalog (pdf) 2 - Napa Tek Co., Ltd.

tqco
Flow Control
www.tycothermal.com
Tyco Themal Conlrols brings logether the knowledge, expedise, products and '
services of lhe lve leading brands in industriaL heal-tracing: Raychem, lsopad,
Pyrotenax, DigiTEce and T|acer.
fyco fhemal
Our heal-tracing syslems coverlhe complete range of applications: lrom irost
protecuon ol water ljnes Jor general indust al opetations, to temperature
COntrOlS
malntenance up ro 800oC in many types of process plants. Tyco Thermal
Contros offers the mosl apprcprlate technology for every application. Wth more
We manaoe the hea(vou need lhan 50 years of experience, we have dellvered more than 500,000 km oJ
healing cab e worldw.de.
IBACER
Tatal care in heat tncing
Tyco Themal Controls employs over 2500 people arcund the world, with
operalons in 48 counlriesiwe can prcvlde soluiions {or all ol your h,Aat-tracing
needs, backed up with a llexibe approach on a globalscale.
Heat-lracing prcjecls require specalcare. Tyco Themal Conlrcls also provldes a
complete service for detailed engineering and nslallalion of tumkey projecls.
Ulllising the entirc producl bag ol Tyco Thermal Conlrols, Tracer can provide the
mosi technologica ly appropriaie and economical heatlracing solulion lor each
Olfe ng a fu Irange oJ heating syslem options isjust one parl of olr lull-seruice
"turnkey
commitment" to you. When you're ready to obtain the oprimal healtracing
syslem lor yoLrr needs, Tyco Thermal Controls will be ihere.
We can assist wilh every phase of the projecl, including:
. Prcject l\,lanagemenl
. Feasibilily siudies/budgel quoles
. Design
.lnstallalion
. Supetuision
. Starl-Up and lvainlenance
as welLas conducting complele audils of existing inslallations.
On a worldwide basis, we have provided a very large number of designs,
I t-f oFpurpose materlal seleciions, and consirucilon services (Engineering,
Procurement, Conslruclion) Jor complele heaftracing systems. You'Llbenefit
lnrougn:
System optimisalion: Years of expe ence n design, product seleciion, and
conslruclion enables us 10 design it correclly, choose the ight heaHacing
system, and inslall it properLy.
Conslruction seruices: Our globaland reglonalseryices include preconslruclion,
mobilisation, conslruction, nslallalion, poslconslruction, and
operational support
Flexible conlracling services: We can acl as general contractor, manage
lacioryitained labouflorce subconlraclors; help you employ local sub,
conlraclors; or aci as youf heatlracing and insulalion construction manager.

Baychem
Thermoheat by
@
Digifrace
Baychem is o! r eading brand ior se I regu ating and power_ nrit ng systems
which are idealfor ihe heal_tracing oi compex pjpe work and equipmenl
Raychem ofiers ihe mosl complete heal-tracing svslem for temperatures up to
256'C and a typical syslem length up to 250 m Ravchem para! el healing cab es
are cul to englh and can be leminated in ihe fieLdi they are easv to oesrgn
nsiall and malntain. Raychem sel regulaling and power_lmit ng heat ng cables
and associaled componenls oller the highesl reliabillty with lhe mosl torg vrng
technology.
The lsopacl brand pfovldes our constant_wattage, paralle and polymer ns!lated
(Pl)sef es heating cabes. In padcular our Pl seres heai ng cables are
especia ly su lable ior longer heat ng circulls (i e >250 m) and can be used lor
temperatures up to 300'C. Sinrlar to our Baychem bfanded heai ng cables
lsopad healing cables can be tefminated nlheleld
Pyfotenax consiani waltage, mineral nsulated (l\ll)syslems are recommenoeo
for h gh lemperature app caions up to 600'C [,4 nefal insulaled (M ) cables
cor.e n a vareiy of construclions lhat withsland lhe harshesl envLronmenls
Pyrotenax aso provides a complele fange ol componerts and accessorles lhal
ensure higlrest system rellabilly
Tyco Thermal Controls'D qiTrace brand offers the mosl compete llne ol heal_
lrac ng conirol ancl monito ng syslems: irom single c rcu I mechanical
thermoslals lo m!Lti-c rcu I, mjcro_processor based nelworked sysiems Our
superyisory sollware links your conlrol ancl monitoring svslem back lo a PC ior
cenlrallzed conlroL syster. rnon lonng
With Traceca c Pro soltware, Tyco Therma Conlrols provrdes vo! with tlr e
ndusiry slandard, unive6al des gn tool fof heai lracing app icalions lhal rrelps
you n selecting lhe optirnum heat-lracrng soluton ironr Tvco Therma Conlrols
iarge procluci ofiering. Iraceoalc Pro provides a common p aifom ior useB in
dLtferenl counlries in the language ol preierence: Eng rsh French and Gennan,
and supports worldwide codes and des gn praclices
Tracecalc Pro sets new slandards in ihe leatures you need lor s mpe or
soph slicated designs of industria heal tracing app Lcalrons

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Selection
rabte
Selt.regutating heating cables
waintain tempersture5 qp{o 65.C
Illaintain
temperatu.es up to 110,C
1\larntain
lemperarures up ro j20 c
y1i"ta1q1*"r,,*" ,p r" rso.c
Power limitine hearihs cabte
IMainrain remperalures up to z3O C
Gontents
Constant wattage para et cilcuit heating cabtes
Polymer Insulated {pt} series hearing cabtes
l\4aintain temperalures up to 160.C
ftlainlain temperarures up 1o 1a0.c
6f
BTV
orva
G) XTV
@ KTV
@ vPL
8
to
i
IHT 16
C) FHT 18
tcw-T 20
@ xPl 22
Mineral Insulated (Ml) series heating cables
[!ineral Insulared (Ml) copper heating cable €) HCH/HCC 24
[4ineral Insulaled (lMl) cupro nickel heating cable @ HOF/HDC
llineral Insulated (Ml) sta'nless steel heating cable
Mineral Insulated (lIl) inconel healing cable
@ HSa
@ Hta
Polymer component overuiew ol selt-regulating and power limiting heating cable syslem
Rayche/n
Power connections
Single-enlry power connection with iunction box
€) JBS-1oo
r4{!ql9j11y Polllgaonnection wiih junction box 6) JBrrI-100
Junction box for modular sYslem o JBU-100
J8.82
Cold applied connection kii 6) C25-100
Heat shrink connection kit
o c25 21
Melalconnection kit, cold aPPlied
lE} - c25-100-METAL
c3/4-100-l!IETAL
Low profile power cdneclior
II99!t,g1ltryll
cold applied
6, c-150-E
tEK-25 PIPE / IEK-25 04
tEK-20-Pl/ tEK-25-06
Abow insulalion end sealand lighled end seal
under Insulation low Itrolile end seal cold applred €] unoer insutanon end seatkits, heat-shrink o
E-150
E-06
End seals
€)
/ E-19
E-100-E/E100-L+
Splices and tees
@ T-!L
noove insutation sptice or lee conneclion kit
6) s-150
tlna"r l*ururi- rot p-rir" "plice. cold apPlied
urd", i"rrl"ti.. i.li'* "pll"" kirjeat_sltink @ s-19 / S-21/ s-69
57
2A
33
35
48
55

Component overuiew fol Polymer Insulated {Pll series heating cable system
=!.r.!rrLl Components for Polymer Insulated series resislance cables 6l
f ''.
Low prorile connection, cold apptied @ Csnso-uNl_Pl 65
Cold applied connection and splice kilwith silicone sealin9 Q csnso-xx-Pl 67
Heal-Shrink conneclion or splice kir €) CS20-2.s-Pl-NH
C) JB-EX-2o
69
-
@ JB-EX-21
Electrical connecrion sysrem lor Plheating cables
Pl-TOOL-SEr-xx
73
Component ovelview for Mineral
@E lqqg rs t"r!r9l9l!1!!!9!91(M!E919r '9:''t'"99 "9!!9:
7i-
'ftt)
Digtfrace
Digifrace
WDigilrace
7,7
t j ]
Insulated (Ml) series heating cable system
Nomenclature ol Mineral InsLrlaling (Ml) heat tracing syslems
Accessories for llrlineral Insulated (lJlD healing cables
Thermostats
Thermostat applicarion lable
a4
Surlace sensing. mechanical @ RAYSTAT-EX-o2 85
Surlace sensing, electronic @ RAYSTAT-EX-o3 88
Ambient sensing, electronic
@ FAYsrar-EX-o4 88
Surface sensing. mechanical controller & limite-
@ T-[4-20-S/+5+21sclEx 90
Su{ace sensing. mechanical @ r-[,]-20-s/+70+350c/Ex 9o
Sudace sensing, electronic
AT-TS-13 and AT-TSj4 93
Sudace sensing, eleclronic
RAYSTAT-CONTROL-10 96
Ambient sensing, eleclronic
BAYSTAT.ECO.lO 99
Sudace sensing, mechanical
f-N,t-20-s
102
Sudace sensing, mechanical
T.tu-10-s 105
Panel mount electlonic controller
Single-circuit electronic temperalure conrroller
DIN railmounlable elect ronic lhermosl al with display
Heat-Tracing Conlrol system
Bemote monitoring modules (RIM['12)
No enclosure
With hazardous area enclosure
rcoNTRoL-coNT-02
TCON-CSD/20
HTC-g15-CONT
HTC-915-Lll\rl
Multi-circuit electronic control and monitoring system
NloNt-200N-E
Femoie modules lor conlrol(RMC)
Ease unit
MONI.FIljIC.BASE 127
ru
'127
2-channel relaY outPUt
i,toNt-Rt\4c-2Ro
2-channel digilal inPur
tllloNt-RMC-2Dl
127
sensor lor non-hazardous area
l,10Nt-PT100-NH
130
,il t\ltoNl-PT100-EXE
131
sensor for hazardous areas
'132
Temperature sensor wilh transmiltet 4/20 o rvloNl'PT100-4/20rl,lA
sensor withoutenclosure Q tltroNr-PT100.EXE-SENSOR 133
t?!9!"!1
[" rl
[i uj
6)
MONI.RI\4I!12-E
t!'loNl-RMl\rl2-EX-E
lland held cable tault locator DET-3000 134
suppon brackets, labels, PiPestraps, spacer, rixins raPes, sranq143!t9M1d
60
76
77
81
83
111
113
117
120
'124
124
136

Typhal mainlain lempenlure range ('C)
Selection table
100 150 550 000
IHT
Seres Constanl wattage !ll
HCH/HCC.HDPE
flcH/HCC
HDF/HDC
HS0
HIQ
sTs
Iechnology
Paralle sei fequ aling
Para jelConstanl Watta!le Zons
Pan e ConslantWallaqe Zone
Seres Constanl wattage P
Ser es Conslantwatiaqe P
Ser es ConslantWallage M
Serles Constanl Wattage l1/ll
Ser es l]onstanl Wallage M
Series Constanl Wattaqe [41
Sk n Eltecl System STS

T
lemperalure (.C)
Class design
DlassiliDalionmelhod
Prel€rred contol method Ch€mical lllecl TypiDalpipe
renglh range
(m)
65 T6 l :,'r':'i. 0-400
110 T4
t :l:l :
,.:.al:
.::.
:.i,.,.:
0-400
120
150
T2.T3
I2
:::,
,L{,.
'.t1,tj
llr,:.: 'i..i.
l
,
]
l l
0 ,{00
0 400
t0
't2
z5o' 1214
,lt '
, .t.' 0-450
2l]o' Ord nary only
. .
0-400 16
zoo' T2 T6
, ...1::,:,.t,,,, :
::i,l : 0-450 t8
260'
31]o'
0rdrn,r,y on y
T2.T6 .':.at:
]
',,,.',:
:u.rt,l.
l r:t::t,,',:
: 0 5000
0 5000
2A
22
80
200
T6
T3.T6
' , t',,.
..r1.:t. r':r::rl
'r,:.1'i
,,,,,,,:,'.,: :it.:t.,::
,:l,tl:t,:,:.
i:t,:lt,tt,' l:",.,, 0 5000
0 5000
24
24
400 T] T6 tl:,::litlt.
0 5000 26
r,r,.rr:tr,: l]:::,:::1,
..t:.t: 'rrt:i:rr,r:l :il:l::l,r,t,.:rtt.i
600 ..r.:.1,i: 'a::::'::a::, :::':::a 0'5000 28
1000 rrlr:r:.r: 0 5000 u0
250 r2-r6 400 - 30000
' Slab ise'i design,
T2 T3 r lncond tiona
" Slablised design. T2 ) uncondilional
Seleciiofl table
Paqe

Raychem
Electrica lrace heat.g for frosl proteclon
wilho!t steam c eaning
Heating cable construction
6
Max mum exposure lernPeralUre
(conl nuous power on)
lr'laxim!m exPos!re iemPeralure
l nlermillent Power on)
Temperal!re c assiiicauon
t/l n r.um Lnstallalon temperature
Minim!m be.d rad us
BIV
The BTV-fam y of selt-regulal ng para el
c fcuil heatlng cables is used lof ifosl
proteclon of pipes and vesses
t Sell-regulating healing cables
It can also be used lor process
tempefal!re ma nlenance up 10 65-C
F uoropolymer o!terjacket (-CT) or
nrodiried poyolel n outeriackel ( cF)
(Max. reslslance 0.0r0 o/m)
vlodiled polyo ei n nsuaton
Sef reg! ating conduclve core
i 2 mm'copper conduclors
Hazardous, zone I Zane 2 \GasJ zane 21 zone 22 (D!st)
Pa nled or lnpa nted mela
For organrc corrosves: use -CT (rluoropolyrner ouler lackel)
For m d norganic so ltions: use C R (modlfied po volei n olte r lacket)
For aggressLve organ cs and cotrosives cons! t vour oca Tvco Thermal Conlrols
230 Vac (Contacl yotr ocal Tyo Thema Conlro s representalive lor data on otlrer vollages)
The BTV heating cables are approved ior lse ln hazardous areas bv PTB a'd
Baseeta 2001 Ltd.
t-\ 2 u D rF a\n '-o Pbb rao "
E-\ z oo -' " ttr0
$! e-e oa arcr ''or ' \S5lcA

Raychem
Thermal output rating
Nom nal power output al
c
10BTv2-CT
1(]BTV2.CR
8BTV2.CT
5BTV2-CT
5BTV2.CR
3BTV2.CT
3BTV2-CB
3BTV2.CR
3BTV2.CT
40
\
30
20
'10
B
c
D
5BTV2-CB
5BTV2.CT
\
\
lr \
\
\L
BTV
\ --\
\ --+-
'"-.+-
:-
lo 20 30 40 50 60 70
Pipe lemperal!re ('c)
aBTV2-CF
aBTV2.CT
Nominal power output (w/m at 10'c) 16 25
29
Product dimensions (nominal) and weight
55
10 5
Weght (g/m) 110
5.5 55 55
105 15.4 15 4
110
lvlaximum circuit lenglh based on type 'C' circuit breakers accotding to EN 60898
. d1 ,p re -pd d ur6 llid.i .1\6dr 'o dbp pnol
ioaTv2,cB
toBTv2.ct
164 2A'C 110
70 45
+10'C 200 160 110
20A
-20'c
195 144
90
55
.10'C
200
160
125
25A 20'c
200
160
324
.10'C
200
2Aa
160
'60
125 105
a
200
160
125
The above nL rnbers are lor c rcuil tength eslirnalion only For more .lelalled inlormal on please lse the Tyco Tlrerma contro s
Tracecalc soitware or contacl yo!r ocalTyco ThermalCo.trols represe.tanve
Tyco Therma ControLs req uire; th e use of a 30 ma res d uaL cu ftenl devtce to prov de max mum saiely and prolection Jrom t re
where desgn res! ts n a h gher teakage currenl, a maxim!m 3oo mA residua c!trenr device may be lsed Allsalety aspects
38TV2.CR 5BTV2 CR 88ry2 CR 1OBTV2 CR
914279 000 4r4309 000 479821 000 677245 000
3BTV2 CT 5BTV2.CT 8BTV2 CT 1OBTV2'CT
,169145 000 487509 000 008633-000 567513 000
iyco Therma con1rcs offers a i! range ol componenlsfor power conn€clions' splices anclendseas
These componenls must be useo 10 ensure propel tunction ng of lhe prodlct and comp ance wth elecrf'al

Raychem
E eclrcal trace heat ng lor process
lemperatore ma nlenance app catrons
!p lo 110'C whch are not subject lo
Heating cable consrruction
(lTVR
The QTVF iamily oi sei reg! ating.
paralelcirclit heal ng cabes s lsed tor
prccess lemperarure ma menance 01
Hazardous, Zone 1, Zone
Ordinafy
t Sell-regulating heating cables
ll can aso be used lor irost prolection oi
arge pip-.s and ior applicauons requirnS
medium lemperalure exposure capab ty
Fluoropolymer ouler jackel
lMax. resislance 0 010 (ltm)
Fluoropolymer nsulalon
sef-reg! aling conducl ve core
1.4 mm' copper condlctors
(10 and 15OTVF2 CT)
2.3 mrn' copper conduclors
(2ooTVF2 CT)
Painled or unpalnled rnetal
Organ cs and corrosLves
Fo; aggressive organics and corosives consull vo! r ocal Tvco Therma Contro s
230 Vac (Conlact your loca Tyco Thermal controLs epresenlat ve lor dala on olher vo lages)
The QTVFI heati.g cabes are appfoved for use ln hazardous areas by PTB and
t-\ t,2 G D EF, dr 1r , T4 ,Dbo ' t3o u F-\ ll 'LD EE,F ll 14
Q! ere oa et' " 0," \EY BA"osArr '' -/\
The QTVR heat ng cab es are approved bv DNV for us€ on ships and mob le ofl shore lnfts
DNV Cerulicate No E 5121
They are also VDE approved.
Max rnum exposure lemperature
(conr nuo!s power on)
110 c
Temperature classif ical on
T4 n accorclance with European Slandard EN 50 014
Min mum installalion lemperature 60c
N4inimum bend rad !s
at 20'C: 13 mm
at 60'C: 35 mnr
a

Baychem
Thermaloulput rating
Nom nal power oltpLl a1 2OQTVB2-CT
B
c
15oTVR2-CT
lOQTVR2.CT
Nominal power output (w/m at 10'C) 38 51
60
50
40
30
20
10
c
\
\
2A 60 80 100 120
'roQTvR2,Cr I5QTVB2.CT 20QTVB2.CT
Producl dimensions (nominal) and weight
4.5
4.5 5.1
I t.a 11.8
Weighl (g/m) 126 126 180
IMaximum circuil lengthbased on type C circuii breakers according to EN 60498
\
P pe lemperal!re (-C)
Starl'up lemperalure lMaxrm!m heatng cabe englh percirc!t (rn)
254
20'c 95
75 60
+10'C
95
75
324 2A'C
115
100 75
I t5 100 95
?o'c ioo
100
9B
rr." nt*" nu.rr"o *" tot c rcuil length eslimation on y For more dela ed inlormalon pease use ihe Tyco Therma Controls
Tracecalc sollwarc or contacl your localTyco ThemalConlrols represenlanve
rv"" il"i..rconu"r" "q, res the use ot a 30 mA residuatcurrenl devce to provcte maxirn!m salety and prolecton from 1fe
\ ihere design resuls In a higher eakage curent a max mum 300 rnA resdualcurfenl devce may be used. A satelv aspecls
Componenls
lOQTVR2.CT ]5OTVR2.CT ?!9ry!?!r
391991 000 040615 000 93a967 000
OTVR
Tyco Thermal Conlfols ol1ers a llll range of componenls Ior power connect ons spL ces and end sea '
riese componenrs musr Oe used to ens!re propef l!nclLonlng oJ lhe product and cornpliance wilh electrrca
9

Raychem
E ectrica lrace heating lor process
lenperat!re ma ntenance appticatiofs up
lo 120 C wh ch may be subject lo sream
Heating cable conslruction
xTv
The XTV lamiy oi self-regutal ng para el
circ! t heal ng cabes s used lor process
lenrperal!re ma ntenance ol pipes and
@ Self-regulating heating cabtes
l can aso be used lorlrost prolecton oi
arge pipes and ror applications requir n9
fr gh temperaiure exposure capabrtily
H gh temperature froropoymer olter
(l,Iax. res stance 0 010 o/m)
H gh temperature I uoropoymer
Self-regulal ng condlct ve libres
2.3 mm' copper condlctors
Hazardous Zone 1, Zone 2 (Gas) Zone 2i, zone 22 (Dusl)
Painled or unpa nled metaL
Orga. cs and cotros ves
For aggressive organ cs and coftosves cons! t your loca Tyco ThermalControls
230 Vac (Contact yolr o.al Tyco Themal Controls represenlat ve ior dala on olher vo tages)
The xTV heal ng cab es are approved Jor use n
and Baseeta 2001 Lld
lL 2 G/D EEx e(m) I4Ir3l250'C1.12)
tP66 T130',C, T195'C, T250'C
PTB 98 ATEX ] ]05 X
hazardous areas by PTB and by PTB
IL2 GD EExe T3
and 240'C (T2)
BAS98ATEX2336X
The XTV heaiing cables are approved by DNV ior lse o. sh ps and moble ofl shore u. ts
DNV Cenllicate No E 5122
They are also VDE approvecl.
Max rnum exposure lemperature
{connnuous power onl
l"1ax exposure temperalufe
(nterrnillent powef on and off)
120'C
2r 5'C (20 bar saluraled steam)
Maximum cumulalve exposure 1000 hours
Ternperaturc c assii cation
r2:20XIV2-CI-I2
13: 4XTV2 CT-T38XTV2.CT T3, ]2xry2 CT.T3 15XTV2.CT T3
European Standard EN 50 014
r.stallrl on lemperature 60'c
a120'C: 13 rnm
lo

Raychem
Thermaloulput rating
Nom nal power oulpul al 20x1v2-cf-r2
B
c
D
15XTV2-CT-T3 ...--
12xrv2 cr 13 w m
8XTV2-CT-T3 7A
E 4XTV2-CT-T3
60
50
40
30
2A
c
D
E
xTv
2A ti0 80 100 124
P pe lemperatrre (-c)
4XIV2-CT.T3 aXTV2.CT-T3 12XTV2,CT-T3 I5XIV2.CT-T3 z!XfV2-Cf-f2
Nominal power output (Wm at 10'C) 12 2a 38 63
Producl dimensions (nominal) and weight
72 T2 T2 7.2 7.2
\r1/eiqht (grm)
11.7
117 117 117 11.7
170 170 1TA 170 170
Maximum circuit lenglhbased on type C'circuit breakers according to EN 60898
E eclr cal
szng
Slart-up lernperai!re Maxmurn heal ng cab e englh per c rcuLl (nr)
t6a
20'c
55
40
+r0'C 174 r05 75 60
.15
25A 20c 225 105 85 65
+10'C
165
12Q 95 70
32A -20'c 245
125
80
,o
2AC
215
175
105
r1O€
245 175 140 135
105
Theabovenumbersalelolcrcujlenglhestimatjonony'Formoredelaed]njormalo.peaselsetie|r'.onermaUo|ro5
Tfacecalc sollware or contacl yo!r localTyco Therma Conlrols representanve
rvi" ir,",rirc"*.r" ,"q, res the use ot-a 30 mA fesidlat cu(en1 dev ce ro provde max mum safety and prolection irom f re
\lihere desrqn resuLls n a hiqher eakage cu(ent a f.ax mum 3oo mA resdua c!nenl devce mav be lsed AllsaJelv aspects
9I!9M's derairs
4XTV2 CT.T3 8XTV2 CT.T3 12XTV2 CT T3 15XTV2 CT T3 2OXTV2 CT T2
002735-000 tzso:s{oo a2u 089{OO 214909 oOO 8,19015 000
Ty.oTherma Coitros offe€ a 1u range ol componenls 1or power conneclrons splrcesand endseas_
T;ese.omoonents mtst be lsed 10 ensure proPer l!nctio' nq ol the prod!'t and compliance wth eledri"
11
. .
:.:,1.1,:
a,.,:a\,:a:,)4
-:..::aa

Raychem
Eieclrcaltrace heat ng ior process
Iemperalure marntenance app calions !p
to 150'C wh ch may be subleci to steam
Heating cable construction
Specilications
Maxlm!rn expos!re temperalure
(conr nuous power on)
Lrlax exposurelemperal!re
(inlemrltenl Power on afd on)
Temperalure c ass I cation
[4 .im!m nsla auon temperalure
12
t/l n mlm bend radils
KTV
The KTV fam y oi sell-reguatng, parattel
c rcuii heatng cabes is used lor pfocess
lemperaturc malnlenance ol p pes and
€, Self-regulating healing cables
It can aso be used 1or Jrost protection ol
arq-a pipes and ior applcations requir ng
h gh temperal!re expos!re capablily.
High lemperat!re fluoropolymero!ler
(Max resislance 0 007 (rm)
High lemperat!re i uoropolymer
Sell.rcgu at ng cond!dive fibres
2.3 mm' copper condlctors
Hazardous. Zone r, Zone 2 (Gas), zone 2r zone 22 (Dus1)
Ordinary
Pa nted or unpaifled mela
Organics and coroslves
For aggressve organics and conosves consu t your loca Tvco ThermalConlrols
230 Vac (Contacl yolr ocal Tyco Therma Conlrols representative 1or data on other voftages)
The KTV healing cables afe apprcved for use in hazardous areas bv PTB and
Baseela 2001 Lld
ll 2 G/D EEx e(m) llT4/T3|226'C (T2) ll 2 GD EExe 11226'C(T2)
P66 Tr30'C T195'C. T226'C
BAS98ATEX2335X
PTB 98 ATEX 1104 X
The Kry heal ng cables are approved by DNV for lse on sh ps and moblLe o1i shore unts
DNV Cerlilcale No. E-5122
They are aso VDE apprcved
150'C
2l5'C (20 bar sal!raled steam)
N4axLmum c!mulalve exposLrre 1000 rrours
T2 In dLcordance w ih EuropFan SLa.dard EN50
014
60'C
al20'C 26 mm
al 60'C:s] mm

Raychem
Thermaloutput rating
Nom nalpower oulpll al 20KTV2-CT OO
B
c
D
50
JO
20
c
D
KTV
20 60 80 100 120 144 160
Pipe lemperature ('C)
5KTV2-CT AKTV2.CT t5KTV2.CT 20Kfv2.cf
Nominal power output (Wm al 10'C) t6 25 65
Product dimensions {nominal) and weishl
76 76 76 76
13.3 13.3 13.3 13.3
Weight (g/m) 250 254 254 250
Maximum circuit lenglh based on type C'circuit breakers according to EN 60898
Stan up lemperature [r]axim!m healng cabe englh per c rcuLl (m)
20'c 130
95 60
65 45
254 20'c
245 150 90
65
+10'C 230 165
100 75
32A 20'c
234 180 lt5 a5
+10'C 230 180
130 95
20'c 230 180 130 105
+10'C 2:0 ta0 I3i)
The above numb€rs are for circuit ength estimatlon ony. For mofe dela ed nforrnalion pease use lhe Tyco Thermalconirols
Tracecac sollware or conlact your localTyco Therma Conlrols represenlative
Tyco Thematcontrots req! res the use ot a 30 mA residuarcunent devce to provde rnaxim!m salety and prolecton from i re
\rlihere desLqn r€suls n a hiqher eakage currenr a nrax rnum 3oo mA resdua curr€nt devce may be used. Alsafely aspecls
qd9!!9 991911:
5KTV2.CT 8KTV2 CT 15KTV2 CT 2OKTV2 CT
Pa( No 866752-000 196865-000 368748'000 790842-000
TycoTherma Con1rcs oiiers a 1! range ol componenls iof power conneclons splic_"s and endseas
Tirese componenls must be used lo ensLre proper Iunclion ng oj the producl and cornpliance wth electi'a
l3

Raychem
VPL is a fam y of power lim t.g heal ng
cabes cles!ned ior pipe and equipment
heat lracinq in indlstria app calons
VPL can be lsed lorlrost proteclon and
process remperal!re marnlenance
requ rifg h gh power oulput and/or h gh
lemperat!re exposure. VPL can provide
process lemperature marnlenance up lo
230 C and can wihsland roltine sleam
Hearing
N4ax exposurelernPerarure
qt!!9!i pry9lqf)
Temperalure class i canon
14
lrln mum nstallaton tempefaure
Mif mum bend radius
vPt
purges and temperature exposure to
250'C wth power ofi.
PoweFlim ting cables are parale heaters
formed by a co ed resisior aloy heaUng
elernenl wrapped afou.d lwo para e
conduclors The dstance between
conduclor conlact poinls iorms the
heatng zone englh This pafalel
constrLctof a ows il to be cul lo length
@ Hightemperature
powerlimiling healing cables
and lerminated on site. Tlre powef oltpul
ol VPL healing cab es decreases wth
ncfeas ng temperature. VPL heal ng
cabies can be ovenapped The reativey
lat Power lemPeralure curve of VPL
e.sures a low slart-up c!nerl and h gh
outpLl al elevated temperal!res VPL
cables are approved ior lse n hazardous
areas. Approvas are sted beow
F gh lempefature ildofopo ymer
H gh lemperature tlLoropoyr.er
Powef lim t ng heal ng eement
Cond!ctor connecl on
High lernperature r!uopo ymer
Hazafdous, zone r, Zone 2 (Gas), zone2l,Zone22
(D!st)
Ordinafy
3 3 mm: nckel paled copper conduclors
Painled or unpalnled metal
Organ cs and conos ves
For aggressive organ cs and cotrosives consulyour
ocalTyco Therma Conlros
234 at 254 va. (Contacl yo!r ocalTyco Therma Conlros represenr.lv€ ror dala on
@
L heatng cabe s approvedfor
use in hazardols areas by Baseela 2001 Ltd
II2 GD Ex eS L T,
BASOOATEX2]63X
230V
5VPL2.CT 230 C 225'C
10VPL2-CT 210.C 200'c
r5vPL2-CT 180 C 115'a
2OVPL2-CT 150'C Not a owed
250 c
to o" -.."o h"o inq n- p, rpp. o . ,o,.7pd d"'a
Use Tracecalc deslgn:oftware or contact Tvco Thernra Conlro s lor assislance
-60'c
al 60 C.20 mfi

Baychem VPL
Thermal output rating
230 V
B
c D
To choose the cotrect
heal ng cab e ior your
2OVPL CT
lOVPL CT
5VPL.CT
Adjustment Faciors lor 254V
Power Outpul C rcL l Lenglh
5VPL2 CT 120 1.05
10vPL2 CT 1 t9
15VPL2 CT I t9
20VPL2 CT Nol a owed
80
7Q
60
50
30
20
10
B
c _l n
D
2A 60 100 120 140 160 130 200 220 240
P pe Temperal!re ('C)
5VPL2-CT iovPL2.cT rsvPL2.cT 20vPL2.CT
Nominal power output (Wm at 10'C) l5 30
15
Product dimensions (nominal) and weight
79 7.9 7.9 T9
w dlh lnrrn)
'117
11.7 11.7 11.7
heating zone englh (mm)
1219 914 610 508
200 200 200 2AA
Maximum circuit length based on type'C'circuit breakers according ro EN 60894
230V 5VPL2-CT rovPL2-cT 't5vPL2.CT 20vPL2.CT
Elecrfical
Start-up
sPrng
Maximum healing cable length per circuit (m)
164
20'C 100 7A 50
215 lr0
75
55
254
20'c 220
105
80
+10'C 224
85
32A 224 130
100
22Q
130
110
20'c
220
130
I t0
. 224
tss
i30
tlo
The above nlmbers are ior circ! t englh estmalon only. For more cletarLed nformation p ease use the Tyco Therma conlros
Tracecac sonware or conlact your loca Tyco Thema conlro s represenratve
Ty;o Therma Contros requirea ihe lse ol a 30 mA resi.lua curcnt devLce lo provide maximum salely and proteclon frorn 1tre
Mihere design resutls in a higher eakage curcnt. a maximum 3oo mA resdlatcufie.r devce rnay be used A satelv aspecls
o,d9!!9 9!!!tl9
5VPL2 CT ] OVPL2 CT ]5VPL2 CT 2OVPL2.CT
451828 000 892652-000 0b8380 000 589252 000
r..o lherm"'co.ol olr" rll'" ctpo o'p ond''o "J
i;;.:.:;;;";;.';; l"- "3 6"i 'p'6p"' 'n rolnoor"6ooou '" o o p 'F/rL'" ' '
't5

sw@
lHf s a paralleic fc! t nredum powered
conslant oulpLrt lracer whiclr can be clt
lo any engrh. IHT ncoeorales an FEP
outerjacket whiclr makes t dea ior use
n chem caily aggressive industia
Heating cable conslruction
Size
IHI
ll is desgfed for high lemperature
process rnainlenance applcations n
chemcally aggressve env ronments such
I can be used aso ior ireeze pfolecton
and lhe heal ng oi pipe nes, vaves,
p!mps, coma ners erc.
C0nstant wattage parallel circuit heating cable
(for ordinary area use)
It has twin conduclors wth exlruded h gh
qua ty Terlon FEP prmary and nnef
ns! ation The heating eemenl is zone
connected 10 rhe bus w res. FEP ourer
ns! aton,linned coppef overbrald and
FEP ouler lackel complele llre
Ollertackel Tei on FEP
(< r8.2 Ohm/km braid res stance)
ouler nsulal on Teflon FEP
Conduclof conneclon
lnner rns!!alLo. Teflon FEP
E eclrcal .suLalon Te{o. FEP
2 x 1.5 mm'conduclors
tllf t2J1o.af tHft2l2o-cf ||lT/?3O.CT
Nomina power oulput r0/12 W/m 20124 \Nl-n. 30/36 Wm
Supply vollage (AC) 220-240V
Ordinary
224-240V
220-240\l
120 m 90m 75m
Max. wlthsland temperal!re 200'c 200"c
200'c
Max work P ece temPeralure
Min. installal on temPefature
125'C 100'c 75"C
40'c
40"c
25 mm
Mrn. spaong between rurns
cotour
whLle
Cod ead / heal ng zone length I m 1 .
t6
,40 c

Ordering details
HT/2/1o-CT tHT/2t20-C\ Hl2t30-Cr
936 326 000 857 548 000 937 144 000
Tyco Therma Conlrols ofiers a l! range ol compofents for power connectons,
splices and eid seals. These components musl be lsed to e.sure proper functon ng
ot the producl and comp ance wlh eeclrcal reo! rements
TSL TrKl/BS/M20 (hot app ed confection and end sealkil - M20 verson)
162 084 000
EK 25,06
566 578 000
Tyco Therma Conlrcs requires lhe use oi a 30 mA resdua c!trenl device 10 provlde max mum saiety and prclection lrom fire.
Where desgn resulls in a higher eakage c!nent. a maximum 300 mA residlalcurrent device may be !sed. A salety aspects
IHT
17

lLL(VrrlUh
- ryrY
FHT is a farn y of constant wattage
para elcirc! t heating cabes clesigied for
prpe and equipment trace heatng in
rndlstria appicalons FHT can be lsed
tor lrost prolecton and process
lernperal!re ma.tenance requir.g fr gh
power output and/or high temperat!re
Heating cable construction
Nomina power oulput
l\laxa thsland temperaturc (power oll)
Nrlax work piec€ lernperature (power on)
Min. nstaL ation temperal!re
ta
NI n spac ng belween turns'
CoLd Lead / healing zone engllr
FHT
FHT can provide process temperature
mairlenance !p to 200,C and can
withsland roltne sleam purges and
temperalure exposure to 260.c power oli
FFT heating cables are zone para el
healers constructed from a heating
elemenl wrapped around two para e
conduclors The d stance between
@ Constanl wattage parallel circuit
heating cable
conduclor contacl points lorms lhe
heal n9 zone length This paralle
construclon arows il to be cul lo any
le.gth and term naled in the ied
ls round shape provides excelent
iexbilily dlrng lnsla alio. as I a ows 1or
bending in every d recl on FHT healing
cabies are approved jor use n hazardous
areas. Approvas are sted beow
N cke -plared copper braid
(< 18 2 Ohm,'km bra d res stance)
nsLial on slranding PTFE
Electr ca nsualof PTFE
2x15mm'conduclors
FttT/? r o-cT FHftz2o'cf FHfl2t3o-Cl
Z 7.5 nm
230 V
20 W/rn
230 V 230 V
Hazardous Area, zone I or Zone 2
The FHT heal ng cable is approved jor Lse n hazardous
areas Zone I and Zone 2 by KEMA
ll2 G EExe llTo lo 230'C (T2)
KEMA OlATEX2O85X
(Where T ls the app cable lernperal!re classicalon n
accordance wth the cerlicale schedule)
200 m i50m 120 m
260',C
260'C
260'C
Fefer to slab ised desgn tabes
65'C
65'C
20 mm 20 rnm 20 mm
1.5 m lsrn 15m
l

slabilised desiqn rables
The lemperature va les sted representlhe maxmum slabilised design s!rface lemperature permitled jor a work peceloriem
perature cassijicaton TO T5, T4, T3 and 230'C (T2)
FHI/2/xxx heating lape with 100 mm spacing when spirally wound on a surface lo be heaied:
Temperalure classiricalion ( C)
T6 T5 r4 T3 230"C (T2)
10 12.7 50
67 104 174 204
20 25.5 1a a2 151 178
30 182 35
rHT/2/xxx hearing lape wilh 40 mm spacing when spirally wound on a surface to be heated:
Temperature classiiication ('C)
T6 T5 T3 230"C (T2)
1A 127 63 142 196
20 25.5 1T 7A 172
30 38.2 9a 127
FHT/2/]O.CT Ftll2l20 cI FHT/230 CT
008144-000 124236-000 109452 000
.t L,-
FHT
Tyco Thernra Controls oflers a I! fange oi compo.ents tor power connectons,
splices and end seals. These components rnusl be used to ensure proper tunfion ng
oi rhe product and cornpliance wilh eectrica requiremenls.
TSL TTK/F/1/NI]20 (cod applied co.neclon and end seal kt - [/]20 verson)
509284-000
TSL-TIKF/2/M2o {hot applred connecuon and end seal ki1 l\420 verson)
s42J40-000
Crimp tools (bolh crimP tools are required for TSL-TTKF/1/[t20 and TSL'TTKF/2M20)
p."n o*loton
TSL TTKF_o1 _CT (Cr mp loo for lse wilh TSL TTKF/] /M20 and
TSL_TTKF/2/M20 FHT healincl cable conneclon kts)
463026-000
TSL-TTK/F O2-CT (Crmp too for lse with TSL T-TKF/j /M20 and
S_TI(F'!1.0-F] a.',q,dble o plo L
322998-000
tEK 25 06
566 578-000
rvcorr.".".rco'.r'.t*q.,',eslh**"ofa30.Aresd,d",r'e"r.l*aetop*rcle."na"-',nrsaletyandprolectionlrcmfre
uihere design rcsutls tn a h gher teakage cu fienl, a maxjm! m 3oo mA res dua cu ffenl dev ce may be used. All safely aspecls
19

CW-T s a poymer insu ated (Pl)sefles
heating cabe ior use n non hazardous
areas. t has been deslgned lor use n
lreeze proteclion and lemperat!re ma ntenance
app calions of p pes tanks and
olher eq! pr.enl. CW I s an econornica
so utron 1or many heat lracing appicalons
in non hazardols afeas especallyior
P Pe €nglhs beyond the rnaximum
Heating cable construction
ICW-T
c rcuil lengths ol parallelheat ng cabes
(e.s 250 m)
The selecton ol PTFE as nsu ation
matera lor the conduclor and ihe ouler
insulal on rnakes il a sale and reliab e
product. li provides highest chem cal
wthsland and mechan calslrength, if
paaricu ar al elevated ternperal!res.
Oruanics and corrosives
Max. w thsland temperature
260'C (contin!ous power ofi)
l,I. " ma n1a. lemperarure 160'C (typcal conl nuols powe, on)
M n nsla ation lernperallre
60'c
2.5 x cable dameler at 25'C
6 x cabe diameter al 60'C
20 m/n
rnax 25 Wm (lyplcaLva !e. depending
3oo/500 v Ac (ur/ u)
20
P0lymer Insulaled (Pl) series resistance heating
cable (non-hazardous areas)
ICW-T heating cabes can be lsed ior
temperalures up to 260'C (conl nLrors)
Tyco Therma Controls ollers ICW T
heal ng cables n a w de range of
resislances. slarting lrcm 1.8 iifkm up
to 8000 o/km as well as a complete
prodlct range ol cornponents for the
conneclion and sp cing ol lhe cables.
O!terjrcIet PTFE (0.4 mm)
Pfotecl ve braid oi nickel
p areo copper s(anas
PTFE insllal on (0.6 mm)
Fesislance heal ng co.duclor

ICW.T
ICW-T heating cabte references
CWT18
tcw-T 2 9
lcwT44
Pq:I7
cw-T r0
NomiEl re

......,.tt4.4.
,;Ltiia.:t
t/2t ::t.t,
,a,.t..at'.::t 4..
',:.,,.,r.4.
:,,..t,t4
ttaa,,.: ....,,,::
! : - '
aii:.:2r,|i.:.
L.)a,tattar.a.
,t ,r,''
xPt
@ Polymer Insulaled (Pl)
Series Resistance Healing Cable
XPI s a poymef ins!aled {P!)seres The selection ol PTFE as an ins! ation XP s easy 10 insla . becalse oj the h gh
heatnq cabe suilabe lor lse . hazardousmaleria
ior the conduclor and lhe ouler Iexib ty of lhe cable and lhe prlnled
areas (ATEX) lt has been desgned for use i.s!la1on as wel as an addltionalwrap meteFrna s Tyco ThermalCo.lrols
n treeze prolecton and temperal!re oi a poLy mide io makes XP a very oiiers XP heat ng cab es n a very wide
ma ntenance applicatons ot pipes,lanks sale and reliabe prodLrcl lt provdes range of resislances, slarting lrom
and olher equipne.t XP s an economica highesl chemica w thsland and 0I ()ikm up to 8000 ()/km as we as a
solul on ior many heal lrac ng app calrons mecfranica sne.gth n parlcular al conp ele prod!c1 range oi componenls
especa y ior pipe lengihs beyond lhe e evaled temperal!res. xPl healing for the conneclio. and splic ng ot the
maxim!m c rc! I lenlths of para e heal ng cables can be lsed ior lemperatures !p
lo 260"C (continuous) and 300'c
( niem ttenl shon lerm exposure).
Heating cable conslruction
Aptlicatrcn
Prolectve braid ol n ckelplaled
copper slrands (max. 181)/km)
Be.torc.9 polyLm
de fol
PTFE
FIes stance heat ng conduclor
Hazardous area Zone 1 of Zone 2 (Gas) or zone 2r or Zone 22 (Dusl)
Orgar c and norsanc corrosves
trlanuiactured n accordance wth VDE 0253
svsrem: ,-\ PTB 03 ATEX 1218X
'Gl/rtz"oLL^"tt
rb oT2lP! ''90 80.
BL L.able: F\ PTB 03 ATEX I101 U
KV 2Goee.errrozooc
lvlal willrsrand tempe .lure 260'C (co.tinuous),300'c (poweron max r000 h)
lrl n n\la aron tcmp€r.lure 70.c
2 5 x cab e diameler lor cable diarneler i 6 mm
6 x cab e d ameter for cab e d ameter > 6 mm
30 W/m (typcalvalue, depenclng on app ca1o.)
450 750 V AC (U, U)
Nl n spac.g
3KVAC
22

XPI healing cable .elerences
xPt.0.8
Nominalresistance
[!J*m @ 20'C]
0.8
Temp.coetficient
lx 10'/ Kl
39 121
Nom. weight
lkg/kml
398
Order Number
PN
1 2,14 000189
39
303 1244 Aa02A1
xP -1.8 t 8 39
88
206 1244 0Aa1A2
xPl 2 9 29 39
71 1244 004202
39
6.3 112 r 244 000190
TO 39 57 83 1244-000203
10 3.9 73 1244 AAa204
117 39 5.2 62 1244,000183
15 3.9
58 1244 000r91
xPt-17 8 39
4.9 55 1244AA0178
xP 25 25 19 49 55 1244-000192
xP 31.5 31.5 13
5.3 64 1244-000205
XP .50 50 1.3
55 1244 000r84
XPI 65 65 13 4.8 1244 004246
XPISO 80 4.7
58 1244-000193
100
5.2
1244 AA02AT
xP -150
55 1244-000185
XP J8O 180 025 12.r4 000194
xP!200 200 0.4 1244-000195
xPt320 320 025 53 r244-000653
xPt380 380 025 48 5l 1244 000180
480 425 48 12.14-000208
xP 600 600 4.25 45 1244 000196
o.25 .15 1244 000186
xP -810 810 0.04 46 48 1244 000209
xPl-1000 I000 004 .1.5 46 1244 000197
1440 004 43 1244'00021l
xPt-1750 1750 Q04 4.3
I244-000198
xP -2000 2AOA 00 46
1244-440187
xP 3000 3000 00 1244 AOA212
xP 4000 4000 1244 000199
xPl-4400 4400 0.0 4.3 1244 00Q181
xPl-5160 5160 4.3
40 i2.14 00065.1
xPr5600 0.0 4.2 39 r 244-000188
xPt7000 7000 0 42 38 1244 440213
xP -8000 8000 00 42 J8 1244 000200
Fesistances < 31 5 o/ km: Pease consderlhe cod/warm resstance chanqe
Recommended cold lead cables ror xPl
tmm'l
25
t a I Imm nom.l
5.7
[tykm @ 20 q
7.4
l x 10'/K l
39
1244-000203
42
6.3
3.9
I244 000190
71
2.9 J.9
XPI.2.9 1244 000202
10 88
1 a 3.9
xP 1.8 1244 0AA1A2
t6
98
10 3
39
1244-00Q201
25 129 121 0.8 3.9
i 2.14 000189
Reslstance loleranc€ +10/ 5o/i as p-or EC
Deivery lenglh depends or type o1fesslance and is in afy casc imledbymax weghroll20kg/spoo respectivelv 1000 m/ run
Not alresstances are sla.dard lems and may su.h not be n stock. Conlacl Tyco Therma Controls 1o conftm ead lme
Tyco Therma Controts requnes the lse ol a 30 mA resdLa curcnl clevlce to provde maximum salely and proteclon from Ire. Where
desqn resuts i. a hgher eakage c!trenr, a maxnLm 3oo mA resdla cuirent devce may be used. Alsately aspects need lo be
xPl
23

Thermoheat by
lrl nera nsu aled Copper heal ng cab e is
s! iable ior use w ih n a w de varety of
indlstria heat lracing and domeslc
heal ng app cations. Tlre copper cabe
offers a lo.g .e heali.! capabi ly where
the max mlm operating sheath
lemperat0re does not exceed 200'c
Heating cable construction
Copper or Copper Alloy Conductor
HCH/HCC
Copper cab es are exlensivey lsed in
!nderloor, road and ramp heaing
applicatons and are oiJered wnh FIDPE
(H gh Densily Poyelhyene) oversheath
in! lor enhanced coirosion proteclon up
to 80'C For temperal!res ln excess of
80'C FEP oversheathing is ava able 10 a
Copper Healing Cable
Cable Shealh Maler al
Cable nsu ation lvlalerial MgO (l\rlagnes um Ox de)
Cab e Conductor Maler al Copper or Coppef N cke aloy
Up 10 300/500 VAC
€, Mineral insulated c0pper heating cables
. Cotroson resislance
. H gh performance olipu1
. High resislance to meclranica abuse
. Salety and f re resLstance
lnsulalon Res stance
1000 Mr/r000 m (Factory pass evel)
lrlaxim!m Alowabe Shealh Temperature 200'C"
3rnA,/100 m (Nom nala120'C)
Minimum insla lalion lemperature 60'c
[4 nim!m bend ng radius 6 x OD. (Cabe oulsde diameter )at 6O'c
Baseela 2001 Lld G) 2 G EExe T6 to T3 Aclua T cass lcmperalure d€l.rm ned bv
dcs gn 'T6 (30'c)tor HDPE ovcishealh
M nim!m cable spac ng
Besislance correct on faclor
BAS02ATEX0046X (Uniis)
BAS02ATEX0045U (B! k cable)
GOSGORTECHNADZOR
KAZAKH GOST
Hazardous area, Zone 1 and Zone 2, Or.linary
25 mm
Tempefature coeilcenl oj resstance lor copperconduclor
- 0= 0 00393 per'C
"Nole
Cabes avalable wilh oplonaladdlonalsevLng 1of coffosion protectio.
HDPE (l,Iax Sheatlr temp 80'C) addHlorei (ie lloHl-l )
FEP 140 (Max Sheath temp200"C) addPlorcl (e HCHP )
For IIOPE add 1 I mm to cable OD For FEP dela savaiabeupon requesl
24

@e
HCH/HCC
(mm,
Resistance Nominalcoil
Length (m)
coit-
(mm)
npprox
(ks/km)
HCHtL2000',
HCF1Ll250
HCH!M800
ltcH1M630
FCts1M450
HCHr M3t5
!9t1!??L
HCH1Nt140
HCH1M100
Flccll\463
HCClM4o
HCCtM25
HCC1M17
HCCtMll
HCCIMT
HCC1M2.87
2A
,8
3.5
4.e
a2
4 9
53
5.9
99!!9!llloy
Copper AILoY
coDDer ALov
Coppcr Alloy
copperAloY
Coooer A lov
cooDer
Cooo"
CoPPer
o.sj
j!!
0 81
1 03
1.29
1s3
229
oo4
1 14
177
234
276
2000
i250
800
450
224
lll
100
63
2
17
T
2.a7
r-
120!
r200
814
622
538
gq
337
2139
6'
516
,160
391
660
qrl
610
610
915
si5
915
!q
915
119
915
l1L
915
915
915
915
3l
32
50
65
6T
85
142
125
!
56
85
93
tlL
150
170
235
HCC1tI108 83 Copper 4.51 1.08 413
llot"*tr"_t^.ta"G J;;-* "".'nal at ro'c. ('Not Ex approved maximum 3oo vAc )
Tvco Th-"rmal Controts reoL res the use ot a JU mA resjdua curcnt device lo provicle maximum safely and proteclon irom tire
Where trre'e sama'LeO ncrease nnuisanceirppng,amaximrm300mAresdua clnenldevcemavDeusea
;er".i"i"ito irl -.po"""rs section (pase 77) ior m;re clela s on heal ns lnils, accessorles and nomcn' antres'
Maximum operaling remPeratures
."tE
obta n sheath lemperalure
gu delifes from the graplr,
Step 1: Bv des a n. denlrlv cable relerence to be used and ca culale watts/metre ral n9
oicableTe ement a q. HCFll Nrloo (bare cable), 20 w/m
Step 2: Feler ro rdl.o ld"oir"b.a "no I u py v dt

Thermoheat by HDF/TIDC
Mineral Ins! ated (l/l ) Cupro-N ckel
heal ng cab e is su table to operate to a
max mum shealh temperalure ol.+00'C
M Cupro N ckelcables are wdely used
wilh n a range of nduslr al appl catiors,
irom o and gas chem cals and
perrocnenr. power generaron,
Heating cable construction
gas storage and many other induslra
applicat ons The Cupro Nickelcopper
conduclor range (HDC) has been
developed to cornbal severe on-ste
cotrosve cond tons. Th s range has ow
eectrica resislance va les req! red lor
long ppe ne app calions
Cupro'Nickel Healing Cable
Cab e Sheath Vlatera 70/30 Cupfo N cke
Cab e lnsr aton Maleral NrgO (Ma9fcs um O, dP)
Cabe Cond!.tor Maler al Copper or copper n ckelalloy
up ro 300i500 vAc
26
1000 M!l/1000 m (Factory pass leve )
Max rnunr A owabLe Slreath 400 c
€t Mineral insulated (Ml) Cupro-Nickel
heating cables
3m4100 m (Nom nal at 20'C)
Baseefa 200r Ltd. @ ll 2 G EExe llT6 to Tl
. Cofioson res slance
. H gh perforrnance outpul
. H gh resislance to nrechanica abuse
. Salety and fire resstafce
Maqnesum Ox de lrs! al on
Copper orcopper a oy conduclor
Aclua T cass lenperalu,e delemiied by
lrl .lm!m .sra aron rempF .1!,e
BAS02ATEX0046X (Unlts)
BAS02ATEX0045U (B! k cab e)
GOSGORTECHNADZOF
KAZAKH GOST
Hazardors area Zone 1 and Zone 2. Ordjnary
-60'c
M n mum bendLng rad us 6 x OD. (Oolsde diameler cabe) al 60'C
r,,/ln mrm cable spac ng 25 mm
Res slance cotrecton iaclor rrd.o 'p.r.ld-d or oppdr odr'o- 000.o.p- (

@'F
HDF/HOC
Resistance
(!J*m)
NominaiCorl
Lenglh rm)
Coil
Drameler
lmm,
Approx
weighl
rkg/km)
3.2
062
1600
a50
0.79 1000
450
HDFlM63O 3l Copper A loy 1.00 465
850 55
HDFlN44Ol]
125
850
tsDF1M250 153 330
450
HDFl M]60
Copper AlLoy 1.97 160
265 450
HDCJM63 32
63
620
850
HDC]M4O
Copper 0 74
ftDclM25 0q4 2a
HDCltV17
450
HDC1M11 copper r.4l tl
265
850
HDClM7
225
850
HDC1N44 Copper 2 34 180
450
i55
Note: Al! resislances shown are nonr nala120'C.
Tyco Therma Controls req ! res the use of a 30 rnA fesidual currenl dev ce to prov {le max m um saiety and p rolection lrom i re
Where th ere s a rnarkecl increase in nu sance lr pping, a maxim um 300 mA residLral curent devrce mav be used
'Aso
feler lo the cornponents seclon (page 77)lor more details on heating un ts accessores and nom€nclalures
Maximum operating temperatures
;
Folow slcls beow lo oblain shealh lemperat!re qudelnes lrom the graph ior ordinarv area app catrons
Fating r6clor lab e
1!ct!9!
stepl:Byc]es|gn,Ldenn]ycabeleterenLetobeusedandcacu|alewatts/metreralngofcabLe/e|ernente'oHDF1]V]25060W
step2: Rete ti aLrng tactor rabte and m utlrp y wa1ls/metre rating oi cable/e ement by rating lacto r to obtarn ad lsled watts/metre
valle. (60 W/m x 0 756 ='15 36 W/m)
Step 3: Usng adllsted vaLle, enter grapn on watrs/meire axis anclobla n cable sheath temperal!re for applicauon ma nlarn
temo;Gl!re CabLe sfrealh lemperature = 290'C 1or r00'C ma ntarn ' see graph
MI Heating cable sheath conos'on resislance and temperalure dala
llilrrgl
sh99!!I9!E1Al
Cuprc-Nicke 400 Cupro-N ckel shealhed cable
70qlo copper 30% nlcke
nore. f'rn lror recommenOed AacceptabLe GE Goocllo exceLenl x Check for specuc data
'. eoooi d6p6 de ro rplp-d''ad d o
pnlrat'on
.9
5
'6
,91L
s { 6 - .
: . : " ! i
. e a ; : !
= ! ' I i i a
GE GE

Thermoheat by
[/l .eral ns! aled ([ll) sra.less sreel
cabes can operate to a maxim!m shealh
temperallre of 600 C M Sla n ess Slee
cabLes oifer the lndlstrlal heal lracng
market exceLent cofios ve properles
against a range of harsh env ronments
wth a h 9h temperalrre capabi ly.
Hearing cable consrruction
HSq
HSO cabes are lypcaly rsed on
btumen panls, gas planls, o refineres
reactors and vessels sod !m oops and
a varety ol other heal trac ng
app cal ons where temperalLre,
eflicency. durab ty and cabe safely is
Stainless Steel Heating Cable
Cable Slreath Maler a!
Cable Lns! ation Maler al Mgo (Ma!nes !m oxide)
cab e Condlctor Maler al
ullglgqTgl1c
1000 M01000 rn (Faclory pass leve )
Max mun A owabe Sheallr 600'c
Earlh Lea[.9-"
Min murn nstallal on temperalure
Min rnum bending rad us
2A
Min mum cab e spacing
(d Mineral insulaled {Ml) stainless steel
heating cables
3mA/100 m (Nomina al 20'c)
50'c
6 xOD(Cable outside diameier )a1-60'o
BAS02ArEXoo46X (Unrls)
BAS02ATEX0045u (Bulk cab e)
GOSGORTECI]NADZOR
KAZAKH GOST
Fazardous area, Zone 1 or zone 2, Ord nary
25 mm
. Corrosio. resstance
. High peformance oulput
. Higlr res stance lo mechan cal abuse
. Saiely and I re resislance
A.tual T c as! lemperalLre derermned ov

Fesistance NominalCoil
(!)/km) Length (m)
HSQl MlOK 3.2 o37 10000 610
HSO /16300 32 6300 39
HSOlM4000 l2 059 4000 610
HSQiM2500 639 610
Coil
(ks/km)
HSQlIV]600 3.6 093 1600 610
H SOI lr/ll 000 39 117 1000 499 610 62
NSOllr/1630 43 1,18 405 TB
flSQllr,4400 610
HSQ1l,,l250 5.3 235 610 127
HSO1tM160 65 2.93 180
Note: A resslances shown are nomina at 20 C
Tyco Thermal Conlro s fequires lhe use of a 30 mA res dua c! trenl dev ce to prov de max mum salety and prolection ircnr i re.
Where there is a marked ncrease n nuisance t ppng, a maxmum 300 mA resdua cutrenl devce rnay be used.
'Also refer to the conrponenls section (page 77)ior nore delails on heatng unls, accessories and nomencatures
Maximum operating lemperalures
Folow sleps beow to obla n shealh temperat!re gLldeines fiom the graph. for ord nary area appications
;e*
HSO
Stepl: Byclesgn idenliiycabe relerence 10 be used and caLculate watls/melre ralng oi cab e/e ement e.g HSQ]M1000,100Wm
Step 2: Beter 10 ating laclor tab e and rnul pty waxs/metrc ral ng ol cable/element by rating laclor to obtain adjusted wans/metre
valle 1100 W/m x 0 840 = 84 W/m)
slep 3: Usi.g adjlstec]va|ue, enler gEph on walls/metrc axis and obla n cabe s|realh lemperature lor appicatjon rna|nta|n
lernDeralure. Cable sheath ternperatufe = 540'C for400'C rnaLnta n see graph
Iul Heating cable sheath corrosion resislance and temperalure data
Sla nless SteeL
321
DIN I4541
600'
Do nol operaie HSolMlrlK
18/8 ausien tic s1a nless sleel
< ! i . 9
e E 6 6
Note: NR Not recommended, A acceplable, GE Good 1o excellent. x check lor specilc data
'Temoeralure milalon based on cofslrlction ol heating eement
_ Co(oslon resstance data s dependenl on lemperature and concemralon
P
i . 9
- t
GE
4 E
I
9
29

Thermoheat by HIQ
Nl nera ins! ale.l (Ml) nconeL heat ng
cabes can operate to a rnaxinrum shealh
temperallre of 600'c M jnconel cab es
ofler lhe nduslra heat tracing markel
exce enl corrosive properries aga nsl a
range oi harsh env ronmenls wth a h gh
temperalLre capabr ly
Heating cable conslruction
Cables are typically used on btumen
pan1s, gas planls, ol refinefes. reactors
and vesses sod !m loops and a variely
ol olher heat lracing applicalons where
lernpemture. eli ciency durabliry and
cab e salely s paramounl
Inconel 600 Heating Cable
Cable Sheath l,4a1era
Cable Lns! ation Maler al Mgo (Magnes !m ox cle)
Cab e Conduclor Malerial
Supply Vo lage up 10 300/500 vac
30
1000 M!)/1000 m (Factory pass €veL)
Maxrm!m Al owable Sheath 600'c
3mA/r00 m (Nornlna al20'c)
M n mum nstallalon lemperature €0c
Min rnuan bending rad us 6 x OD. (Cable ollside diarneler ) a1-60'C
Baseera 2001 Ltd. @ ll 2 G FExe ll T6lo T1
BASO2ATEXO046X {UN tS)
BAS02ATEX0045U (Bu k cable)
GOSGORTECI]NADZOR
KAZAKH GOST
Hazardous area, zone 1 or Zone 2, Ord nary
Mif mum cdbe \paLiig 25 mrn
(, Mineral insulaled (Ml) inconel heating cables
. Corros on reslslance
. H gh performance o!lp!1
. High reslslance to mechanica abuse
. Saieiy and f re resstance
Aclua T cass tcmp€rature delermned
l

Fesistance NominalCoil Coil Approx
(o/km) Length (m) Diameter weiqht
(!!) EqlrL
HAl lrtl OK 32 037 10000 772
610 39
r.lrQ1M6300 i.2 6300 610
39
Hto1M.1000 3.2 059 610 39
H Ol M2500 34 2504 689
610
H Ot N4r 600 36 093 617 610
52
HLQlMlOOO J.9
117 1000 524
610
62
llro1M630
630
610
H!O1M400
364 610
96
H Ql t/1250 53
2.35 250
292 410 127
H O1[4160 65
293 160 194 915 191
Note: A resislances shown are .om.a at 20'C.
Tyco ThermalControts requ res the use ol a 30 mA residualcutrent device lo provide maximum safely and proteclon from l re
Where there s a nrarked increase in nusance lrpping. a nraximum 300 mA residua cunent device may be used
'Aso referlo the components seclion (pages 77) lor more detais on heali.! un ts accessores and nonrenclal!res.
Maximum operating temperarures
Follo* srep" b"l*ti; "bl.r "h""ih f".p",at"re g|l(:ld m ihe graph,lor ordinafy area app calons
600
b .100
: 2oo
50 100 150 200 250 100
84 100 150 200
H 41M6300
Hro1M2s00
H O1M630
Htorll250
Slep 1 : By des g n. denlLiy cable relerence 10 be used and ca culale watls/rnelre ral ng ol cab e/element e g H O 1 f,li 000
Slep 2: Feler 10 rat ng iactor tab e and mullipy walls/melre ratinq ol cable/eement by raUng laclor to obtain adllsted
watts/metre valle. (100 w/m x 0 840 = 84 W/m)
Step 3: Us ng adjlsted value, enler graph on watts/metre axs and oblaln cabe shealh lemperalure for app cation man1a.
temperallre Cable slreath temperallre = 540'C lor 400'C rnainla n see grapir.
tl]ll Hearing cable sheath corrosion resistance and lemperature data
sheath
;-)
Alloy 600
DtN 2 4816
600'
fl gh nicke, h gh
9 E -
: : 1 r
: E 5 ! P t
: ! E ; : . :
i.ii g e s
; i i i 2 6
c r r r o . - - ' u r x x e x x c e
loy 600
Note: NR Nol recommended. a acceptabe, GE Good lo exce enl xCheckiorspectcdala
'TemDeralure rnitalLon based on construclon ot heal ng elemenl
"
Cotroson resstance dala is dependent on temperalure and concenlfaron
. : B
GE
HIO
p
e
3t

Raychem
Nole:5 r5Lr E1503C i50 No I r JrrLforVPL
32
C0mponent 0veruiew f0r Sell Regulating
and P0wer Limiting Heating Gable Systen
E 150

Raychem
The JBS-100 kjl s designed lo connect
power to one Raychem BTV, QTVR, XTV.
KTV or VPL nduslral paralle heating
cable. I is approved by Fl'4, CSA and
PTB ior lse in hazardous locatrons.
The JBS-100 i.legrales llre lunctrons
of both conneclion kls and nsulalon en_
1res. The ruqged stand protecls the heat
jng cabe and allows tor lrp lo
100 mm (4 ) ol lhermal lns! at on.
JBS.tOO.A
JAS-100-L.A
JBS-100
The core sealLng bool does no1 requ re a
heal gun or lorch forlhe Lnstallalon (no
hot work permil necessary) The non
cur ng seaanl (siLcone lree) n the bool
allows easy installalon and laclilales
@ Single-entry power
connection wilh iunction box
nnovalive CAGE C LA[/]P' lermina s lrom
WAGO provde fasl irstallalon and sale.
reliab e, mainlenance lree operaton
Compared to existlng systems, lh s
JBSIOO.A
This kil is for use in North
America and has one lhro'rgh
hole lor use wilh 3/4 condurl.
luncl on box wlh lermLnals
Lghl module (ror -L on Y)
green/yellow earthrng sleeve
*
@.

Raychem
Dimensions (nominal)
JBS.100-A
JBS-lOO-L.A
JBS.tOO.E
JBS. tOO.L-E
j/-\ir
JBS.,IOO.EP
JBS,IOO.L.EP
I
JBS-100
Faychen product specilicalions
Heal ns cable capab lily BTV CR. BTV CT, OTVF CT, XTV CT, KTV CT. VPL CT
NEMA Type 4X
2 x M25 incud ng power cabe 2 x N425
gand for diarneter g 17 mm
Ambre.l lernperalure range -50'C to +40'C -50_C lo +40_C (JBS 100 E)
40'C lo +40'C (JBS 100 L E)
50'C 10 +40'C (JBS-r00-EP)
40'C 10 +40'C (.lBS 100 L EP)
Min. nstallaton temperature 50'C ,50,c 50'c
Max. p pe temperature Rel€r to heal ng cable specilcation
WAGO 28r - p (-r' ") WAGO 84 -r-s(ft\F)
1 phase, I neltral I earlh
WAGo 284 seres (EEx e)
1 phase 1 neulra,1 eanh
10 rnm' slranded, 10 mm'solid l0 mm'stranded 10 mnr' so id
lUax operating volage 254 Vac 254 Vac
50 A heal ng
[4aterials ot construction
EncosLre, d, and stand Engineering po ymers, b ack Eng.eer.g polymers black Ensineering po ymers. b ack
Lld gr.let
Oplional LED indicator lighl
N/A N/A Steel zinc plaled and
100 277 Vac
JBS TOO A JBS lOO-E JBSIOO EP
045947-000 (2 5 b) e29939 000 (1 2 rq) 158251-000 (1 3 kg)
Power connection with lighl
JBS 1OO L A JBS 1OO.L.E .]BS 1OO L-EP
944699 000 (3.5 b) 054j63-000 (1 6 f,q) 075249-000 (1 7 kg)
JB-DRAIN-PLUG 3/4 N (prevenis lrom condensaie collecl ng ln the box) OIILI FOt JBS 100 L_,4
JBS SPA, rcquired lor plpes < 1 (DN 25)i E90515-000 (bag of 5 adaplors)

Raychem
Thc .lBM 100 k I s designed lo connect
Power to up to three Faychem BTV.
QTVF XTV, KTV orVPL ndustral
para e heal ng cable and is approved by
Fl,l CSA. and PTB tor use if hazardous
The JBM 100 nlegrates the functons
olbolh connecton kils and insu alion en
tries. The rugged stand prolects the heat
ng cabe and allows ior !p to
100 mrn (4 )or lhermal nsuaton
JBM-100,A
JBM.'IOO.A
JBM.IOO.L.A
JBM.IOtl
The core sealing bool does not requ r€ a
heal gun or lorch ror the installalon (no
hot work permil nec€ssafy) The non cur
inq sealanl (s cone lree) in the boot a
lows easy lnslalalon and fac tales
@ Muliple-entry power/tee
conneclion with junction box
lnnovative CAGE CLAMP tem nals frorn
WAGO prov de lasl inslalalon and sa1e,
re ab e, mainlenance jree operalon
compared to exLst.g syslems,lrr s
ThLs ki is ior lse n Norlh
Amerca and has 1wo 3/4
thfough hoes ior use wth
3/4 condlil One sloppLng
p u9ls suppled in lhe kt.
1
I
l
3
3
juncton box wth term nals
ghl module (1or -L on Y)
green/yeLow eadh ng sleeve

Raychem
JBM-'IOO-A
JBM.IOO.L.A
Dimensions (nominal)
I
t
JBM-'IOO.E
JBM.IOO.L.E
JBM.IOO,EP
JBM.iOO.L.EP
! 1l l
r T
I
JBM.lOl)
Baychem product specilicalions
Heal ng cable capab lity Bry CR BTV-CT. OTVR CT, XTV.CT. KTV CT. VPL.CT
NEI\rlA Type 4X
P66
tP66
Enlres 1x3l4 2 x 1,425 inc uding power cabe
gland lor d ameter 8-17 mrn
2 x 1,425
Arnbrent temperature range 50Clo+40C 50'C to +40'C (!BM r00-E)
40'C to +40'c (JBl\l-r00 L E)
MLn nstalaton temperature 50c
-50'C
Max. p pe temperature Reier to healing cable specilcalion
WAGO 28a 6rp..E,o, so"C to +40'C (JBN|-100 EP)
40'C to +40'C (JBM 100-L-EP)
-50'c
ltAGOla4,er-./l E.F\
2 phase 2 neulra. 2 earth
WAGO 284 series (EEx e)
2 phase.2 neulra.2 earth
Max. operaling vo lage
10 mm'slranded, 10 mm'so d l0 mm'slranded, 10 mm'so d
2:!fL
50 A healing cable ctrcuil 40 A heating cabe cir.rr i 40 A heaung cabe c rcL t
Materials of conslruction
Enclos!re lld and s1a.d Engineering polymers black Engineefng poymers, oack Fnglneer ng polymers, b ack
oql!!91!!q indicator li9ht
ordering delails
100-277 vac
100-254 Vac
.lW
slee, zlnc plate.l an.r
100-254 Vac
Pafi D€scipt on JBM.1OO.A JBtl-100'E JBN4.]OO.EP
r 799s5-000 (4 3lb) 831519-000 (1.s kg)
986415-000 (2.1 kg)
Power connection with light
!BM.1OO L A JBlr/l-100 L E
JB[T] 1OO.L EP
65608r-000 (5 3lb) 39585s 000 (2.3 kg) 300273-000 (2.5 kg)
Accessories
_"."*n
*t ,O' ,uoBA['| PLUGnai\ (p."e 5 l'tt co"d""t"re ctrr"trnq t ti" lo") ONLY FOrt JBw laa L A
ffi'o- "0"0,-:a f t*""^r"t,,t* - *"" . t (DN '?s) D5s6?3{oo (bas tf s aoapo'tF

Raychem
The JBUr00 ki1 is des gned to connect
powerto up 10 three Faychem BTV
OTVF. XTV. KTV or VPL indlstria
paralle heatng cabe and s approved lor
use i. hazardols ocal o.s
l.novative CAGE CLAMP'lermlna s irom
WAGQ provide iast nstalaton and saie.
re iab e, mainlenanceJree operauon.
00 L E shown wilh lrgh0
JBU-100
The box s parl oi the modular componenl
syslem t alows lor max murn llex bilily
and ca. be ether wa orppemo!nted.
Connection kls (M25) ancl nsulaton enlry
kis have to be ordered separalely
The box s offered n two basc versions
cuslomised to oca installalon practces.
,rBu-loo'E
JBU.IOO"L-E
This box s lor use ln Europe and Provdes
foLr [r]25 threaded entrles, sloppinq
pllgs an.l one paslic power cabe g and
1 junction box with lermrnas
1 ighl module (lor L only)
I IV25 gland ior I 17mm drameter
2 M25 sloppi.g P ugs
t--\ ! GDEE.e llp66
(lv) L2 G D EE^em LllP66
\:i/ PTB ca ATEt rro8 u
A* E etlr'
Glll' Ex em r'(r., LonLyr
€, Junction box for modular system
nNV C-on I cales Nro E 5121 and
No E 5122
'ForT
raln! see heatng cabie or des gn doclmenlal on
A kls arc a so ava able as a qhled vcr
son(L) rhese ncudeaunqle ghl
module wilh a supebright greef LED thal
simpy pugs inlolhe lerminas anda efs
n the ld Th s provldes ind ca1o. lrrel
JEU-tOO.EP
JBU'IOO.L.EP
Ths box s Ior lse n Europe ancr Pro
vldes 10!r N/125 enlrLes. an eann ng p are
ancl an exlerna earth slud ll is deslgned
for use wth armo!red power.ables a.d
i l!nc1io. box wlh term nals wrlireanh
plate and exlernal eanh slud
1 lghl modlle (for L only)
2 [425 stopp ng P]ugs
2 GrD EEx enr I P 66
(D. Ei:il-.u",."",,,,
BIY 8T,ii,li[. *" . .,,, *o

Baychem
Description (nominal)
JBU.iOO-E
JBU.IOO.L.E
a) '- il
JBU.IOO.EP
JBU.'IOO.L-EP
Baychem producl specif icalions
4tM25
P66
4xM25
lr'l n ambenltemperature sO'C 10 +40'C (JBU-100-E)
40'C to +40'C (JBU 100 L E)
50-C lo +40'C (JBU 100 EP)
40'C lo +40'C (JBU-100-L EP)
WAGO 284 series (EEx e)
2 phase 2 nellfal 2 grolnd
WAGO 284 seies (EEx e)
2 phase, 2 nellral 2 grou.d
10 mrn'stranded, l0 mm'solid 10 mm' slranded, 10 mm" solid
ac 550 v AC 550 V
lvlaterials of construction
Optional LED indicator lighl
G ass liled eng neer ng
poymers carbon filled, back
.t
100 254 Vac 100 254 Vac
T
--,
Glass l €d eng neering
polyrners, carbon f led, back
JBU-1()(]
I
Sleel zinc pLated and ye ow chromaled
Heal ng cab e conneclon kts c25 100, c25 21 c25 104. C25-21
IEK-25-04 or IEK-25 P PE EK-25 04 or lEh 25-P PE
GL 36 M25 ( ncllded) GL 38-1,/125-lvlETAL (opt ona )
J!.clio. box slpport brackel (opUona) sB-100 sB 10i sB 100 sB-101
3a
Junclion box wilh light
JBU lOO E JBU.l OO EP
051976-000 (t 7 kg) 243948 000 (r I kg)
JBU.]OO.L-E JBI.].100 L EP
PN (Weighl) 069262 000 (2.1 kg) 11397+000 {2.2 kg)

Raychem
The JB 82 is a slandard ord nary poly
carbonalel!nclon box lt rnay be usedlo
make a power conneclon splice. powered
splice, powered lee or s rnple tee,
for use wth qaychem sell-regulat ng
Entries
ExposLre lemperature
Co.,l.-cf p FK6 lO
Vo tage rat ng
Ouantily
-"----i#
".*t"'
JB-82
Junclion box
Up to four heating cabies orthree heal ng
cables and the approprate size power
cable can be accommodaled thfough llre
lour enlfes and connected to the rai
JB.A2
Od nary (lndoors and outdoorsl
tP66
4 M2olza
35'C lo +115'C
crey glass I lled poycarbonale
Foanred poly!relhane
750 V
$,
0.5 10 mm'(solid and sifanded)
61 A
Two cross-connecte.l qrolps or lwo
2 Conra-Clp SLI0/35
For p pe mounl ng t s recommend,"d
thal lh s box s lsed wnh a Raychem
39
:i**,:t:,
:i;
:
,:,

Ravchem
JB.A2
, *1
h,o ,qn ho.. , ould.o _ f e od p o' h- j, _qio' bo'
115 x ll5 mm
t ;ll
a't--
f-.
tr]
TPno
Sze
Cab e gland Polyam de wlh ocknut lor cable
diamelers from 910 16 mrn
J!nciion box suppon brackel sB-100, sB 101
sB-]10, SB 111
JB 82
PN (weight) 53s679 000 (47r g)
40
1
i! :
I
J8.82

Raychem
Th s connecuon kil is des gned ior term
nal ng all Flaychem BTV, QTVR. XTV,
KTV and VPL industria para el heal ng
cabes to a lunclion box. whllsl ma ntain
ng electrca insL.r alion oi lhe heatng
cab e conduciors and core.
Faychem Product sPecification
N4i ambenl lernPemlure
Max expos!re temPeral'rre (g ano)
9d"!!91"!!"
Pan descripl o.
G25.100
It s approved ior use in hazardols areas.
The core sealing boot does not require a
heal gun oriorch ior the insiallalon (no
hot work permil necessary) The non cur
in! sealanl (s lcone lree) a ows easy nsla
alion and iaci lates ma ntenance puF
@ cold applied connection kit
Two grommets suppled nlhskt€nabe
the gland lo rnalnla n optmum sealing
!nder varous anrbenl co.d tions
An addlonal ocknul s provided ior
Confeclon kit for BTV. QTVF, xIV KTVandVPLpara elhealng cables
l gLand 2 grommels, 1 ocknut. l core seaLer, l greenlve ow tube r installalon
inslruciion (mu I lng!al)
lL 2 G/D EEx e ll by PTB accofdlng to EN 50 0l4 EN 50 019
FTB 93 ATEX 1015 U
DNV Cerificate No E 5121 and E 5122
c25-100
t"zo Oo. '7on- ..^ '2 Oa. /ane^ Zo P22 Dt l
Ni25 x 1.5
110"C
c25-100
263012 000 (70 g)
41
taa,r..
- l

Raychem
Th s conn€clion kl is desqned ior lermi
nat ng all Raychem BTV. OTVR, XTV
KTV and VPL indlstria paralelheal ng
cabes to a i!nclion box, whilsl ma nlainn9
electrica insu alion ol lhe heating ca
Raychem producl specification
42
c25-21
€t Heal-shrink conneclion kil
The sealing ol lhe heal ng cable core s
provded by Faychem heal shrinkable
sleeves lwo !rommets suppied in ths
kts enabe the gland to maintain opl mum
sealing undervarous arnbient condil ons
An addilonal ocknut s provded for
Connection kt lor BTV, OTVR XTV. KTV and VPL parale heatin! cables
I gland 2 grornmels, 1 ocknul, 1 green/yelow lLbe. heal-shrinkabe sleeves ior core
seaLng 1 nslalalion nstr!cuon (m! t!ling!al)
ll2 G/D EEx e lP66 by PTB ac.ording 10 EN 50 014. EN 50 019
PTB 99 ATEX3128X
(compete kil rcletred in heatng cabe syslem approvas)
DNV cerllcale No. E 5121 and E 5122
c25-21
Hazardous zone 1. Zone 2lcas) Zone 21, zone 22 {D!st)
M25x15
l,/lf. arnb ent temperature
Max expos!re temperature (g and) I t0'c
c25-21
PN (Weisht) 311147-000 (60 g)

Raychem
Tlrcse conneclion kls are designed lor
term nal nq a Flaychem BTV. QTVR
XTV. KTV and VPL ndlstralpara e
heal ng cab es lo a juicton box. wh s1
ma ntalni.u e eclrca fsulalon oi lhe
heal ng cable conduclors and core
The brad s d recly connecled lo llre
mela qland body The conneclon kils
can be lsed wth meta boxes or paslic
boxes wlh nterra eairhing plale.
Specilicalion lor gland
They are approved for use in hazardous
The core sealng boot does nol require a
heat gun or torch ior the inslalalon (no
hoi work permlt necessary) The non cur
inq sealafl (s cone lree) a ows easy ns1a
ation and iaci iates ma ntenance p!r
.--it'*
..o* z
Mrn. ambrent teniPeralure
Nlax exposurelemPeralure
et'l tw"ight)
G25-1O0-MEIAL and
c3/4-1oo-MErAt
€, Cold aoDlied melal conneclion kit
The lwo gronmets supp ed n these kts
enab e the gland lo manla n optrm!m
sea ng ol the nner and outerjacket Lrnder
varous amb e.l cond t ons for a speci
The C25 100 METAL kt s designed
for !se wilh I/125 entries,lhe
C3/4 100 METAL lof 3,'.1 NPT entries.
A metallockn!1 s prov ded for carlh
bonding n paslic juncton boxes
(C25-1 00-NIETAL slrown)
con neclLon k t fo r BTV.OTVB XTV. KTV and VPL para el heal .g cables
ocknlt and sea ng washer (only M25). 1 core sea er,
(multili.guaL).
rr 2 GD EEx d I C / EEx e (Ta= 50 c to +180 c]
Sira 01ATEX1270X
according lo EN 50 0l4, EN 50 018 EN 50 019
(comp ete kil also referred n heal ng cable svstem approva s)
c25-roo-METAL
Hazardols zone 1 and 2 (Gas),
Zone 2l and 22 (Dust). ordrnary
l\425 x 1 5
Brass
60'c
te0'C
c25100-METAL
87s016 000 (310 g)
ca/4.ioo.METAL
Hazardous Zone I a.d 2 (Gas)
zone 2l and 22 (D!st), orcirnarv
180 c
c3/4 r0o-NIETAL
q+Ose8 000 COa g)
43
'lt;:.tr,.
:,t):t:,,t,:
.
:

Raychem
The C 150 E s a cod applied low pfoiile
power conneclion Th s kt enabes n ne
conneclon of Flaychern nduslral heal ng
cabes, BTV, QTVB, XTV and KTV, to a
llexbie power cable tcanbeused n
app calions with temperalure ratng from
50'C lo 215'C lt s approved lor use n
c-150-E
A Flaychem s!pplied power cabe such as
C 150 PC may be used or any suilabe
standard indlslria power cab e lype
3 x 1 5 mm. or 3 x 2.5 mm wlh stranded
copper condlctoB and an outer insu ation
iackel. The power cable is connecled by
means ol scfew terminas lo lhe condlc
lors and the brad ol the heal ng cabe.
€, Low prolile p0wer connecti0n - cold applied
C 150-E s lsed as conneclor:
. where conneclon to a lunclion box is
diJlcult e.g because oi space milaton
. on inslrumenl li.es or oading arms
. where nstallalon of 'under
nsulalon'
componenls is Preterred
. as a cost effecl ve solulon ior shoi(
heal trac ng nes as an allernalve lor
JBS ]OO.
Cold app ed low profile sp ce for connection ol BTV. QTVF, XTV
and KTV heating cables to a power cable
1 spLce hous ng assembly inc uding
'1 sealing gromrnet assembly ior heater
. I pressLre pare / stra n reiei assembly
'I
core seaer for heater
1 spacer i.clud ng screw lermina
I sealing grommet assembly forthe power cabe
1 pressure pate / stn n relef assenrbly ior lhe power cabe
1 identliicaUon label
1 insralalion nstructiof

Baychem
Raychem product specilications
Hcaiing cdb e c.pab ty BTV.CB, BTV CT OTVR CT YTV.CT KTV.CT
Power cabe capab ty
For use wilh Raychem's high lemperature power cab e C 150_PC
or for use wth olher I exib e cable such as: H07RN_F, Si cone lns! ated cabes
Min mum and max rnum installalon and operaling lemperalures. give. by cabLe
manlfaclurer have lo be consdered by deslqner ancl nsla er
Power cab e dimens on
Max mum power cab e le.gth
> ouler d ameter range 7.8 mm 12.5 mm
> 3 stranded copper concluclors (3 x 2 5 mm' or 3 x 1.5 mm )
> temperaiLre range depe.d ng on the app calo.
dependi.g o. power cable volage drop and max mum cu(en1
ior Baychem power cable C r50-PC (3 x 2 5 mm)
cB16A 40m
CB20A 32m
CB25A
P66
25m
Mlnim!m lnsla alion lemPeral!re 50'c
Maxim!m pipe lenrperalufe
MaxmLm operal ng vo tage
215'C (Dossibe milalon becalse of max mum lemperature ralin!
Max mum c!rrenl ralrng .lependifg on the power cable use.l and max mum.Lrtrenl
Constftrction Materials
Holsng, end pate shirn and spacer
Eng neer ng po ymers.
Sedlr.g 9 omrnds
Screws, compression spr ng Suintess steO
PN (We ghl)
c-150.E
073704 000 10.4 kg/O.8 lb)
r oag
c-150 PC
3-corc lexibe powef cable for conneclon io CS_150 UNI-P
3 x 2 5 mm: silLcone insllalion,lemperature ftnge: 40'C lo +r80'C'
short ierm: 215"C
c-150-E
45

Raychem
ns! alion entry kns are desgned io
prolecl cabes when pass ng throlgh the
thermal nsu ation cladd ng The EK s
are sulable tor alltype ol paralelheal ng
cables as wellas power cabes.
Insulalon enlry kts may be lsed in
hazardous and non hazardous areas.
IEK-25-PIPE
Product specilications
IEK-25-PIPE and IEK-25-04
Insulation enhy kil
The gland and llre sromrnet provded
n lhe kil provde slran reliel and
environmental sea ng to avod waler
ngress n lhe nsu ation
The IEK 25 PIPE conlains a prolective
g! ding irbe which s Ixed to the pipe
and a ows lhe lface heal ng nsla ation
R
ffi
fia
IEK-25-PIPE
Insuation entry kil tor PiPe
mounl ng for heating and
power cabes wrlh an oltsrde
diamelef i. lhe range ol
x pastic gland (fi,425) wlth rouncl
hoLe gromrnel ior power cables
x bag wilh 2 s lcon grommets
1o be compleled ndependenl y lrom 1lr e
insu alion work The olher type contarns
a sta n ess stee pate which can be
screwed to the cladd ng.
l.su auon enlry kts can be used lor
nsla atiofs on p pes tanks and vessels
tEK-25-04
gano 110'C I10'C
260'C
Height 135 mm, wjdllr 120mm
@
@ R
ffi^
6,,16
@
tEK-25-04
ns! ation enlry kt lor PPes,
tanks and vesse s UsabLe
lor a ltypes ol poLymer
heating cab es and Power
cab es wilh an oulsde
diarneter in the range
1 x stain ess steelfix ng Pale
1 x pastic gland (t\425) wLlh round
hoe grommet lor Power caDles
I x bag willr 2 siLcon grommels
lor healLng cab!es
DNV Cenri cate No
E-5121 and E 5122
PLate 60 x 60 mrn (22SWG)
Ordering inlormalion
Pa number (Weght) 1244 00r0s0 (130 g) 332523 000 (60 g)
46

Insr atron enlry kts are designed to
p olectcEbles when pass.g th ough rhe
rlrerm.l insu.lion c addrnq. The tEK s
are sutabe lor va oushealngandcod
ead cabes;lEK 20 P forp healng
cables. IEK-25 06 for rHT, FHT and
Produci specilications
l,1o(. exposure iemp. gland
Orderin9 inlormation
Pa,1
"r.b"r 0,1ieigr,l)
tEK-20-Pl
IEK-20-Pl and IEK-25.06
Insulation enlry kil
FG220 heating cables as we as ror
power caa'res. nsulal on en1ry k ls may
be lsed in hazardous and non
The gand and the grommel prov.ted in
lhe kt provide strain re el and
,4i
"a\ v
R
ffi
tid
A
\€/
envronme.tar sealing lo avoid waler
rngress n the ns! aton. Bolh lypes
contain a stai. ess stee pate which can
be screwed lo llre cadding. Insularon
entry kils can be lsed for nsta alions on
p pes.lanks and vessels etc.
tEK-2s-06
@
".1\
-../
ffi
tiu a
4t\
tEK-20-Pl tEK-2s-06
Two pack nsuLat on enlry
Insulalon en1ry kl for pipes
kil for p pes tanks and
lanks afd vessels. For lse wth all
vessels. Usable for a lypes
IHT FHT and FG220 heal ng cabe
otP cod Leads as we!as all
olher round cables wth
an ouler d ameter in the
2 x slanless stee iix ng plales
2 x plastic glands (M20) wilh
ro!nd hole grommets tor
poweF or cod ead.abes
Pate 60 x 60 mrn (22 SWG)
x stain ess steeLfix ng pate
x paslLc gand (1,425) wlh
round hole grommel
110'c
E-5121 and E-5122
Plale 60 x 60 mm (22SWG)
1244-000689 (80 g) 566578 000 (60 g)
47
- t"
r
.,.:::ll

Raychem
Both the E-100-E and E 100-L-E are ac
cesslble, re enlrab e end seals, lhe E 100
wilholt a gh1 the E ioo L wnh a signal
gh1 Bolh end seals can be used with all
Faychem BTV, OTVF XTV, KTV or VPL
induslria paralle heatng cabes They
are approved lor use n hazardous areas.
They are extremey rlgged - made or a
strong, moulded part wlth 4 mm wa
48
E-l00-E and E-100-['E
€t End seal and lighted end seal
The heating cable is lirm y kepl in place Tlre ghl modu e of lhe E-100-L E uses
by the lnlegralslrain reliei
an anay of slpeFbrlghl green LEDS ior
Sealing s done 1w ce Firsl a dry compan_ ongliie and excellent vsib ty irom
ment ior the heating cable s crealed then amosi any angle. Tlre robusl indLrslral
a bool li ed wilh a non curng sealant (sili grade electronics are encapsulated to
cone lree) ls placed overlhe end or lhe re ably sea olt morslure.
hearng cable inside the compadmenl
The end seas are mounted on lhe PPe Exrra sealanl filLed boots lor the E 100-E
and project lhrolgh lhe cladd ng. end sea can be ordered separalely
E-loo-E E-too-L.E
1 end seal with indicator light
Hazardo!s or ordinary (indoors and oulcloors)
PTB Nr 93 ATEX 110i U
| 2 G/D EEx em LllP 66
PTB NI 98 ATEX 1101 U
@".,",,-. @'.,".,.
'ForTiarn! see lreatnq cab e or d€s gn docume.lalion

Ra,ychem
E-too-E E.!OO.L-E
Baychem product specif ications
Max. ppe temperalure Reler to heal ng cabe speciication
Max. operal ng voltage 254 V 254 V
AmbLent iemperature range 50'C 1o +40'C 50'C lo +40"c
M n ns!a atio. lempe!al!re 50'c -50'c
Overallheghl
46 mrn approx. 66 mm approx
Usab e wilh up lo 100 mm therrnal insu ation
tP65 tP65
EN 50 014, > 7 jou es EN 50 014, > 7 jou es
UV slabilily No degradatjon aller > 1000 h No degradano. alle ' 1000 h
Strain re el >250N >250N
E eclromagnetic lmm!nlty/em ssions
Green LEDS
208-230 Vac, 50/60 Hz
E-100-E and E-100-L-E
Complies wilh EN 50 0a2-2:1995
EN 50 081-1:l991
Comp es wilh EC 60068-2-6.
I0-150l-lz,20 m/sr
Cornplies wth IEC 60068 2 7, 50 g,
Cabe knite, w re cullers, screwdriver Cable knle, w re cullers, screwdrivef,
cf mp too, lonq nose pliers
E-100-E ElOOL2E
PN (Weighl) i 01255 000 (220 g) 726985 000 (630 g)
Boot pack for E 100 E
E=w)
"W
E-100-BOOT-5-PACK
PN (Weighl) 281053 000 (140 g)
Req!ires one pjpe slrap (nol supplied) Fequircs one pipe slrap (not supp ed)
JBS- SPA, feq! fed for pipes < 1 (DN 25), E 90s15-000 (bag oi 5 adaplors)
5 seaanl frlled bools and 5 cable ties
49

Raychem
E-l50
€t Low prolile end seal - cold applied
The E r50 is a co d app ed ow proi e
e.d seal. Tlr s !n versa end seal s de
sgned lo iil wlh a Raychem induslra
healing cablesj BTV, QTVR, XTV and
KTV mean ng simp fed prodlct selecton
and reduced nvenlory to stock. I can be
lsed in app calions wth temperatures
ranging irom -50'C 10 215'Q lt sapproved
lor lse n hazardols areas
The un que desgn oi the E-150 suils the
demanding requ rements oi lhe ndlstrial
env ronment The low prolile holsing ca.
be nsla ed on p pes and olher surtaces
A spring oaded grommet makes a i rst
sea lo mainla n a watertight connecton
wh e lhe non-curing sealanl (s icone
free) lsed in Raychem's core sea ng boot
adds a second seal, provding additiona
proleclion. The rulged construclon of the
suilabe lor h gh temperalure varialons
and aggfessive chemica exposure The
end sea is re-enterab e The E 150 de
sign provdes a safe 'rnder the insu alion
end sea llrat can be relied Lpon ovef
The end seal requircs no heal so!rce ror
lnsla ation, ftraking ma ntenance lasi and
easy. Each kil conlans allthe necessary
end seal makes t resislant to mpact and malerials 10 do one end lermination.
50
Cold appied end sealior use wth BTV, OTVF XTV and KTV healng cables.
end sea enclosure hous n9
searng grommer assy
installalon instructon
f-\ r2cDEE." LP66
Ey
PrB eB ArEx rr2r u
DNV Cen lcale No E-5121anJE-5122
Cms Dv 2.GroupsA,B,C D
,;- Cass Dv 2 GrouDS F G
l

Raychem
Dimensions (in mm)
Baychem product specif ications
Hearing cabe capab ty BTV CF, BTV CT, QTVFI CT, XTV CT, KTV.CT
Min rnum inslall.lon lernperat!re 50'c
Max rnum pipe lemperature 215'C
277 V ior FlVl and CSA, 254 v lor PTB
Nlalerials ol constrr'ction
Enclosure. end plale, and sh m Englneef ng po ymers, b ack
Sealng grommel and core sealer
Screws compresson spring,
Ordering details
E.d seal
E 150
PN (Weishl) 979099 000 10.3 kg/o 6 lb.)
E-150

Raychem
These end sea kls are deslgned Ior lhe
term nalLon of Faychem s nduslr al heal
The E-06 s designed lor lse wth BTV
and QTVB heal.9 cab es, wlrere as the
E-]9 is desgned lor use wlh XTV and
E-06 and E-l9
A kts are approved lor use n hazardous
The end sea kts empoys easy lo use
heat shr nkabe tubing wth an adhesive,
thal when heated lorms a semilexibe
mo sture prooi encapsL auon.
€t End seal kils-heal-shrink
E-O6 E-t9
End seal ior BTV and QTVF
sell-regr ating heating cab es
Adhes ve coated sleeves
Instalauon instrucl on
2 c/D EEr e I lry PTB and
Base€ja 2001 Ltd. according to
Due 1o ils low proi e design lhe fnished
term nation can be installed d recly on
One end sea kl is required lor each tets
End seal fof XTV and KTV
seli-regulal ng healing cables
Heat-shr nkable sleeves
lnsla ation instruclion
l2 G/D EEx e I by PTB and
Baseefa 2001 Lrd accordng 10
DNV Ceirilicate No.E-5121 DNV Cedncare No E-5r22
175'C
2 2 l\rlv/n
200'c
englh approx. 120 rnm englh app oN 135 mrn
Heal shr nkab e lubing 175'C 200'c
Gas torch or equ valeni min 1460 w hol air gun min. 1460Whotargun
Ordering inlormalion
E06
E 19
PN (weLght) 582616-000 (30 g) 090349 000 (50 g)
52

Raychem
The T-r00 s an above- nsulalon splice
or lee kt desgned for use willr up 10
lhree Raychem BTV. OTVB, XTV. KTV or
VPL ndustralpara el healing cables. l ls
approved lor lse n hazardous ocalons
T-100
The rugged sland prolecls the heating
cabe and allows ior up to 100 mrn (4 )
The core sealing booi does not requrc a
hear gun or lorch for the installaron (no
hot work permil necessary)
This kl is an above nsuauon sp celee,
appropriale lor lse wordwide wth no
requ rements ior oca clstorn zalion.
1 sp cellee enclosure and ld
3 green/yelow earlh nq sleeve
3 compr€ssron crimps
3 crmp ng nsuating lrbes
1 slra n reliel assemby
I nsla alion nstrucuon
6 splice or tee connection kit
The non-curng seaant (silicone free) in
the boot alows easy nstaLauon afd
fac tales ma ntenance
Compared lo ex sting syslems,lhe
T-100 s gnii cantly redlces nsla alion
and ma ntenance t nre and ellod
l
.,-. -\ .." .D. l.C.o-psr B, D /C-_\ | UDL- e llD66
\;7 rL I rf - \qv D-B.3^r' r0.0u
6E
D\/ Foo,
x D\. -n "," \o _
Cass zoncl AEx€lc No E.5122
d'd

Raychem
Raychem pfoducl specifications
Heatng.abe cap.b ly
M .. .st.lalon temperature
NEl,4A Type 4X lP66 and lP67
50'c
Max. p pe temperature RelF ro heal.g crbe spFcilcatio.
Max. operal ng vo tage 277 Vac lor FM, CSA 254 Vac ior PTB
Max co.linlols operal ng current 50 A heal ng cabe c rc! I lor Fl,4 CSA
40 A heal ng cabe c rcL I ior PTB
Materials of conslruction
Enclosure, lid. and sland Enginee.ing polymers, black
T 100
447279 OAA \2.5 h 11.2 kg)
T- 1 00-CT (not ncLlded in the kil. eq uiva enl to Pand! t: CT- I 570)
954799-000
Spare cimps and lns! ating lub€s T r00-CRll,4P-KIT (spare parl ony)

Raychem
The S-150 is a cod appled ow proi e
sp ce for ln Lne connecton This !n versa
kl lils wth all Baychem nduslrlal
heat ng cabes BTV, QTVB XTV a.d
KTV. meaning s mpLle.l product seeclon
and reduced inventory 10 s1ock. lt can be
used in app calons with temperal!res
fang ng irom 50'C lo 21s'C lt s approved
lor use n hazardous areas
The !nique design ol lhe S'150 suils the
d-amand ng req! rements oi lhe nduslr al
s-150
env ronment The low protile housing can
be nsla ed on pipes and olher slrfaces
Sprifg oaded grommets make a I rst seal
ro mainta n a waler lght connection wh le
lhe non-c!ring sealafl (s coielree) used
in Raychem's core sealer adds a second
sea. provd ng add tiona proleclon. The
rugged construclon oi the sp ce makes t
resstanl lo impacl and slitabe ior h gh
temperal!re varations and aggressive
chern ca expos!fe. The conneclon s
made uslng scfew term nas The splice s
€t Low prolile splice - c0ld applied
re-enlerab e The S 150 is a sale under
lhe nsuaton nl ne sp ce thal can be
rc eo upon over rme.
The splice requ res no heal so!rce 1or nsla
alion, making ma ntenance work last
and easy Each kl contains a the necessary
malerals to do one jn- ne splice
Cod-app ed !n- ne splce kt tor use wilh BTV OTVR, XTV and KTV heating cables.
I spacer inc uding screw lerminas
I ident fical on labe
@ :::: ?t'."dl'ni?"
"
@"
@>
c"r" zone 2 AEx € | r'
@. .^" 't'
DNV Cenl cale No E.5121 and E 5122
'For T ralng see healng calrl. or des 0n

Raychem
Raychem product speciiications
Heaii.g cable.apab lty BTV CF. BTV.CT. OTVR.CT. XTV-CT KTV,CT
lvln mum nstallal on lemperature
P66
-50'c
Ma^ mum p pe lFmperature Bele lo heal.g cabe spe.ilcation
Max mum operating vollage 277 Vac lor FM, CSA 254 vac for PTB
\4a"imum.uirent raUng 40 A healing cable c rcuil for PTB
Ivlaterials ol construction
Holsing, end pate shim and spacer Eng neer ng poymers, back
Screws compression sprng
s-150
497537 000 (0.4 k9/0.8 lb.)
s-150

Raychem
These sp ce kis afe desgned for the in
lne lolning ol Raychem sefreg! ating
The kit S-r9 is desgned lor use wth BTV
healing cables,lh€ S 2l for QTVF and
lhe 5-69 is lor use wth XTV and KTV
S-19, S-21 and 5-69
@ In-line splice kit
All kits are approved for use in hazardols
The sp ce kils employs easy to use heatshrnkabe
lubing wth an adhesve, that
when healed lorms a semillexble mosture
prool encapsu ation
t/
s-t9 s-21 s.69
Electdca contnualon s mainla ned via
crirnps for the conduclors and a solder
conneclon lor lhe braid oi the heating
Dle lo ts ow proiie desgn the 1in shed
sp ce can be installed under the nsu alon
direcly on lhe ppe
BTV healing cables OTVF heating cables KTV and xTV heating cables
heal shrinkable adhesive heat shr nkab e adhesve heal shrinkable adhesive
L2 GID EEx e I by PTB and Bas€efa 2001 Lld
accordng lo EN 50 014. €N 50 019
DNV cenifcate No E 5121
h gh temperalLre so der

Raychem S.19, S-21 and S.69
s.t9 s-2r s.69
Max. exposlre temperature 85:c 135"C 160'c
Maxim!m cutrent
rat ng
1.3 3.5 MV/m 2 2 [/]V/m > 6 ilv/m
rength approx 180 mrn length approx. 180 mrn englh approx. 300 mm
drameter approx 20 mm
tseat shrinkable
tub ng 125 C and 175 C 125'C and 175'C 200'c
124'C 120'C
Gas torch or equ valenl min. 1460 W hot air gLn min. 1460 W hor air gln mn 1460Wholafgln
Ordering inlormation
s-19 s69
PN (Wesht) 669854 000 (50 g) 358745-000 (50 g) 933309-000 (r 15 g)
5A

Raychem
Typical conligurations for Pt hearihg cabte sys.ems
Gomponent overview for Polymer
Insulated (Pl) Heating Gable Systems
Single loop ot Pl heating
(direclly connected with rlexible power cable - max.2sA.) c-]50 PC
.< I 0llNlPl r)edc. ol.oo.o 4J t olp.t'g
cabes and one flexble power cable
Single loop ol Pl healing cable with cold lead
60
Crcuil denli cal on abeL
IEK 20 PI
used as hol hot sPice (optDnal)
IEK 20 P
CS-150-UNl Pl used as hol cod
spice wlh one heating cab e

Raychem
Siee '"ao
cs r50 uNt-P
cs-]50-2 5 Pl
.'T$*lEh
20 P
hs
C0mponents f0r Polymer Insulated (Pl)
heating cables
Universal lnder nsulalon connection kil tor p heatng cabes
Approved for use in hazardous areas, cod apptiect. !sng screw
Forlhe sp cing and the connection oi P heal ng cabres lo cotd
leads (rnax.32A)or a 3 core llexbte powef cabte (max 25A).
G ands ([420) and appropriate nsulat on entry kils, n€ed to be
ofdered separaley Dela s on page 65
und- 5rt"ton ' on.", ro. I I o, D 6d ng. oop.
Approved lor use n lrazardous areas, s cone 1i ed lsing cr mp
Forlhe sp cing and lhe connection ol P heat ng cabes to cotd
leads wth a max rnum cross secl on oi 2 5 mrn Glands (M20)
and appropfate ins! ation entry kts as wet as the cofduclor
crmp need lo be ordered separaley Dela s on page 67.
cs-150 6 P Under ins! ation conneclon klt for P heal ng cables.
Approved lor use in hazardous areas. silicone flled. rs ng cimp
For lhe splic ng and the conneclon oi Pl heating cabes to cod
leads willr a cross seclon lrom 4 to 6 mm, Glands (M20)a.d
appropr ate ins! alion entry kits as we as the conduclor crimp.
need to be ordefed separatey. Details on page 67.
cs-150-25'Pl Under ins! alion connecton kil ior P heal.g cables
App ovFd
'o r - rn hald o ll-d. ,1S r i p
For lhe splic ns and the conneclon oi Pl heating cabes to cod
leads wilh a cross seclion lrom 10 to 25 mm'. G ands (Irl20)
and appropral-a ins! alion entry kils as we as the condLctor
crmp need lo be ordered separaley Dela s on page 67.
cs20 25 Pr Nll Non hazardous afea under nsulalon confecton kil for Pl heat
For lse in non hazardous areas only. Heat shrlnk technology
rs ng cnmp connecrors.
For lhe splic ng and the conneclon oi Pl heating cabes to cold
leads wilh a max mum cross seclon oi 2.5 mm Krl inc udes
malerialfor conneclon of lwo cold leads and a dlal hole grom
rnel/g and (Nrl20) Dela s on page 68.
Ins! ation entry kit for two PIcod Leads lncLldes two cabe
glands (1,120) and a mounl ng p ate. Diarneler range s_ 1 3 m m
Deiais on page 47.

W Raychem Componenls l0r Polymer lnsulated {Pt} heating cabtes
62
:
:.
;
:.
'a::::.
JB,EX 20 Junclion box 3 x [r]20 enlres and I x [42s wfth gtand
approvedror use in hazardols areas
Typica use as power-box lor Pt/t4l healing cabtes. Derais on
page 69.
.lB-EX 21 Junclon box, 6 x N120 and i x 11432 enties for use in hazarctous
Power cable gand (M32) needs to be purchased separatety
Typ cal use as poweF, sp ce and end-box for 3 phase systems
wlh Plll\,1] heatng cabes Deta s on page 71.
,JB-82 Jufcton box,4 x l\,120/M25 pre punched holes and M25 cable
gland lor use in non ha2a.dous areas. Details on page 39
Mouniing brackels for iunclion boxes and pipe srraps are availabl€,
please reler to page 136.
c-150-PC 3-core llexble power cable ior conneclon lo CS 150 UNI P,
3 x 2 5 mm' silicone nsulaton temperalLre range: 40'C to
+l80-C, shorl ierm: 215'C.
GL 44 [j]20 KrT Cable gland EExe (M20). polyamlde for use wlh Plcables wth
a diameler range of 5 13 mm Aso ncludes green/yellow
sleeve (80rnm) for bra d
GL:15 M32 Cable gland EExe (M32), poyamide iof use wth power cab es
wth a d ameter range ol 12 2i mm.
HWA PLUG-N120' Slopping p ug EExe (t\'I20), poyamrde, spare pan lor varrous
EXE-PLAST C junction boxes
CW.LAB.EX.KIT Crrcuit denlllcalon abelfor Pl heal ng cables, aum n um
reqLr red for marking in hazardous area applicaUons, Incudes

@@
'''':
Baychem
:
:
:::::)
\ murrol \ :
@
@
")':::""1-
'':
Components lor Polymer lnsulated (Pt) heating cabtes
CW LAB.NH C rcuil identilication labe lor Pt healing cabtes, alurnini!m
strong y recornmended ior mafkng tn non-ha2ardous a.ea
LAB I 01 Sell adhesive warning labet Elecl.ca y rfacect, tor L,roper
markng oi electrica lrace heal ng syslems. one abe per 5 m
GS 54
Glass I ber fixing tape for poyrner tns! ated heat ng cabes on
20 m/foll, width: 12 nrm
Glass i bei fixing lape for polymer ns! ated heal ng cab es o.
Low rraogene 16 m/ro . wdlh: t2 mm
ATE.]80 A um n um adhesive lape ow ha ogene, rof po ymer insulatecl
cables on lanks and p pes. lvlin. installalon temperature:0.C
55 m/ro , wdrh: 63 5 mm.
G-02 Si cone rubber sleeve mechanica y protecls heating cables on
edges rlanges lnsu ation cadding. Clt lo ength on s e.
I m long, Temperature resslant !p lo 215 C
' HARD SPACER SS
25tvt[4-25[4
PI]ASE
EARTH
ENDPLATE
.]UMPEF
Pre punched slanless steelslrap, which allows ixed dislances.
who- !ao.i.9.dbloq ora atrd.hod to.-rd -. or biaoe pioe)
Puich ntetua: 25 rnm, length 25 m
Phase/neulra lermina (EEx e), spare part for va ols l!nclon
boxes, max. 10 mm' so d/slranded.
Earlh lermifa (E Ex e). spare pan for var ols l! ncl on boxes,
max. l0 m rn' solid/stranded
End pate lorterrninas HWA WAGO spare part
.lurnper lo brdge terrn nals HWA_WAGO , spare parl

I
t
Raychem
itf
i.i.
.lLl illl
+ J
Components lor Polymer Insulated (Pl) heatjng cables
PI.TOOL.SET O1 Mela loolbox contain n9 a mechan cat crim p loot cimping d es
an'j llre crmps required lor lhe conneclon of p heilr rrs caoes
and coid leads in conjuncton wilh the conneclon/sp ce kil rype
CS-]50 2 5 Pl(cross section up to 2 5 mrn.) Thisloo s
require.llor a reiiabe connecton and is atso recommended tor
mainlenance purposes. Dela s on page 73.
P.TOOL SET.O2 Metal too box conta ning a hydraulic crimp toot c mptng dies
and lhe crimps required for the connection ol Pl heating cables
and cold leads n conj!nction wlh lhe connecl on/sptice k s type
CS-150-6 Pl (cross secton 4-6 mm,)and CS-150-25-P (crcss
seclion 10 25 mmJ This 1oo is rcqured ior a rel able connec
ton and is aso recomrnended lor mainlenance p!rposes
CW.CT.KT Crimp loollor nsla atio. ol crmps for the.onneclion/sp ce kils
lype: CS20-2 5
CWCTDE Spare sei ol des ior crimp toolCW-CT-KT and cr mps ol
2.5 mm'.
cv-1983-220V-3060W High power heat gun ior heal shink componenls sLrch
as CS20 2 5-PINH

Ihe CS-r50 UNI'P saunversa low
profle heal ng cab e conneclorJor lhe
d rect conneclion ol s ng e condlctor
Po ymer insulaled (Pt)series heating
cabies. I can be used n d iferent
contig!rations:ior the connecton of a
cs-150-u1{t-Pt
cold ead lo a heating cable (Varanl C),
as an under nsulalon conneclinq syslern
lor the conneclon of a lhree core pow-ar
cabre lo a heating cable loop (Varianl L),
as wer as ior splicing 1wo healing cabtes
(Vafanl S) The conrector is ced i ed lor
(, Low prolile connecti0n for Pl healing cables
use in hazardols areas and doesnl
req! re a rrol work pefmit The eectrica
conneclion s realized by means ol screw
termlnas. so no specia crrnp toos are
required. I used as a connecton ki1 af
add tiona g and needs lo be ofdered
Cold app ed conneclion/sp ce ior a sing e conductor polyrnef nsulaled (P ) seres
heal ng cables wlth an exlerna damelerbetwee.32and64mm.
In lrazardous arca lse ony wth ATEX approved heal ng cable
The CS-150 UNL Plcan be used in dlierenl co.fig!rations:
' conneclion of a heallng cable to a cold ead cable I x 2 5 mm'? or I x 4 mm/ (Varanl c)
.conneclon olaheatngcabeloa powercabe 3x25 mm' ( VarantL)
. splice ot lwo heatins cables (Vara.t S)
1 x lemperature reslstant and impact prooi body
I x screw term nal block
4 x rlbber seals (1o be Lsed according 1o appicalon)
2 x strain re eve cLamps wth screws
x lnsla ation nslruction
ParlLcular meas!res to ma ntain the T_casslcalion ol poymer rnsulaled
healing cables are to be taken Ln accodance wilh the approprale EC _ TJ/pe
examination certiiicate (also reler to nsla ation instruclons).
Type exam nalion cerlilcalion applies lor lh€ lse of ATEX certilied poymer insulaled
(P ) seres heal ng cabes

Materials of conslruction
Suppofr r ng spacer. screws and spring
cs{50-uNt-Pl
ICW T X Pl po ymer nsulaled (P ) ser es resislance cab e. lor other types conlact
Tyco Theffia Conlrols
G ass libre reiniorced lemperature resstanl eng neer ng p aslc
l,'laximum operating temperature (') Power on: I 80'C (may be miled by lhe lemperature res stance oi lhe supp y cable)
Power on: 210'C (us ng variant L, depende.t on the type oi supp y cab e e.g. 200'C
for si con cabes uness the power cable conneclon s benl suiicenlly jar
away lrom the heated s!rrace).
Minimum insiallation temperalurc
Max. operating vollage VarianlCandS=750V
VaianlL=420V
l,rlax. allowed wattage The max alowed cabe oulput s mlted depend ng on lhe applicaton. Reier 10 lhe
inslalalon nslr!ction lor details.
Max. permitled nominal current (') VaranlS:32A
VarantCwilhl x 2 5 mm'slpply cab e 25A
VariantC wlth I x 4 mm'supply cab e:32 A
Variant L w th 3 x 2.5 nrm' slpply cab e !p lo 150'C: 25 A
Variant L w th 3 x 2 5 mm' supply cab e l5l"C to 180'C: 20 A
Supply cable dimensions l,,lull -stranded copper conduclors 3 x 2.5 nmr,, 7 A 12 5 mn'
S ng e conductor coLd lead. max. I x 4 rnm'?, Z 3 2lo 6.4 mm
Supply cable requirements The maxlmu m perm ssib e vo tage drop s lo be laken inlo co.siderauon wlre n
selecl ng the cross-section oi the power cabe
The rnax rnum working lemperature ol lhe CS 150 UN _Plcan be feduced thro!!h the
maxim!m perrn tled continlols use temperalufe of the suppy cable unessthes!pply
cabe s aid {al a sulicie.l d stance irom the healed surface)so that the max mlm
permitled conlinlous use lemperature wL notbeexceeded.Asutabepowercableis
the sil con nsu ated cable type C-1 50-PC
66
Cab € g and
CS 150 UNI.PI
Parl n!rnber (Weght) 44537r-000 (0 4 kg)
GL 36 Il25 hazardous area approved g and for S l7 nrm cables drarneler
GL 44 [r]2o-KlT hazardous area approved gland ior 5_13 mm cab es d ameter
(,) For the futr range ot lechnicat design detaits of rhe cs-150-uNlPl refer to the installalion instructions (INSTALL-064)

The kts CS 150-xx-P are ctesigne.llo
connect a Plcold lead cabe lo a poymef
ns! ared (Pl)series heat ng cab e as we
as to splice lwo Plhealing cabes Thekl
empoys a two component s con-p
compoond lo provide durable and rtex b e
mosture prcor encapsulalion
Electrica conlinlaton ls mainla ned via
speciary eng neered crimps that provide a
h gh y reliab e eleclrcalconnecton lgas
light) lt s very important thal lhe eectrica
crmp conneclions are perrormed willr llre
The conduclor cr mp s not ncluded n
the kt and has 10 be ordered separaley.
N4ax. op€ral fg temperatur-"
l,4ax operalrns voltage {UJU)
Max. operatrng c!ftenl
CS-150-xx-Pl
coffect cf mp 1oo (P-TOoL-xx)
Due to its low profile desig.,lhe
inished conneclion can be eas y
nsla ed under the ins! alion d fecty on
the p pe. li lsed as a conneclon kt
a cabe g and, an nsulal on entry k t as
we as a cr mp iof lhe connection
between lhe cold lead and the heat ng
cable need lo be ordered separatery. It
lsed as a splce kt jusl lhe lreating
cable conduclor crimp is needed
K.9 Uold applied connecti0n and splice kit with
silic0ne sealing f0r P0lymer Insulated (Pl)
healing cables
Cold applied s conesealed connect on / splice jor Plheating cabes
For simpified installalon and
ma ntenance wolk, we oller a cr mp
too box thal contains the s! table
instalalon lool crimp ng dies and a
varety ot crimps exacly match ng
cornmon cable types. Fof a deta s
concern ng the crinp ng syslem rejer lo
lhe datasheel of the eieclrcalconneclon
syslem lor Pl heating cabes
(P TOOL'SET-xx).
. . -
2xPTFEpugs
1 x PTFE crmp sepafalor
1 x 1wo component s cone compo! nd ln plasl c bag (she f I€ s12months)
mu t ingual nslalalon nslrucuon
PTB 03 ATEX 'I] 28 U
@
2 G/D EEx e ll lP 65
CS 150-2.s-Pl: OveE lenglh -120 mrn, Z -17 mm
CS 150 6-Pl:Ovefall englh -120 mm a -26 mm
CS-]50 25 Pl:Ovefall ength -135 mm a -35 mm
cs-150-2.5-Pl cs-150-6-Pl cs-150-25-Pl
200'C contnuous (260 C nlermlttent)
450/750 V
Only hn ted by heating cable used
cs-150 2 5-Pl cs 150-6 P! cs 150 25-P
ear, ^rn o",1W" gh1) 124.1 000586 (0 1 kg) 1244-000548 (0 2 kg) I 244 00058710.3 kg)
Cabe g and ior connecnon kt
i]Fvzoxtr ton"
pie"" per cold lead connecuoni lo be odered separaleLv)
' ' . - j
-"";l
;::ra::a
taan:..::at ?
l:,2i;i\lli1L2
':": :
: : : " !
'.,,],4:::tta,:.t
;,

The CS20-2 5-P -NH kil is desgned 1or ier
mlnal ng polymer nsulaled (Pl) seies
resislance heal ng cables.
The CS20 2 5 Pl NF may be used . nonhazardous
areas on y. The kit conla ns
componenls req! red for the lnsla ation ol
elher a connection 01 (2)cold leads to a
heatng cabe or ior (2) sp ces belween lwo
cs20-2.5-Pt-ilH
heal ng cabes The sp ce kil empoys
easy lo use hear shf nkabe lubing llrat
after installalon forms a semiiexible
moisl!re proof encapsulalon Eleclrcal
conlinualion s rnainla ned via crmps lor
both: conduclof and brad. Thanks lo ls
ow proj e design lhe I nished connec
lon can be easly nsla ed under lhe
8/9;p{t eoo

Raychem TRACER JB.EX-20
ZDTaI-,
II&.li!]:XJ

Raychem W!
Materials of construclion
Box & ld
Sealing gaskel
106
/"f/"trt
@b
Slainless stee (caplNe)
Ambienl temperalure range 30 to +70 C
99!'Y
[4axim!m conductor size
l,4ax mum operanng vo tage AC 550 V
Nlaximum operat ng currenl
53A
90
1,2+2xPE
l0 mm' (solid and stranded)
i l
Accessories (lo be ordered separaiery)
Oplional suppoft brackel
sB-100, sB 101, sB 110, SB-111
GLand , -44Mzo-hlI d/drao| -''d app o po q'ano o dba a,r!r1 '
Phase/neulrallerm nal
HWA'WAGO.PI']ASE
HWA.WAGO EAFTH
HWA WAGO ENDPLATE
HWA WAGO.JUMPEF
70
JB EX.2O
1244'000590 (1 2 kg).
(') n lotal no more lhan 6lerminals of this iype shorrd be nsla ed
122
JB-EX-20

Raychem TBACER JB-EX-21
ATEX approved poyeslef j!nction box
ior lse n hazafdous areas This box can
De used to make connecrons belween
power cabes, heatng cabes and cotd
ead cabes using lr./120 connecion ki1s.
Depending on lhe coniig!ration oi the
qb$
Entries 6 x N420
1 x [432
Materials of construclion
Box & d
Ambient lemperarure range
@ Junclion box
syslem the box can accommodate six
heat ng cabes / cold leads and a power
cabe 1,420 connecton kils have to be
ordered separalely depending on the
lype ot healing cabe beng used. Cable
connecion is accomp shed va DIN rail
moln1ed cage c amp lerminas.
The box can be eillrer wallor pipe
rnounled v a the iour holes molded n lhe
base oi the box For ppe nrolntrng use
one ot the slandard support bracket
Power suppy box, end-box. splice box (3 phase and !oop), marsha ngbox
1 x juncuon box wllh terrninas on DIN rail
4 x 1,,120 sloppLng plugs
2 x l/20 ra n p ug (iemporary)
1 x [432 stopping p !g
1 x lermina iu mper a low ng various wiri.g configu ralions (re nrove lermina p ate)
PTB OO ATEX 1OO2
@ r2GDEE,eIT6rP66
c ass filled polyester
StainLess stee (caplve)
tP66
-lo lo +70 C
-
]

Raychem @W@t
I
r60 lt0
!
Quanlty
Labeliiq
160
< 140
,,HP'A# JB.EX-21
1.2.3.3x PE
,6mm
Max murn conduclor sze 10 mm'(so d & stranded)
l,4ax mum operalifg vo tage AC 550 V
Maxim!m operating culrenl 53A
Accessories (to be ordered separately)
G and ior Pl cod eads
GLa.d ior power cable
90
al i) t.-,,t
i!.1
t:r t:!
sB 100, sB-101
GL-44-1,420 KIT hazardous area approved gland lor cables a 5_13 mm
GL-45-M32 hazardous area approved gland lor cables a l2_21 mm
Phase/neulral tenn nal
JB EX-2]
1244 000579 (1 2 kg)
(') ln tola no rnore thanr0lerminas
shou d be nsla ed
HWA.WAGO.ENDPLATE
HWA-WAGO JUMPER
I

Pl-T001-SET-xx
The PITOOL-SET xx is a handy meta conneclons,lhe crmp s to be pedo.med
box cortaining a materals required lo w th lhe specii ecl cr mp too (PI-TOOL xx)
connect Poymer Inslrated (P ) heating equ pped w lh the approprale cr mp ng
carr es io a suilabe cod lead as we[ as to des (CD-Pl-xx). Diiiefeit tools are
spL ce lwo P heal ng cab es. Etectrical ava abe: a ratchelng type loolior
contrnLralon s maintaned via speciaty connecting sma sze cabes (up lo
eng neered crimps, that prcvide a h glr y 2 5 mm')and an hyclrallc toolior large
re abe eectrca (gas ligh1)connection sze cabes (irom 41o 25 mm,)
h order to asslre consistently relab e Aparttrom lhe crmp loo and des, the kil
9'
P TOOL.SET 01
Crirnps
Elechical conneclion syslem lor
Pl healing cables
PI TOOL SET.O2
E eclricat connection system lor Polymer Insu ated (Pl) heating cabes
Pt.TOOL-SET-Ol
Pt TOOL-o1
cD P -01, CD Pl-02
CRP Pl01 lo
CFP-Pl 06 {50 Pc each)
ordering details
Order reierence (Weight) 1244 000583 (2 5 kg)
Pt-TOOL.SET.O2
P .TQOL 02
co.ta ns a varely ot crmps (cRP P xx)
The labes on th s dalasheel are provid ng
an ovewiew oi the possibe combnalons
of lools d es and crimps lor varoos P
heating cabes Packs conlain n! l0 pc ol
cr mps are available as spare pans
Conneclon kls providnq lhe nsllation
011fre connecton. have lo be order-ad
co pr-osrcD Proarcof ro5Jo_et oo
CBP-Pl 07 to CRP-P -17 (50 Pc each)
cRP P -181o cFP-Pl 24 (25 pc each)
1244 000584 (12 5 kg)
73

General accessories
Crimp lool set wilh various pat number
P TOOL.SET
01
ptrooL-srr oz
Crimp tools (spare parl)
PTTOOL
01
r244-000583 oo "dd, Frt o;bt-. .p to - 5 1n
1244 000584 Cornpele sel ior cod eads / heat ng cab es trom 4 to 25 mm?
Crimping dies (spare pan)
1244-000549 CDP 01
CD.PI02
I244 000551 cD-Pt-03
cD-Pt-04
CD PI05
cD Pr06
Compalibiljiy- and seleciion charl and setection for crimps, dies and roots.
Table I P -TOOL SET-01 lor conductor size < 2,5 rnmr
Possible combinarions lor
xPl healing cables (Qr'km)
Possible combinations for
lCw-T heating cables ((Ykm)
TO
TO
74
65 / 200
380 / .180
600 / 700
65 / 200
340 / 440
600 / 700
25 | 31 .5
50/64
78 / 150
174 | 2QQ
370 / 430
600 / 730
820
1440
Ttll)
25/31 5
50/68
78 / 150
170 | 240
370 | 430
600 / 730
810,1000 8r0 i000
1440 | 1750 144a | 175Q
2000 / 3000 2000 / 3000
4000 / 4400 4000 /.1400 / 1000 820 1000
5600 r'7000
8000
5600 / 7000
8000
| 173A
2r60 (')
1440 | 173A
21 60 ( )
117 65 | 200
340 i /,9c
116 25/3i 5
50/68
600 / 700
78 / 150
810 / 1000
170 | 240
1444 | 1754
370 / 430
2000 / 3000
600 / 730
4000 / 4400
420 / 1000
5600 / 7000
440 / 1730
8000
2160 f)
117115 11 .7 115 1t 6/15 11,6 /
17 41 25 17.8 t25 178/100 17,8 |
50180 50/80 330 330
100 / 150 100 / 150
320 320
7t10 65 / 200 7t1A 25/31 5
380 / 480
50/68
600 / 700
78 / 150
810 / 1 000
170 | 2AO
14,+0 / I750
370 / 430
2000 i 3000
600 / 730
4000 / 4400
820 / 1000
5600 / 7000
8000
1440 | 1734
2160 (")
71101 15 i 1?3
1l 7 / 31.5 25/50/80
100 150 / 320
7 t10111.7 7t10t117
31.5 / 100
I 244 000550
1244-000554
1244-000552
1244-000553
1244 000555
1244 0Q0556
1244 000558
1244'000559
tz++-ooogor
(') For !se wth condlctor constrlctons ol ICW wilrr hgher resislances conta'l Tvco ThermalConlros
Die
PI-T001-SET-xx
CDP 01
(while)
cD-Pt-02
{Back)
o

Crimp selection and instaltation tabte.
Table 2: P TOOL SET-02 lor condlctor size.110 25 mm
Kit
Possible combinalions lor
XPI healing cables (l)/km)
Possible combinations 10r
ICW-T heating cables (!rkm)
TO TO Die
14t117 t15 10/rr.6/15 2.14 000563
cBP-Pt-08 2.14 000564
29 10 t117
31.5 / 100
2.9 10 / 11.6
244-000546
1244-000565
2.9 2.9 1244-000566
2.9 2.9 1244-0AA567
29 2.9 29 2.9 t3 124.+-000564
1.4 .a 1244 000569
1.4 .8 t5 1244 000570
I a 2.9 .8 2.9 t6 1244 0QQ571
1.8 18 .8 1.8 17 1244.000548
1.1 1 t8 1244 000572
1.1 2.9 1 2.9 t9 1244 AAA573
1.1 I a 1 1 8 "20 1244-AQQ571
t 1 1 1 1 1 1 1244 0QQ575
Pl-T001-SET-xx
cD Pt 03
(Grey)
cD Pt 04
(Blue)
cD-Pt,05
V+N
08 29 08 29 22 1244 0Q0576 co-Pt-06
08 t 8 0.8 1.8 23 1244 044577
08 t l 0.8 1 l 1244 000574
The electrica insllalion lor lhe crimp conneclon has 10 be ordered separately (CS 150 xx Plon page 67)
The crimp tor rhe elecrrical conneciion of the braid is included in lhe CS-lso-xx-Pl kit.
Tdbe 3 CS 150 XX P bracl.rmps
cs15025Pl cBP-BB-2,s-2 5 [4tt
cs,150-6 Pt
cs-r50-25-P
cFP-BB-6-4 Mt4.
cD Pl03
V+N
P -TOOL 02
o
d

Thermoheat by Component
Typicdl configuration tor t\4t-heating cabte system
Junction box JB EX 20 or olhers
depend ng on applcat on
c rcu t ide.tiication tag
(nc uded w1h heati.g unt)
Overview for Mineral
Insulated (MlI Heatinq Cable System
Srqe oop of M hearrng..be

Fixing / Installation Materials
..,:a , '
.t.
.,'|'
Components for Mineral lnsulated (Ml)
heating cables
JB EX 20 Juncton box, 3 x [420 entries and ] x tvt25 wth g and, approved
for use in hazardous areas
Typcaluse as power box for P /lvll hearing cabes. Delaris on
page 69
JB 82
Jlnction box, 6 x [420 and 1 x M32 enlres ior lse ]n
rrazardous
areas. Power cab e gland M32 .eeds 10 be p!r
Typica lse as power splice and end-box ior 3 phase syslems
with P /[4] heating cables Details on page 71
JLnction box.4 x [420/l\r]25 pre p!nched hoes and M25 cabte
gand tor use in non hazafdols areas Dela s on page 39
Mounting brackets rorjunction boxes and pipe sthps are available,
prease
refer to page 136.
GL :15-[432 Cable gland EExe (M32), poyamide ior lse wth power cables
wth a d ameter range ol l2-21 mm.
HWA-PLUG-|\r120- Slopping pug EExe ([420) poyamide, spare parlrorvarous
EXE PLAST C juncton boxes
PHASE
EARTH
ENDPLATE
JUMPER
Phase/neulralierm nal (EEx e), spare parl tor varous luncton
boxes, max l0 mm'so d/slranded.
Eadh tem nal (EEx e), spare parl lor varous juncton boxes
max 10 mm' so d/slranded
End plale ior lerm nals HWA WAGO .. . spare parl.
Jumper to bridqe term nals HWA WAGo .. , spare parl
Pre Dunched strap, whlch conirols spacing distances, when heal ng cables are
attaah€d to surlaces ol lrqger pipes and vessels. Punch nterva:25 rnm
Availabe ln clillerenl mat€rias copper, m d stee and stanless steel Ony lse
sla nless steelslraD on sta n ess sleel ppeslvesses
SNI\,1C
SNM
HARD.SPACER.SS 25mm.25TN
77

@#b
Componenls l0r lMineral Insulaled series heating ca0res
Sla n ess sleelpipe slfaps lor hoCtng lvtt cabb odo prpe
Arow one slrap per 30 cm ol p pe
Available Pipe Straps
PB 125 '.lll1 !?r!)
PB 3OO
PB 600
PB 1000
PB 1200
PB 2400
PB 3600
SNLK
Allowances lor tie wire and banding on pipes
Required 0I
length (m)
\ aulon \
ELECTFIC SUFFACE HEATLNG
Temperature Controls
7A
1 1/2 to 3 (38 75 mm)
Packin9 Oly
50 pc
3 1/2 lo 6 (89150 mm) 25 pc
6 lo r0 (150 250 mml
ro r2 (300
mm)
10 2.+ (600 mm)
10 36 {900 mm)
P ain s1a nless sleelband ng / strp ior hold ng [4lcabres n
pace on p pes 30mrol.Securedwlhbuckles.
Allowances as pef table beow
S1a n ess sleelbuckes ior lse wilh meta band ng strip
type SNLS
Tie wire lor lasten ng stee heat ng cab es on p pes. Esp€ca y
suiiabe for neg! ar shaped objects such as pumps valves
fanges. Supp ed n 50 m reels
Do nol use wlh copper or c!pro nicke sheathed healing
cablesi lse straps wherever poss be
A owances as pef labe below.
100 150 350 500 750
1200
12 1€ 21 28 35 4.6 52 5.9 6.5 79 98 I1.8 157
LAB I O1
Self a.lhesve warnlng labe: Eectrica y lraced for proper
marking ol eectrica lrace heal fg syslerns Qne labe per 5 rn
Aftach lo outside ol th erma insu alion w-"ather baft er on bolh
scles ol pipe and aso al equ prnenl slch as vaves. pumps
rea!iinq perlodic malnlenance
La6es ; other lanqlaqes afe availabe. refer to page 138
See conlrol and monilor ng prodlct range, on page 86 inc ldlng ]!ne se'slnq

Componenls lor lllineral Insulated series heating cables
Termination Accessories RGI,1 lrletric brass glands are standard more dela/ts on aucessores
lor mineral nsuated lrearing cabtes, datasheer page 83.
'.d6)
Btr
RLrrl20
RLM25
SATP2O
SATP25
BHG2O
RHG25
M20 brass lock nuls lor securing gands.
[,,125 bEss ock nuls lor securing g ands
Fibre washers lor glands, LI20
Fibfe washers ior glands M25.
lvl20 g and shrouds ior enhanced g an.l proieclion.
lM25 gland shrouds iof enhanced gtand proteclo.
Hazardous and ordinary afea seas are suppted wth 300 mm
tails inc !din! earth tail.
More details on nr nera insulaled accessores dalasheel.
page 83.
Seals can be suppled wtholt earih tail
S.]P Splices lorloining lwo seclons of M heaiing cable are avalabe
lor copper and cupfo n cke slreathed N4l heating cabes.
Preiened sollton inc ldes a shorl section oj cold lead toined
benxeen the two lvll heating cabe seclions wth two hot/cold
loinls, contacl Tyco ThermalConlrois ior advise.
SJK/N Hot/ cod brazed loinl seection more details on mineral
insulaled accessories dataslreet. page 83
79

Fabrication Consumables SABAGl3 S lver so der for bEzed loinls
ao
Componenls l0r Mineral Insulaled series heating cables
S lver so der ror brazed joinls
Braz ng I ux (250s)
stltP-300 tvlagnesium ox de powder (2509)
Grey polt ng cornpound
2SU Large slrpp ng lool alcable sizes. spare blades ZSUB
zsus Sma slrpp ng lool- cable o< gmm, spare blades ZSUSB
ZB Ring ng lool
ZPM2O Potting lool 25 mm also availabe
zoc20 Crmp ng tool, 25 mm aso avaiLabe

for Ml heating
Dold leads and cables,
heating units
Thermoheat by Nomenclatures
Nomenclature for Ml heating cables Tyco Themal Controls ollers a va ely oi trlt healing cabtes:
llCC/HCH Copper sheathed lr/ll healing cabtes
FDF/FDC Cupro n cke sheathed tMt heali.g cabtes
HSO: Slanless stee sheathed [4] heating cabtes
HIO .cone sheaihed N4 heal ng cables
Feferlo the datasheels on pages 26-33 ior more detated inlormalon
Bulk heatng cabes are s!pplied in a range of d fferent constructons, rhe producl
feferences lor healing cables are constucted as 10 owsl
Example: HCHHlL2000BK
H H de.otes a heatng Cabe: tt=t-teating Cabe
C Sheath Maleria: C=Copper D=Cupro-Nicke S=Sla ntess Sleel
l= fconel
H Conduclor l,4alerial: C=Copper H=Kulherm F=Feny Q=Nchrome
H Oversheath Maleral H=HDPE F=FEP
I Nurnber ol Condlctors: 1 at 2
L Norma Operal ng Voftages L=!p lo 300 VAC tv1=!p to 500 VAC
2000 Condlctor Resstance n Q/km e 2000=2000 !)/km
BK Overshealh Coour: BK=Black OF=Orange
Nomenclalure for Ml heating unirs Tyco Thermal Conirols strongly recommends the lse of iactory ternr naled heating
un ls. which glamntee a consislenlly hgh eveloj qua ty For use in hazardous
areas M heal ng unls need to be assembe.l by Tyco ThermalConlros or an
aulhorized sub rnan!lac1!rer
Single conductor IMI heating unils will be supplied in Units Design lype B
(formerly lype 2)
' 'r'i'-'""
t_-
The cod ead length lnc ldes 300 mm ong flex ble tails. Eai(h talls are srpp ed as
standard on allheating un ts Olhef conlig! rations availab e on request.
al

@#P
The order reference of Mt healing units uses the fo owing nomenctarure
B/HSQ1 lM 1 000/43.0M/ 1217 t230t2-OMtSC.lH2.5tXtM20tEX
T I T
C0mponenls lor Mineral Insulaled series healing ca0te
Apd.t"...idton E{ OoD
t .-
\jta. a ./-
Hovcotd joint matqa lype X -staintess steer, y brass
cod €ad size and shealh I
Co/d lead tength M melre
eat ng lnir votlage
Heal ng unit - tola wattage
ur d ohM 4dI6
F6d Ino aop .e,er4..o
r-tealifg
cabte unil lype
When orderng the complete order reJerence oi the Mt heatng unit needs to be pro
vided. For hazardols areas, inlormaton musr aso be pfovided aboul lhe T ralina and
ternperal!re data re evant lo the apptication (max shealh lemperature dala) 10 enabte
the cofiecl representalon of data on hazardols area tags altached to the compteled
heating Lnt n the faclory Any m ss ng dela I fiay eadlo pole.tialdeays ntheorder
Seleclion of llllcold leads CC copper shealh. coppef conductor
CCH - HDPE jacketed copper sheath .opper condlctor
DC - cupfo n cke sheallr. copper conduclor
sc sla n ess sleel shealh. copper condlctor
a2
cc1H2 5 CC1H6 cc1u10cc1H16
CC1H25 CC1H35
ccF1H2 5 CCH1H6ccHl
ft10ccH1H16
DC1H2 5 DC1H6 DCI ft 10 DC1H16
sc1H2 5 SClH6
Cutrent ral n9 Amps 57 142 133
M20 M20 M25 M25 [432 M32
For selection ol lhe cold ead, consider the chemica exposurc as we as llre c!trent
ral ng Flecommendal ons lor typ cal cold lead s zes are also g ven n the M
Accessores dalasheet (see page 85). Other gland szes are avalabe on request
P11(iofPgil),P16(rorPg16) P21 (ior Pg2I ) e1c. Brass g ands are standard on all
heat ng unils PVC gland shrolds avaiab e on request
- sta n ess sleeland inconelsheath stainess stee jo nt s slandad.
copper and cupro nicke sheallr brass
loinl is standard

Thermoheat by Accessories for Ml Heating Cables
For the term nalion oi b! k M heal ng
cabres. a ra.ge ot accessories inc lding
g ands. seals jo.ts andcoid ead cab e
Heating Cable Accessories - Design B Units
Lead in Cable Fer: Lead in
Prel x CC lor CopperCCH ror Cable Size
HDPE/copper HDCror Cupro (mm)
Nick€l/SC lor Stainless Sleel
is ava able. n panicu ar for hazafdous
area app cations iaclory term nation ol
the healin! !n ts is slrongly
recommended. Reievant comb nalions of
cold ead cab es glands etc are dela ed
n the follow ng iab es.
Lead in Cable End Seal
EExe
NCrrrrroon ltsrlHr.sro 300 RPALr H,
Hc,|rlrlr8oo lHr 5
HCf1M630 FFS iF , 0 00 qcv P.
2 5 SJK40 53 FPSL]H2 520 300
SJK45 53 FPSL]H2 520 3OO
RGM]H2 520
HCH1M100
n Mo
2s SJKs2.s3 RFSL1H2520300
oos .. oro
BPAL1H2520300
""" o o,r ".rJ | 0
HcclMrT
HCC1Mll
1H6 6
6
SJK46 q4
SJK,19 6,1
RPSL]H620 300 FFALIH620 300
RFAIrn62oJoo
FGf.r1H2 5:"
FGM1rr620
ncr!l1t6r0
FGM11r025
HCCTU2 87
HCCjMT 72
lHU SJ(64f13
FrPsLlHrb,jr0oRFAljHr5.5"00RcMjH
BiAL rHrs'5 300 RGM1tsr!?L
FPSLrHl62si300
PAL1H'53'IOO RGN1]H25:'
CUPRO.NICKEL MI
HoFrr,rrboo lHri ,s sJK3rcs3 nesrrc i2919q 3 nzs:o:oo RcfrllH2s20
-HDFrMrooo
r-i i" .
ij.*^;;' .r* r sJK37E53 p,psL1H2rro
300 RPALrH2520j0o ncMrl2 5?q
ir'ffi ,.irri 25 .sJKaacs3 qts!l!?l?!!!q FPALlHz5ru ro0 RGr4rF4aL
ii" rr'5 ' -o r']o ::! o oo o vr' o
*tr-t-.-,....'--r"]-'
t*,r!l'1u.1
::*]']*",,"t,tr--:::::+::,
D 'V
o r' ,. .
c" o oo oPi, o o
.-oo -i::::
Dpl- 0 .00 -.r.1
|
-fu
ll,:::
STAINLESS STEEL IIII
:l::,,,,..
. :
: 1
. . :
.'"j:-',-*-&*--fl;--.'---ff*e,",'".-H=;.
'r
:': ;
=i'
-r $ ::l . i 1ts2 r ,l
ll li . .,
HsorMiootr ':xis- ;:! !r '-x; "^"i.: '3" 3'!r' '
*l#+$- -.,,--* *', -:^,*_,r-#*"*ffi
'
iconeL(F!a. ) cab es use same reiefences as HSO cabes
a3
l
: :
.t:::t:,
:',:\,2i:itt
,,,,Lt..,,,;:iaa
. .
.,,ri:ta

tt:::. :::
DigiTrace Thermoslal applicalion lable
sunrnc. sersnc l_Q
ffi
tr
tr dependlng
Hd'doc @
ot",a"r"a"","o Q
EI -.
ll
ffi
Io&,1
tta.aroous
@
t.t."t'""i"a
AT TS 13 5'C +15'C -20 c +80 c
AT.T5-14 0'C +120'C 20 C +160'C
BAYSTAT CONTROL 1O 0C+150C
TCONTBOL CONT.02 conrgurabe berween depeh.lng an type
1999 and +9999 ofserso/ rsed '
TCON CSD/20 200'C +500"C
FTC-g15 CONT 60"c 10 +570.C
HTC 915,LIM
T M 10 S/0+50C 0'C +50'C lAC+60C
T M 10 S/0+200C 0'C +200'C 2A'C +234'C
T M 10 S1+50+300C +50'C +300"C 2A'C -34s C
on lype +20 C to +450'C
ofsersor lsed' (Tl to T6)
Temp. Selting Exposure
Limjter temp. senso.
T M 20 S10+50C 0'C +50 C 4A'C +60'C +20'C +]50'C -4A'C +17A'C 1A2
T M 20 S/0+200C 0'C +200'C 2A'C +23A C +r30'C +200"C 2A'C +234'C 102
T-M-20-S/+50+300C +50'C +300'C 20'C +345'Q +20"C +400'C 4A'C +'AA'C 102
Temp. Setting Exposrre
Limiler temp. sensol
0'C +.199'C 50'C +585'C
-1 C +163 C 50 C +215 C 87
T-M-20-S/+5+215C/EX +5 C +215'C 30'C +250'C +40 C +300_C 30'C +330'C
T.M-20-S/+70+350C/EX +70'C +350'C -3A'C +330 C +70'C +350'C 3a C +3ao C
AT TS 13 5C+r5C 93
FAYSTAT.ECO.lO 0'c +30'c
T M i0 S/0+50C 0'C +50"C
I\4ULTI CIFCUIT TRACE HEATING CONTFOLLER
a4
0'C +49'C
se ectab e depend nO dependng q the cantol
na.te chasen and ne VPe
belwean 7"C and 316'C ofs.nsorlsed -
(') These syslens can depend ng on rlre 6pp calon be uscd wlh re lo owing sensors: MON'PT]00 EXE and
t'torterr6o exe ser'lson lnu.ard.usarea) MoN PTI01] NH {ordnarvareal MoNlPrl00 4i20MA
(intinsc saie TCoNTFOL CONI02 onV)
93

DigiTrace
This EEx d approv€d surface sensing The swilch ng curreni capacily is 22 A.
therr.oslat provides temperat!re conlroi blt lh s thermostat lras a cont nuous c!r
for a Faychem BTV OTVF. KTV and rent mil ol 32 A a owin! l10 be used
XTV heai ng cabtes in hazardoLs areas wlh lofger englhs of seli regulat ng heal
The swilch ng tenperallre range s 4,,c ng cabe lt lras a slnge poe change-
lo +163'C and ls adilstabte exlerna y 10 ovef swtch wilh volt-lree contacts
the Ex encosure by a dia mounted under Cabe enlry is through a s ngte 3/4 NpT
a bolled on cover and seal
lhread enlry Flaychem cabe g ands are
avalabe lo sut non armoured and
Lkr l"t'g
Enlry
Amb enl operalrng lemperature 40'C to +60'C
Temperature sensing
RAYSIAT-EX.02
€, Surlace sensing mechanical therm0slal
Hazardous area:zone I Zone 2 (Gas). zo.e 21 zone 22 (D!st)
2 G/D EExd llC,lP 65. T80'c
LCIEQ2ATEX6O26
The 3 m ong stain ess stee 1l! d I ed
bulb and cap ary give lreedom lo ocale
the encosure remote iron lhe b! b The
burrr exposLre range s 50.C to +215,C.
The cast a umin !m consrruclion wth
sla n ess slee liUngsqvesa ghtweghl
Ln t whrch can be p pe mounled lsing
Faychem slppoft brackels or s!rface
LacqLer coaled casl allm nilm wth stain ess slee i lt.gs and nLlr e
rubber inlerna lid sea!
P 65 ij lnslaled wth Faychem cabe g ands GL-33 or GL 3.1
Screwihread d ocked n p ace by a 2 mm hexagona key grlb screw
1 x 3/4 NPT
Flud I ed bulb dnd rap a y
Caprlary 3 m ong b!b197mm"8mm
Sla nless steel (Type 55316)
E^pos!re temperalu e 50'C lo +21s'C
lllnim!m bend rad us
DO NoT BEND BULB, r5 mrn lor capilLary
a5

DigiTrace RAYSTAT.EX-02
f
'l
l-
;t
Swilching
Tvpe s.gle po e .hange over vo I rree conla.l5 (SPDT)
22 A al250 Vac, sw tching (100 000 cycles).32 A conlinlols curent mi1
Setting
4'C lo +163'C
5K
4.5'C a1 21'C anrb ent and 50"C sensor lemperal!re
Exlernal knob and dia
Connection terminals
suppv 3lerminas lor 1 to 4 mm'conduclors
s ngle bot ior 1 lo 4 mf. conduclors
Connection deiails and thermoslat control syslem
a6
rl
S ng e bol and camp Ior l lo 4 mm'condlctors

Digilrace RAYSTAT-EX-02
Maimum recommended heating cabte tengihs (230 V suppty)
ne,m€xmo m remm fie nded h eating cab e englh s restricled by the electrica protect on s zing or th e sw tchi. g capacily ot ihe
RAYSTAT.EX 02
For crcuits and eleclrical protection rated up to and inctuding 20 A use lhe maxim!m recommende.r heal ng cabte tengths.
menroned . Ine cable dalasheel
For circuits and electrical proteciion rated above 20 A but less than or equat to 32 A use the shoder tength oi the vatles
g F in h6 abpodo. pp dnd.ho.po.-r'o, /o...rir. ng
For crcurls and etectricat protection raled above 32 a, FAysrAT-Ex-o2 must Nor be connected for direct swilchinq.
Heal ng cab e reierefce
3ATV2 5BTV2 33TV2 joBTV2 loOTVB2 15QTVR2 200TVF2 4XTV2 axTv2 12XTV2
-cTtcR
15XTV2 20XTV2
.cT/-cF
5XTV2
.cT/-cB cT/,cB .CT -CT -CT CT_T3 -cT.T3 .Cr.r3 CT T3 -CT.T2 CT
lqllql r! .. 115 95 110 250 r3o ra5 130 rlu !s jlo ,,s rso q r30 jlo
.. 2s0 130 110 225 |O
Power cabe g and for armo!red cabe
Power cab e g and ror
(to be ordered separale y)
Baychem support brackel SB 100 S8101 SB-110 SB-11lor
slrface mounl ng wilh 4lix ns holes (M6) on 101 5 x i 0i 5 mm canlres
GL 33
GL 34
RAYSTAT.EX.O2
PN (We ghl) 404385-000 (1770 g)
493217 000
931945-000

Digiirace
These eeclron c surlace sensing and
amD enr thermoslals provide accurale
lemperal!re conlro jor heating cabes
The lhermostats are approved to the
req! renenls oj EN 50 014, EN 50 019
EN 50 020 and EN 50 028. The !i ts can
be supplied at.omina volages ol eilher
I10V 50/60 Hz or 230V 50/60 Fz afd
nave a doube po e swilch rated at 16 A
The swilch conlacts can be arranged lo
be volt tree. Temperature setting is
accurate via digialthumb whee swtches
The surlace sensing version is supptied
wilh a P1 100 sensor and a 2 m tong
stain ess sleel sheathed exlension cabte
gN ng lreedom to locate the eleclronics
remote rrom lhe sensor The amberl ver
BAYSTAT-EX-03 and RAYSTAI-EX.M
@ Elechonic lhermoslats
RAYSTAT.EX.O3 BAYSTAT-EX.O4
son is supp ed wilh a oca Pt 100 sensor
The encosure is manufacl!red irom high
mpact resislant g ass filled polyester
orier ng lP66 protection.
Fof p pe lemperatu.es Lp lo 215'C, rhe
un ts can be mounied on the pipe using a
Hazardous area: Zonei or zone 2 (Gas) or zone 21 or zone 22 (Dusl)
2 GIDT=ss'C EEx em a CT6
(Ta 50'C 1o +5s C) ro EN so or4
EN50 019. EN s0 020 and EN 50 023
Product specificalion
Temperalure range 0'C lo 499 C O'C to .19'C
aa
Swilching dlierenla
Interna Power ConsumPuon
2 GrDT=45'C EEx ema llc T6
(Ta 50'C 1o +55'C)to EN 50 014
ENso 019. EN 50 020 and EN 50 023
Passed Shel UK requ rements Passed she uK requtremenls
!1i; of setpo nt above 1OQ'c
' 1'C at 100'C
.- 2'C al204'C
., 5"C al 499"C
Dua poe change ovenype (DPDT)
164 at 110/230V/254V 50/60llz,
resisl ve oad
50'C 10 +55'C
eC I t OizSo V-1o?.izsavtlO%
1r0/117V,4VA
230 V - 3VA
.- 1'C
Dua poe change over type (OPDT)
164 at 110/230V/254V 50/60 flz,
50'C lo +55'C
AC r10/230 V 10%/254V+10%

DigiTrace RAYSTAT"EX-03 and FAYSTAT-EX-04
Dimensions (in mm)
Typical wiring diag€m lor direct swilching
'
circ! t breaker contig!rations rnay vary accordinq
lo ocal slandards/requ rements
"
L nk 1 8 and/or 3-5 can be rernoved lo pro_
vide potenl altree contacls
lvlounting meihod
BAYSTAT.EX.O3 BAYSTAT.EX.O4
I
,ry
I'IilE
2 x Nrl20 glands (cabe ,7.5 13 mm)
1 x N425 wth M25(1,4)/M20(F) adaplor
and (M20) PLlg
2 wire Pl 100, staif ess slee sensor,
2 m lo.g
Baychem support bracket SB_100 or
SB-101 or surJace mounting wilh 4lxng
hoes on 110x140 mm cenlres
RAYSTAT EX.O3
333472-000 (3.0 kg)
I
+:
i.) {.)
:ol
2 x 1,420 glands (cable a 7.5 13 mm)
1 x [/]25 wilh M25(f,4)/[r]20(F-) adaptor
and (M2o) p uq
2 wire Pl l0O. stainless steelse.sor
complele wLlh w.d shield
Raychem sLrpporl brackel SB 100 or
sB-1ol or sudace rnounl nq wiih 4 fixrng
holes on 110x140 mm ceftres
462a34 000 (3 1 kg)
a9

DigiTrace
An EEx de suriace sensing thermostais
provrd ng remperalure controtand 1emperalure
mil in hazardous areas
The high mi1.ut oul prevents the heat
rng sysrem exceedrng a preset maxim!m
lemperal!re sho! d lhe contro 1!nction
ra ro operale or an unsafe process temperalure
occur The maxrmurn rated vo[
age s 400VAC The swilchrng cLrrenl
capacty s 164 max mum via independ
T.M-20-S+x+y/EX
@ Surface sensing
thermoslal with limiler
enl EEx d s ngle poe change over micro
swiches wth voll lree contacts.
The switches are molnted wthir an
EExe encosLfe logelher wilh a cage
camp lermina bock iof iast easy connecton
The sensors are 2 rneter tong
starn ess sleeli uid filed butb and capit-
The lhermostal is de vered wth EEx
approved power cable grands an.l p lqs
and the enlres offer the poss bifty ior a
variely ol conneclons such as: ooping
the power suppry (dasy cha n ng) in order
to save j!nctio. boxes poss bllily 10 con
nect [425 and M20 gands for dire.t healifg
cab e en1ry. aarm oulput
The lhermostal witlr lirn ter s ava abte in
2lemperature rarges +5'C +215.C and
+70'C +350'C
T-M"2O-S/+5+215CIEX T.M-20.S/+70+35OC/Ex
Hazardous area: Zone I or Zone 2 (Gas) or Zone 21 or Zone 22 (Dust)
ll2 G EEx ed llc T6
!2 D tP 65 T80"C
PTB O] ATEX 1075
2GEExedlC16
2 D tP 65 T80"C
PTB O] ATEX 1075
Product specificalion
N4ax ralecl vollage (.om)
4OO VAQ
+5'C +215'C
+70'C +350'c
+40'C +300'C
+70'C +350'C
Sw tch ng type Sing e pole change over (SPDT)
>100 000 cycles at I nom
>50.000 cycles al5 x nom
S ngle poe change over (SPDT)
>100.000 cyces at I nom
>50 000 cycles al 5 x I nom
Swilch ng capacily Mar 164 al 400VAC. resrslve ord Max 164 at 400vAC. resislve oad
Hysler€sis/ Diierenla

Digifrace
Dimensions
{in mm)
I
Oulput parameters
220
244
124
T-M.2O-S/+5+215ClEX T.M-20"S/+70+35oC/EX
Clrange over sw tch w lh poss b ty for exlef.al alarm
Cap llary eakaqe detecton syslem
tP65 P65
90
T-M-20-S+x+y/EX
220 x 120 x 90 mm 220 x 120 x 90 rnm
Materias body a.d ld Back, gass filled polyester encosurc Black g ass Ji ed poyesier enclosure
Lid lix ng
4 captive screws. stain ess stee 4 caplve screws. stanless steel
Temperature sensor
rvpe
Vatera
Expos!re lempefature
M.im!m bend.g rad !s
1!!"1!!!!9t
x M25 g and (Z 8 l7 mm): power slpply
x M25 g and w lh p ug (O I 17 mm): da sy cha n ng oJ power
x 1,425 reducef M25/1M20 nc. M20 I and w th p ug (t-r 5 13 mm) ollplt to heal ng
2 x M2O plw: oulprt lo healing cables (possib ty to confect s.gle conduclor lrealrng
2 x lt'120: cap ary se.sors
Fluid i ed cap ary. 2 rn lo.g Fldfllledcap ary,2m ong
Controler t7 mmi ef91h senslng eement = 88 mm
a 4.7 mm le.gth sens fg eLemenl = 191 .nm
t 7 mm lengtlr senslng eemenl = 33 mm
4 47 mrn; enqth sens nq elemenl= 191 m
I .1435 s1a. ess steel
1 .1435 stalnless steel
Contro er
Lrm ter
30'C +250'C
30'C +330'C
30 C +380'C
30'C +380'C
r0 mrn ior cap ary (.ot ior scnsof) 10 mm for cap ary (nol lor sc.sor)
SB-120 or s!rface mount ng via 4 tix.q
165a86 000
holes al 204 x 82 centrcs
9l

DigiTrcce T-M-20-S+x+y/EX
9,!!!I!19t"1"
Ordering relerences: Weighl:
T lvl-20-Sa5+21
5C/EX 576404 000 2kg
T-[r]-20
S/+70+350C/EX 655212-000 2ks
lleaning ot relerence: T-tLt-20-S/+x+y/EX
M = rneclranrcal thermoslat
20 =.onrro rhermostat + im l€r
x = mrn temperalure or control ranle
y = r.ax lernperal!re oi conlro ranqe
L]
N
PE
L milef Contro er
.ll + t ?
PE L 32 34 21 22 24 PE
f
I
.
L
1
rl
noi lloating contact
I
I

Raychem
A s!rtace sensng thermostal provdes
lemperature control n safe areas. The
rnaxrmum fated votage s 230vAc The
e eclrc sw tch ng e ement is raled tor
164 max murn al 250VAC The tempera
l!re sei point can be checked through a
wndow n lhe daswe asllreLEDrnd
The sensor s a 3 meler rong PTC cabe
and can be shodened lor ambrent sensng
operation D recl conneclon of the
heal ng elemenl ls possble throlgh the
\--:
\
. ll;.
q,ll
AI-IS-13 and AT-TS-14
Surface sensing lherm0stat, eleclronic
AT.TS.t3 aT-TS.t4
M25 cab e qiand. The lhernrostal is ava
able in 2lemperalure ranges: 5'C +15'C
and 0'A +120 C
Ord nary area, orldoors Ordifary area, o!ldoors
Suppy voltage 230 VAC +10% 159;50/60 Hz 230 VAC +109i 159" 50/60 Fz
Mai sw lching c!nent 16 A 250 Vac
Sw ching diferental
0.6KlorK
06Kto1K
11 K al5'C (calibfation pont) 2 K at 60"C (ca branon ponl)
SPST (norrnally open) SPST lnofmally open)
Adlustabe temPeraltre €nqe 5'C to +15 C 0'c 10 +120'c
Housing
Exposure lernperature
Entries
-20'C 10 +50'C
20'C lo +50'C
P65 according lo EN 60529
lP65 a.cordins lo EN 60529
i x M2o for suppLy cable (o8 13 mm)
1 x Il25 for heating eement (o11_17 mm)
1 x [r]16 ior the sensor
1 x M20lor supply cabe (o8 13 rnm)
1 x M25 ior heating elemenl (o11 17 mm)
1 x l,,ll6 forlhe sensor
ABS
ABS
nicke Dlaled qurck release screws nckel-pated quLck reease scfews
sB I t0 afd sB']11
SB 110 and SB-111
93

Raychem AT-TS.13 aod AT-TS-14
Dimensions (in mm)
-ir
Rawhem
;l
l a \ l
'r tt,,'
t
r!) _ _ ll
- -
rl ffi Fr
. , - : a l
B
C
Temperature sensor
B
c
Green LED Heatng cabe on
Red LED Sensor break
Bed LED Sensor short c rcuil
|<
a
122
AT-TS-13 AT.TSN4
I
55
: n
a' l
PTC KIY 83 110 PTC KTY 83 1]O
3m 3m
D ameter sensor cable 5.5 rnm 5.5 rnm
D am€ter sensor head 6.5 'nm 6.5 rnm
[/]ax exposure lernperal!re sensor cab e 80'C 160'C
The sensof cable may be extended to a maxim!m ol 100 m using a 2-conductor wire
wilh a cmss-seclion of 1.5 rnm'. The sensor cable sho! d be sh elded I il is lad n
cable ducts or in the vicin ty of h gh vo tage carrying cables The shie d of the extension
cabe shoud be grornded al the controller end on\
Green LED Heaung Cabe ON
Fed LED: Sensor break
Red LED: Sensor shor'1c rcuil
Green LED Heal ng Cab e ON
Red LED: Sensor break
Fled LED: Sensor short circ! t
AT TS 13
AT TS ]4
PN (We ghl) 728129-000 (440 g) 648945 000 (.140 g)
Spare ternperal!re sensor
(AT IS 13 and AT TS_r4)
94
PN (We ghl)
BEDUCEB.[425/M2O PA
N425 ma e/M2o fema e
FEDUCEB.NI25/M2O-PA
lrl25 male/lvl2o lemale
184856 000
184856-000
HARD.69
HARD 69
(Max. exposure lernperat!re 160'C)
'133571-000 (180 g) 133571 000 (r80 q)

Raychem AT-TS-13 and AT-TS-14
Wiring diagram for thermosrat AT-TS-13 or AT-TS-14
L1
AT.IS 13n4 ndh coota.ror
L1
L2
L3
I
X ]
t-
Serl requ ariq heatng carr e
Sel r€gu alinq healin!.ab€
5 1 2
\ril
I;
YsYi
6 8 9
,
Two- oriour pote etectrcatprolection by crcuil breaker rnay be neededior localcircLmstances standards and regulalLons
"
Depend.g on ihe applicaton, one or lhree_pole circut'breakefs or conlactors may be used
"'Oplonal: Polenlia Jree circ! t breaker for conneclon lo the BlrlS
95

DigiTrace
The BAYSTAT CONTBOL-10 surface
sens ng lhermostal s designed to pro
vde user Jrendly meas!rement and con
lro lor heal ng cables. Tlre thermostat
has a 25 A control relay (llrat can be
amnged 10 be vot iiee)and a 2 A vot
free SPDT alarm re ay
Parameler and eventua a arm cond tions
are shown on lhe d gila dsplay and settings
can be progfammed eas y even
wilhout power supp y
The RAYSTAT-CO NTROL-1 0 lhermostal
s slpp ed wilh a P1100 sensor This
sensor lras a 3 rn ong silicone exlension
RAYSTAI.COI{IROt.1ll
Surlace sensing
Pr0grammable thermostal with alarm relay
cable giv ng lreedom lo ocaie the eeclronics
rernole from lhe sensor
Two M25 enlres allow ior lhe power
cable and heat ng cab e lo be connected
d rectly inlo the un t The unils can be
mounted on the p pe lsing the
SB 100 or SB 101 slpport bracket.
Ord nary area (indoo6, olldooB)
Sens no in zone 1 or zone 2 possble willr l'4ON PT1oo_ExE (seperale v avaiLable)
Amb enl operating temperal!re range 40'C to +40 C
Supply vo tage (nomina )
230 Vac. +10"; 109; 50/60 Hz
Inlernal power consumption
Ld f xing
Enles
G and plug
tP65
Grey polycarbonate base
2x1425 1 x M20, l x lv116
D rect enlry of heat ng cabe ntounit wilh [r]25 connection kil
1 x 1,120

DigiTrace RAYSTAT.CONTROT-10
< 160
ii,l:
Temperature
sensol
r48
'Li:1, \
^
,.,
ri{)
-,l:ri-
88 r08
3-w fe Pt 100 according lo tEC Ctass B
Max mum expos!re lemperature 200'c
I
L
45 F 90
bensorc.foeerlende.rwthalw eshieded.abeolmax.20!)perconduclor(max. l50nrwlha3xl5mnr,cabte).
Sens ng in hazardous area zone 1 or zone 2 can be done w rh t4ONt pT1Oo-EXE
The sensor cable shou d be sh elded il il is tai.l in cabe ducls of n lhe vcinity of h gh vo[age carryng cabes. The shetd 01
|re extenson cable shou d be grounded at the controler end ontv.
S ngle poe singe lhrow reay rat ng: 2sA a1 250 Vac
Sno.ooeooLoFrhrow pl.y,or^g 2aa..(OV. j ro .ee
Programmable parameter sellings
0'c to +150'c
1K to 5K
Low Temperalure Alarrn 40'C lo +148'C
F gh Temperal!re Alarrn +2'C lo +1sQ'C or swtched OFF
Neater Operalon i Sensor Erior
YES or NO
Parameterscanbeprogrammedwilhoulpow€rsuppy(nlernalballery)andparametersareslofed..onvoatilememory
B
i:lL
1
,a!
.
2
; O 3 .
'a.]r' l.i 4
Sensor shoa Sensor open .ir.! t
F gh temperal!re / Low temperalure
Low supp y voltage /Oulput vollage iaull
A LED Dispay (parameter
and erior ndicaions)
2. Pararneler seleclon
3.5
97

IrigiTtace FAYSTAT-CONTROL-10
L
iA
T
L J i r l
'**'** i11iili1:-
'i
r i
ii..t
;-t
rl
11
'll
\\
1 I\
l
] ro, r-o- "oNrFoLEco.io
T rF -'tr
Remove links Wl and W2.
Connection terminals
Srpply 3lermifas for 0 75 mm'to 4 mm'
4lerminas ior 0 75 rnnr: to 2.5 md'
Conlrol relay connecl on 3lerminas ior 0 75 mm'to 4 mm'
Alarm 'e ay co..e.1 o. 3lerminas lor o 75 nm'to 2 5 mm'
9a
FAYSTAT CONTROUECO 1O
Eeclr.a pd€don bycr
culbre6ker may rre needed
srandards and regu alons
Depend nq on the apptca
ron lne or lhrca-p.e.n
Su{ace mounl ng wilh 4lixLng holes on l4a x l0A rnm cenlres. M4 c earance
Suppoar bracket SB 1OO SB lOI
RAYSTAT CONTROL ]O
828er0-000 (800 g)
BEDUCEB [I25lM20'PA
M25 ma e/M20 iema e
184856-000

DigiTrace
The RAYSTAT ECO-10 temperature
conlroler is desgned to conlro heating
cabes lsed for frost proteclion applica
tors ll contrnuo!sly adj!sts the trace
heal ng oulplt based on the ambent
tenrperal!re Using a prcpretary ago
ri1hm. lhe RAYSTAT ECO 10 contro er
measures ambient ternperal!re and
delermines lhe apprcprlale cyce I me
drf ng which lhe healirg cabes willbe
enefgised. S nce ambenl temperalrres
n winl€r are oflen beow freez ng polnl,
bul we above lhe minirnum desgned
amb enl lemperature, s gniiicant €nergy
sav ngs are rcalised. Pararneters are d s
Played and can be sel eas y The con
lro er nclldes a 25A reay which a ows
d rect swilching ol lhe heating c rcuit.
The enclosure can easily be installed
oltdoors. The un I includes a Pl r00
sensortor determ ning ambienl iempera
Ord nary area ouldoors
Ambient operal.g tempe arure ra.9e 40'C 10 +40'C
230 Vac, +10?" 109., 50/60 Hz
Inier.al powe cons!mptio.
Base a"d ld
Lid I' .g
GLand plug
P65
Grcy polycarbonate base
RAYSTAT-ECll-10
Ambient sensing
Energy saving lrosl prolecti0n c0nholler
2 x M25, 1x[/20,1x1/16
Dtrec € \ olh'drn.r ao'F Iour r, q\4 r'o p o- t
1 i [r]20
The RAYSTAT-ECO r0 contro er s
desiqned lo pfovide 1ro!bleJr€e on!
lefm operation. I addton to the dispay
lhe conlro er nclldes an aarm reay thal
swilches ether upon ow suppy votage,
!pon orlplt laull or upon RTD faifure
lhus allowng rernote ndicaton of syslem
99

DigiTrcce BAYSTAT-ECO-10
Dimensions (in mm)
Temperature sensor
ft,
3-w re Pt 100 according ro EC Class B
Sensor can be exlended wllh a 3-w re shjelded cable ol max 20 o per conductor (max. 1s0mwtha3x1.5nrm cabe)
The sensor cab e shou d be shieded f t s Lad n cabe ducts of in lhe vc nily ol high-voltage carryng cabes. The slr ed ol the
exlenson cabe sholld be gro!nded ai the controLef end on y.
S ngle poe singe lhrow reay raling:25A at 250 Vac
Snglepoedoubethrowreay ral nq: 2 A al 250 Vac volllfee
Ma ntain lemperature sel poi.t 0'C lo + 30'C (heating 09'. powered)
M n mum ambienl 1em pe.al! re 30 C to 0 C (heaung 100'. powered)
Heater Operation il Sensor Etror ON (1009a) or OFF user defined ON or OFF
Vollage Free Operalion YES or NO
Paramelers can be proqram med w thorl powe. supp y (inlerna balte ry) and paramete rs are slored n non'vo alile memory.
Energy saving wiih Propodional Ambient Sensing Control (PASc)
Duty cycle (power to heater ON) .lepends on the ambienl temperalure.
For example:
It minimum temperature= -15'c and if maintain temperaiure (set point)= +5'c
%oN
100
80
60
5
Resull: Al ambient lemperalure of -5'C
Sensor sho / Sensor open ctrcun
[/]n expecled ambent temperalure reach€d
Vollage e rors Low supp y \rolTag€ / oulputvoltage laull
'| oo
B
,/^\ : I
eha"CE.i.l,., 3
t i1)
a a
A. LED D splay (palameler and error ind cations)
2 Parameler seeclion
4i"-"as€ ".r*
-15 10 -5
2A
0
,*"d

Digifrace
ftl '1
Hearnq cabre
I
1 Il
l
BAYSTAT CONTROUECO 1O
,Tt
A B C
Voltage Free operation: Remove links W1 and W2.
I
-- ,
L.-.i
I
1
'l
Connection terminals
Supply
Coflrol relay connect on 3lerminas
Aarm re ay corneclion 3 tem nals
3 term nals for 0 75 mm'lo 4 mm'
4lerminas for 0 75 mm'to 2 5 mm'
lor 0 75 mm'to 4 rnm'
iof 0 75 mm'lo 2.5 mm'
RAYSTAT CONTFOUECO.lO
BAYSTAT-ECO.1(|
'
Eeclrca proteclion by cr
cul breake, may be nee'le'J
standards and regual0ns
app cal0n on€ or lrlee
.r.onEcrcE may De useo
Mounting method Surlace mounting with 4 fixing holes on 148 x 108 mm centres' ll,l4 clearance
SB-r 00, SB 101 (SB-110 or sB_111)
RAYSTAT ECO.1O
PN (We ghl) 145232-000 (800 g)
REDUCEB-[425l[T]20 PA
M25 male/[420 fema e
184856 000
IOl

DigiTrace
A surlace sens ng thermostat provd ng
temperalufe conlro and lemperalrre
miler Ln saie areas The h gh rnil cul
olt prevents the heal ng syslem exceed
ng a preser max mrm remperaure
should llre contro luncton failto operate
or an !nsale process temperal!fe occur
I-M-20-S/+x+y
Surface sensing
Thermostal wilh limiler
Ternperature set poinl adiustment and
lim ter reset can be cornpleled, wthout
opening the enclosure, via rernovabe
pllgs n lhe d
Bolh 2 meter long stain ess stee ll! d
filled b! b and caplllary are prolected a1
the encos!re by a i exib e condL L
t_
\
D recl conneclon of lhe heal ng cable is
The thermoslal is ava able in 3 tempera
lure ranles. 0 50"C 0 200'C;50-300'C
-n
T-M.20-S/O+5|,C T.M-2o-S/O+20oC T.M-20.S/+50+3oOC
Product specification
N4ax raled voltage (nom) 230 VAC 230 VAC 230 VAC
Temperature settng Conlro er 0'C +50'C
0'C +200'C
+50'C +300"C
+20'C +150'C
+130'C +200'c
+20'C +400"C
Sw t.hL.g caP
Fysteresis / Diljerential
199L.!L
Seling
Ambienl operalLng lernP range
102
srngle pole change over lSPDT)
100.000 cvces a1 16,4 (contro er)
500 cycles at 10A (limiter)
AC M" oa a _J0 VA
M:i 164 at 230 VAC Ma' lba ai zru v
r,r"" r on "i iio vnc Max I oA at 230 vac r!1a{9r {:!'r
v1c
3 oova
i:oo vr
oovA
23oo vA
lY:':
i3o9l1-
2

Digifrace T-M-20-S/+x+y
,;'.
t: t:i€ c,
\.:t ,.
220
204
I
124
T.M.20.S/O+50C T-M.2O-S/O+2ooc T-M.2O-S/+50+30OC
Change over swilch (SPDT)
Changeover switch wlh po$ b ily lor externa aarm (SPDT)
P65 LP65 P65
222 x 120 x 90 mm 222 x 120 r 90 mm 222 x 120 x 90 mm
l4atera s body and d Grey, polyester encosrre Grey, poyeslef encloslre Grey, po yesler encos!re
4 caplve screws. staLn ess slee
Temperalure sensor
D mefsons: Conlroller ta:
length sens ng e ement
L nriler L:
englh sensing e ernenl:
ExposLre l€mperalLre:
Conlro er
L miler
lV nlmurn bend ng radrus
1 x M25 reducer M25/M20 inc. 1,420 gland ((.r 8 13 mm)
1xM20gand(?8 i3 mm)
I x M20 gand (O 8 13 mm)
F uid lilLed capiLary 2 meler ong
8 mrn
166 mrn
80 rnm 7a nrrn
40'C +60'C
40'C +170'C
r0 mrn lor capi ary (not
SB 120 or sudace rnounl
20'C +230'C
20'C +230'C
lor sensor)
56 mm
-20'C +345"C
-40'C +500'C
tl'3

DigiTrace T-M-20-S/+x+y
ordering relerences:
T M 20-S/0+50C 260448 000
I M 20-S/0+200C 750502 000 525 9
T-lr 20 S/+50+300C 604706 000
IMeaning ol refererce: T-M-2o-S/+x+v
l,I= rnechan cal thermostat
20= conlro lhermoslat + tmiler
x= m n temperalure ot controt range
y= max ternperalure ol contro range
104
^t... j 2
{,I
ill-
I
I
a
fr
I
I
l

DigiTraee
A surlace sens ng thermostal provd ng
temperalure conlro n saie areas.
Iemperalure sel po nt adlustment can be
compreled, w tho!t opening the
encosure, va a removabe p !g n the
T-M-10-S/+x+y
ld. The 2 meler ong sla n ess slee cap
I afy s prolected
at lhe encloslre by a
D recl conneclon of the heatng cabe s
Surface sensing thermostat
/.
,.- .
.tt \
:-..
"
The thefrnoslat s ava able in 3 tempera
ture ranges: 0-50'Ci0 200'C: 50 300'C
,-,, /
l.M-lo-S/O+5OC T.Illt.1O.S/O+2ooC T.M-lO-S/+5o+3ooc
Product specification
N4ax raled vollage (nom) 230 VAC 230 VAC 230 VAC
0'c-50 c 0c 200c 50"c 300'c
S nge poe change ovef
(SPDT) 100 000 cycles
s ngle poe change over
(SPDT) 100.000 cyc es
S.gle pole crra.ge over
(SPDT) 100.000 cyc es
Hysteress / D fferent al
Serrng
'
f,la" i 6,4
2.5 ?. of temperallre range 2.5 % ol lemperailre range 2 5'n ol temperalure
rl S"r" ot setpoint tor lempefalure setting in upper thkd oi range (meas!red al22'c)
Internaldial through lid lnterna da.throlgh d Interna dLa.lhrough d
Ambient operat ng temp range -20_Q +80'C 20"C +80"c 20'C +80'C
g{ry!p3."I"t1"
t05

IligiTrace T-M-10-S/+x+y
122
't
T-M-lO.S/O+5OC T-M.lO-S/O+2OOC T-M.1O-S/+5O+3OOC
P65 P65
122 x 120 x 90 mm i22 x 120 x 90 rnrn 122 r 120 ^ 90 mm
f,4aler als body and ld Grey, po yesler enclosure
Ld fix ng
Enlres
4 captive !(rews, slainless stee
I x M25 reducer M25/M20 inc. M20 gland (? 8'13 mm)
I x M20 gand (O 8-r3 mm)
Temperature sensor
Fludl ed.apllary,2 m Lo.g
Dim€nsons e:
englh sensing e ement: 166 mm 56 rnm
Expos!re temperalure 40'C +60'C 20'C +230'c 2O'C +345'C
[/]in m!rn bend ng radius 10 mrn lof capL ary (nol lor sensor)
'| 06
sB rr00r sB-1ll SB-110 or SB-111
SB-110 or SB 1r l

Digilrace T-M-10'S/+x+y
Ordering description
Ordering reterences:
T M 10 S/0+50C 105336-000 1lq
T-[/]-10 S/0+200C
$7348 000 rks
r/ lo€/+so"JOOC
lvleaning ot reference: T-tU-lo-S/+x+y
607672-000 rKs
M = mechanlca thermosiat
r0 = conlro lhermostat
x = min temperallre oi contro range
v - ma\ lemper.ru e ofconlro ra.9e
L
;"1
107

DigiTrace
The D giTrace ICONTROL CONT 02 Allconlguralon ls done va lhe 4 ifonl
m cropfocessor based e ectronc cof pane lolch keys The un t s lactory con-
troller provides accurate controt anct monfigured as an ON/OFF conrro er suilabe
torng lor ndivduattrace healing c fcuils. ror most trace-heatng app calions
Tlre cornpact panel mounled temperarure Other type ol conlro agorilhm such as
controller has lwo 4 dig l7 segmeni dis Proporiona contro (P) and P D can be
pays ror process value ted) an.t ser selecled by simpy changtng the configu
po nt (qreen) Durng programming rhe ration code. llpon adva lhe conlro er is
0 sprays are provd ng comnrents and conlgured ior PTi00 npul {3 wire) wth
vsua ad 10 s mpliJy sel-lp
three oltplt re ays lrom whiclr one s
a,
h$sr
*],
Od nary area (indools, panel mo!nted)
1t o 10 240 vac. +109', / 159'" 50/60 Hz
6VA
s.rew le,mifa s (1 5 mm )
amb enr operar.g lempe'ature O'C to +55'C
Anbenl slorage temperal!re
40'C to +70'C
Felal ve hum d ty
75olo rnax , no condensalron
ABS
roa
IGONTROT-CONI-02
Single-circuil electr0nic conholler
no data oss on power ourage
2 temperal!re dispays; actlalvalue (red) and sel po nt (gree.):
4 keys tor setting changes
LED for slatus ind calon
used as lhe conko er oltpul and the oth
ers lof aarm. Sold slate oulplts can be
controled va one of the ogic oltpuls.
The PTi00 resrstance sensor and the
connection cabe are monilofed for brcak
and short c rcuil n the event of a iaull
the oulplt switches lo a defned slate
(oN or OFF) clepend ng on the users

Digifrace TCONTROL-CONT-02
[lounting and dimensions
Qulput
Paramelers and facrory setlings
,1EtrN
flr
,-r ,-'1 '
Ei 6r i^i €l
i-,Lr(--r [f
llfflff . Ft
,J +
E J I ) ( ] ] -
I
.ttr
S'r'
r trl
Pl 100, Pl r000, 0/4...20rnA 0/2. 10V, common llrermocouptes
3 Mechanica . slng e pole conlads, raled 3 A al 250 Vac. iie >5 x 1 0! cyctes.
The reays are derau I configlred as (Kl) control reay. (K2) iow remperallre a anr,
1K3) h gh tenrperal!re alarm
H !h. ow, band and sensor break / sensor shot
On/On (seeclabe P D wlh auto tun ng)
5'C (serecrable 199 9',C lo 999.9.C)
2'C (sereclabre 0'c 1o 999.9'C)
13'C (seeclabe i99 9',C to 999.9 C)
Pl I 00, 3 w re (se eclab e see lisl above)
XXXX (Seectabe xXX.x xx.Xx)
Electromagnetic compalibility (EIMC) Coniom 10 EN 50 082 2 (heavy induslra ) and EN 50 081 1 ( gh1 lndlstriaL)
llounting Pafe mou.l (lhrorgh the pane)
Accessory selection table
SeLect the appropriate accessories based on the specijics oi lhe app caiion. N4ore delalls about lhe accessories can be 1o!nd in
the accessofes seclon of lhls dalabook.
Pl 100,3 w re
(Note
1)
Pl100wih4 20 mA lransm
(NOIE 3)
N"i" i, s""mt
. [r]ON PT]00-NH
. JB-S8.26
tter (EEx L) 'TCONTROL_CONT 02
' MONIRMC'PS24
' t\4ONl PT100-4/20MA
. JB-SB-26
. NtoNr PT100'EXE (Nore 2)
. JB'SB-26
. TCONTBOL CONT 02 (Nole 4)
. TCoNTRoLISOL 01 (Note 4)
. MON -RN4C PS24 (Nole 4)
. MONI PT100'.+/20MA
. JB.SB.26
p", co"ar'.r"'
1,""' lso. wilh a I 5 mm'
The sensor cabe should be sh elded I il is laid in cabe ducts or n lhe vci.ily ol h glr_vollage carry ng cabes
The sheld otlhe extenson cable sholld be gro!nded at lhe conlroller end on v
Nole 2: The MON I pT 1 OO- EXE lemperature sensor ;an be direct y connected 1o the TQoNTFIOL-CQNT 02 lhere is no need to
use cutrent lm ting devces such as zener baniers or solalors
Nole 3r For conneclon detais see TCONTROL SOL_o1 in accessories sectlon
Note 4 Insla ed in ordrnary area
'I 09

DigiTrace
; r r t
L::tl
e
r-
t1, i ltrr
,^ ' ;1-
-in,'? 'a t\lr'l'\'\
{ill J
-r"'i."":".,1 ,;_ ] ,,,
' . r--i I1 \
lr- r",t
r I
ars ,..d i \'\
t r, I \
?" '1,,.1.r
I
-I
l.*'
i*TT
I lnt
ill rI Hsh Low ,_.- ,1,J
plioo-sensor Temp Temp
ararm A.rm
E
!
(K])
Heal fq cable
TCONTBOL.CONT-02
'
Two or lour poe eeclrcalpro
lection by circ! t breaker may be
needed ior ocalc rc!mslances,
standafds and reg! alions
"
Depending on the applicalon
one- or llrree poe c rcuil'break
ers or conraoors may 0e used.
ordering details
Temperature controller TCONTFIOL CONT.02 330714 000 0.4 kg
TCONTROL ISOL O] 670021 000 o.l k9
24 vdc Power supply MONI.RI,lC.PS24 972049-000 0.7 kg
Temperature sensors
[40Nr PT]00-NH 140910 000 02rg
Pt 100, hazardols area (EEx e) [T]ON.PTlOO EXE 967094 000 0.6 kg
Pt 100 wilh 4 20mA lransmLli€r N10Nl PT100-4/20MA 704058-000 00kg
hazardous area (EEx )
Pl 100 hazafdous area sensor [T]ONI.PTlOO EXE SENSOF 529022 000 02kg
Support brackel for sensor
tto
JB SB 26
338265-000
0.2 kg

DigiTrace
The TCON-CSD/2O is a compact dgital
lherrnostal for simpte ON/OFF tempefalure
conlrol The temperature is meas-
!red through a temperal!re sensor and
shown on a LCD dispay The aclLa sla
tus ol ihe oulpul relay is signated via a
LED.
TC0r{-GSD/20
Tlre nstr!ment is commisstoned and
operaled va three soft key push buttons
on lhe unils troni pane.
Throlgh ts compact desgn and robusl
conslrlclion lhe TCON CSD/20 a ows
for sinrpe and space-saving instattalon
'dlii
:i
!
DIN rail m0unlable electronic lherm0stat
wilh display.
. T me-delayed contro lef activation after
inilalpower up (can be lsed to avod
peak demands on power during slad-up)
' Parameter evelcan be prorecled by
rneans of a secrel code
. Adluslabe swilch nS diierenlal.
. Inpul sensors are permanently moni
tored lor cab e shorl or breakage.
U sable lor alL applical ons req ui ng I g ht temperatu rc contro ior eilher ne sens ng o r
amb enl sensing contro
D N ra mounl ng n panes or enclosures installed in non hazardous area Sens.g
temperalure n hazardous afea zonel spossbewhenused n conjurcton wilh
MONI PT100 EXE or MONI-PT100-EXE SENSOF (separately ava able)
Temperature control range 200 to +500'C (acclracy 0.1'l.)
Arnb enl operalrng lemperature 0 to +55'C
-40 lo +70'C

IDigiTrace TC0N.CSD/20
Dimensions
{in mm) Wning Diagram
+=l
[)s
-ugJ,-";_
-x-
93.5
t^l
,0"
- - l
@ ]
0roe
T
i
Power slppy & own power consumplon230 VAC +10/ 15% 48 - 63 Hz
L1 (t+)
N(L)
5-.z 4
3NC
Supply
230V AC +10/ 15%
r 1c0mrn0rl 10A/250v AC
5 rav .p'r '.1,lo s a {rl q. d{m-rn c o!s-se(lon or 1.5 mm
10A rated changeover conlact (SPDT)
A min mum liletime ol 150 K ooeral ons at toA / 250V 50 Hz res slive oad
Temperature sensor Ptl00. Ptl00Q or KTY2X 6 allconnecled n 2 wire circlit
Sensor open and sensor shoi( w be altomatcaly detected and w lcause lhe
oulplt lo swilch lo lhe cuslomer prcgrammed delau t e ther perrnanenty QN or OFF
When rsng 2-w re ternperalufe sensors there w be an enor on the temperal!re
r€adout oi apprcximately 1'C pef 0 39 Qhm lead resislance added.
TCDN CSD/20 un ls are eqL pped wlh an optiof 10 cornpensate lor the cabe
resislance added norderlo mprove lhe acc!racy Reier lo lhe installalon nslruclio.s
Swilching po nl acc!facy
Swilchlng dill€renla
When the sensor cable s aid in cab e dlcts or in the vic n ty of h gh vollage carrying
cabes the sensor exiension cable should be shieded The sh eld ol the exlensio.
, "b" . oLd b" I o' -dFd "r h6 o 0116 6 d o1l
Adluslable frorn 0.25% lo 5% (iaclofy set at minim!m value)
Enables match ng oi the swlching po nt and probe accuracy (offsel)
Eleclromagnetic compatibility To EN 61 326 Emisson approved 10 CLass B. mmlnlty to nduslral reqLr fements
Order relerence & wergrrt
'| 12
To EN 61 0ro, Part 1 overvotage calegory ll, po ulion degree 2
EEPFIOM (!nil does not oose conlig!ration seltngs aller power oulaqe)
1244-001133 (0.1rkg)

DigiTrace
The Dg Trace HTC-915 system is a
.ompacl, iu Jealured microprocessor
bas€d singe-po nt heat-1race contro ef
The HIC 915-CONT prcvdes conlrol
and mon loring ol e ectrica heat trac ng
c rcL is ror both ireeze proleclon and
temperalure mainlenance and can be set
to mon tor and alarm tor h gh and tow
ternpeGlure high and ow currenl,
grolnd fa! t evel and volage The
Dgrllace HTC,gr5 CONT is provded
w th two oLlputs: one 1o drve an externa
conractor coi, and lhe other to drive an
exlernalsolid-state re ay (SSB).
Commun calions capab ty s ncud-"cl
tor remole coniroland conlguralon
complele wth Supervlsor sollware
The DigTrace HTC 915 CONT
meas!res temperar!re va 3 wire
p alin!m PTi00 connected direcl y lo lhe
!ni1 When used wth an Ex approved
PTr00 sensor (as s lhe
MONI-PT100 EXE) the controller can
measure lemperatures in a hazafdous
area. Open, shorlecl. or olt ol range
PT100 res stance s altomat catty
delecled. li an PT100la lre occurs,lfre
control oulput trips open and an alarm is
generaled The controller can be lsed n
line sensing. ambent sens ng.
propod onal am b enl sens ng and power
Hrc.915-C01{r
Heal-Trace Control syslem
A broad variety of paramelers are
meas!red ncl!ding: lempefature.
vollage. power. conlactor cyces hoLrs n
!se, load resislance, toad curent. and
gro!nd lau t curent To ens!re syslem
Inlegrily, the system can be programmed
10 perodica y check the heat ng cabe ior
1a! ts, alertng ma ntenance personne of
a heat-lracrng problem A poterla tfee
relay is provded ior aalnr annuncation
back 1o a Distributed Conrrot Syslem
(DcS) or alarrn ndicator
Ground{ault Alarming
Optiona y the HTC 915 CONT can be
programmeo lo rneas!re gro!nd eakage
cLrtrent. This opton allows ior the
generation oi earry warn ngs betore the
ELCB lrps Tlrelrp eve ol llre earty
alafrn s lser del nabe and can be sel al
any va ue belween 10 and 250mA The
ground la! t aaffis a ow lor prevenlve
manlenance 10 be schedu ed beiore the
sately devce trips and causes dow. t me
ol imporlant pipe nes. Note thal this
aarnr may only be ls€d to generate a
warn ng t s not nlended lo.epace rhe
BCD (ELCB), which is mandalofy ior
Overtemperalure prevenlion
In order lo assure lhat T class
ternperal!res ins de hazard
nol be fg exceeded lhe HTC 915 CONT
can be equipped wlth the temperalure
rniter FTC-915-L M The HTC 915-L [/]
s a compact rn croprocessor based
temp€rat!re miter that provides
prolection aga/nsl overtempefalLre ot
heatrng cabes (Reler to lhe nstalaton
rnstruclons ol the HTc 915 L|!4 for the
The Dglrac€ HTC 915 CONTcomes
ready to nsta , and lhe DtN rait mount
paslc encosure rs approved lor lse n
indoor locailons. The HTC 91s-CONT
operalor nteriace ncludes LED dispays
and tuncion keys llrat make t easy 10
sel-up and marnta n - no addnional
devces are needed Alarrn condilons
and pfogram setUngs are easy to
inlep.el on the i! lexl f.ont panel
Settings are stored in nonvoalie
rnemory n lhe evenl ot power ia ure
Mullipe D giTface HTC 915-CONT un ts
may be nelworked lo a host Pc rlnn.9
Windows based S!pevisor soitware lor
cenlral programm.g. status revew, and
arafm annLncalion. The HTC 915-CONT
sLppo/ls the Modbls protoco and
inc udes an RS 485 communcations
1r3

Digifrace HTC-915-C0ilT
rvpe S!rf ace sensing/ambrenl
sensing
\on dz"roou."r"d ,ooo /pi " /pdn" , onFo
CE mafked
Product specitication
Temperal!re range controiter 60'C ro 570.C in steps oi 1K
EMF L,ne se.sing o. oft propordo.al amb e.i
SSB Line sensinq on/oA, proporliofat, propoftionat ambient. power tim nng, sott starl
Electrical properties
aba to. ,t.dnd-o d.o .otid or".onnecton
cables having a cross seclon belween O 5 and 2.S mmr (24 to 12 Awo)
100 to 250 Vac nom, +/ 10%, 5O/6OHZ,
0.154 to 0.064
Max 20 VA wilh lim ter connecled
Conlactorconiro ou\ru1
rE]VP.Fa lro16. dn,d.
Solid stale relay control oltput
p,"l rr-o.5OV .a O"OHz
ScFl l-Vd,. /5 rA. nd,. too -norid ,oo- 5s,,6.."1-1-^,9*6 q61
t^o o I .ee oL d. -. ^rr, - nq -t-i pn., ha,p to oF -.Fd. Lco o
srate rerays ar€ no1 inc uded)
Sw tching capac ly O"pe' o. ol r F ,p" ot qw . h atoTpnt u 60
(The swlch element is exlernat)
Flelay contacl rated 250V/3A 50/60Hz. Outpul is user programrnabte ro open or to
12 Vdc,200 mA max.
1 00 l) p aiinum PT100, 3 w re. d = 0.00385 o/.C. Can be extended w th a rhree
core shieded cabe of maxirnum 20 !t tead resislance per concllctor
OLanlily 2 RTD npLls availab e
Programmin9 and setting
Modbls FITU or ASC
Mullidrop / daisycha n
s ngLe sh elded lwisled pair 0 5 mm' (24Awg) or arser
Typica 2.7 lm ma| @ 9600 Baud
Up lo 32 devces willroul repeater
Va prog'ammable leypad orvia 85485 inlerface
Dig ra Dlspay Actlal temperature, controL tem peral! re healer c! ffenl. oad power, vo tage,
rcsstance gro!nd far t evel alarm status, progranrrning parumelervales
LED ifd calors LEDS ava able ior:d splav mode. heaier QN. alafm condilon. receive/transmil dala.
Nonvolal e reslore afler power loss
Slored parameters (measured) Min rnum and max mum process lemperature.
Max murn ground lault curent max rnum heater current Power acclmu ator.
Conlaclor cycle counter. Time n use clock
Low/hgh temperallre, Lo high currenl, Lodhigh votage. Lo high resstance.
Groundfa! I aarm/tip RTD la ure, loss oi programmed va ues swilch lalure
Other
lrl! ti anglage supporl, password prolecton.
't14

DigiTrace ITC-915-C0t{T
Low / rr gh atam range 60.C to s7o.C or OFF
Ground lallt (via exlernatCT oplionat) Aa m Tflp rr.qe l0 mAlo 250 mA orOFF
Load cLrrrenl (va externalCT, optonal) Low / Higlr alarm range 0.3A to r00A of OFF
(can be alusted 1o match heatef curen0
Low F 9h a arm ranqe 10 V ro 3JOV o, OFF
Low resislance range I to t OOq. Oevtar on (can Oe ajLstecr to m"r"L r,eate*,,,",,1
H gh resstance fanoe 1 io 250% deviauon
Power r.it 3 W to 33KW
Art*ycle
Ouoro r, p re."t"O.o"oFnoa I o.40ai, ..p,o.r to.40.ourg
amb enl ope'at'nq tempe.iure,a.ge -40'C 1o +50'C
Amb enr sloraqe te.rpe sjLre ra.9e -40'C lo +85'C
Enclosure dimensions
0% lo 90o/" Non condensng
Fousing: 1P40, Terminas tP20
ASA-PC .olo,:9 ee.
v0 (u194)
Panel mouning on 35 mm DIN rai
90 105
trtrHHtrtr
-
I t5

DigiTrace HTC-915-C0
t
r -I,:!1lF5 Fn
:++
TEtrtrtrT
HTC 91s-CONT
PN (Weighl) 8550 000002 (400 gt
PN (Weght)
flTc 915 LtM
8550 000001 (200 gr)
HTC-9r5/CT 1244 000276
(oad crrrenl transiorme0
HIC 915/ELCT
1244 OOO277
(earrh eakage cuirentlranslormer)
FITD 1or Hazardous area zone 1 I'T]ON PT]OO.EXE
967094-000
FTD for non hazardous area MON.PTlOO NI]
140910 000
Cornmunlcalon cable
1r6
l
T
MONI.RS485 W RE 549097 000
10 Commr rmlrdrs (FS 485r
11 Comm!ifttions lfls 435 I
l2 Sh ed
13 Dqri conmon (to L ler 1l
1l +l2vdc olt no Linrhr 2)
16 RN dah lirom L mfff4l
l3 M! rs lnpn
iL2rntulra)
23 PE

DigiTrace
The Dg Trace HTC 915 L Nt is a
compacr. m croprocessor-based
temperature lm ler ltrat provdes
proteclon aga nsl oveFlemperature. The
HTC-g15 Llf,1 has 1wo outpll reays, one
norma y closed im ter reray (open ng tn
occurrence or over lemperatu re) and one
aarm reay. The HTC-915 L l\4 is
ava able in lwo versons:ihe i rsl ofe s
the base unil lor Lrse n conlunclon wilh
ihe FTC-g15 CONT (Beal Trace conrro
syslem). The ock olt temperal!re or this
devce can be programmed and arerecl
vLa tlre tront pane of lhe HTC,g15 contro
un t The miler can be sel al any vatue
between 20 and 450'C in steps of tK.
A seconclverson of the FTC 915-L Vl
has a preprogrammed ock olt
lemperalure HTC 915-L lu mltefs are
avaiable 1or T1 T2, T3. T4 and T5
cassted areas as ndicated n tabe at
lrre lrollom ol next page ( )
The D! Trace HTC 915 L [4 rneaslres
lemperaure va a 3-wire PTl00
connecled dlrectly 10 lhe npul terminas
of the un I In order to asslre the hottesl
lemperal!re rs ben9 measured the
measurng tp ol lhe PTl00 needs 10 be
nsla ed at a represenlatve localion.
When lsed wlh an Ex approved sensor
(as is the rvloNl PT100 EXE), llre
HTC 915-L 14 can measure lemperalures
HTC-915-UM
Temperal re limiter
n hazardous area Open shoded or
oLl-ol fange PTl00 res stance s
automatica y delecled As a resllt of that
lrre conlroloulpul w trip open and an
aarm w I be generated. When in .orma
operaton lhe sel pont temperature of lhe
miler s exceeded the contro outpli wtl
trip open Once trpped.lhe control
oulplt wi rema n open even ii the
measured temperature drops beow ltre
sel poinl. The un t wittnor r€s1art unli
manua y reset The HTC-915 L [4 can be
resel va lhe tront pane of the un t by
press ng and lrold ng the resel bltton for
2 seconds or va lhe alam menu ol the
HTC 91s-CONT when the lmiter is used
n contunclon wlh a HTC 915 CONT
Heat Trace contro sysl-arn Another
possbi ty to resel the lrniler s va the
remote ifput oj the HTc-g1s-coNl
contro er or via lhe oplona DgiTrace
When the miler s used n conllnclon
w th the D giTrace FTC 91s-CONT. the
comb nalon caf be lsed as a i! ly
ieatured contro and mon torng syslem
lhat measures a broad varety oi
parameters such as temperature,
votage power, contactor cyces, hou6 in
use load resstance load cutrent, and
ground-ta!t currenl. To ens!re system
ntegfty lhe conlfoller can be
programmed to per od caly check lhe
heatrng cable for ia!ts, aerling
manlenance personne oi a heal iracing
Problem Addtiona aarm oltputs are
available on llre conlro er (referro the
conlroller daiasfreel forthe l! | isl ol
Overtemperature allowance
The D giTrace FTC 915 L N4 can be
configlred such thai il wi a ow ils
setpo nt temperal!re to be exceeded
wthout lrpp ng n ths .stance the lnit
s programnred to meas!re load current,
and wi a ow a lernporary over
lemperal!re cond lion on y when no
currenl tlows to the load. This leature
sha only be lsed under cenan we
del ned c rcunrstafces such as when the
process is healed by external heat
sources. or when lhe nsla alion s be ng
The DigTrace HIC 915 LIM can be lsecl
as a stand aone un t wth a fixed
preprogmmmed ock'out temperal!re as
wellas in combination wth a DigTrace
HTC 915 QONT conlro uni1.
The D N rall mount plaslc encosure s
lor use in safe area on y
The HTC-9r5-CONT operalor ntedace
nclldes al j!nclions requ red lo s mp iy
set !p and inlegralon ot the lmlter.
117

Digiirace HTC-St5-UM
Product spectication
TemperatLrre range tirn ter 20 to 450'C
Eleclricalpropenies
1..!94ji9r!",
Q!antily
Ordinary area ocalons tndoors
CE nrarked
dbt6 o. I.dnd6o o. o .o,o. or6 o-le_lon
cables havlng a cross secton berween o'5 and 2.5 mm, (24 to 12 Aws)
1?: rvO. ooo,orav", ,"ntrur-, r.oOr" po.o. "Drgt.".-
HTC 91s-CONT)
NC reay contact raled 25oV/3A 5o/6oHz
Fe'r,.o ".lrarpo.rOVJasOOOUz \t ' op""ro-openrng on alarm or power
100 O plalinum RTD 3-wire. u = 0.OO3B5 1l/.C
Can be exlended wrth a three core shieded cable oi maxmum 20 i) ead resstance
per conduclor. Qpen, shoiled of out-ol-range FTD resislance s detecled tf an FITD
fai!re s detected, the control oulpul trips open
Communications (lo Digirrace 91s controtter)
Topoogy Ponl ponl {l,rn ter >. .o.trolle,)
Four conduclor cable, 0.5 rnm (2.+Awg) or largef
Programming and setting
V a the keypad ol lhe D giTrace HTC 915 CONT or Supervisory software
'C
or !F. depending on lhe units sell ng of the programm ng device
Overtemperalure RTD la ure,CTia ure,lossof proqrarnnred vales imler resel.
llonitoring
LED ndicators LE Ds availab e for powe r presence ol heate r cuffent milef 1r p, Tx/Rx, a arm
Currenl (va extema CT. optiona) Presence oi Heater currenl, 0.2A rn n
Ambent operali.g teffperature ra.ge 40 C to +50"C
Amb enl slorage temperalure range 40'C to +85'C
0% lo 909; Non condensirg
llo!sing: 1P40, Term nals: LP20
Panel moLnting on 35 mm D N ra
f)
T1
r2 T3
T5
HTC-915-LtM T1 HTC-915-LlNl 12 HTC-915-Lll,4 T3 HTC-g15-L [r 14 HTC.915 LIM T5
Lock out lemperature 450'c 300'c
200'c 135'C 100'c
wh"**d n (o"f*r^,'L li'e HTC qr5{ONT (Hea1_Tface controLsvstem)the pre programmed sei po nt can be allerd
1ta

Digifrace HTC-915-LtM
'i j. l
I
!
Ordering details
Pl'r 0 ierght)
PN {Weight)
!9"di{r!tls!!!
75
'91
FTD for llazardous area zone 1
FlFru,rrrril
r f -
bisir,*" , ,:.?
l
r;r+ -
z !t r.:l
'
lvir nq lor l]omm!i 0tons
r 1r HTc 915 coNT
l]o[1ro { om rled lor cartl
Fel{ro nsralatoi istru}
''
C! rent sensor opl oial aid
HTC 915.CONT
8550-000002 (400 gr)
2 rl2Vd. n tlmm HTC 1,11
3 BX dala (fron flTc l5 )
HTC 915 Lll,1
8550-000001 (200 gr)
FTC-915 LtM base unil for use wth HTC_915 CONT 8550-000001
HTC 915 LlNl/Tl
HTC-915 LrM/T2
p -o oorol nea to rr o a. i'0. o o t
e pproe dn.ed o . rp "r
e'"o-ooooo8
"oo HTC 915 L M/T3
c . 'o ro r
"reo o,r',.r'l'E ro r'o, . OO L O _' r '
8 'q!qq'
8cc0_0000 0
Hrc.sr5rlM,'ra Preprosrammed 10 tnp al 135'C (+0/ 5'K) a550 000011
fficGo 5'K) 855!-oooo12
Hrc 91s/CT
MONI PTlOO EXE
967094-000
'It9

DigiTrace
M0lil-200il-E
Multi-circuit hace-heating c0nhol
and moniloring unit
The N4on T.ace 200N E !ni1is the centra
Based
eemenl
on lemperat!re
01a rnlltictrcu
nputs 1rcm Ff,,tNts
t eteckonic conlrol Healng cabe ckcuils are swtrched ON the MonTrace
and moniloring
200N-E determines
system
wh
for lrace,heating
ctr
and OFF lsifg !p to t0 remote modu es
Lrsea n process
heating cabe circuils are to
lemperal!re
be energised
manlenance ror conlrol(RMCs) lypicaty tocate.t tn
and rrost proi-action
and sends th s nJormalon lo FtA4cs
app
that
calons The unil lrace-heatrng power d stribulion panets lhen
contro
lurn the heal
s
ng cable power
Lrp 10 l30lrace
contac-
heal ng ctcuils n Each FMC uil can be contgured for 2lo tors ON or OFF Because
ether s!rJace
FtvtMs
sensing
are tocal
ambent sensn.t. 32 reay oltputs. which are w red d fec|v to temperalLrre
or PASC
sensors and BN4Cs are
to heating cabie power contaclors. FN4Cs locallo conractors n dislribution panets,
are connecled va a singte, twisted pair w nng cosrs and
PASC
compexity are redlced
RS-4a5 cable 10 the l4oniTrace 2OON E
The propodona ambenl sensing contro
(PASC) mode lses a proprielary asorlhm
thal measLrres ambient temperature The [4on Trace 200N E monilors up lo 16 set-up pararnelers systern stalus, and
ano cacuates lhe cyce tirne durng wh ch remole rnon torng mod! es (FN,,t[4s)rhat aarm condirons are available loca y ar
lrre trace-r-realng w lbe energsed On each have inpuls lor e ght lhree w re ihe N4on Trace 200N-E pafel or rernolety
cold.rays, ihe heating cabes are €ner Pl 100lemperaure sensors The Rt1[r]s va an FS 232lRS-48s ink to a host sys
grsed rrequently. On warrn days they are are typca y localed as cose as possibe tem s!pponing the lvlodb!s protoco s!ch
energrsed less frequentty. or nol al at lo the applcalon in ordef to m n mze the as a PC runn ng Raychems N4on TEce
amolnl ol FTD wircs required RMM2 Superysor software. For localuse the
Us ng PASC. the r,4oniTrace 200N-E unr unrls are connecled to lhe MoniTrace MoniTrace 200N-E fealures a iunction
can be used 10 conlro grolps ot
200N-E conlro unil Lsng lhe sarne keypad and 4 ne LCD dsplay that make
trace heating c rc! ls based soley on RS-485 nelwork as beng Lsed by lhe conlroler set-up and syslem slatus review
ambrenl ler.peral!re Thereforc. tow palh RMC-s and are connected by the same
design consideralors can be e m naled. RS 4a5 cabe 10 lhe MoniTface 2OON,E.
greaty reduc ng the number ol c rc! ts Addil ona mofiloring of the statls of
req! red. thus sav ng circuil bfeakers. RCDs and conlactors is provded lhforgh
pane space, w nng and conlrollers The inpuls n lhe NlonTrace 200N E un t and
res! I rs a s mper. more re abe system n FMCs.
120

DigiTrace tM0Nt-200N-E
! , \
:
'l
,t :,
Ord nary ar€a ndoors
a@,@*
Rernovabe g and plale on bottom of
Suppy vollase (nomna) 1 00 10 I 20 Vac 208 lo 24Q Vac. a] 0'/". sw tch se eclab e 50/60 l lz
Interna powef consumpton
Base and lid lMatera:steeL, coating:powder panled, d seal neoprene
Lld fix ng
Enlres None provded, space for 6 x M20 enlres on rernovabe gand plale
I x 1.120, 6 12 mm cabe lP54 m n.
1 x M20 5-9 mrn cable, lP54 mif.
Sensor/nelwork cable gLands 3 x Nrl]6.2-6 mrn cable, P54 min.
Amb enl operaling lemperat! re range 0'C lo +50'C
Amb enl slorage temperalure range -20 C io +60'c
Mrx. 95', no.condens iq
3K3. pef EN 60 721
Also availab e as Dane molnl vers on suilab e for cuslom pane! appl cations (MON | 200N_ Pl\rl)
Ambient or ppe temperalures
Conlaclol actual on rnonlor
one ortuo Pt 100 sensors directlv connecled lo MoniTrace 200N E
The sensor cabe mav be exlended wth a 3 (+PE)_wire sgnalcable add ng 20 Ohms
lead resislance maximlm When us ng 1.5 mm' cable this eqla s to i1 50 m of cable
When the se.sor cab e s aid ln cab e ducts or in the vicin ty of h gh vollage carry ng
cabes ihe sensor extenson cabe should be sh elded The sh e d ot lhe exlens on
cable should be grounded at ihe conlroller end on v
up to 128 Pt 100 sensors connecled via Remote Montofln!
2 digilal npuls per MonTrace 200N_E or
oplionq one per c rcul va N4ONI_Rl,'lC and VIONI FMC_2D
2 dq talinputs per fi,4oniTrace 200N E or
opl;na one per circu t vla MONI-R[/]C and MONI RlrlC-2Dl
Number ot oulput re ays m.oeo--d--i/.{.r"hinq o o' -,d). 1-r dl
-o
up o r:6 o oieat
prrao\dF\,1.)d o vor\r-B\'1' Ro
One dam relay (rnierna )
Double pole change over NC. Ratlng: 5 A 120/240 Vac, 24 vdc
Closes lo energLse trace_heal ng
Double Dole pole chanqe change over. Ral ng 5 A A. 120 120/240 vac
Normally energised;closes I aarm mooe
N!mber ot re ay operatons
5 x 10' al raled current
121

DigiTrace M0Nt-200N-E
I
lrace heating system gro!p conrro
(or lndvrdua control, nol shown)
K1 = Controt.onlactodforcroup 1
K2 = Power monitor conlactor ror croup 1
K3= Conttu c.ntactorror ndvdu
" r"r,,
K4: c.nro c.nr6crortor irr vidu
K5=Conrro.onradorrof indvduat.onrothealns
n".,'nn "uo" heal nq.ab e heatna cabe
rrace-heal ng system ndividual
conrrol or group control
p,
: .
o re. r
I1:-:j,!1':!:1" :"* il"a
on by . rc ! r.breaker may be needed ro r oca c rcumsrances, standarcrs and res! arions
uoo6_or9o Iedoptr oton on- o t p--pore.ir b,eato..o.,onra,.o,.na/oe,e.l
Nelwork conneclions
Co.neclon to FMIMs a.d FIMCs FIS-4a5 shie ded tw sted pa r network cabte, max murn length j2OO m
(MONt-RS485 W RE)
Up lo 16, indrvidually addressable, each wth up to I 3 wjre pl IOO inplts
Up 10 10, individually addressabte. each wirh 2 to 32 retay olipuls.
llosl cornmLn calion connecl on s-'"lpod. F

IrigiTrcce
Conneclion rerminals
2 term nals 1or 0.2 mm'10 4 mm'
1 clanrp lor 0.2 mm'lo 10 mm:
2 x 3 lerminas for 0 2 mrn: to 2 5 mnr,
Control relay connecl on 2 x 2 lerminals for 0.2 nrrnr to 2 5 mm.
RCD a arm reay connecton 2 x 2 lerminals for 0.2 mm. to 2 5 mm.
Contaclor re ay connecuon 2 x2 lerminas ior02 nrrn to 2 5 mm!
Alarm re ay connecion 3 ierm nals for 0.2 rnm:10 2.5 mm.
RS-485 conneclion to RMl,4 and B[r]C 3 term nals for 0.2 rnmr to 2.5 mm.
RS 485 connedron lo hostcompul€r BS-485: 3 telnr nas lor 0.2 mm! io 2.5 rnm'
BS-232: 6 term nas lor 0 2 mm' 10 2 5 mm'
Electromagnetic compatibility
Cornplies wlh EN 50 082'2 (heavy nduslral)
Compies wilh EN 50 081 1 ( ghl indusirLa)
Surlace rnountng wlh 4l xlng hoes on 261 mm x 200 mrn cenlres
ordering details (Weigh0 PN Weight
MoniTrace 200N-E conrroller including MQNI 2Q0N E
supervisory soltware on CD
266.129 000 3.9 kg
Pane mounl version wlhout encosure t\rtoN -200N-PM
746245 AA0 3.2 kg
Pt 100 temperal!re sensor for Zone 1 MON -PT1OO EXE
967094-000 06rg
Pt 100 temperalure sensor ior MONI PTlOO NH 140910.000 02kg
t40Nt-8S485 W|RE 5.+9097-000 75 [9
note: Easy lo lse windows based contiguration sortware (Mon Trace Supervso4 inc udedior conforlable coniguralon and
M0Nt.200N-E
r23

DigiTrace
MOI{FRMM2-E
€t Trace-heating
remole
m0niloring
m0dule
Monilrace Bemote Monitorna Mod! es circu rs
(Rrr,/llM2)
or lrace-heal
provde
ng based
remperature
on ambi Mon
mon
Trace
toina
200N pane
enr or p pe
Additionat 6iarms
temperai!res.
capabilily ior
Mon
lhe
Trace
MoniTEce
are
20ON
lrggered
1r..e:
tor la
F[,4[,,12
ed temperal!fe
may
sen
be used
neanng
lo
controland
co]lecl bolh
monrtorinct
ambi sors and
untt The
commun carion
enr and ppe
eftofs. Alarms
temperal!res
R[4f12 accepts
for
npuls
controtor
from
may
!p lo
oe reponed
eahr
remoley
ror
lhrough
_axrens
an
ve mon
Pt
toring
l00lemperature
ot the lrace-hea1-
sensors
aarm reay
that
n
m;asur-"
ltre [/]oniTrace
ng syslem
200N or
prpe
l\,lon Trace
or
BMM2
ambenl
unrrs ar'a
ternperalures
throlgh
naIrace
a BS
placed
485 connedon to
near
a host
desired
nearng
monilorng
syslem.
locatons,
Mu[ pe
compuler
BMiV2 un
support
ts
ng rhe N,,todbus protoeven
rn hazafdols areas (Zone
communrcale
2)
wth
Mutri
a s ngle Mon Trace pre remperal!re sensor
200N
npLls
un t lo provide
afe net
centratisect monitor worked over a sngte cabie, sign itcanty
reouc ng nsla ation
A
cost for
s ngre,
temperal!re
twsted pair
The
RS
l\,lon Trace
485
FftM2
cable
rs
con-
an etectron c
necls up 10 16 FMMS
devce
for
thai clips
a totat
io
mon tor-
a D N 3b ra The
ng capacity ot r28
comp ere
remperal!res per
kt ior ordinary and hazardous
areas (zone 2) nctlde an Rt1[r]2 rnounl
Low and h gh temperalure atarms may be eo In a rugged potyesler enctosure wilh
ser ror sensors connected 10 rh'a
Control
approprate
and moniloring
terrn nais and cabe ctlands
lMoniTrace RlrlM2 Aarm limils are set
The lr]oniTrace
For olher instattalon
2o0N controts
options.
up io
co;1act
130 and alarm cond nons are reporled at the Tyco Therma Contrors
't24

DigiTrace M 0 N r-R tlt tlI2
.)ta.) 1.:i.:': a );Jt!.:) i..:. l a.,,.r t) al i. , f
:*: l " -.'
-. . "..:r". ." .
' " P D a D
- @ "
l t t t t l
((
Hazarclous area (Zone 2) or non hazardols afea
MONI-FIA?IM2 EX E hazardous area zone 2 or non hazardols area
MONI'Bl\rl[42-E panel mount saie area
3 G/D EEx n F T6 lP66 T=70'C
EN 50 021
BASEEFAO3ATEXOT39X
c( ordmryd4s:a
Ar bpnr op" " g r" .pe,c |e'" 9e 10 C _o 60 C
Amb enl slorage temperal!re range 51'C to +60'C
max.95%, noncondens ng
Supp y voltage (nom na) 115/230 Vac +10'! jumper seLectabe,50/60 Hz
nrerna power consunrpron 3VA
RIIM2 hazardous area enclosure NIONI-RMIVI2-EX.E
tP66
| 3 G/D EEx n B T6 LP66 T=70'C per EN 50 021
Materia:gasslbre feiniorced poyesler, d seal sihcone
Ambie.l lemperature r..qe
Black
20'C lo max +60'C
Ld fixinq
4 x [r]6, cheese-head caplve sla n ess sleel
Entries
i2 x M20 lor cab e dlameters ranging lrom 6lo 12 mm
G ands provided (EEx e) 12 x M20 wth nlegral slopping pLlgs
Suriace mo!.ting wth 4 ixing hoes on 240 x 110 mm.enlres
Temperature sensors
TYPe
ouanl ty to be connecled
3 w re Pl 1 00, lempefalu re coellcenl per EC 751 1983
Up lo I Pt 100 per RIIM2
The sensor cable may be exlended wth a 3 (+PE) wke srgnalcable add '9 20 ohns
ead reslslance maximurn when using 1 5 mm'cabe this equas lo 1l50 fir ol cable
When llre sensor cable rs lacl n cable ducts or nthevcinilvolhLgh voltage carryLng
cables the sensor exlension cable sholld be shieded The shied oi the extenson
cabe shoud be gro!nded al lhe controLer end onlv
Us" ""nsors *'ln tne apptopiale approvals requ red for the area oi use
125

DigiTrace MONI-FMM2
Hazardous area enclosure
t!,loNt-BMllt2-Ex-E
Communicarion to 200N
91
T
160
L
C I o o o
o e 0 € )
@-"F_.-.-_
RS-4a5
1 shielded twisled pair
Lenglf 1200 rl1 max
Olanlly up to 16 R[41,42 connecled lo one 200N
Swilch se eclab e on BlrlM2
Conneclion terminals
S!pply (in'oul) 4lerminas for cabes 0 2 mm" lo.1mm'
Earrh 10 ierm nals lor cables up 10 4 mm'as de the RMl,,l2 unil
a x 3 terminas lor cabes 0.2 mm'10 2.5 mm'
2 x 3 term nas lor cables 0.2 mm'10 2 5 mm'
Electroma9netic compalibility
Complies wth EN 50 082 2 (heavy ndrstrial)
Complieswth EN 50 081-r (liglrl induslra)
Ordering details PN Weighl
t\rtoN FMlrl2-E 307988-000 1 2lg
Wth hazardols afea enclosure
Pipe temperature sensors (Pl 100)
MONI RI,IM2.EX.E 676040-000 3.2 kg
Pl l00lemperature sensor lor Zone 1 MONI-PT1OO FXE 967Q94-000 0.6 kg
Pt 100 temperalure sensor for N]ON PTIOO.NH 140910-000 02kg
't26
,65
110

DigiTrace
Mon Trace remote .nodutes tor control
(Flv1c) provde mu ipte retay oulputs for
swrcn ng heat nq cabte circu ts controled
by the Mon Trace 2OON trace healinq
conrrorand monrtorng !n t FIMCuf ts
are moduar and may be contgured wth
2lo 32 reay oulputs A s nqte tvton Trace
200N !. l comm!ni.ates w th !p ro 1o
RNIC v a a s ngle. rwsled pdtr BS 485
cable to provde dlslrbuted conlro of up
lo 128 ireal nq cable circu ts
Controland monitoring
The lr/loniTrace 200N controts and moni
lors mullipe lrace-healing c rcuils bas€d
on ppe or ambent temperalures These
lemperalrres are cotected oca y by
[.4on Trace rcmote nronftoring modues
(RlvlM)connecled on the same BS-485
nelwork. Based on lernperat!re npuls
MONI-RMC-BASE unit wilh four
[IONI-FIMC-2FO modul€s removed
MOI{I.RMC
lrom R[/1,4. the \1on Trace 2OON derer
mines whrch heating cabte circ! ts are to
be energised and sends rhis inlormalon
10 RIMC which lhen lurn on or oif the
healing cable powe. conraclors. Beca!se
remperalure npuls and conlrot ourputs
are rocared near equipmenl to be sensed
or controlled wiring costs are reducecl
Each B[,4C un t nclldes two inputs to
rnonnor lhe stalus ol c rcuil breakers or
power contactors. For exampe one input
may be used for a common circuil break
er rnp aarm, provrding an aam ind ca
lron at lhe l,4on Trace 200N panet f any
c rcuils ia due to earlh laul or overcurrenl
events Alarms may be
reponed remotely lhrough an aarm reay
Trace-healing remole module for c0nhol
ln the Mon Trace 2O0N or throlgh an
RS 485 conneclion lo a host computer
supporl ng the Modbus prolocot uplot6
MONI-FMC-20 2 channet d gila input
mod! s can be added i required
The Mon Trace B[4C are mod! ar, etec
tron c devrces llrat mount on a D N 35
ra . FN4C unils rnust be nsla ed n panes
or enclos!res suilabe for the area
cassication and environrnenl. For each
B[/C installalon purctrase one lv]ON
R[/]C BASE kt which inc ldes the net
work processor, dig la nputs, and end
lermrnator one ]\/lONl-RMC PS24 24 Vdc
Power s!pplyjand up 10 16 [4ON FMC,
2RO 2-channe reay oulplt rnodu es as
127

Digifrace MONI.RMC
l.-
) . ) : '
L ] ra
F.
i
Overa w dth = 125 mm + 12 rnm per re ay mod! e
(+ 90 mm lor optona power
suppy)
General
,o
Ambenl operating temperaiure range 0'C ro 55.C
Amb enl siorage temperature range 40'C ro 70'C
[r]ax 95%, noncondens ng
P2X per IEC 529
Supp y vollage
Qrantiiy per Fl,4C 1 10 161wo-channe modules (2lo 32 reay oulputs)
Tora relry ourputs via B[/]Cs
128
Me.ha..al norma y open no.-floar ng
250 Vac, 30 Vdc
AC/DC 2 A
60W500VA (resisi ve)
Digitalinpuls
::
:::
I x 10" a1 0 35 Alo0.2 x 10"at2 A
0.08 rnm:-2.5 mm':(cage clanrp)
230 VAC/DC
Cage camp type lor cabes lrom 0 08 rnm'to 2 5 mm'
Quanl ty per RNIC -p lo o lwo dnr a I od- ps .- ro J2 o qrl" r_o r.-
So d slate 24 Vdc source
t2a
500 v
0 08 mm' 2 5 mrn (cage cLamp)
rts-i
,d

DigiTrace tlr0Nt-RMc
rF
fj L
rtrri = rlfn
Communication to MONt200N-E
'(5
BS-485
iliii ..
EI
0 08 mrn -2.5 mm. (cage clrmp)
1 shie ded twisted pair
Lengih 1200 rn max
Q!anrry Up to 10 R[4C may be connected to one 200N
Sw lch-se eciab e on R[4C 10 addresses, 50 59
Electromagnetic compatibility
Ordering derails & Weight
Monilrace remote module for control
(Rr!1C)
Clips ro DIN 35 rai
CompliF5 wlh EN s0 082-2 (heavy nduslr al)
Complies wlh EN 50 081 2 (heavy ndustral)
MQNI FIIVIC BASE 309735 000 0.5 t9
Two channel relay oltpul mod!le" MONI FIMC 2RO 920455-000 559
Two-chan nel dig la npul modue"' [4ON.RMC.2D 062367 000 50s
[r]oN -RMC-PS24 972049 000
07kg
'
Purchase one base ro, €ach FNlc
imum or one mod! e (2 €l.y oulpuls). mdmum or r6 (32 re ay ottpuls) Der RMc rrase
_'Purchaseonemodueloreachselolfxodqra'npubrequnedMnnunoioncmodue(2dgranpuis).maxmunror16(32.rqlanplrtperRMCbase
Addlona modueforeachparofdgla npuG requ red one MoNlRlvlc 2Dlmod!e s icluded neachFMcBASEunl
:i
-
129

DigiTrace
MONI.PTlllll.I{H
Temperalure
sensor
l0r ordinary
area
2 w fe Ptl00 sensor wilh glass tber reintorcecl po ycarbonaie junclon box for instaitalon n ordinary area
Ptloo-Sensor (2 wire)
D N EC 7sr, Crass B
Extension cable: s lcone
Temperalure measuring range 50'C to +180"C
Tempe.al!re ra.ge extens on cabte 50'C to +180'C (+215'C max mum 1000 hrs), max exposure lemp. rip: +4OO.C
2n
Exienson cabe ca 4 6 mrn,lp ca 6.0 mm
l/ln mrm bend ng radius E.-. or "oe 5nr.r'"1p"..nq.ip.ho.o o D- b-ndeo
tP66
lll.f"ri'd
Glass lber re nforced polycarbonate (gray)
Wilh = 65 mm He ghl = 6s rnm Deplh = 57 mm
M20 (polyamide) slltab e lor cable diamelers ranging jrom 10 mm to 14 mm
Operal ng temperature
-30'C lo +80'C
Ld sealing gaskel rnateria CFC free PoyLrethane
lvlounl ng For pipe mount use JB-SB-26 wa mounl
Surlace mounl via moded hoes at 50 x 50 mm
lnslallation and conneclion
'| 30
Pan Descr plion MQNI PTlOO NH
3lronl enlry caqe camp terrn nals (lerminas 2 and 3 are br.lged)
Term."l. - kb e lor "dble- hom 0.15 mm lo2.5mm
140910-000

DigiTrace M0ilt-PTl00,EXE
@ Temperature sens0r f0r hazard0us areas
(Zone l)
3 wre Pr100 sered conn*ted io a b ack grass I ber rei.rorced poryester runcl on box w lh 4 iroft entry cale c atrrp rerm nars
I\r120 EEx e cab e qand preinslaled
Hazardous env ronmenl Zo.e I
2 G/D T=85'C EEx e llT6 (Ia 50'c lo +55'C)
BASEEFAO3ATEXO69TX
D N EC 751 Class B.
exlension cabe and 1ip both stain ess stee (Ml)
Temperalrre meas!r ng rang-" -100'C lo +500'C
Maxim!m exposure lemp I p +5a5'C
2m
ca3mm tip ca 5 mm
rvl nimum bend ng radirs extenson cabe:20 mm,lhe meas!rlng tip sho! d nol be bended
G ass riber relnjorced poyesler (back)
P66
Wlh = 80 mn Height = 75 mm Deplh = 55 mm
M20 ( EEx e) suilab e for cab e d ameters rang ng rrom r0 nrrn lo r.1 mm
OpeEl n9 temperal!re 50Clo+55C
Sealing gaskel materia tongle and groove syslem wilh s cone sea
Stain ess slee lr/14 threaded
l,4ounting For ppe mounl use J8-58-26 wallmounl
S!rface nrounl va molded lroles a168 x 45 mm
Installation and connection
.l ironl enlry cage c amp term naLs
slitabe lor cables lrom 0.5 mm to 2 5 mm'
MONLPTlOO.EXE
967094-000
l
't31

Digiirace M0r{r-PTl00-4/20MA
€t 3 Wire PT100 sensor with 4 to 20 mA
lransmilter lor hazard0us area {Z0ne I )
PT I 00 sensor connecled lo a 4-20 rnA transmiller bu ll n a black g ass fiber re nforcecl polyeste r I uncl on box wilh [r]20 cabte
glancl (B ue).
Tenrperaure meas!ring range
l/laximum erposure tenrp lp
Hazardo!s environment Zone L
cestoe ntEx I ts,@ rr rc EEx eia tc16(€0722
BASEE FAo3ATEXo2oi u @ 2c EExett(€1180
cte or atex toot u. @ rr2G EEx eL T6 ( (0123
D N EC 751 Class B.
extenson cabe and lip bolh siainless steeL([r]l).
50'C to +250'c (lransrn tte4
+585'C
ca3mm tip ca 5 mm
Minimum bending rad !s exlensio. cable:20 mm. the measurng tp shoL d not be bended
Cab e gland
OperaUng ternperal!re
sea lng gaskel maler al
For ppe mo!nnng use
lnstallation and connection:
Tetrr"lslzts
!",' eTSlq
'| 32
tP66
G ass riber reniorced poyesler (back)
Willr= 80 mm Hcrglh = 75 mm Deplh = 55 mm
Nl2o blue ( EEx e) suilable for cab e clameiers rang ng irom I0 mm 10 14 mm
20'C to +55'C
tongle and groove system wrllr s .one seal
Stainless stee Nl4 threaded
JB.SB 26
2 screw lermrnals
s! tabLe lor cables lrom 0 5 mm lo l 5 rnm!
t\,10N1 PT100 4/201,44
704058 000

DigiTrace M0Nt.Prl
00-ExE-sEils0R
\ev lemperature sensor wilh0ul iuncli0n b0x f0r
hazardous area (Zone 1)
EEx e ll cable gland pre nsla ecl on the sensor ead (Mj6, Brass rncllsive sea ng washer tocknut and earltr 1ag
Hazardors environment Zone
EEx e ll
BASEE FAO3ATEXO20l U
D N IEC 75r, Cass B
Sta. ess sleel (M ).
Ternperature measur ng range 100'C lo +500'C
Max mLm expos!re temperalur-a +585'C
errensro. cable c.3 mm.lp ca 5 mm
lilnimum bend nq radius exlension cab e' 20 mm,lhe meas!ring rp slrould nol be bended
lnstallation and conneclion
Mi6 (Brass) compresson gland pre-installed on lhe sensof
Sealing washer. earlh tag and locknul inc uded
t/laxjmum operat ng temperal!re 50'C 10 +55 C
Ordering details
MONI PTlOO EXE SENSOR
529022.000
t33

DigiTrace
DET-3000
Hand held cable lault localor
The DET 3000 s a cabe fa! t ocater
worklng on the prnc ples of Time Domain
Bel ectronretry or TDF The DET 30OO is
a hand hed cabe faut ocalerlrom the
lalesl generation The DET 3000 g ves
genuine un versal pedo rmance tor short
ancl ong range app catons on alllypes
oi mela ic cable ncfud ng many lypes oi
heal ng cabe. nnovative lealufes resut
in a versati€ cabe tesl instrurnenl lhai is
remarkaby easy to use. Large back t
dspay 1ac1ie push bu ons afd abi ty ro
operate in lemperaures as ow as 20'C
alow use in a vast range of locations and
cofdilons The DET-3000 operales acc!
rale to 20 cm on shortest ra.ge. ALtomalc
cab e ane.uaton compensaton ens!res
easy ocalon oi iauls at alldstances.
Principles of operation.
t a cabe s rnelal and it has ai east
two conductorsj I can be lested by a
TDF. TDFs w llroubeshool and meas
ufe al types oi cables. Tlre TDR works
on lhe same pf ncip e as radar. A pu se
oi energy s tfansmrtled down the cable
!nder tesl. When lhat pu se reaches
lhe end ol lhe cab e, or a lault aong
the cable, parl or a I of lhe pu se energy
s rellecled back lo lhe inslrumenl The
TDR measures the t me il lakes for lhe
sgnaito trave down lhe cab e see the
pfoblem, and rellect back. The TDR
then convens rhis lime to d slance and
d splays the nlormaton as a waveiorm
and/or distance read.g.
The DET-3000 can be !sed lo locale
and idenlify fallts in a types of meta ic
paired cables nclud ng heatng cables.
TDRs can locate bolh rnajor or minof
cabhng prob erns inc ldingi sheaih
faults, broken conducloF. waier dam
age oose connecrors. cr mps. c!rs,
smashed cables. slroited conductors
syslem componenls and a varety oi
other lau t condit ons ln addilion. TDRS
can be lsed lo iesl reels of cab e lor
sh pping darnage, cable shonages.
cab e !sage, and nvenlofy management.
The speed and acc!racy oi lhe
DET 3000 makes l rodays prelefred
method ol cab e fault localion.
134
Easy s.gle handed operal on
Lghl Fand hed nslru menl lor long and shon range appLcatrons
Usable 1or h gh va ety of rnetaL c cables
Cabe atlenla1ion compensalio. and nafiow p! se for clear and
Large. lr !h feso ution drspaY
Back lt LCO ellective down to 20'C

DigiTrace DET-3000
'r0
m 30 m, 100 rn,300 m, 1000 rn,3000 m
Varable veocily iactor, 0.21o 0 99 pv,t
Un t remembers
ast figure used
Wh h.lo - droaa.i.d, "h.t"orr* r.ut.L..-d,ur.9,d,g-
Amp lude 5V nomifa when unlerminated (SOUARE p! ses)
D 5play
25 .50 75 and 1001) swilchable
Tne OET-SOOO comes with rOO Otrm t".U".d"
2x4mmonl9mmptch
The !n t will nol be danrage.l Oy raOvertent O*a co.mecti^. h. tOO Otrm
tesleads lo 250vac. However it s lnsate lo use the lnil in this wav. nsta atons
should always be isoated Jrcm the ma ns slpply pror of laking measurernenls wih
the DET-3000.
Fot satety reasons the DEr-3000 shoutd not be usect on tive insta ations.
Atways verify ptior of sl€tting the measurcments that the comptete instaration is
isolated trcn the nains-
L quid crysta, 128 x 64 p xe s w th back tight
Cursor S nge venica Ine
rnelers or leet user seeclable.
9 VDC nom na
6 i AA q/- ao A ."1 e od.lo p\ not ,6c d.g6dbt6
Bailery ve 116 ho!rs @20'C anbienl no backtighl
Operation Temperature 20'C to +55'C
30'C lo +70
Safely
EMC
waler resislant to BS 2011. Parl2 I R/IEC 68-2-18. Tesl Fa
EC Directive 73/23/EEC, as amended by 3/68/EEC
BS EN 41003:1997
EC Directive 89/336/EEC, as arnended byEC
directve 93/68/EEC BS EN 50082 1
1992 BS EN 55011: 1991 (Group I ClassB)
The eq! pment s specled for operation n resdenlal commercia and ght ndustrial
Size (mm) 250 x 100 x 55 mm
weght (kg) 1 1 Kg (!nc uding batteres sol case. rest ead, manua
)
DET 3OOO
546866-000
r35

Raychem Accessories
AT TS 13
AT.TS.]4
JB16-02
J8.82
.lB-EX 20
JB EX 21
JBU ]OO E
JBU IoO+P
MONI PT]OO.EXE
MON.PT]OO NI]
MONlPT100 4/20[r]A
BAYSTAT CONTROL.lO
FAYSTAT ECO.]O
RAYSTAT.EX 02
FAYSIAT.EX 03
T Ll 10-S/+x+y
T M 20 S/+x+y
SLppod brackels afe used 10 lix equ pment slch as thermoslars or l!nc1io. bores on
pipes Suppod brackels rcqlne Pack conlents addilonalpipe slraps which are to be
,'
i
They .clude a set ol M6 and/or M4 iixing screws, n lts waslrers and spr ng ock
washers lor lhe ixalon of one junclon box orthermostat
The lable beow oul nes the typcalcompatibi ty of each bracket wth relevant eq! p
ment for other equipmenl please conlact yourTyco Therma Qonlros rep.esenlalve.
sB-100
192932-000
sBn01
990994-000
sB-110
707366-000
pure *" O.t x,. v 160 x 230 160 x 160 130
100
d stanc€ plpe pate (mrn)
-100
number o1 pipe slraps reqLr red
max pipe lernperature ('c) 234 234 234
t36
^ 130

Raychem Accessoties
AT TS ]3
AT TS 14
JB16 02
J8.82
JB.EX.2O
JB.EX.21
JBU.1OO.E
JBU.lOO.EP
[4ONI.PT1OO,EXE
t\loN PTl00-NH
N10Nt PT100-4/20[4A
FAYSTAT CONIROL-10
RAYSTAT ECO 10
FAYSTAT EX.O2
RAYSTAT EX 03
RAYSTAT.EX.O4
T M 10 S/+x+y
T M 20.S +N+y
sB-111
579796-000
sB-120
165886,000
JB"SB-26
338265-000
plale sze (mrn) x Y Y
d stance pipe'plale (mm)
130 x 130
100
220 x 124 a0x80
100
number oi ppe straps requtred
max. ppe temperalure ('c)
234

Raychem Accessories
\ caurror'r
\ ;
HARD-SPACER-SS-25MI\1I.25M
t3a
Warnlng labels ind cate the presence ot e ectrcat lrace healinc Lnder the insu alion of
heoopo ohe 60,io1pn .n-.o I'doetpFro ro r" e-i:ri.s' "r
Language
ETL.HF 938764-000
ETL CZ 731605-000
Dan sh ETL DK c97690 000
Dulch
LABI-23 749153 000
Erulsh LAB I 01 938-947-000
LAB ETL SF 756479-000
LAB I 05 88306r-000
German / Ffench / la an LAB.ETL CH 144648 0Q0
ETL.G 597779 000
LAB ETL H 623725 QQQ
ETL c97688 000
LAB. .32 8.11822-000
LAB ETL L]T 105300 000
ETL.N c97689 000
Notuegian / English LAB'ETL NE 165899-000
ETL PL 258203-000
LAB ETL POFI 945960 000
ETL.RO 902104 000
LAB ETL R 574738 000
ETL.SLO 538156-000
EIf 9P9'r!!11
c97646 000
Swed sh LAB.ETL.S 691703-000
N4e1a slfapsiorppe mounting ol inlegraled power con neclLons. abovelhe nsuaton
lees and end seals as well as support brackets and the lubular insu ation eniry
BandLng: starn ess sleel
Pipe outer diameter in mm (inches) Pipe strap
2Q 47 l1l2 1 ia ) PSE.O47 700333 000
40-90 (tr/4 3') PSE-090 976935 000
6Q 248 (2 - 10) PSE 280 664775 000
60-540 \2,2O) PSE 540 364489 000
S1a nless sleel spacer for iix ng ihe heal ng cabe on wals tanks and vesses, etc
Widlh spacer: 12 5 mm
Fxing dstance for cabes each 25 rnm
Lenglh:25 rn/ro
PN 107826-000

Raychem
o
Sell adhesve tape lor lxrng the heating cabes on pipes or other eq! pment
GT.66 G ass clolh lape ior attach ng heal ng cabe io pipe
Not lor stainess sleel pipes or ior installalon
iemperatures be ow 4 4'C
20 m per roll 12 mm w dth
PN C77220 000
GS 54 G ass coth tape lor allaching heating cabe to ppe.
For slain ess-steel pipes or lor any nsla ation
16 m per roll, 12 rnrn wdlh
PN C77221 000
ATE 180 Alum nium lape'for allaching lreating cabes
and thermoslat sensofs to pipes and lanks.
Min mum installal on temperalufe:0'C
55 m per ro ,63.5 mm wdth
PN 846243 000
Accesso es
'Power
oulpul oi selregr ating heatng cabes might increase when nsla ed wilh
alum nium lape or olhef heal transfer aids. Pease rse Tracecac or conlact your
Tvco Therma Conlrols reDresentative forfudher dela s
G-A2
TSTAT KlT
PI]ASE
ENDPLATE
Silicone grommel thal protecls lhe heating cabe at sharp edges
such as endplales oi nsulalon cladd ng flanges etc lt can be
cut-lo-englh and ressts lemperatures !p lo 215'c
PN 4l2549 000
Thermostal kil wilh s!pplemenlary lerminas lo connect lrrermoslals
of lype RAYSTAT EX 02lo lhe lunclon boxes JBS. JBM
The kil inc udes 2lerminas WAGO 284 series (1 x L 1 x PE)
1 power cable glanclGL-36-f,425. 1 end pate and 1 nsla alion
PN 966659 000
Phase/Feulral terminal (EEx e). spare pa'l brvarousl'rncfoi
boxes max 10 mm? so d,'slrancled
PN 633476 000
Idr| ",- | " \LL. er 'pd " o. |'o .. ioL .1 o'bo.e.
max 10 mm: sold/stra.ded.
PN 9l1505 000
End pate 1or termnas FWA WAGO , spare pan
PN 98367r.-000
Jurnperlo brdqe lerrninals HWA WAGo spare pan
i39

Raychem Accessories
t40
GL.33 3/4 NPT power cable glancl lor FAYSTAT-EX-o2 (EEx d tt C)
GL-34
GL-36 M25
GL 38 M25
[4ETAL
For use wlh armo!red power cables wlh outer sheaur orarferer
oi 12 mm 21 mm and nner sheatlr d ameler ot I 5 r.m - 16 mm
PN 493217 000
3/4 NPT power cable glancl lor FAYSTAT-EX 02 (EEx d C)
For lse with non-amoured power cabes wth ouler shealh
d ameter of I5 mrn - l6 mm
PN 931945-000
M25 power cabe g and (EEx e)
For lse wiih non-armo!red power cables wih ouler orameler
Spare pan ior.lBS-100 JBM 100 and JBIJ-1OO
PN 774124 AO0
rM25 power cable glan.l (EEx e I and EEx d I C) for use w th
llnclion boxes wlh nterna eadh prare ( EP) or rnera boxes.
For use wilh armoured power cables wilh sheath diarneler ol
12 mm - 2l mm and inner shealh d ameler ol 8.5 mm 16 mm
PN 056622-000
GL-44-t\rt20-KtT Cabe glAnd EExe (M20), po yarn de for use wilh Pl cab es wlh
a diameter range oi 5 13 mm Wthgfeen/yellowseeve
PN 1244 000 848
GL-45-M32 Cabe g and EExe (M32), po yarn de lor lse wilh power cabes
wilh a diameter range of 12-21 mm.
PN 1 244 000 847
N425 EEXE
REDUCEF
I,125/PG]6 EEXE
FIEDUCER.
N]25l2O.EEXD
REDUCER.
M25t2A
Pg16 (temae) ro N425 (mae)adaplor (EEx e)
Polyamide. ATEX approved adaptor wilh captive sea ng ri.g
(o rns)
For use wlh cables wlh outer diameters up to l5 mnr
PN 541892 000
l\r125 (lemae)lo Pgl6 (mae) reducer (EEx e)
Poyamide, ATEX approved reducer wlh captrve sea ng rrn!
(o 'ns)
For lse wilh cables w lh outer diameters up to 13 mm
PN 953780-000
r,425 (male)10 M20 (iemae) feducer EExd
Brass, ATEX approved reducer wth captive sealng ring
("o''r ns)
PN 404287-000
1125 (ma e)to 1,120 (iemale) redlcer EEx d lncludjng a locknul
Brass, ATEX approved reducer wth caplLve seahng rng
(o-rns)
PN 630617 000

Raychem Accessories
@
@)
@
FEDUCEF M25l
M20-PA
FIEDUCEF M3Z
NI25 EEXE
ADPT M2O/25.
EEXD
M25 (male)10 [r]20 (lemae) reducer lor ordinary area
PN 184856,000
M32 (ma e) to M25 (iemale) reducer (EEx e)
ATEX approved reducer Poryamide.
PN 1244 000 a59
M20 (ma e)lo Na25 (female)
Brass, ATEX approved adaptor wth captive sea ng ring
( orr ns)
For use w lh cables w th outer diamelers up to t4 mm
PN 684953-000
Small pipe adaptors with part number JB)-SpA Smal pipe adaplor requireclior ppes I r'(DN25)
applicable for JBS 100, E-100, E 100 L
E90515-000 (bag or 5 adaplors)
Plugs HWA PLUG I,I2O,
EXE.PLASTIC
JBM SPA Sma ppe adaplor requ red iof pipes< 1 (DN25),
app cable ior.lBM-r00, T r00
D55673 000 (bag ol5 adaptors)
1,420 slopping p !g EExe
Spare pair Ior vaiols llnclon boxes
PN 1244-000 845
HWA-PLUG-N125- Ll25 slopping pl!g
EXE PLASTIC Polyarn de
Spare part ior JBS 100 JBM 100. JBU 100
PN 43499.1 000
TCONTROL SOL0l ATEX approved isoator for MON -PT100 4/20MA
Gavanicaly solated modu e ior EEx ia prolection ol
MONI-PT100-4/20lMA sensor between lhe hazardo!s area and
the ord nary area. D N 35 ra mounted.
A seperate 24 Vdc power suppy slch as MONI-Rlvlc-PS24 s
req! red
PN 670021-000
fi/0N -Rf,1C-PS24 24 Vdc power supp y
wde ra.ge npul (r0o-2.10 Vac) power supply to provde
24 Vdc npul for MON'R|,4C-BASE or TCONTROL' soL_o1
prcducls. Surrace or DIN 35 rail motnted
PN 972049 000
141

142

143

Raychem
Thermoheat by
Digilrace
TBACER
Belgii / Belgique
Tel. (016) 213 511
Bulgafia
Italia
Tyco Elec{ronics Raychem SPA
Kompl. Bralja Mi adinov /b157&ch.4ACenlo
Dnezionale irilanolion
BG-8000 Burgas
Mobile (33) 639 903
Fd (UK) +44 e7013687S7
deskdBepubllka
Tyco Themal Contro s NodicAB
Te. 30 34 29 92
Tyco Themal Conlro s GmbH
Kdher SiraBe 46
Te 0a00131a205
EspaFa
Tel. (34) 977 290 039
Ty@ Thermal Conlrols SA
95004 Ceroy Ponlo se Cedex
T6t. (01) 34 40 73 30
C ( hfflr"n"ffi""rffi"""
www.tycothermal.com
Tel. (1) 6050188
Tet.
{02)57 57 61
-rel. (9) 341156
Ter. (1) 2s3 7617
Tyco Themal Conlrols b.v
van lleuven Goedhartlaan 121
Tel. (020)6400411
Norge
Tyco Thema Conlrols NofrayAS
Posrboks 6076 - Elte6lad
Oslerr€ich
Tyco Thema Contros N.V Lubbeek
Brown Bove strasse 6/14
Te (0 22 36) 86 00 77
Fax (0 22 36) 86 00 77-5
Baychem Poska Sp. z o.o.
Ter. (022) s4 s2 Sso
St Clln Radu escu Molru Nr6
Bl. 35, Sc C, Ap 117, Sect 4
Te . (1
) 330 71 99,2591
Tyco Thermal Conl@ls N.V
Te. (041) 766 30 30
Tyco Thermat conlrots Nodic aB
Telekopio 0800 1 1 a6 74
Sverige
Ty.o Thema controts Nodicaa
Tel.0301 22a 00
Ttirkiye
HENALtd.
Ressam Vec h Berekeioglu Sokak
Tel. (216)3631212
United Kingdom
Tyco Th€mal Contrc s (UK) Lld
slephenson lndlsr al Esrare
Washinglon, Tyne & Wear
NE37 3HX, U.ited Kiigdom
Tel 44 (191) 419 3200
POCCI4F x Apyrre crpa8br CHr
PA14XEM
125315,r Mocxea
IleH,HrpaacKninpocn6xr,AoMT2,
Ten.:{095)7211888
Minel-Keying
Oositeieva 24
Te . (230) 3451 9
DglTrace, lsopad, Raychem, BAYSTAT and Tracer are lradenarks ol Tyco Eleclroncs.
Cage canrp is a llademalk ol WAGO.
lnponant: All intomation, including illusttalians, is believed ta be rcliable. Users, hawever shoul.l independenw evaluate the suitabifily
ot each product for theit panicuiar appiiation. Ty@ fhetnal Contrals nakes no warcnties as Io the a@uracy at enpleleness of the
infomation, and disclains any liabi|ty rcgatuing its use. Ty@ Themal Contrcls oniy obligatiohs ate those in the Tyco Thernal Controls
Slandard Iens and Conditions af Sale fat this ptoclu.l, and in no case will Tyco Ihemal Contrcls or its distnbulors be liable lor anv incidental,
indned ot consequential dahages atising lrch the sale, tesale, use ot nisuse afthe prcdrcl. Specilicatians arc subiect to change
without natice. ln addiion, Tytu Themal Cantols rcsetues the right to make changes, withaut noltbalian lo lhe Buyer. ta prccessing or
naterials that do not afiect @npiiance wilh any appliable specifiaion.
ttgco
Flow Control
fyco fhermal
ConJroIs
We manage the heat you need
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