12.09.2013 Views

Jelen Do

Jelen Do

Jelen Do

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

LIME<br />

<strong>Jelen</strong> <strong>Do</strong>


The production of lime in <strong>Jelen</strong> <strong>Do</strong> started way back<br />

in 1928. Initially, lime was produced in primitive clamp<br />

kilns, but later, when the operation became a part of<br />

Belgrade-based Ratko Mitrović Construction Company,<br />

several coal-fired shaft-type kilns were built and the<br />

production was modernized. Owing to the exceptional<br />

quality of the basic raw material (lime from Suvo <strong>Do</strong><br />

and Grabovik opencasts in <strong>Jelen</strong> <strong>Do</strong>) and modernized<br />

production, <strong>Jelen</strong> <strong>Do</strong> soon won reputation as a producer<br />

of one of the highest-quality limes in former Yugoslavia.<br />

Today, operating within Nexe Group, <strong>Jelen</strong> <strong>Do</strong> continues<br />

modernizing its equipment and technology, permanently<br />

improving the quality of its range of products in order<br />

to maintain and enhance its reputation among consumers,<br />

fully satisfying all of their demands.<br />

Our lime has a high content of CaO and Ca(OH)2.<br />

The following types of lime are available:<br />

• unslaked lump lime (0 - 63mm, 0 - 150mm)<br />

• unslaked ground lime (0 - 5mm)<br />

• unslaked micronized lime (0 - 90μm)<br />

• bulk hydrated industrial lime<br />

• hydrated lime packed in bags (25kg) and<br />

palletized (a pallet weighs 1,250kg and is<br />

covered with a protective foil)


UNSLAKED LUMP LIME<br />

Properties:<br />

Owing to the above properties, lime can be used:<br />

IN NON-FERROUS METALLURGY<br />

In the process of copper flotation, lime is used as a<br />

depressant and for achieving the desired level of<br />

alkalinity in flotation tanks. Similarly, unslaked lump<br />

lime is used in flotation of lead ores, zinc and nickel<br />

and in separation of mercury (where it is used for<br />

removal of sulfur), gold and silver.<br />

Lime is also used for neutralization of sulfur dioxide<br />

which is released during melting and refinement of<br />

copper, zinc, lead and other ores. It is done in such<br />

way that the gas in the purifier flows through lime<br />

milk, which prevents creation of sulfuric acid and its<br />

release into the atmosphere.<br />

Lime milk is also used in refining of nickel (after<br />

melting, nickel settles in a solution of boiling lime<br />

milk), while lime water is used in refining of copper.


IN FERROUS METALLURGY:<br />

Having completed the gasification of its production<br />

plants, <strong>Jelen</strong> <strong>Do</strong> can now offer a new product - metallurgy<br />

lime adapted for use in different phases of steel production<br />

(in desulphurization and refinement, as a melting agent)<br />

for three basic purposes:<br />

1. Production of crude cast iron from iron ore.<br />

2. As a melting agent in blast-furnaces and converters,<br />

where, reacting with SiO2, phosphorus, sulfur and, to a<br />

lesser extent, manganese, it removes these contaminants<br />

from steel; the by-product of the process is slag, which<br />

can be removed.<br />

3. in secondary refinement of steel and in manufacturing<br />

of steel products.<br />

The lime from our quarries has very little admixtures<br />

that have adverse effect on the quality of steel<br />

(alkalis, sulfates,...) and gas-fired calcination eliminates<br />

the possibility of admixtures of sulfur occurring in lime.<br />

Properties of lime:<br />

PROPERTY JELEN DO AD<br />

CaO CONTENT<br />

MgO CONTENT<br />

CALCINATION LOSS<br />

SiO2<br />

R2O3<br />

P<br />

Sulfide sulfur S<br />

94,50<br />

up to 2%<br />

2,09<br />

0,18<br />

0,31<br />

/<br />

0,00<br />

SRPS B.B6.023/1981<br />

I class<br />

Min.90%<br />

Max.2,0%<br />

Max.5<br />

Max.1,5%<br />

Max.1,5%<br />

Max.0,04%<br />

Max.0,04%<br />

SRPS B.B6.023/1981<br />

II class<br />

Min.87%<br />

Max.2,5%<br />

/<br />

Max.2,5%<br />

Max.2%<br />

Max.0,06%<br />

Max.0,06%


IN CONSTRUCTION INDUSTRY:<br />

Lump lime is used for making of slaked lime, which is<br />

then used as a binder in making of mortar.<br />

GROUND AND MICRONIZED LIME<br />

Unslaked ground lime is used for removal of silicates<br />

from bauxite ore in production of alumina, from which<br />

aluminum is then extracted.<br />

Unslaked micronized lime is used as a raw material for<br />

production of aerated concrete and silica brick.<br />

Temperature, C<br />

90<br />

80<br />

70<br />

60<br />

50<br />

40<br />

30<br />

20<br />

10<br />

0<br />

Lime-slaking curve<br />

1 2 3 4 5 6 7 8<br />

Time, min<br />

9 10 11 12 13 14 15<br />

The reactivity of lime can be modified according to<br />

specific demands of customers.


HYDRATED LIME<br />

PROPERTIES:<br />

PROPERTY JELEN DO AD SRPS B.C1.020/1981<br />

CaO CONTENT 71.38<br />

MgO CONTENT 2.67<br />

CONTENT OF ACTIVE CaO AND MgO 93.73<br />

CALCINATION LOSS 25.25<br />

FREE WATER AT 120 0.42<br />

BOUND WATER 22.29<br />

SiO2 + UNSOLUBLE RESIDUE 0.20<br />

RESIDUE ON 0.6mm SIEVE<br />

0.00<br />

RESIDUE ON 0.9mm SIEVE<br />

7.40<br />

STABILITY OF VOLUME<br />

stable<br />

not defined<br />

Max. 8%<br />

Min. 85%<br />

Max. 27%<br />

Max. 5%<br />

not defined<br />

not defined<br />

Max 0.00%<br />

Max 10%<br />

stable<br />

The above specified properties make hydrated lime<br />

useful not only in construction industry, but also in:<br />

• decarbonization<br />

(it binds the Mg and Ca bicarbonates and<br />

carbonates from water)<br />

• PH regulation of water<br />

(it neutralizes acidic waters which contain excessive<br />

quantities of CO2 and are aggressive to plumbing)<br />

• purification of drinking water<br />

• in fishponds<br />

(for burning of surplus organic matter, disinfection<br />

of pond bottom and pond water and PH regulation<br />

of water)<br />

• purification of waste waters<br />

(sewer and industrial waters)<br />

• sanitization of the sites of various ecological<br />

incidents<br />

(neutralization of hazardous waste)<br />

• soldification etc.<br />

In addition to its traditional use in construction industry<br />

(as a binder in the making of mortar, as well as for<br />

production of machine mortar, facades and lime putty),<br />

which is still very common, lime is now used more and


more in preparatory works for stabilization of ground.<br />

Numerous studies have shown that the use of lime as<br />

a component of mortar is indispensable for long-term<br />

high-quality living conditions, which is particularly<br />

important for plastering interior walls. The recipe for<br />

mortar depends on its specific use. We recommend that<br />

the following proportion among the basic components<br />

be maintained when they are mixed:<br />

LIME MORTAR<br />

VOLUME SHARE OF<br />

COMPONENTS<br />

HYDRATED<br />

LIME<br />

CEMENT SAND<br />

Basic 1 3<br />

Final 2 3<br />

CEMENT-LIME MORTAR<br />

VOLUME SHARE OF<br />

COMPONENTS<br />

HYDRATED<br />

LIME<br />

CEMENT SAND<br />

Basic 2 1 6<br />

Final 3 1 9<br />

Brick-laying mortar 2 1 9<br />

It is also important to emphasize that there is a widespread<br />

and growing trend of environmental-friendly<br />

construction in the world today, which implies returning<br />

to traditional methods of building that include<br />

traditional, natural materials. Lime is one of the oldest<br />

building materials and is fully made of natural components,<br />

with no additions. The evidence for its usefulness<br />

can be found in the fact that it has been used for<br />

centuries.<br />

Since the content of harmful and hazardous materials<br />

in lime (lead, arsenic, barium, fluorides) is far below the<br />

allowed maximum, lime can also be used in food industry<br />

for water treatment.


<strong>Jelen</strong> <strong>Do</strong> a.d. <strong>Jelen</strong> <strong>Do</strong><br />

31215 <strong>Jelen</strong> <strong>Do</strong>, Serbia<br />

Phone:<br />

Switchboard: +381(0)31/590-599<br />

Sales dept: +381(0)31/590-564, 590-502, 590-572<br />

Fax:<br />

Switchboard: +381(0)31/590-570<br />

Sales dept: +381(0)31/590-560<br />

office@jelendo.co.yu<br />

www.jelendo.co.yu<br />

November 2007, 1000 copies

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!