Analog and Digital Fluorescent Lighting Dimming Systems - CiteSeerX
Analog and Digital Fluorescent Lighting Dimming Systems - CiteSeerX
Analog and Digital Fluorescent Lighting Dimming Systems - CiteSeerX
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International Rectifier • 233 Kansas Street, El Segundo, CA 90245 USA<br />
<strong>Analog</strong> <strong>and</strong> <strong>Digital</strong> <strong>Fluorescent</strong> <strong>Lighting</strong> <strong>Dimming</strong> <strong>Systems</strong><br />
I. INTRODUCTION<br />
<strong>Digital</strong>ly addressable lighting is slowly emerging<br />
as a popular means for controlling complete lighting<br />
environments for a wide variety of different applications.<br />
Individual control of each lamp enables the<br />
end user to precisely deliver the correct amount of<br />
light when <strong>and</strong> where it is required. Managing the light<br />
in this manner allows for a massive reduction in global<br />
energy consumption due to lighting. Industrial environments<br />
can conserve the total energy required for<br />
lighting while actually increasing light quality in certain<br />
areas at given times to maximize employee productivity.<br />
The focus of this paper is on digital control of<br />
fluorescent lighting using a st<strong>and</strong>ard interface. <strong>Analog</strong><br />
dimming is presented to give an overview of other<br />
dimming systems as well.<br />
II. ANALOG DIMMING<br />
<strong>Analog</strong> dimming applications include office lighting,<br />
conference rooms, concert halls <strong>and</strong> museums. The<br />
functions performed by analog dimming electronic<br />
ballasts include electromagnetic interference (EMI) filtering<br />
to block ballast generated noise, rectification,<br />
power factor correction (PFC) for sinusoidal input current,<br />
dimming ballast control with driver <strong>and</strong> timing for<br />
high-frequency operation, an isolated 1-to-10VDC analog<br />
interface for dimming, <strong>and</strong> final ballast output stage<br />
to power the lamp (Figure 1). This analog solution<br />
accepts a 1-to-10VDC control voltage for setting the<br />
Thomas J. Ribarich <strong>and</strong> Cecilia Contenti<br />
International Rectifier<br />
Line<br />
Neutral<br />
Earth<br />
1 to 10VDC<br />
(+)<br />
<strong>Dimming</strong><br />
Control Input (-)<br />
<strong>Analog</strong> Dimmable Electronic Ballast<br />
EMI Filter<br />
Isolation<br />
Rectifier<br />
<strong>Dimming</strong><br />
Ballast<br />
Control<br />
Power<br />
Factor<br />
Correction<br />
TP4/10/2002<br />
Ballast<br />
Output<br />
Stage<br />
Figure 1: <strong>Analog</strong> dimmable ballast block diagram<br />
Lamp<br />
dimming level <strong>and</strong> has been st<strong>and</strong>ardized in Europe<br />
for many years. Several ballast companies exist which<br />
currently market these type of dimmable ballasts.<br />
A typical solution on the market includes a custom<br />
ASIC for performing the dimming control functions<br />
(Figure 2). The 1-to-10VDC dimming control input signal<br />
is galvanically isolated with a transformer <strong>and</strong> then<br />
serves as the lamp current reference for the ASIC.<br />
The lamp current is usually sensed <strong>and</strong> fed back to<br />
the ASIC as well. The error between the reference<br />
<strong>and</strong> feedback is then used to steer the frequency of<br />
the resonant-mode ballast output stage in the correct<br />
direction such that the lamp current matches the reference<br />
<strong>and</strong> the desired lamp brightness setting is<br />
achieved. 1 volt at the control input represents minimum<br />
lamp brightness <strong>and</strong> 10 volts represents maximum<br />
lamp brightness. This approach requires three<br />
ICs that include a power factor controller IC, an ASIC,<br />
<strong>and</strong> a driver IC for the output stage
TP-A&D <strong>Dimming</strong><br />
A st<strong>and</strong>ard approach exists on the market which uses<br />
the IR2159 <strong>Dimming</strong> Ballast IC (Figure 3). In this solution,<br />
the number of ICs is reduced to two as the dimming<br />
control <strong>and</strong> driver circuitry for the output stage<br />
are combined in a single IC<br />
A complete 1-to-10VDC dimming system includes<br />
several analog dimming ballasts connected in parallel<br />
<strong>and</strong> controlled simultaneously from a single dimming<br />
control unit (Figure 4). This type of configuration<br />
is used in, for example, conference rooms where it is<br />
convenient to dim the entire room up or down from a<br />
single wall-mounted control unit.<br />
2<br />
Line<br />
Neutral<br />
Earth<br />
1 to 10VDC<br />
(+)<br />
<strong>Dimming</strong><br />
Control Input(-)<br />
Line<br />
Neutral<br />
Earth<br />
(+)<br />
1 to 10VDC<br />
<strong>Dimming</strong><br />
Control Input(-)<br />
<strong>Analog</strong> Dimmable Electronic Ballast<br />
EMI Filter<br />
<strong>Analog</strong> Dimmable Electronic Ballast<br />
EMI Filter<br />
Rectifier<br />
Transformer ASIC<br />
Rectifier<br />
Transformer IR2159<br />
Power<br />
Factor<br />
Correction<br />
High/Low<br />
Side<br />
Driver<br />
Power<br />
Factor<br />
Correction<br />
Ballast<br />
Output<br />
Stage<br />
Figure 2, Typical analog dimming ASIC solution<br />
Ballast<br />
Output<br />
Stage<br />
Figure 3, <strong>Analog</strong> dimming solution using the IR2159<br />
<strong>Dimming</strong> IC<br />
Lamp<br />
Lamp<br />
Line<br />
Neutral<br />
Earth<br />
User<br />
Control<br />
Input<br />
<strong>Dimming</strong><br />
Control<br />
1 to 10VDC<br />
<strong>Analog</strong> Dimmable Electronic<br />
Ballast<br />
<strong>Analog</strong> Dimmable Electronic<br />
Ballast<br />
<strong>Analog</strong> Dimmable Electronic<br />
Ballast<br />
<strong>Analog</strong> Dimmable Electronic<br />
Ballast<br />
Figure 4, Typical 1-10V dimming system<br />
Higher-end dimming systems also exist which provide<br />
constant light throughout the day. In these type of systems,<br />
the lamp brightness is measured in different locations<br />
of a large room <strong>and</strong> converted into a voltage<br />
using photocells (Figure 5). This voltage is then fed<br />
back to a control unit <strong>and</strong> compared against a pre-set<br />
reference. The resulting error between the two is then<br />
used to adjust the 1-to-10VDC input of each dimming<br />
ballast such that a constant brightness is maintained.<br />
Lamp<br />
Lamp<br />
Lamp<br />
Lamp
In applications where there is a mixture of external<br />
light <strong>and</strong> fluorescent lighting, the system will self-dim<br />
up or down continuously throughout the day to keep<br />
the brightness constant. This is a useful feature in environments<br />
such as an office with windows or a museum<br />
with skylights. If the sun goes behind a cloud,<br />
for example, then the system will dim the lamps up to<br />
maintain constant light in the room. Also, to compensate<br />
for higher levels of external light near the windows,<br />
more light will be generated from the lamps<br />
which are located further away from the windows such<br />
that the light gradient across a given room is constant.<br />
<strong>Dimming</strong><br />
Ballast<br />
Lamp<br />
Typical Room<br />
<strong>Dimming</strong><br />
Ballast<br />
Lamp<br />
Room Brightness<br />
Measurement<br />
III DIGITAL DIMMING<br />
<strong>Dimming</strong><br />
Ballast<br />
Input Power<br />
1-to-10VDC Control Voltage<br />
Photocell Voltage Feedback<br />
<strong>Dimming</strong><br />
Ballast<br />
Control<br />
Unit<br />
User<br />
Reference<br />
Setting<br />
A digital dimming ballast includes an EMI filter, rectifier,<br />
power factor correction <strong>and</strong> ballast output stage<br />
(Figure 6). The digital ballast also includes a microcontroller<br />
for sending <strong>and</strong> receiving information digitally.<br />
The micro-controller functions include storing the<br />
ballast address, receiving user instructions, setting the<br />
dim reference for the ballast control, receiving status<br />
information from the ballast control <strong>and</strong> sending status<br />
information back to the user. This allows for complete<br />
<strong>and</strong> precise control of an entire lighting environment<br />
Lamp<br />
Lamp<br />
Figure 5, Self-dimming constant-light system<br />
Line<br />
Neutral<br />
Earth<br />
<strong>Digital</strong><br />
Control<br />
Input<br />
<strong>Digital</strong> Dimmable Electronic Ballast<br />
EMI Filter<br />
Isolation<br />
Rectifier<br />
Micro-<br />
Controller<br />
TP-A&D <strong>Dimming</strong><br />
Power<br />
Factor<br />
Correction<br />
Ballast<br />
Control<br />
Ballast<br />
Output<br />
Stage<br />
Figure 6, <strong>Digital</strong> dimming ballast block diagram<br />
Lamp<br />
A typical digital dimming solution includes an ASIC<br />
for sending <strong>and</strong> receiving instructions from the microcontroller<br />
<strong>and</strong> an optocoupler for isolating the control<br />
input (Figure 7). The ASIC contains the necessary<br />
functions for controlling the lamp brightness as well<br />
as a digital interface for communicating with the micro-controller.<br />
This approach requires four primary ICs<br />
which include a power factor controller IC, a microcontroller<br />
IC, an ASIC <strong>and</strong> a driver IC for the output<br />
stage<br />
Line<br />
Neutral<br />
Earth<br />
<strong>Digital</strong><br />
Control<br />
Input<br />
<strong>Digital</strong> Dimmable Electronic Ballast<br />
EMI Filter<br />
Opto-<br />
Isolator<br />
Rectifier<br />
Micro-<br />
Controller<br />
ASIC<br />
Power<br />
Factor<br />
Correction<br />
High/Low<br />
Side<br />
Driver<br />
Ballast<br />
Output<br />
Stage<br />
Figure 7, Typical digital dimming ASIC solution<br />
A st<strong>and</strong>ard solution also exists that includes the<br />
IR2159 <strong>Dimming</strong> IC (Figure 8). With this approach<br />
the total number of ICs has been reduced to three as<br />
the IR2159 also includes the driver circuitry for the<br />
ballast output stage.<br />
Lamp<br />
3
TP-A&D <strong>Dimming</strong><br />
A complete digital dimming system includes the dimming<br />
ballasts <strong>and</strong> a digital control unit for converting<br />
information from an Ethernet connection to the communication<br />
protocol required by the micro-controller<br />
of each ballast (Figure 9). Applications for this system<br />
include building management or studio lighting where<br />
it is desired to control single or groups of lamps for<br />
conserving energy, performing lamp maintenance or<br />
creating precision lighting effects<br />
4<br />
Line<br />
Neutral<br />
Earth<br />
<strong>Digital</strong><br />
Control<br />
Input<br />
<strong>Digital</strong> Dimmable Electronic Ballast<br />
EMI Filter<br />
Opto-<br />
Isolator<br />
Rectifier<br />
Micro-<br />
Controller<br />
Power<br />
Factor<br />
Correction<br />
IR2159<br />
Ballast<br />
Output<br />
Stage<br />
Figure 8, <strong>Digital</strong> dimming solution using the IR2159<br />
dimming IC<br />
Line<br />
Neutral<br />
Earth<br />
Ethernet<br />
Net-to-DALI<br />
Converter<br />
Net-to-DALI<br />
Converter<br />
Net-to-DALI<br />
Converter<br />
64 <strong>Digital</strong> <strong>Dimming</strong> Ballasts<br />
64 <strong>Digital</strong> <strong>Dimming</strong> Ballasts<br />
64 <strong>Digital</strong> <strong>Dimming</strong> Ballasts<br />
Figure 9, Typical digital dimming system<br />
Lamp<br />
IV. THE DALI<br />
A system known as the <strong>Digital</strong>ly Addressable <strong>Lighting</strong><br />
Interface (DALI), an addition to the existing electronic<br />
ballast performance St<strong>and</strong>ard IEC929, exists in Europe<br />
which has been widely adopted by several companies<br />
<strong>and</strong> is in the process of becoming a st<strong>and</strong>ard.<br />
This is a two-wire system with a defined digital communication<br />
protocol for sending <strong>and</strong> receiving instructions.<br />
The DALI includes a bitstream definition for both<br />
a forward <strong>and</strong> backward going messages (Figure 10).<br />
FORWARD MESSAGE<br />
1 Start bit 8 Address bits 8 Data bits<br />
0 1 0 0 0 0 0 1 0 0 0 0 0 0 0 0<br />
BACKWARD MESSAGE<br />
1 Start bit 8 Data bits 2 Stop bits<br />
0 1 0 0 0 0 0 1<br />
Figure 10, DALI protocol bitstream definition<br />
2 Stop<br />
bits<br />
The forward message includes a start bit, 8 address<br />
bits, 8 data bits <strong>and</strong> 2 stop bits. The 8 address bits<br />
allows for communication with all of the ballasts at<br />
once, groups of ballasts (16 maximum) or individual<br />
ballasts (64 maximum). The functions performed by<br />
the 8 data bits of the forward or backward message<br />
have been summarized in a table (Table 1), <strong>and</strong> include<br />
such features as on/off, dim level <strong>and</strong> fade time.
Set or Query Power Comm<strong>and</strong>s<br />
Actual Dim Level Turn On<br />
Power On Level Turn Off<br />
System Failure Level Dim Up<br />
Minimum Level Dim Down<br />
Maximum Level Step Up<br />
Fade Rate Step Down<br />
Fade Time Recall Max<br />
Change Address Recall Min<br />
Change Group Go To Scene<br />
Scene Light Level<br />
Physical Minimum<br />
Level<br />
Status<br />
Table 1, DALI data bits functions summary<br />
The DALI provides 256 levels of brightness between<br />
the minimum <strong>and</strong> maximum dim levels <strong>and</strong> also includes<br />
a logarithmic dimming curve (Figure 11). This<br />
gives larger increments in brightness at high dim levels<br />
<strong>and</strong> smaller increments at low dim levels. The result<br />
is a dimming curve which appears more linear to<br />
the human eye.<br />
255<br />
Dim Value<br />
0<br />
1<br />
Lamp Brightness [%]<br />
100<br />
Figure 11, DALI logarithmic dimming curve with 256<br />
brightness levels<br />
TP-A&D <strong>Dimming</strong><br />
V. SOFTWARE-CONTROLLABLE LIGHT<br />
A fully-functional digitally addressable dimming ballast<br />
was designed, built <strong>and</strong> tested for performance.<br />
The input stage was designed for high power factor<br />
<strong>and</strong> low harmonic distortion using a generic PFC IC.<br />
The IR2159 <strong>Dimming</strong> Ballast IC was used to provide<br />
smooth dimming control of the lamp. The IR2159 also<br />
includes a 0-to-5V analog dimming input which is convenient<br />
for interfacing to a micro-controller. The Microchip<br />
Technology PIC16F628 micro-controller was<br />
used for the digital control section. The PIC16F628<br />
acts as an interface between the IR2159 ballast controller<br />
<strong>and</strong> the DALI. Data is transmitted to the ballast<br />
from the DALI <strong>and</strong> the PIC16F628 collects the data<br />
through an isolation circuit. The PIC16F628 then interprets<br />
the data <strong>and</strong> sends the appropriate signals to<br />
the IR2159 if necessary or sends information back to<br />
the DALI. The PIC16F628 also performs lamp fault<br />
detection <strong>and</strong> disables the IR2159 if a lamp fault is<br />
present.<br />
PC<br />
Serial Port<br />
Line Input<br />
RS232-to-<br />
DALI<br />
converter<br />
Opto-<br />
Isolation<br />
EMI Filter<br />
Micro<br />
light level Ballast Control<br />
Half Bridge<br />
1 RA2<br />
2 RA3<br />
RA118<br />
RA017<br />
Fade time<br />
Fade rate<br />
On/Off<br />
1 VDC<br />
2 VCO<br />
HO 16<br />
VS 15<br />
Driver<br />
3 RA4 RA716<br />
3 CPH VB 14<br />
4 RA5<br />
5 VSS<br />
6 RB0<br />
RA615<br />
VDD14<br />
RB713<br />
Fault condition<br />
actual level light<br />
status ballast<br />
4 DIM<br />
5 MAX<br />
6 MIN<br />
VCC 13<br />
CO<br />
M 12<br />
LO 11<br />
<strong>Dimming</strong> Feedback<br />
Preheat Feedback<br />
7 RB1 RB612<br />
FMI<br />
7 N<br />
CS 10<br />
8 RB2 RB511<br />
8 IPH SD 9<br />
9 RB3 RB410<br />
Lamp Fault<br />
PIC16F62<br />
Rectifier<br />
Software was written for controlling the ballast from a<br />
PC. The software has a graphical user interface for<br />
performing all of the DALI functions (Figure 13). The<br />
PC sends comm<strong>and</strong>s via a serial cable to a RS232to-DALI<br />
converter which then communicates with the<br />
ballast via a two-wire connection.<br />
IR2159<br />
PFC Output Stage<br />
Figure 12, IRPLDIM2 digitally addressable dimming<br />
ballast<br />
Lamp<br />
5
TP-A&D <strong>Dimming</strong><br />
Figure 13, Graphical user interface of the digital dimming<br />
software<br />
The ballast <strong>and</strong> software system successfully performed<br />
all DALI functions while giving high-performance dimming<br />
as well. Temperature, lifetime, performance<br />
margins, packaging, layout, manufacturability <strong>and</strong> cost<br />
were all considered during the design process.<br />
VI. CONCLUSIONS<br />
An overview has been presented covering<br />
both analog <strong>and</strong> digital dimming systems. An existing<br />
digital interface has been used as an example of<br />
what functions are possible with a complete digital<br />
system. A DALI-compatible reference design has also<br />
been shown which allows for complete software control<br />
of a fluorescent lamp.<br />
6<br />
IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105<br />
Data <strong>and</strong> specifications subject to change without notice. 4/10/2002