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Analog and Digital Fluorescent Lighting Dimming Systems - CiteSeerX

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International Rectifier • 233 Kansas Street, El Segundo, CA 90245 USA<br />

<strong>Analog</strong> <strong>and</strong> <strong>Digital</strong> <strong>Fluorescent</strong> <strong>Lighting</strong> <strong>Dimming</strong> <strong>Systems</strong><br />

I. INTRODUCTION<br />

<strong>Digital</strong>ly addressable lighting is slowly emerging<br />

as a popular means for controlling complete lighting<br />

environments for a wide variety of different applications.<br />

Individual control of each lamp enables the<br />

end user to precisely deliver the correct amount of<br />

light when <strong>and</strong> where it is required. Managing the light<br />

in this manner allows for a massive reduction in global<br />

energy consumption due to lighting. Industrial environments<br />

can conserve the total energy required for<br />

lighting while actually increasing light quality in certain<br />

areas at given times to maximize employee productivity.<br />

The focus of this paper is on digital control of<br />

fluorescent lighting using a st<strong>and</strong>ard interface. <strong>Analog</strong><br />

dimming is presented to give an overview of other<br />

dimming systems as well.<br />

II. ANALOG DIMMING<br />

<strong>Analog</strong> dimming applications include office lighting,<br />

conference rooms, concert halls <strong>and</strong> museums. The<br />

functions performed by analog dimming electronic<br />

ballasts include electromagnetic interference (EMI) filtering<br />

to block ballast generated noise, rectification,<br />

power factor correction (PFC) for sinusoidal input current,<br />

dimming ballast control with driver <strong>and</strong> timing for<br />

high-frequency operation, an isolated 1-to-10VDC analog<br />

interface for dimming, <strong>and</strong> final ballast output stage<br />

to power the lamp (Figure 1). This analog solution<br />

accepts a 1-to-10VDC control voltage for setting the<br />

Thomas J. Ribarich <strong>and</strong> Cecilia Contenti<br />

International Rectifier<br />

Line<br />

Neutral<br />

Earth<br />

1 to 10VDC<br />

(+)<br />

<strong>Dimming</strong><br />

Control Input (-)<br />

<strong>Analog</strong> Dimmable Electronic Ballast<br />

EMI Filter<br />

Isolation<br />

Rectifier<br />

<strong>Dimming</strong><br />

Ballast<br />

Control<br />

Power<br />

Factor<br />

Correction<br />

TP4/10/2002<br />

Ballast<br />

Output<br />

Stage<br />

Figure 1: <strong>Analog</strong> dimmable ballast block diagram<br />

Lamp<br />

dimming level <strong>and</strong> has been st<strong>and</strong>ardized in Europe<br />

for many years. Several ballast companies exist which<br />

currently market these type of dimmable ballasts.<br />

A typical solution on the market includes a custom<br />

ASIC for performing the dimming control functions<br />

(Figure 2). The 1-to-10VDC dimming control input signal<br />

is galvanically isolated with a transformer <strong>and</strong> then<br />

serves as the lamp current reference for the ASIC.<br />

The lamp current is usually sensed <strong>and</strong> fed back to<br />

the ASIC as well. The error between the reference<br />

<strong>and</strong> feedback is then used to steer the frequency of<br />

the resonant-mode ballast output stage in the correct<br />

direction such that the lamp current matches the reference<br />

<strong>and</strong> the desired lamp brightness setting is<br />

achieved. 1 volt at the control input represents minimum<br />

lamp brightness <strong>and</strong> 10 volts represents maximum<br />

lamp brightness. This approach requires three<br />

ICs that include a power factor controller IC, an ASIC,<br />

<strong>and</strong> a driver IC for the output stage


TP-A&D <strong>Dimming</strong><br />

A st<strong>and</strong>ard approach exists on the market which uses<br />

the IR2159 <strong>Dimming</strong> Ballast IC (Figure 3). In this solution,<br />

the number of ICs is reduced to two as the dimming<br />

control <strong>and</strong> driver circuitry for the output stage<br />

are combined in a single IC<br />

A complete 1-to-10VDC dimming system includes<br />

several analog dimming ballasts connected in parallel<br />

<strong>and</strong> controlled simultaneously from a single dimming<br />

control unit (Figure 4). This type of configuration<br />

is used in, for example, conference rooms where it is<br />

convenient to dim the entire room up or down from a<br />

single wall-mounted control unit.<br />

2<br />

Line<br />

Neutral<br />

Earth<br />

1 to 10VDC<br />

(+)<br />

<strong>Dimming</strong><br />

Control Input(-)<br />

Line<br />

Neutral<br />

Earth<br />

(+)<br />

1 to 10VDC<br />

<strong>Dimming</strong><br />

Control Input(-)<br />

<strong>Analog</strong> Dimmable Electronic Ballast<br />

EMI Filter<br />

<strong>Analog</strong> Dimmable Electronic Ballast<br />

EMI Filter<br />

Rectifier<br />

Transformer ASIC<br />

Rectifier<br />

Transformer IR2159<br />

Power<br />

Factor<br />

Correction<br />

High/Low<br />

Side<br />

Driver<br />

Power<br />

Factor<br />

Correction<br />

Ballast<br />

Output<br />

Stage<br />

Figure 2, Typical analog dimming ASIC solution<br />

Ballast<br />

Output<br />

Stage<br />

Figure 3, <strong>Analog</strong> dimming solution using the IR2159<br />

<strong>Dimming</strong> IC<br />

Lamp<br />

Lamp<br />

Line<br />

Neutral<br />

Earth<br />

User<br />

Control<br />

Input<br />

<strong>Dimming</strong><br />

Control<br />

1 to 10VDC<br />

<strong>Analog</strong> Dimmable Electronic<br />

Ballast<br />

<strong>Analog</strong> Dimmable Electronic<br />

Ballast<br />

<strong>Analog</strong> Dimmable Electronic<br />

Ballast<br />

<strong>Analog</strong> Dimmable Electronic<br />

Ballast<br />

Figure 4, Typical 1-10V dimming system<br />

Higher-end dimming systems also exist which provide<br />

constant light throughout the day. In these type of systems,<br />

the lamp brightness is measured in different locations<br />

of a large room <strong>and</strong> converted into a voltage<br />

using photocells (Figure 5). This voltage is then fed<br />

back to a control unit <strong>and</strong> compared against a pre-set<br />

reference. The resulting error between the two is then<br />

used to adjust the 1-to-10VDC input of each dimming<br />

ballast such that a constant brightness is maintained.<br />

Lamp<br />

Lamp<br />

Lamp<br />

Lamp


In applications where there is a mixture of external<br />

light <strong>and</strong> fluorescent lighting, the system will self-dim<br />

up or down continuously throughout the day to keep<br />

the brightness constant. This is a useful feature in environments<br />

such as an office with windows or a museum<br />

with skylights. If the sun goes behind a cloud,<br />

for example, then the system will dim the lamps up to<br />

maintain constant light in the room. Also, to compensate<br />

for higher levels of external light near the windows,<br />

more light will be generated from the lamps<br />

which are located further away from the windows such<br />

that the light gradient across a given room is constant.<br />

<strong>Dimming</strong><br />

Ballast<br />

Lamp<br />

Typical Room<br />

<strong>Dimming</strong><br />

Ballast<br />

Lamp<br />

Room Brightness<br />

Measurement<br />

III DIGITAL DIMMING<br />

<strong>Dimming</strong><br />

Ballast<br />

Input Power<br />

1-to-10VDC Control Voltage<br />

Photocell Voltage Feedback<br />

<strong>Dimming</strong><br />

Ballast<br />

Control<br />

Unit<br />

User<br />

Reference<br />

Setting<br />

A digital dimming ballast includes an EMI filter, rectifier,<br />

power factor correction <strong>and</strong> ballast output stage<br />

(Figure 6). The digital ballast also includes a microcontroller<br />

for sending <strong>and</strong> receiving information digitally.<br />

The micro-controller functions include storing the<br />

ballast address, receiving user instructions, setting the<br />

dim reference for the ballast control, receiving status<br />

information from the ballast control <strong>and</strong> sending status<br />

information back to the user. This allows for complete<br />

<strong>and</strong> precise control of an entire lighting environment<br />

Lamp<br />

Lamp<br />

Figure 5, Self-dimming constant-light system<br />

Line<br />

Neutral<br />

Earth<br />

<strong>Digital</strong><br />

Control<br />

Input<br />

<strong>Digital</strong> Dimmable Electronic Ballast<br />

EMI Filter<br />

Isolation<br />

Rectifier<br />

Micro-<br />

Controller<br />

TP-A&D <strong>Dimming</strong><br />

Power<br />

Factor<br />

Correction<br />

Ballast<br />

Control<br />

Ballast<br />

Output<br />

Stage<br />

Figure 6, <strong>Digital</strong> dimming ballast block diagram<br />

Lamp<br />

A typical digital dimming solution includes an ASIC<br />

for sending <strong>and</strong> receiving instructions from the microcontroller<br />

<strong>and</strong> an optocoupler for isolating the control<br />

input (Figure 7). The ASIC contains the necessary<br />

functions for controlling the lamp brightness as well<br />

as a digital interface for communicating with the micro-controller.<br />

This approach requires four primary ICs<br />

which include a power factor controller IC, a microcontroller<br />

IC, an ASIC <strong>and</strong> a driver IC for the output<br />

stage<br />

Line<br />

Neutral<br />

Earth<br />

<strong>Digital</strong><br />

Control<br />

Input<br />

<strong>Digital</strong> Dimmable Electronic Ballast<br />

EMI Filter<br />

Opto-<br />

Isolator<br />

Rectifier<br />

Micro-<br />

Controller<br />

ASIC<br />

Power<br />

Factor<br />

Correction<br />

High/Low<br />

Side<br />

Driver<br />

Ballast<br />

Output<br />

Stage<br />

Figure 7, Typical digital dimming ASIC solution<br />

A st<strong>and</strong>ard solution also exists that includes the<br />

IR2159 <strong>Dimming</strong> IC (Figure 8). With this approach<br />

the total number of ICs has been reduced to three as<br />

the IR2159 also includes the driver circuitry for the<br />

ballast output stage.<br />

Lamp<br />

3


TP-A&D <strong>Dimming</strong><br />

A complete digital dimming system includes the dimming<br />

ballasts <strong>and</strong> a digital control unit for converting<br />

information from an Ethernet connection to the communication<br />

protocol required by the micro-controller<br />

of each ballast (Figure 9). Applications for this system<br />

include building management or studio lighting where<br />

it is desired to control single or groups of lamps for<br />

conserving energy, performing lamp maintenance or<br />

creating precision lighting effects<br />

4<br />

Line<br />

Neutral<br />

Earth<br />

<strong>Digital</strong><br />

Control<br />

Input<br />

<strong>Digital</strong> Dimmable Electronic Ballast<br />

EMI Filter<br />

Opto-<br />

Isolator<br />

Rectifier<br />

Micro-<br />

Controller<br />

Power<br />

Factor<br />

Correction<br />

IR2159<br />

Ballast<br />

Output<br />

Stage<br />

Figure 8, <strong>Digital</strong> dimming solution using the IR2159<br />

dimming IC<br />

Line<br />

Neutral<br />

Earth<br />

Ethernet<br />

Net-to-DALI<br />

Converter<br />

Net-to-DALI<br />

Converter<br />

Net-to-DALI<br />

Converter<br />

64 <strong>Digital</strong> <strong>Dimming</strong> Ballasts<br />

64 <strong>Digital</strong> <strong>Dimming</strong> Ballasts<br />

64 <strong>Digital</strong> <strong>Dimming</strong> Ballasts<br />

Figure 9, Typical digital dimming system<br />

Lamp<br />

IV. THE DALI<br />

A system known as the <strong>Digital</strong>ly Addressable <strong>Lighting</strong><br />

Interface (DALI), an addition to the existing electronic<br />

ballast performance St<strong>and</strong>ard IEC929, exists in Europe<br />

which has been widely adopted by several companies<br />

<strong>and</strong> is in the process of becoming a st<strong>and</strong>ard.<br />

This is a two-wire system with a defined digital communication<br />

protocol for sending <strong>and</strong> receiving instructions.<br />

The DALI includes a bitstream definition for both<br />

a forward <strong>and</strong> backward going messages (Figure 10).<br />

FORWARD MESSAGE<br />

1 Start bit 8 Address bits 8 Data bits<br />

0 1 0 0 0 0 0 1 0 0 0 0 0 0 0 0<br />

BACKWARD MESSAGE<br />

1 Start bit 8 Data bits 2 Stop bits<br />

0 1 0 0 0 0 0 1<br />

Figure 10, DALI protocol bitstream definition<br />

2 Stop<br />

bits<br />

The forward message includes a start bit, 8 address<br />

bits, 8 data bits <strong>and</strong> 2 stop bits. The 8 address bits<br />

allows for communication with all of the ballasts at<br />

once, groups of ballasts (16 maximum) or individual<br />

ballasts (64 maximum). The functions performed by<br />

the 8 data bits of the forward or backward message<br />

have been summarized in a table (Table 1), <strong>and</strong> include<br />

such features as on/off, dim level <strong>and</strong> fade time.


Set or Query Power Comm<strong>and</strong>s<br />

Actual Dim Level Turn On<br />

Power On Level Turn Off<br />

System Failure Level Dim Up<br />

Minimum Level Dim Down<br />

Maximum Level Step Up<br />

Fade Rate Step Down<br />

Fade Time Recall Max<br />

Change Address Recall Min<br />

Change Group Go To Scene<br />

Scene Light Level<br />

Physical Minimum<br />

Level<br />

Status<br />

Table 1, DALI data bits functions summary<br />

The DALI provides 256 levels of brightness between<br />

the minimum <strong>and</strong> maximum dim levels <strong>and</strong> also includes<br />

a logarithmic dimming curve (Figure 11). This<br />

gives larger increments in brightness at high dim levels<br />

<strong>and</strong> smaller increments at low dim levels. The result<br />

is a dimming curve which appears more linear to<br />

the human eye.<br />

255<br />

Dim Value<br />

0<br />

1<br />

Lamp Brightness [%]<br />

100<br />

Figure 11, DALI logarithmic dimming curve with 256<br />

brightness levels<br />

TP-A&D <strong>Dimming</strong><br />

V. SOFTWARE-CONTROLLABLE LIGHT<br />

A fully-functional digitally addressable dimming ballast<br />

was designed, built <strong>and</strong> tested for performance.<br />

The input stage was designed for high power factor<br />

<strong>and</strong> low harmonic distortion using a generic PFC IC.<br />

The IR2159 <strong>Dimming</strong> Ballast IC was used to provide<br />

smooth dimming control of the lamp. The IR2159 also<br />

includes a 0-to-5V analog dimming input which is convenient<br />

for interfacing to a micro-controller. The Microchip<br />

Technology PIC16F628 micro-controller was<br />

used for the digital control section. The PIC16F628<br />

acts as an interface between the IR2159 ballast controller<br />

<strong>and</strong> the DALI. Data is transmitted to the ballast<br />

from the DALI <strong>and</strong> the PIC16F628 collects the data<br />

through an isolation circuit. The PIC16F628 then interprets<br />

the data <strong>and</strong> sends the appropriate signals to<br />

the IR2159 if necessary or sends information back to<br />

the DALI. The PIC16F628 also performs lamp fault<br />

detection <strong>and</strong> disables the IR2159 if a lamp fault is<br />

present.<br />

PC<br />

Serial Port<br />

Line Input<br />

RS232-to-<br />

DALI<br />

converter<br />

Opto-<br />

Isolation<br />

EMI Filter<br />

Micro<br />

light level Ballast Control<br />

Half Bridge<br />

1 RA2<br />

2 RA3<br />

RA118<br />

RA017<br />

Fade time<br />

Fade rate<br />

On/Off<br />

1 VDC<br />

2 VCO<br />

HO 16<br />

VS 15<br />

Driver<br />

3 RA4 RA716<br />

3 CPH VB 14<br />

4 RA5<br />

5 VSS<br />

6 RB0<br />

RA615<br />

VDD14<br />

RB713<br />

Fault condition<br />

actual level light<br />

status ballast<br />

4 DIM<br />

5 MAX<br />

6 MIN<br />

VCC 13<br />

CO<br />

M 12<br />

LO 11<br />

<strong>Dimming</strong> Feedback<br />

Preheat Feedback<br />

7 RB1 RB612<br />

FMI<br />

7 N<br />

CS 10<br />

8 RB2 RB511<br />

8 IPH SD 9<br />

9 RB3 RB410<br />

Lamp Fault<br />

PIC16F62<br />

Rectifier<br />

Software was written for controlling the ballast from a<br />

PC. The software has a graphical user interface for<br />

performing all of the DALI functions (Figure 13). The<br />

PC sends comm<strong>and</strong>s via a serial cable to a RS232to-DALI<br />

converter which then communicates with the<br />

ballast via a two-wire connection.<br />

IR2159<br />

PFC Output Stage<br />

Figure 12, IRPLDIM2 digitally addressable dimming<br />

ballast<br />

Lamp<br />

5


TP-A&D <strong>Dimming</strong><br />

Figure 13, Graphical user interface of the digital dimming<br />

software<br />

The ballast <strong>and</strong> software system successfully performed<br />

all DALI functions while giving high-performance dimming<br />

as well. Temperature, lifetime, performance<br />

margins, packaging, layout, manufacturability <strong>and</strong> cost<br />

were all considered during the design process.<br />

VI. CONCLUSIONS<br />

An overview has been presented covering<br />

both analog <strong>and</strong> digital dimming systems. An existing<br />

digital interface has been used as an example of<br />

what functions are possible with a complete digital<br />

system. A DALI-compatible reference design has also<br />

been shown which allows for complete software control<br />

of a fluorescent lamp.<br />

6<br />

IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105<br />

Data <strong>and</strong> specifications subject to change without notice. 4/10/2002

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