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Spring/Summer 2010 - Robert M. Kerr Food & Agricultural Products ...

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<strong>Food</strong> Industry<br />

arious necessities such as<br />

food, water, and energy affect<br />

our daily lives, and the<br />

way we live. Far too many people are<br />

removed from direct contact with the<br />

production and distribution of these<br />

daily necessities, and do not understand<br />

the manufacturing processes.<br />

They take for granted the ease of food,<br />

water, and natural resource consumption.<br />

The United States has the most<br />

abundant, easily accessible, and safest<br />

food supply in the world. Americans<br />

also are fortunate to have an abundant<br />

supply of energy and potable water.<br />

Many think the cost of water and energy<br />

is too expensive, but if you realize<br />

these are not evenly distributed by<br />

nature, but by man, it makes the cost<br />

more easily understood. We, as a nation,<br />

have been blessed with wonderful<br />

natural resources.<br />

However, the food industry has<br />

not been so blessed. The increasing<br />

cost of following the rules and regulations<br />

of the United States Department<br />

of Agriculture, <strong>Food</strong> Safety and Inspection<br />

Service, and the Environmental<br />

Protection Agency or Department<br />

of Environmental Quality has drained<br />

8 | fapc.biz<br />

the pocketbooks of small- to mediumsized<br />

food processors.<br />

We must meet certain standards<br />

in our daily operations of production,<br />

distribution, and storage of goods. The<br />

non-meat products also must meet<br />

certain standards, including water. The<br />

government also expects us to educate<br />

the American consumer on food safety.<br />

It is a large problem for meat processors.<br />

Once the product leaves the<br />

facility, whether to the ultimate consumer,<br />

grocery store, restaurant, or any<br />

other customer, the processor has no<br />

control over how the product is treated<br />

and if it is kept safe. We should not be<br />

expected to follow the customer home<br />

and watch over their household food<br />

supply.<br />

These changes keep growing like a snowball going<br />

downhill without a bottom and keep getting bigger<br />

and rolling faster.<br />

I have been associated with the<br />

meat and livestock industry for more<br />

than fifty years. Changes have always<br />

been a part of meat processing; however,<br />

changes have been coming at a<br />

greater speed and in greater numbers<br />

the last ten to fifteen years. The changes<br />

are like a snowball rolling downhill;<br />

they just keep growing. The problem<br />

is this particular hill has no bottom.<br />

Therefore, this giant snowball is going<br />

to keep getting bigger and faster.<br />

USDA and FSIS<br />

Being a small meat processor,<br />

many of the mandated government<br />

policies for food safety are not necessarily<br />

hard to overcome, but can be<br />

very expensive. I am not against food<br />

safety, but a firm believer. However,<br />

many avenues the government is using<br />

to enforce food safety are expensive,<br />

and I think redundant.<br />

On the horizon for meat processors<br />

is Validation of Processes. Validation<br />

is the process of proving your<br />

Critical Control Points, or CCP, of<br />

your Hazard Analysis of Critical Control<br />

Points, or HACCP, plan is valid<br />

and true.<br />

To do this, plants will need to<br />

retain meat scientists on staff or hire<br />

an outside company to validate all<br />

HACCP plans the company uses. This<br />

“idea” is directly opposite to currently<br />

accepted HACCP practices.<br />

At the present time, we can use<br />

proven scientific studies from government<br />

research facilities to validate our<br />

HACCP processes.<br />

For example, it has been proven<br />

many times by the scientific community,<br />

the lethality stage for Escherichia<br />

coli O157:H7 is 160 degrees Fahrenheit.<br />

However, according to government<br />

policy, this may not be a valid<br />

CCP in my HACCP program, and I<br />

may need to hire an outside company<br />

to validate this process.<br />

Small establishments do not have<br />

the capital and resources to initiate a

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